Flavor Burst ®
Soft Serve Blend System
Model CTP 80BLD
Equipment, Maintenance and
Operations Manual for
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every CTP 80BLD system, located inside the
CTP 80BLD unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
your local authorized Flavor Burst
Sanitizing the Blending System………………………….….………………..…...…26
Assembling the Blending Assembly………………...…..………………………...…27
Installing the Blending System………………………………….……….……...…...28
Other items to check during opening procedures……………………………….…29
Installing the Wireless Spigot Switch…………...………………………...…54
Installing the Spigot Switch Extension…………….……………………...…55
Installing the Draw Handle Switch…………………….……...…………...…55
Sanitizing the Blending System………………………………….…...…………...…55
Assembling the Blending Assembly…………………………….…....……...…...…56
Installing the Spout Adapter…………………………………..…………………...…57
Installing the Blending System and Suspension Bracket………….…………...…57
Mounting the Tube / Cable Casing Assemblies……………………...……….....…59
Installing and Filling the Sanitizer Tank………………………….…………….....…60
Connecting the Unit Syrup Line……………………………………………….......…61
Power Connections and Power Up……………………………………….…........…62
Installing Flavors and Priming Syrup Lines………………………...……….…...…63
Color Touch Panel Overview.…….………………..…………………………....……...…66
Quick Reference Guide for Color Touch Panel Setup..…..……...…….………….66
Testing the CTP 80BLD System………..…….………………………..…...….....…67
Directory of Cleaning Procedures……………………………...………………..…….….70
Parts Replacement Schedule………...………………….………………..….……………71
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void
the user's authority to operate the equipment.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:
-- Reorient or relocate the receiving antenna.
-- Increase the separation between the equipment and receiver.
-- Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
-- Consult the dealer or an experienced radio/TV technician for help.
FCC RF Radiation Exposure and SAR Statements SAR Statement.
The Flavor 10* has been tested for body-worn Specific Absorption Rate (SAR) compliance. The FCC
has established detailed SAR requirements and has established that these requirements. RF Exposure
Information. The radio module has been evaluated under FCC Bulletin OET 65C (01-01) and found to
be compliant to the requirements as set forth in CFR 47 Sections, 2.1093, and 15.247 (b) (4)
addressing RF Exposure from radio frequency devices. This model meets the applicable government
requirements for exposure to radio frequency waves. The highest SAR level measured for this device
was 0.293W/kg.
*The Flavor 10 is also referred to as the Touch Panel throughout this manual.
3
INTRODUCTION
Congratulations on your purchase of a CTP
80BLD series flavoring system! As a food and
beverage provider, your customers are your
greatest asset. Your primary concern must be
the health and welfare of your customers. This
manual provides everyday operating guidelines
and procedures. Special functions have been
incorporated into the equipment to provide
simple and effective cleaning and sanitizing of
your unit. We urge you to follow these
instructions carefully and maintain strict sanitary
practices in your daily operating routine.
The CTP 80BLD series system is an add-on to
a soft serve freezer designed to blend
concentrated flavorings throughout soft serve
product as it is dispensed. Dispensing Flavor
Burst product is very simple. Select a flavor
from the Touch Panel and draw the product.
The Flavor Burst system will automatically
flavor the product at the spout. You can also
have multiple flavors per serving. Simply select
the flavors from the Touch Panel and draw the
product. The system will switch from one flavor
to the next in a smooth, continuous motion,
layering the serving with different, delicious
flavors.
Flavor Burst
®
syrup is stored within the
equipment cabinet in 1 gallon disposable bags.
Proper syrup injection rate is maintained by
adjusting the flavor level on the system Touch
Panel.
Components of the CTP 80BLD system should
be cleaned daily to ensure the highest standard
of sanitation. When your equipment is
delivered or if it has been unused for more than
24 hours, follow the DAILY OPENING
PROCEDURES.
NOTE: PARTS AND PART NUMBERS MAY
VARY FROM WHAT IS SHOWN AND LISTED.
CONSULT YOUR LOCAL DISTRIBUTOR IF
YOU HAVE ANY QUESTIONS CONCERNING
DIFFERENCES.
SAFETY PRECAUTIONS
Always follow these safety precautions when
operating the Flavor Burst
®
system:
DO NOT operate the system without
reading this operator’s manual. Failure to follow
this instruction may result in equipment
damage, poor system performance, health
hazards, or personal injury.
DO NOT operate the system unless it is
properly grounded. Failure to follow this
instruction may result in electrocution.
DO NOT operate the system with larger
fuses than specified on the system data label.
Failure to follow this instruction may result in
electrocution or damage to the machine.
Consult your electrician.
DO NOT put objects or fingers in the
door spout. Failure to follow this instruction may
result in contaminated product or personal
injury from blade contact.
The CTP 80BLD cabinet system must be
placed on a level surface capable of supporting
at least 220 lbs of weight. Failure to comply
may result in personal injury or equipment
damage.
DO NOT place more than 25 lbs of
weight on top of the Flavor Burst cabinet.
Failure to comply may result in personal injury
or equipment damage.
DO NOT install the unit in an area where
a water jet could be used, and do not use a
water jet to clean or rinse the system. Failure to
follow these instructions may result in serious
electrical shock.
4
HAZARD COMMUNICATION STANDARD
(HCS) – The procedure(s) in this manual
include the use of chemical products. These
chemical products will be highlighted in
bold-faced letters followed by the
abbreviation (HCS) in the text portion of the
procedure. See the Hazard Communication
Standard (HCS) manual for the appropriate
Material Safety Data Sheet(s) (MSDS).
NOISE LEVEL: Airborne noise emission
does not exceed 70 dB(A) when measured at a
distance of 1.0 meter from the surface of the
machine and at a height of 1.6 meters from the
floor.
NOTE: Operations Manual subject to
change. Contact your local distributor for most
recent updates concerning the CTP 80BLD unit.
ENVIRONMENTAL NOTICES
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product
is compliant with the EU Directive for Waste Electric/Electronic Goods (WEEE) as well as
other similar legislation in affect after August 13, 2005. Therefore, it must be collected
separately after is use is completed, and cannot be disposed of as unsorted municipal
waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your
local codes. For additional information regarding applicable local laws, please contact the municipal
facility and/or local distributor.
NOTE: Access to the service area is
restricted to persons having safety / hygiene
knowledge and practical experience of the
appliance.
NOTE: This appliance can be used by
children aged from 8 years and above and
persons with reduced physical, sensory, or
mental capabilities or lack of experience and
knowledge if they have been given supervision
or instruction concerning use of the appliance in
a safe way and understand the hazards
involved.
NOTE: Children shall not play with the
appliance.
NOTE: Cleaning and user maintenance
shall not be made by children without
supervision.
NOTE: Operate unit under normal
ambient temperatures between 60 and 80
degrees Fahrenheit. Unit should never be
exposed to freezing temperatures.
5
PAGE INTENTIONALLY LEFT BLANK
6
PARTS IDENTIFICATION/FUNCTIONS
General System Overview (See Figure 1)
ITEM PART NO. DESCRIPTION QTY.FUNCTION
ELE 905A
1
ELE 434 POWER CABLE 1 Supplies the electronics board with power.
2
INJ 424BLD FLAVOR BLEND ASSEMBLY 1 Blends syrups into the product.
3
MIS 3196
4
SYR 941A FLAVOR BAG ADAPTER 8 Connects flavor bag to syrup out tube.
5
CAB 113 FLAVOR TRAY 8 Houses syrup bags.
6
N/A
7
SAN 740 SANITIZER TANK ASSEMBLY 1 Houses sanitizer cleaning solution.
8
SYR 944
9
SYR 946 SYRUP BAG LOCK 8 Secures the syrup bag fitments to the tray.
10
ELE 924
11
MIS 3026S
12
SPR 5800BLD
13
ELE 525M
14
TOUCH PANEL ASSEMBLY WITH
BRACKET
STAINLESS TUBE / CABLE CASING
ASSEMBLY
FLAVOR BURST SOFT SERVE
CABINET ASSEMBLY
SYRUP BAG CONNECTOR
ASSEMBLY
WIRELESS SPIGOT SWITCH
TOUCH PANEL CABLE CASING
SPARE PARTS KIT - BLEND 1 Houses extra spare parts and wear items.
MALE TO MALE 48” SWITCH EXTENSION
1 Flavor Burst unit command center.
Attaches the flavor lines and/or cables to the
1
side of the freezer.
1 Houses syrup trays and bags.
8 Transports syrup from the bag to the pumps.
Sends a wireless signal to the Touch Panel
1
when the freezer draw handle is activated.
Conceals and protects the Touch Panel
1
cable, as well as attaches it to the freezer.
1 ea. Connects Touch Panel to the freezer switch.
7
General System Overview
Figure 1
8
Cabinet – (See Figure 2)
ITEM PART NO. DESCRIPTION QTY.FUNCTION
N/A ELECTRONICS SYSTEM 1 Control system for the unit.
1
CAB 135R-A
2
CAB 145 TRAY SUPPORT BRACKET 8 Supports flavoring trays.
3
FAS 2024 8-32 X 1/4 PAN HEAD 28
4
FAS 2014 8-32 X 1/2" PAN HEAD 25
5
SYR 944
6
ELE 932
7
MIS 3066 MINI BUSHING 1 Protects flush tube.
8
MIS 3028-80
9
CAB 139 FRONT DOOR PANEL 1
10
RIGHT SIDE PANEL 1 Holds tray support brackets and panel brackets.
Fastens panel brackets to divider panel, secures
sides.
Attaches top panel, back cover, and feet to
cabinet.
SYRUP TUBE ASSEMBLY –
SOFT SERVE
PUMP & SANITIZER CABLE
HARNESS
FLUSH TUBE ASSEMBLY 1
Transports the flavoring from the syrup bag to the
8
syrup pump.
1 Provides power to the syrup and sanitizer pumps.
Connects with flavor line to flush with sanitizer
solution.
Provides easy access to syrup bags and
connectors.
CAB 136-A
11
FIX 1023
12
CAB 134 DIVIDER PANEL 1
13
CAB 144R RIGHT PANEL BRACKET 3 Holds tray support rails.
14
CAB 144L LEFT PANEL BRACKET 3 Holds tray support rails.
15
CAB 143 LATCH BRACKET 1 Provides latching tab for front panel latch.
16
FAS 2001 FRONT DOOR PANEL LATCH 1 Latches front door to cabinet front.
17
SYR 927 INTERNAL 9-TUBE ASSEMBLY 1
18
SAN 748 PERISTALTIC SANITIZER PUMP 1
19
SYR 307 PERISTALTIC SYRUP PUMP 8 Pumps syrup from flavor bags into flavor lines.
20
CAB 155L PUMP MOUNTING STRIP 1
21
CAB 155R PUMP MOUNTING STRIP 1
22
FAS 2037 TAPPED NYLON SPACER 12
23
FAS 2032 STANDARD NYLON SPACERS 12 Provides extra support for flavor trays.
24
FAS 2034 8-32 X 3/4" MACHINE SCREW 12 Attaches bushings to divider panel.
25
MIS 3067 OPEN/CLOSED BUSHING 1 Strain relief for internal 9-Tube Assembly.
26
FIX 1033
27
TUB 803 TUBING-PER FOOT 1 Transports sanitizer solution from tank to pump.
28
CAB 133 BASE PANEL 1 Attaches the bottom of the inner and side panels.
29
REAR PUMP COVER 1 Back panel to cover pumps.
3/16" X 3/16" BARB TUBE
CONNECT
1/4" X 1/4" BLKHD (PUSH-TOCONNECT)
1 Splices together flush tubes.
Holds tray support brackets and divides flavor
trays.
Transports syrup from bags to flavor 9-Tube
Assembly.
Pumps sanitizer solution to flush tube and
sanitizer line.
Support for syrup trays and spacing between
panels.
Support for syrup trays and spacing between
panels.
Secures screw to center panel, and support for
trays.
1 Connects Sanitizer Tank tube to the unit.
9
Cabinet (Continued)
ITEM
PART NO. DESCRIPTION QTY.FUNCTION
RUB 618 RUBBER BUMPER WITH WASHER 6
30
FAS 2035 8-32 NUTS - EXT. LOCK WASHER 6
31
MIS 3074 SHORTY PLUG #1672 6 Covers screw hole in rubber bumper.
32
FAS 2040 6-32 X 1/4" TAPPING SCREW 24 Secures tray support bracket to side panels.
33
CAB 135L-A
34
Cabinet
26002
1
11
LEFT SIDE PANEL 1
5
7
5
Provides spacing between cabinet base and
table.
Attaches to screw and holds rubber bumper
in place.
Holds tray support brackets and panel
brackets.
3
8
12
6
4
2
10
9
4
18
26
13
20
4
27
29
28
31
19
5
30
21
32
22
23
24
25
33
14
15
17
16
17
4
34
4
Figure 2
10
Blending Assembly and Related Parts (See Figure 3)
ITEM PART NO. DESCRIPTION QTY.FUNCTION
FLAVOR BLEND ASSEMBLY WITH
INJ 424BLD
1
INJ 422C BLENDING HEAD ASSEMBLY 1
2
RUB 652-RSS
2A
RUB 651 BLENDING HEAD O-RING 2-020 1 ea. Provides a sealed cavity.