Fleet Complete MGS200 Installation Manual

Page 1
MGS200 Installation Guide:
MGS200 Installation Guide Feb, 10
Condential Version 1.4
1. Contents
2. Tools / Materials required
2. Work order / System outline
2. Hardware location and preparation
3. Antenna location
Contents:
1. MGS200-G
2. Antenna pad
3. 20 pin cable
4. Antenna
3. MGS mounting
4. Power wire installation
5. Wire connections & fusing
6. Installation diagram
1. 2. 3.
6.
8. 7. 5.
6. Fuse holder
7. Amp fuse
8. Plated steel screws
4.
Page 2
MGS200 Installation Guide Feb, 10
Condential Version 1.4
Page 02
Tools Required:
1. Full compliment of various screw
drivers
2. Crimping tool for crimp connectors
3. Wire cutters and strippers
4. Ring, spade, splice crimp connectors
(red and blue)
5. Small spools of red and black 16
gauge wire
6. Digital multimeter
7. 7” black cable ties
8. Silicone
9. Soldering iron and solder
Work order/system outline:
Hardware location and preparation:
Note: It is important to insulate the wires not being used on the wire harness during the installation. Improper insulation could result in inaccurate notications and increased usage on monthly billing.
•
Find a suitable location for the MGS if one has not been specied on the work order. The MGS is usually installed under the vehicle’s dash.
Keep the device away from any places of high moisture i.e.
•
under seats, oors, etc.
Prepare all connections for the MGS, cable harness and
•
fuse holder prior to commencing installation.
Verify the requirements of the installation as described in the work order
Special instructions should be outlined on the work order
Page 3
MGS200 Installation Guide Feb, 10
Condential Version 1.4
Page 03
Antenna location:
Note: The GPS/RF Combo antenna must be mounted at with the GPS Receiver facing up (The letter “H” is facing up). The ideal location is on the roof; however the antenna can be installed on the dashboard or on the window. If the vehicle window has a solid dark coating around the edge, do not place the GPS antenna behind the coating. The GPS signals will travel through the clear glass but will be reduced if the window has any metallic coating or tint applied.
The GPS/RF Combo antenna will work best if it has a clear view to the sky and as much of the horizon as possible. Any metallic objects between the antenna and the GPS satellites will degrade the signal and reduce the overall performance.
Antenna can be roof, dash or window mounted.
•
Find a location on the vehicle with a clear line of sight to the sky and place the antenna on the roof/dash/window.
For dash or window mounting, to keep the wires hidden,
•
run the wires behind the dash.
•
For roof installation, run the wires into the vehicle in the best possible way to keep the wires from being pinched. Keep the wires tight to prevent them from slapping on the vehicle when in motion.
MGS mounting:
Note: The unit should be mounted so it will not be exposed to damage from people or objects. The cables that connect to the unit should also be routed to protect them from possible dam­age. The MGS has a ange with four mounting holes. Normal installation is with these four holes and #6 or #8 sheet metal screws. The unit must be mounted where it will not be exposed to direct sunlight or excessive heat generated by the vehicle operation. Some examples of mounting locations include un­der the dash above the knee bolster, under the center console, behind the glove compartment, and in the trunk.
•
The MGS is equipped with slotted anges to mount on at surfaces with #8 sheet metal screws.
•
If a at surface cannot be found in the desired location, it is possible to mount the MGS using 4 cable ties around an object under the dash. ONLY USE THIS AS A LAST RESORT!
•
Ensure the MGS cannot vibrate excessively and is protect­ed from all elements.
•
If needed, drill a small pilot hole from the inside of the ve­hicle out. Remove the nut from the antenna and feed the wire through the hole. Place a bead of silicone around the stem of the antenna. From inside, use the nut and lock washer to tighten the antenna to the roof. Place a small bead of silicone where the antenna and roof meet.
Run the antenna wires to the MGS location as you see t.
•
Page 4
Power wire installation:
MGS200 Installation Guide Feb, 10
Condential Version 1.4
Page 04
The MGS is connected directly to the vehicle’s 12-volt system. There is no on-o switch on the unit. The installed unit oper­ates 24 hours a day and must be powered to log vehicle events or send data as required by the client.
The MGS is shipped with one in-line 3-amp fuse attached to the power cable. This fuse must be installed as close as possible to the primary 12-volt source connection. The fuse protects the power cable should there be a short in the cable between the fuse and the MGS. This fuse must be installed properly. If the fuse is replaced, it should be of the same type as originally supplied from the factory. Failure to use the proper fuse or to install the fuse in the recommended location could cause a vehicle re hazard. The fuse provides overload protection for the power cable and MGS. The wiring installed between the fuse and primary vehicle power is not protected from over­heating if a short should occur. Use care when routing the power cable and fuse. Route the cables where they will be pro­tected and uses include commonly accepted install practices for after market automotive electronic devices.
There are two acceptable methods of making a wire connection:
•
Soldering your connections (recommended)
•
Splice the other side of the fuse holder to the power wire identied in the vehicle with solder or crimp terminal.
Run the ignition switch input (brown) wire to the primary
•
ignition wire in the vehicle. Locate the appropriate wire under the dash. When the ignition key is turned to the “On or Run” position, this will show +12 Volts DC.
•
Crimp connectors (with the use of the proper crimping tool)
Regardless of the method you choose, ensure that connection is mechanically sound and properly insulated. Use high quality electrical tape or shrink tubing, cheap tape will unravel in hot weather making it a poor insulator.
Never use “t-tap” connectors (poor quality mechanical type connection).
Never “twist and tape” without soldering your connection.
•
Extend the power wires on the MGS using splice crimp ter­minals and your RED and BLACK 16 gauge Wire.
•
Run the ground (black) wire to a suitable chassis ground by using the crimp ring terminal.
•
Run the positive (red) wire to the constant power (+12 volts DC at all times) and splice an inline fuse holder to the end. This is to protect the wire run.
Page 5
MGS200 Installation Guide Feb, 10
Condential Version 1.4
Page 05
Red LED Description
OFF 1 – 1 2 – 1 2 – 2 2 – 3 2 – 4 3 – 1 3 – 2 3 – 3 3 – 4 3 – 5
No faults detected License Key Exp. CDMA Module fault Not Activated No CDMA Signal Network not found GPS Module fault GPS Annt. Open/Short GPS Not track (0 Sat.) GPS No x (<3 Sat.) GPS No time
Green LED Description
OFF Flash Slow Fast
Power Down mode Low power mode Full power ignition O Full power ignition On
Conrming proper operation:
•
Connect the antenna cables to the appropriate locations on the MGS.
•
Check the power light on the MGS
Check for cellular connectivity light (Flushing Blue).
•
MGS 200-G INPUT INSTALLATION DIAGRAM
Applies to Serial #
000003259999 ( - )
Page 6
MGS200 Installation Guide Feb, 10
Condential Version 1.4
Page 06
TeMPeRATURe PRObe
1 wIRe
DATA
When the ignition is rst turned on the MGS200 will power-up. The Green LED will show solid for approximately 30 seconds. At no other time should be green LED remain on solid for such a long period.
After 30 seconds the green LED will start to ash at the following rates:
25 times on-o every 10 seconds when the ignition is on
•
(this is quite rapid)
•
8 times on-o every 10 seconds when the ignition is o (this is quite slow)
•
Very short blip once every 3 seconds when in sleep mode
The green LED will also show if there is a active input by ashing a number of times corresponding to the input (1,2,3,4). For example if input 4-Alarm is active then there will be 4 short ashes every 3 seconds.
Applies to Serial #
000003260000 (+)
Loading...