Fleet Engineers INS-02024 User Manual

Page 1
Multi-Mount® U
®
Truck frame
3" Min. S.A.E. recommended clearance
2"x4" spacer block for desired clearance around tires
ISOBLOX
Drill 5/8" clearance hole or use existing hole in frame.
7/16 Lock Washer
Minimum 1/2"
DISTANCE
MINUS 2"
EQUALS
OFFSET
TIRE
FENDER
SPACER
ISO-BLOX LOCATION
STRAIGHT EDGE
FRAME
FRAME HOLE
FRAME SIDE
Distance = Inches
from Fender to Hole
in Frame Minus 2"
Adjust Frame Side To Proper Measurement
FENDER SIDE
A
Assembly Instructions
PATENT #7,073,804
Installation Sheet
# INS-02024
NOTE: These instructions for installation are intended to be a general guide to help the installer. Because of the large number of possible mounting configurations, the installer is responsible for the ultimate installation design. Any modifications to the product are at the discretion, responsibility and risk of the installer.
1. Position fender over tires. Use 2x4 block or other suitable spacer to achieve desired clearance around tires.
2. Determine the ap­proximate placement of the X-FLEX
®
BLOX
on the fender. Select an existing hole in the truck frame or drill a clearance hole for a 5/8” dia. bolt within the range of the
mount, 2”-10”. (Range equals adjustment +2)
Note: Be sure to follow truck manufactures recommend-
ed procedures for drilling any required hole in the frame.
The desired position for the X-FLEX one installation to another. This is best determined with the help of the instructions from the fender manufacturer.
If mounting instructions from the fender manufacturer are unavailable, the X-FLEX approximately 5”-6” in from the sides and centered on the fender. When using X-FLEX mount on a half tandem, locate no more than 18” in from the end of the fender.
®
ISO-
The adjustable, versatile X-FLEX®
Multi-Mount® U is designed for
mounting under the fender using the
X-FLEX® ISO-BLOX® vibration isolation system.
®
mounts will vary from
®
mounts should be located
®
ISO-BLOX® with an end
3. Place a straight edge on the fender at the ISO-BLOX
®
lo­cation and extend it to meet the truck frame. Measure the distance from the straight edge (fender) to the center of the hole in the frame. Now subtract 2” from that number. This is the amount of offset that the X-FLEX Multi-Mount
®
U should be set at (Step 4). NOTE: If the offset is 4”-8”, the frame side of the mount will be in the “A” position. If the offset is 0”-4” it will be in the “B” position. ( See illustration below)
4. Loosely assemble the fender side and the frame side of the Multi­Mount
®
with the 5/8”x1-3/4” bolt, heavy duty flat washer and 2” square nut. Now insert the mounting tube through the clamp on the fender side of the Multi-Mount
®
, far enough to measure from the center of the tube to the center of the bolt hole in the frame side of the mount. Adjust the frame side of the mount so that the distance from the center of the tube to the center of the bolt hole in the frame side equals the measurement from the previous step (distance from the fender to the center of hole in the frame minus 2”). Now tighten the 5/8” bolt
5. Re-adjust the position of the mounting tube until a minimum of 1/2” of the tube is showing through the clamp, then tighten the 7/16” clamp bolt. NOTE:
The position of the tube may be adjusted for different installations, but the tube must always be fully through the clamp.
6. Fasten the Multi-Mount the appropriate hardware. Rotate the mount into po­sition and insert the ISO-BLOX the fender. Make sure the fender, the ISO-BLOX are all in the desired location, then tighten the frame mounting bolt. Note: ISO-BLOX
®
loosely to the frame with
®
between the tube and
®
may have to be slightly repositioned
®
and the mount
to acheive proper fender height.
®
7. Continue using the instructions from the ISO-BLOX
system.
8. When all the mounts are installed and the fender is in the desired location, remove the spacer blocks and tighten all screws and bolts to proper torque:
5/8” bolts torque to 245 ft. lbs. • 7/16” bolts torque to 55 ft. lbs.
9. Install end caps as per instructions.
Each X-FLEX® Multi-Mount® U System Includes:
2 Multi-Mount® e-coat Fender Side Castings 2 Multi-Mount Frame Side Castings 2 2” sq. X-FLEX 2 Mounting Tubes 4 End Caps 2 7/16”-14 x 1-1/4 Bolts 2 7/16” Lock Washer 2 5/8”-11 x 3-1/2” Bolts 2 5/8” x 1-3/4 Bolts 4 5/8” Heavy Duty Flat Washers 2 5/8”-11 Nuts 2 5/8” Lock Washers
e-coat
Nuts
X-FLEX
FENDER
END CAP
MOUNTING TUBE
Installation Sheet Part Number INS-02024 • 2/02 • Rev. A-8/02 • Rev. B-10/06 • Rev. C-12/10 • Rev. D 5/13
ISO-BLOX
X-FLEX
ISO-BLOX
CLAMPLING
PLATE
7/16 Lock Washer
2" Sq. X-FLEX NUT
FENDER SIDE CASTING
5/8-11 x 3-1/2
7/16-14 x 1-1/4
END CAP
Nordlock Washer
FRAME SIDE CASTING
5/8" Heavy-Duty Nordlock
5/8 x 1-3/4
Was
her
FRAME SIDE CASTING
OFFSET
ADJUSTMENT
2"- 10"
5/8" -11 Nut
Nordlock Washer
Loading...