Fleet Engineers INS-01017 User Manual

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Spray Mate® Fender
5" Minimum
Spacer Blocks
Spray Mate
Spacer Blocks
Truck Frame
3" Minimum3" Minimum
Mount Supports ­Hold Firmly
Mount Supports ­Hold Firmly
Installation Instructions
Installation Sheet #INS-01017
NOTE: These instructions for installing Spray Mate® fenders are intended to be a general guide to help the installer. Because of the large number of possible mounting configurations, the installer is responsible for the installation design and for providing adequate clearance around the tire carrier (i.e. tire clearance, trailer clearance, etc.)
3. Insert the mounting tubes through the mount supports. Position the tube mounts approximately 12-18” from the ends of the Spray Mate®, keeping them as square to the fender and truck frame as possible. Move the mount up and down on the fender. Select a space to drill a proper size mounting bolt hole/holes or see if an existing hole could be used.
NOTE: Be sure to follow truck or trailer manufactures
recommended procedures for drilling any required holes in the frame.
This product may not fit all truck models or types of suspensions. Check truck or trailer manufacturer for suspension travel specifications. Modifications to the brackets and/or the fenders may be required. Any modifications are at the discretion, responsibility and risk of the installer.
1. Position fender over tires. Use a 2x4 block or other suitable spacer to achieve desired clearance around tires. (S.A.E. Recommendation is 3” minimum)
Note: If you have an air suspension make sure there is tire
clearance when the suspension is deflated.
4. Bolt the mounting tubes to the truck or trailer frame using the appropriate torque for the size and grade of mounting bolts:
3/8-16 G8 50 Ft. Lbs. 3/8-16 G5 38 Ft. Lbs. 5/8-11 G8 245 Ft. Lbs. 5/8-11 G5 175 Ft. Lbs. 3/4-10 G8 425 Ft. Lbs. 3/4-10 G5 300 Ft. Lbs.
5. Move the fender into the desired position, adjusting spacers to hold the fender firmly against the mount supports.
2. Assemble the Spray Mate® mounting clamps by inserting the threaded T-nuts
into the clamps from the inside and pushing them into place.
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6. Slide the mount supports on the mounting tubes so they
3/8-16 S.S. Set Screw
3/8-16 S.S. Bolt
Mounting
Tube
Mount Support
Spray Mate Fender
Approx. 4-7/8"
3/8 S.S. Flat Washer
Support Strap
3/8 S.S. Flat Washer
3/8-16 S.S. Lock Nut
line up with the support strap that fits between ribs 4 & 5 counting in from the outside edge of the fender (approx. 4-7/8” in from the outside edge of the fender) Now tighten the mount support set screw to 48 in. lbs. +/_ 3in. lbs. or 4 ft. lbs.
CAUTION: Do not over tighten.
NOTE: the channels
between ribs 4 & 5 is larger than the other spaces.
7. Spot the mounting bolt holes through the mount supports. Now drill 13/32 in. dia. holes through the fender.
8. Fasten the mount support, fender and support strap together with the supplied hardware.
Please Note:
Flap weights are not recommended and may void the warranty.
Painting Spray Mate® fenders IS NOT recommended and may void the warranty. If painting is desired, a Flex Agent MUST be added to the paint!
Packaged Set
Flap
Reinforcing
Strap
part #033-04139
Connector
part #031-00828
Installation Sheet # INS-01017 • Rev. F 3/13
Spray Mate® Optional Accessories
Mount
Packaged Sets
part #031-00870
Packaged
part #031-01536
part #031-00883
Conspicuity End Mount Plate
Packaged Set
part #031-01583
part #031-01250
031-01251
Curved
Brush
Set
Support
Packaged
Set
part #031-00823
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