Flavel REGENT L.F.E Instruction

REGENT L.F.E.
BATTERY IGNITION
LIVE FUEL EFFECT CONVECTOR GAS FIRE
Installation and Maintenance Instructions
Hand these instructions to the user
Model No’s FRLCP0EN & FRLCN0EN are for use on Natural Gas (G20) at a supply pressure of 20 mbar in G.B. / I.E.
CONTENTS
Installation Instructions Page
Appliance Data 3
Section 1 1.1 Conditions of installation. 4
1.2 Flue & chimney suitability 4
1.3 Fireplace/surround suitability 5
1.4 Shelf position 5
1.5 Side clearance 5
1.6 Closure plate 5
1.7 Flue & chimney inspection 5-6
1.8 Chimney catchment space 6
1.8.1 Brick built chimney 6-7
1.8.2 Fitting to pre-fab. twin wall metal flueboxes 7
1.8.3 Fitting to pre-cast flue installations 8
1.9 Hearth fitting 8
1.10 Spillage monitoring system 8
Section 2 2.1 Packing check list 9
2.2 Installation of fire 9-10
2.3 Gas connection 11
2.4 Fitting the fuel-bed 11-12
2.5 Gas tightness 12
2.6 Fitting the battery 12-13
Section 3 3.1 Lighting the appliance 13
3.2 Checking for clearance of combustion products 14-15
3.3 Final checks 15
Section 4
Maintenance Instructions
4.1 General access for servicing 16
4.1.1 Removal of the upper canopy 16-17
4.2 Removal of the burner assembly 17-18
4.3 Removal of the control tap 18-19
4.4 Removal of the ODS 20
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APPLIANCE DATA
Main injector (1 off) Size 380, Cat 82 Pilot Type. Copreci Single Flame Type 21100 / 178
Max. Gross Heat Input : 6.1 kW Min. Gross Heat Input : 1.8 kW
Cold Pressure : 20.0 +/- 1.0 mbar (8.0 +/- 0.4 in w.g.)
IIgnition : Battery Ignition, 1.5V
Electrode Spark Gap : 4.0 mm
Weight (Packed) : 22.0kg
Firebox Dimensions (with case fitted)
Width : 710mm Height : (without feet fitted) 680mm Depth : 255mm Height to top of the flue spigot : 425mm (with feet fitted)
Gas Connection : 8mm compression
(Supplied with fire)
Efficiency Declaration
The efficiency of this appliance has been measured as specified in BS 7977-1 : 2002 and the result is 67%. The gross calorific value of the fuel has been used for this efficiency calculation. The test data from which it has been calculated has been certified by BSI. The efficiency value may be used in the UK Government’s Standard Assessment Procedure (SAP) for energy rating of dwellings.
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1.1 CONDITIONS OF INSTALLATION
In Great Britain :-
It is law that all gas appliances are installed only by a GAS SAFE registered installer in GB, in accordance with these installation instructions and the Gas Safety (Installation and use) Regulations 1998. Failure to install appliances correctly could lead to prosecution. It is in your own interest and that of safety to comply with the law. The installation must also be in accordance with all relevant parts of the Local and National Building regulations where appropriate, the Building Regulations (Scotland Consolidation) issued by the Scottish Development Department, and all relevant recommendations of the following British Standard Code of Practice.
1. B.S. 5871. Part 1. Installation of Gas Fires.
2. B.S. 5440.: 2000 Parts 1 & 2. Installation of Flues & Ventilation.
3. B.S. 6891. Installation of Gas Pipework.
4. B.S. 6461. Part 1. Installation of Chimneys & Flues.
5. B.S. 1251. Open Fireplace Components.
6. B.S. 715. Metal Flue pipes for Gas Appliances.
7. B.S. E.N. 1858 Clay Flue blocks and Terminals.
8. B.S. 7566 Installation of factory-made Chimneys.
Ventilation Requirements
For use in G.B. purpose built ventilation is not normally required for this appliance.
In Republic of Ireland
For use in I.E. this appliance must be installed in accordance with the rules in force by a competent person and used only in a sufficiently ventilated space. Please consult document I.S. 813 : 1996 Domestic Gas Installation, issued by the National Standards Authority of Ireland.
1.2 FLUE AND CHIMNEY SUITABILITY
The appliance is designed for use with conventional brick built chimneys or lined chimneys and pre – fabricated flues. It is also suitable for use with pre-cast flue blocks conforming to BS EN 1858 and metal flue boxes conforming to BS 715. All flues must conform to the following minimum dimensions.
Minimum diameter of circular flues 125 mm Minimum effective height of all flue types 3 metres
Minimum cross sectional area of Pre-cast Flues 122.7 cm
:-
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1.3 FIREPLACE / SURROUND SUITABILITY
The fire is suitable for hearth mounting only. It must not carpet or other combustible material. It must not be wall mounted. This fire is suitable for the following hearth / surround types :­Non-combustible hearths / surrounds. Purpose made proprietary hearths / surrounds with a minimum temperature rating
of 100oC.
If a heating appliance is fitted directly against a wall without the use of a fire­place or fire surround, soft wall coverings such as wallpaper, blown vinyl, etc. could be affected by the heat and may, therefore scorch or become discoloured. Please bear this in mind when installing or decorating.
1.4 SHELF POSITION
The fire may be fitted below a combustible shelf providing there is a minimum distance of 100 mm above the top of the fire and the shelf does not project more than 150 mm. If the shelf overhangs more than 150 mm the distance between the fire and the shelf must be increased by 25 mm for every 25 mm of additional overhang over 150 mm.
1.5 SIDE CLEARANCE
A minimum clearance of 100mm should be allowed on either side of the fire for servicing. Any fire surround uprights should not project forward by more than 100mm. NOTE. The fire must be installed so that no part of a combustible side wall when measured laterally is less than 500mm from the fuelbed ceramics.
be fitted directly onto a
1.6 CLOSURE PLATE
A closure plate is supplied with this fire and must be fitted. The closure plate must be sealed to the fireplace or surround opening with suitable adhesive tape. See section 2.2.2
1.7 FLUE / CHIMNEY INSPECTION
Before commencing installation, a flue or chimney should be inspected to ensure that all the following conditions are satisfied.
a) Check that the chimney / flue only serves one fireplace and is clear of
any obstruction. Any obstruction. Any dampers or register plates must be removed or locked in the open position.
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b) Brick / stone built chimneys and any chimney or flue which has been
used for an appliance burning fuel other than gas must be thoroughly swept. The base of the chimney/flue must also be thoroughly cleared of debris etc.
Any under floor air supply to the fireplace must be completely sealed off.
Ensure that the inside of the chimney/flue is in good condition along its length and check that there is no leakage of smoke through the structure of the chimney during and after the smoke pellet test.
With pre-cast flues it is especially important to check the inside of the flue for extruded cement / sealant protruding from the joints between the flue blocks. If present, these should be removed by rodding the flue before proceeding with the installation.
Using a smoke pellet, check that there is a positive up draught present in the chimney / flue and that the smoke can be seen issuing from the terminal / chimney pot outside. There must be no leakage of smoke through the structure of the chimney during or after the smoke pellet test and it is important to check inside upstairs rooms adjacent to the chimney / flue. Check the chimney pot / terminal and general condition of the chimney brickwork or masonry. If the chimney or flue is in poor condition or if there is no up draught do not proceed with the installation. If there is a history of down draught conditions with the chimney / flue, a tested and certified flue terminal or cowl suitable for the relevant flue type should be considered.
A spillage test must always be carried out during commissioning of the appliance.
1.8 CHIMNEY CATCHMENT SPACE.
1.8.1 Brick Built Chimneys.
The catchment space below the flue spigot should be as deep as possible, and must not be less than 250mm measured from the bottom of the flue spigot to the bottom of the catchment space, or to the top of any “bricking-up” of the fireplace, whichever is the least. See Fig. 1.
The flue spigot must pass through the closure plate at least 25mm and have a minimum clearance of 50mm between its open end and the nearest obstruction. There must be a minimum clearance of 165mm between the back of the closure plate and the back of the catchment space. See Fig. 1 overpage.
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The front opening of the fireplace must be between 305mm and 440mm wide, and between 525mm and 650mm high. If the opening is larger than this, then a surround must be constructed in a suitable non-com bustible material to create an opening to these limits. Allow a minimum flat surface of 20mm around the opening to ensure that the closure plate can be sealed to the fireplace. Any surround must be sealed to the fireplace to prevent leakage. The operation of the chimney should be tested a detailed as in section 1.7.
Note. A flue spigot extension of up to a maximum total length of 125mm may be fitted if necessary, providing that a minimum clearance 50mm between its open end and nearest obstruction is always maintained.
Fig.1. Chimney Catchment Space.
1.8.2 Fitting to Pre-Fabricated twin wall metal Flue Boxes.
The appliance may be fitted to a twin wall metal flue box conforming to the constructional requirements of BS 715, (for example the Selkirk LFE 125 box). The box must have a minimum flue diameter of 125mm internal and minimum internal dimensions of 160mm deep by 580mm high by 350mm wide. There are no maximum dimensional requirements for the box. The top face of the box must be insulated with a minimum thickness of 50mm of non-combustible mineral wool insulation or similar material. The flue box must stand on a non-combustible base of minimum thickness 12mm.
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1.8.3 Fitting to Pre-Cast Flue Installations.
The appliance is suitable for use with pre-cast flues conforming to B.S.
EN 1858. The pre-cast opening must be a minimum of 122.7cm2or equivalent cross-sectional area and have a minimum effective flue height of 3 metres. The flue spigot restrictor must be removed when installing into pre-cast flue applications
This appliance has been tested for use in a pre-cast flue block complying with BS EN 1858. In accordance with BS EN 1858, pre-cast flues built with directly plastered faces (front or rear) are not correctly installed as to ensure proper operation with any type of gas fire. In some instances of this flue construction, temperature cracking of surface plaster may occur through no fault of the appliance. An air gap or some form of insulation material should be installed to prevent normal flue temperatures from damaging wall surfaces.
1.9 HEARTH FITTING
This appliance must only be installed on to a level concrete or non­combustible hearth. The feet must not be removed when installing directly onto a hearth.The hearth material must be a minimum thickness of 13 mm with the top surface at least 50 mm above the floor level. The hearth must be fitted symmetrically about the fire opening and have a minimum width of 760 mm and a minimum projection of 300 mm forwards from the fire opening.
1.10 SPILLAGE MONITORING SYSTEM
This appliance is fitted with an atmosphere sensing spillage monitoring system in the form of an oxygen sensing pilot. This is designed to shut the fire off in the event of partial or complete blockage of the flue causing a build up of combustion products in the room in which the fire is operating. The following are important warnings relating to the
spillage monitoring system:
The spillage monitoring system must not be adjusted by the Installer. The spillage monitoring system must not be put out of action. When the spillage monitoring system is exchanged, only a complete original manufacturers part may be fitted. It is not possible to replace individual parts on the pilot system on the appliance, only a complete pilot assembly (including thermocouple) may be fitted.
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2.1 PACKING CHECK LIST
1 off Firebox / Burner Assembly 1 off Flue Spigot 1 off Efficiency Baffle 1 off Closure Plate 1 off AA Battery 1 off Literature / Loose Items Pack 1 off Fuelbed Pack
2.2 INSTALLATION OF FIRE
2.2.1 Preparation.
a) Remove the dress guard by springing the location wires out at the
bottom and lifting away. See Fig. 2. Take care not to scratch the trim.
Fig. 2 Remove the Dress Guard.
b) Fit the flue spigot to the back panel using four screws provided.
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