Flash Technology VANGUARD FTS 370i-2 Reference Manual

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VANGUARD
®
FTS 370i-2 IR LED Integrated Beacon
Red LED Obstruction Lighting System
Reference Manual
SERIAL NUMBER
Flash Technology, 332 Nichol Mill Lane, Franklin, TN 37067
www.flashtechnology.com
(615) 261-2000
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Front Matter
Abstract
This manual contains information and instructions for installing, operating and maintaining the FTS 370i-2 IR LED Integrated Beacons.
Copyright
Copyright © 2019, Flash Technology®, Franklin, TN, 37067, U.S.A. All rights reserved. Reproduction or use of any portion of this manual is prohibited without
express written permission from Flash Technology and/or its licenser.
Trademark Acknowledgements
Flash Technology®and Vanguard®are registered trademark names. All trademarks and product names mentioned are properties of their respective companies and are
recognized and acknowledged as such by Flash Technology.
Applicable Specifications
The FTS 370i-2 IR beacon meets or exceeds requirements for an FAA Type L-864 beacon. Additionally, the FTS 370i-2 IR beacon meets or exceeds requirements for an ICAO Annex 14, Volume 1, 8thEdition Low Intensity Type B Obstacle Light.
Disclaimer
While every effort has been made to ensure that the information in this manual is complete, accurate and up-to-date, Flash Technology assumes no liability for damages resulting from any errors or omissions in this manual, or from the use of the information contained herein. Flash Technology reserves the right to revise this manual without obligation to notify any person or organization of the revision.
In no event will Flash Technology be liable for direct, indirect, special, incidental, or consequential damages arising out of the use of or the inability to use this manual.
Warranty
Flash Technology warrants all components, under normal operating conditions, for 5 years.
Parts Replacement
The use of parts or components, in this equipment, not manufactured or supplied by Flash Technology voids the warranty and invalidates the third party testing laboratory certification which ensures compliance with FAA Advisory Circulars 150/5345-43J, 150/5345-53D, and Engineering Brief No. 67D. The certification is valid as long as the system is maintained in accordance with FAA guidelines (FR doc. 04-13718 filed 6-16-04).
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Personnel Hazard Warning
Dangerous Voltages
Dangerous line voltages reside in certain locations in this equipment. Also, this equipment may generate dangerous voltages. Although Flash Technology has incorporated every practical safety precaution, exercise extreme caution at all times when you expose circuits and components, and when you operate, maintain, or service this equipment.
Avoid Touching Live Circuits
Avoid touching any component or any part of the circuitry while the equipment is operating. Do not change components or make adjustments inside the equipment with power on.
Do Not Depend on Interlocks
Never depend on interlocks alone to remove unsafe voltages. Always check circuits with a voltmeter after turning the circuit breakers off. Under no circumstances remove or alter the wiring or interlock switches.
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Table of Contents
This page intentionally left blank...................................................................................................... ii
Front Matter...................................................................................................................................... iii
Abstract......................................................................................................................................... iii
Copyright......................................................................................................................................iii
Trademark Acknowledgements.................................................................................................... iii
Applicable Specifications.............................................................................................................iii
Disclaimer..................................................................................................................................... iii
Warranty....................................................................................................................................... iii
Parts Replacement ........................................................................................................................ iii
Personnel Hazard Warning................................................................................................................iv
Dangerous Voltages.......................................................................................................................iv
Avoid Touching Live Circuits.......................................................................................................iv
Do Not Depend on Interlocks........................................................................................................iv
List of Figures....................................................................................................................................vi
List of Tables.....................................................................................................................................vi
Section 1 - Overview ..........................................................................................................................1
1.1 Specifications............................................................................................................................1
1.1.1 Regulatory Compliance and Certifications........................................................................2
1.2 Beacon Component Identification............................................................................................3
Section 2 – Installation – Mounting, Wiring, and Checkout..............................................................6
2.1 Mounting the Beacon................................................................................................................6
2.2 Wiring the Beacon....................................................................................................................8
2.3 Verifying Operation..................................................................................................................9
2.3.1 Power up............................................................................................................................ 9
2.3.2 Synchronization................................................................................................................. 9
Section 3 - Operation........................................................................................................................10
3.1 Status Indicator LEDs.............................................................................................................10
3.2 Configuration Jumpers............................................................................................................11
Section 4 - Beacon Operation...........................................................................................................12
4.1 System Overview....................................................................................................................12
Section 5 - Maintenance and Troubleshooting .................................................................................15
5.1 Maintenance............................................................................................................................15
5.2 Troubleshooting......................................................................................................................15
5.3 Beacon Repair Procedures......................................................................................................16
5.3.1 Replace the Controller Core PCB.................................................................................... 16
5.3.2 Replace the Power Supply............................................................................................... 17
5.3.3 Replace the GPS Antenna and Cable............................................................................... 17
5.3.4 Replace the Surge Suppressors........................................................................................18
5.3.5 Replace the LED Engine Assembly ................................................................................18
5.4 Customer Service....................................................................................................................21
5.5 Ordering Parts.........................................................................................................................21
RMA POLICY..................................................................................................................................22
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List of Figures
Figure 1-1 – Beacon - External View............................................................................................... 3
Figure 1-2 – Beacon Base Assembly................................................................................................4
Figure 1-3 – Beacon & Controller Assembly................................................................................... 5
Figure 2-1 – Flashhead Dimensions & Mounting Outline ............................................................... 7
Figure 3-1 – Status Indicator LEDs ................................................................................................10
Figure 3-2 – Configuration Jumpers...............................................................................................11
Figure 4-1 – Beacon Wiring Diagram (Standard) .......................................................................... 13
Figure 4-2 – Beacon Wiring Diagram (10 Conductor Option).......................................................14
Figure 5-1 – Beacon Component Locations ...................................................................................19
Figure 5-2 – Base Component Locations .......................................................................................20
List of Tables
Table 2-1 – Standard Power & Alarm Connections...........................................................................8
Table 2-2 – Power, Alarm & Radar Interface Connections................................................................8
Table 3-1 – Status Indicator LEDs ...................................................................................................10
Table 3-2 – Configuration Jumpers..................................................................................................11
Table 5-1 – Troubleshooting - Beacon is in alarm ...........................................................................15
Table 5-2 – Troubleshooting - Beacon does not flash at night.........................................................15
Table 5-3 – Troubleshooting - Beacon flashes but not in sync ........................................................16
Table 5-4 – Troubleshooting - Beacon flashes in daytime ...............................................................16
Table 5-5 – Optional Parts................................................................................................................21
Table 5-6 – Spare/Replacement Parts...............................................................................................21
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Section 1 - Overview
The FTS 370i-2 IR (Infrared) LED Integrated FAA L-864 Flashing Red Beacon with Radar Compatible Interface as shown in Figure 1-1, (hereafter referred to as the beacon) is pre-wired with a power & alarm cable and operates from 120-240VAC 50/60 Hz. The only required customer connection is the AC line; as the beacon incorporates an integrated controller which flashes the beacon at night. The unit is equipped with an alarm contact and auxiliary control input for connection to a radar system interface. The fail-safe design of the interface allows for operation of the beacon if the radar system control wiring is interrupted. Also incorporated into the controller is a GPS receiver and antenna, which allows synchronization to other beacons with no additional wiring. The beacon consists of 24 high-performance LEDs that provide the FAA required light output while consuming 99% less electrical power than an incandescent fixture.
The beacon incorporates 6 infrared LEDs. The addition of IR ensures visibility of the obstruction to pilots aided by night vision goggles (NVG). The combination of standard Red (620nm) LEDs and IR (850nm) LEDs ensures maximum visibility to pilots in all circumstances.
The FTS 370i-2 IR beacon also provide ICAO Medium-intensity, Type B Obstacle Light (Red) compliance.
The beacon is designed for the lighting of wind turbines, towers, flare stacks, chimneys, offshore oil platforms, petrochemical facilities and other obstructions to aerial navigation, as specified by the FAA, FCC, ICAO and Transport Canada.
This manual provides guidance and recommendations for the installation, inspection, and testing of the beacon assembly. Please read this document in its entirety before installing the beacon.
1.1 Specifications
Type FTS 370i-2: FAA L-864 Red Obstruction Light
FTS 370i-2: ICAO Medium-intensity, Type B Obstacle Light Flash Rate 20/30/40 flashes per minute (FPM) (User Configurable) Intensity 2,000 ± 25% ECD AC Voltage 120 – 240V AC 50/60 Hz
Flash rate (200ms flash duration)
20 FPM 30 FPM 40 FPM
Night Power Consumption Operating Temperature -40°F to +131°F (-40°C to +55°C)
Aux Input Control Voltage 5 – 30 Volts AC/DC Height / Width 8.69” x 15.75” (220.7mm x 400 mm) Bolt Hold Down Standard 13.25” (336.5 mm) Weight 26.3 lbs. (11.93 kg); With 50ft cable: 32.3 lbs. (14.7 kg)
* Power Consumption is 2 Watts in standby.
FTS 370i-2 IR * 7 Watts 10 Watts 13 Watts
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1.1.1 Regulatory Compliance and Certifications
ETL Certified to Federal Aviation Administration (FAA): AC No. (150/5345-43J). FAA Engineering Brief No. 67D
Compliant to Canadian Aviation Regulations (CAR’s): Standard 621
Compliant to International Civil Aviation Organization (ICAO), Aerodromes, Annex 14,
Volume 1, Eighth Edition, dated July 2018
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1.2 Beacon Component Identification
GPS Antenna
(Photodiode)
Assembly
Light Collector
Fresnel Lens
&
LED Engine
Ground Lug
Base Assembly
Figure 1-1 – Beacon - External View
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TB1
Surge Suppressors
Power Supply
Figure 1-2 – Beacon Base Assembly
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Mother
Connector
Board
Harness
Configuration Jumpers
Status LED Indicators
Controller Core PCB
Note: FTS 370i-2 shown.
GPS Antenna Connection
LED Engine with Core Access Cover & Harness Installed
Figure 1-3 – Beacon & Controller Assembly
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Section 2 – Installation – Mounting, Wiring, and Checkout
Warning
Read the warning on page ix now. Remove power from all wiring and circuitry before installing or performing work on the beacon. It is the responsibility of the installer to comply with all applicable electrical codes.
Important! For proper operation and optimal protection from Lightning and EMI, ensure that the base is electrically bonded to the site grounding system using 8 AWG wire minimum connected to the supplied external ground lug.
Flash Technology recommends the installation of one or more lightning rods near the beacon. The copper lightning rod(s) should be located approximately 18 inches away from and extend a minimum of three feet above the height of the beacon.
Installation Procedure:
1. Mount the beacon (Section 2.1)
2. Wire the beacon power (Section 2.2)
3. Verify operation (Section 2.3)
4. Wire the beacon monitoring connections (Section 2.2)
5. Confirm monitoring status by disconnecting power to the beacon. This should create an alarm. After all steps are completed successfully, the installation is complete.
2.1 Mounting the Beacon
Flash Technology recommends the installation of one or more lightning rods near the beacon. The copper lightning rod(s) should be located approximately 18 inches away from and extend a minimum of three feet above the height of the beacon.
The beacon should be positioned so that the light collector for the photodiode has an unobstructed view of the polar sky. Also, it must not view direct or reflected artificial light. The GPS antenna located on top of the beacon must have an unobstructed view of the sky for proper reception and synchronization.
The beacon is mounted to the tower pedestal or optional mounting bracket1utilizing supplied hardware. Four mounting holes are provided on the beacon base (Figure 2-1). These mounting holes will align with most tower pedestals. The beacon should be installed level to maintain light output in accordance with FAA/ICAO requirements.
1. An optional mounting bracket is available to accommodate various installation configurations
and to facilitate leveling the beacon. See Section 5.5 for ordering information.
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O
13.25 (336.5)
8.69 (220.7)
0.63 (16) THRU
O
(TYP OF 4)
Note: All dimensions are in inches (millimeters).
Figure 2-1 – Flashhead Dimensions & Mounting Outline
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2.2 Wiring the Beacon
1
1
1
1
2
2
The beacon is supplied with a 50-foot length of power & alarm cable pre-wired to the internal electronics to facilitate installation (see Table 2-1). The only connections required are power (120-240 VAC, 50/60 Hz) and ground. The ground wire must be connected for proper operation and protection of the beacon.
Optional dry contact monitoring connections permit monitoring of beacon operation. The contact is closed when the beacon is operating normally and no fault is detected.
The Auxiliary Control Input allows an external device, such as a radar system, to inhibit the flashing of the beacon (see Table 2-2). The acceptable input voltage range for the Control Input is 5 – 30 Volts AC/DC. The optional 10 conductor cable is required to utilize this feature.
Table 2-1 – Standard Power & Alarm Connections
Wire
5 Conductor Cable
Color
Black Input Power TB1 - L1 (120 VAC) - Line
White Input Power TB1 - L2 (120 VAC) - Neutral
Green Ground TB1 - GND Ground
Function FTB 370i-2 Beacon
Internal Connections
External Connections
(240 VAC) - L1
(240 VAC) – L2
Red Alarm Contact TB1 - COM Alarm Input Orange Alarm Contact TB1- NC Alarm Input
Table 2-2 – Power, Alarm & Radar Interface Connections
Wire Color
10 Conductor Cable (Optional)
Black Input Power TB1 - L1 (120 VAC) - Line
Function FTB 370i-2 Beacon
Internal Connections
External Connections
(240 VAC) - L1
White Input Power TB1 - L2 (120 VAC) - Neutral
(240 VAC) – L2
Green Ground TB1 - GND Ground Red Alarm Contact TB1 - COM Alarm Input Orange Alarm Contact TB1- NC Alarm Input Brown Auxiliary Control Input TB1 – AUX - Control Output Blue Auxiliary Control Input TB1 - AUX + Control Output Violet Ground Chassis GND Ground Yellow Ground Chassis GND Ground Gray Ground Chassis GND Ground Drain Ground Chassis GND Ground
1. Refer to the monitoring system manufacturer’s installation manual for connection locations.
2. Refer to the radar system manufacturer’s installation manual for connection locations.
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2.3 Verifying Operation
Apply power to the beacon and verify operation as indicated by the beacon and Status Indicator LEDs.
Note: See Section 3.1 for a description each Status Indicator LED,
2.3.1 Power up
When powered up, all indicator LEDs are turned on for 10 seconds providing easy verification of operation. The beacon will begin flashing and will turn off after 40 seconds if the photodiode detects sufficient light. Otherwise, the beacon will remain on until the ambient light rises to a sufficient level.
2.3.2 Synchronization
For synchronization to occur, the GPS antenna (located on top of the beacon) must have an unobstructed view of the sky. As much as 15 minutes may be required for the beacon to achieve a GPS signal lock. Following power up, the Sync Alarm and Sync Status LEDs will turn off. Once a GPS signal lock is achieved, the Sync Status LED will turn on. This is the normal operating condition.
Note: After one hour of operation, the Sync Alarm will turn on if a GPS signal lock has not been achieved. The alarm will turn off once a GPS signal is locked. Refer to Section 5 if the Sync Alarm remains on for more than 15 minutes.
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Section 3 - Operation
3.1 Status Indicator LEDs
Status indicator LEDs are located on the Controller Core PCB inside the beacon. A description of each is provided below. See Section 2.3 for additional information regarding the Status Indicator LEDs.
Figure 3-1 – Status Indicator LEDs
Table 3-1 – Status Indicator LEDs
LED Description Function
D9 Power Input power is present. D2 Sync Status D3 Mode Status Blinks in synchronization with the beacon flash.
D4 Red LED Alarm Output from the beacon is below the minimum regulatory allowance. D21 IR LED Alarm Output from the IR LEDs has diminished by more than 25% of nominal.
D5 PD Alarm D6 Sync Alarm D7 Ant. Open D8 Ant. Short
Off during power up. Turns on after a GPS signal lock is achieved. Off when Sync alarm is present.
More than 19 hours have passed since the unit transitioned modes via the photodiode. More than one hour has passed since the unit received a GPS Sync signal or an antenna fault is present. The GPS antenna is disconnected or has failed. Sync Alarm will accompany the Ant. Open alarm. The GPS antenna is shorted. Sync Alarm will accompany the Ant. Short alarm.
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3.2 Configuration Jumpers
Configuration jumpers are located on the Controller Core PCB inside the beacon. A description of each is provided below. To configure a particular option, move the spare jumper shunt to the specified location.
Figure 3-2 – Configuration Jumpers
Table 3-2 – Configuration Jumpers
Jumper Description Function
1
JP1
1
JP2 JP3 ----- Spare Jumper JP4 LEGACY Unit operates at ½ duty cycle. JP5 PD DEFEAT The PD Alarm is disabled when the PD Defeat jumper is installed.
2
JP6
2
JP7 JP8 SYNC1 (Lighting Equipment by others) Closed: Orga Sync (Open SYNC 2)
JP9 SYNC2 (Lighting Equipment by others) Closed: Unimar Sync (Open SYNC 1) JP10 ALARM
1. To activate mode override, the jumper must be installed while power is applied to the beacon. The jumper has no effect if it is installed when the beacon is powered down.
2. Default flash rate is twenty (20) flashes per minute with no jumper installed on JP6 or JP7.
MAN. NIGHT Forces the beacon into Manual Night mode for 30 minutes. MAN. DAY Forces the beacon into Manual Day mode for 30 minutes.
30 FPM Thirty (30) flashes per minute. 40 FPM Forty (40) flashes per minute.
(Jumper Installed) Reduces LED output below minimum regulatory specification to test the system alarm circuitry.
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Section 4 - Beacon Operation
4.1 System Overview
The beacon wiring diagrams are shown in Figures 4-1 and 4-2. The standard five conductor power & alarm cable, shown in figure 4-1, provides connection of the AC line (3 wires) and alarm monitoring connections (2 wires). The optional ten-conductor cable, shown in Figure 4-2, provides the same connections and adds connections for the auxiliary control input (2 wires). The remaining 3 conductors and drain wire are connected to chassis ground.
The AC line may be 120-240VAC 50/60Hz. The dry contact alarm connections are closed when the beacon is operating normally and no fault is detected. The voltage range for auxiliary control input is 5 – 30 Volts AC/DC. The beacon flash will be inhibited when voltage within the specified range is applied to the terminals labeled AUX + and AUX -.
The Controller Core PCB (370i-2 IR 2423800) senses ambient light focused by the light collector onto the photodiodes and at night flashes the LED beacon. A GPS antenna and integrated receiver permit synchronization to other beacons. The Controller Core PCB detects alarm conditions including beacon failure, photodiode alarm, and synchronization fault. A clear polycarbonate cover provides access to view the status and alarm LEDs to permit easy determination of proper operation and fault diagnosis.
The LED Engine assembly contains high-performance LEDs, which illuminate when powered by the Controller Core PCB. The complete assembly (370i-2 IR 1370480) is easily replaced when field service is required.
The Power Supply (5150501) and the Surge Suppressors (11000016050) are located in the base of the beacon. The power supply generates the proper DC current to the Controller Core PCB when AC line voltage is applied at its input. The surge suppressors, wired in line with and directly across the AC Line, provide protection from incoming lightning and transient voltage induced surges.
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Figure 4-1 – Beacon Wiring Diagram (Standard)
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Figure 4-2 – Beacon Wiring Diagram (10 Conductor Option)
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Section 5 - Maintenance and Troubleshooting
Step
Check/Test/Action
Action
5.1 Maintenance
No regularly scheduled maintenance is required for the beacon.
Flash Technology warranties the light output of the beacon to meet or exceed FAA/ICAO requirements for a 5 year period. LED module replacement after 5 years is recommended to ensure FAA/ICAO compliance. See Section 5.3.3.
Periodically check the GPS antenna for tightness.
Periodic cleaning of the lens is recommended with soapy water or any acrylic cleaning
solution. No other cleaning solutions are recommended. Abrasive compounds will scratch the lens.
Optional mounting brackets should be checked periodically for tightness.
5.2 Troubleshooting
Follow the troubleshooting steps in the tables below as applicable. Beacon repair procedures are provided in Section 5.3.
Table 5-1 – Troubleshooting - Beacon is in alarm
1.a Is beacon flashing at night? YesNoGo to Step 1.b Go to Step 2.a
1.b Is beacon flashing in sync with other FTS 370i-2
beacons? Check beacon SYNC Status and SYNC Alarm LEDs.
1.c Is beacon PD Alarm LED on? Does beacon flash
in daytime?
YesNoGo to Step 1.c
Go to Step 3
YesNoGo to Step 4
Review sections 2.1, 3.1 and 3.2 to verify system operation.
Table 5-2 – Troubleshooting - Beacon does not flash at night
Step Check/Test/Action Action
2.a Is AC power applied?
Measure at TB1 terminals L1 & L2.
2.b Is beacon PWR Status LED on? YesNoGo to Step 2.c
2.c
2.d Is beacon MODE Status LED flashing? YesNoGo to Step 2.e
2.e Is beacon LED Alarm LED on? YesNoReplace LED module (See
Proceed to Step 2.d if there are no wires connected at AUX+ and AUX-.
Disconnect the wires connected to AUX+ and AUX-. Did normal operation resume?
YesNoGo to Step 2.b
Correct problem. Replace the Power Supply (See
Section 5.3.2)
YesNoCheck operation/status of the
external control device. Go to Step 2.d. Replace Controller Core PCB
(See Section 5.3.1) Section 5.3.5)
Replace Controller Core PCB (See Section 5.3.1)
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Table 5-3 – Troubleshooting - Beacon flashes but not in sync
Step Check/Test/Action Action
3 Does GPS antenna (located in top of beacon)
have an unobstructed view of sky? See Section
2.1
3.b Is the ANT. OPEN LED on? YesNoCheck the GPS antenna
3.c Is the ANT. SHORT LED on? YesNoReplace the GPS antenna. (See
YesNoGo to Step 3.b
Correct problem connection on the Controller
Core PCB. Replace the GPS antenna if the connection is not at fault. (See Section 5.3.3) Go to Step 3.c
Section 5.3.1) Replace the Controller Core PCB (See Section 5.3.3)
Table 5-4 – Troubleshooting - Beacon flashes in daytime
Step Check/Test/Action Action
4 Is the light collector (located on top of beacon)
obstructed? Check for any foreign matter on top of beacon.
YesNoCorrect problem
Replace Controller Core PCB See Section 5.3.1
5.3 Beacon Repair Procedures
Warning
Read the Personnel Hazard Warning on page ix now. Remove power from all wiring and circuitry before installing or performing work on the beacon. It is the responsibility of the installer to comply with all applicable electrical codes.
Note: While performing the following steps, check for any loose connections and other damaged components.
5.3.1 Replace the Controller Core PCB
FTS 370i-2 IR Part Number: 2423800. See Figure 5-1 for component location.
Controller Core PCB Removal
Unfasten the two latches on the front of the base assembly. Lift the LED module to expose the Core Access Cover. Remove the four screws securing the cover and gently pull on the body of the cable grip to remove the cover. Press the latches located on each side of the harness connector and pull to remove it from J1 on the Controller Core PCB. Disconnect the GPS antenna cable from the Controller Core PCB. Remove the four screws securing the Controller Core PCB and pull the board to release it from the mother board.
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Controller Core PCB Replacement
Carefully align the connector on the back of the Controller Core PCB with the connector on the mother board. Gently push the board from the sides into the connection on the mother board. Continue installation in the reverse order of the removal process. Apply power to the beacon and verify that it operates correctly. If not, recheck all connections.
5.3.2 Replace the Power Supply
Part Number: 5150501. See Figure 5-2 for component location.
Power Supply Removal
Unfasten the two latches on the front of the base assembly. Lift the LED module to expose the power supply. Remove the black, white and green wires from the input power connections to the power supply. Remove the white/black and white/red wires from the output power connections of the power supply. Remove the four screws that attach the power supply to the base.
Power Supply Reinstall
Place the power supply in the base observing the correct orientation of the terminal blocks and secure with the four mounting screws. Attach the white/red wire to the output terminal labeled “V+”. Attach the white/black wire to the output terminal labeled “V-“. Attach the green wire to the terminal labeled “ ”. Attach the white wire to the terminal labeled “N”. Attach the black wire to the terminal labeled “L”. Apply power to the beacon and verify that it operates correctly. If not, recheck all connections.
5.3.3 Replace the GPS Antenna and Cable
Part Number: 6903294. See Figure 1-1 for component location.
GPS Antenna Removal
Unfasten the two latches on the front of the base assembly. Lift the LED module to expose the Core Access Cover. Remove the four screws securing the cover and gently pull on the body of the cable grip to remove the cover. Disconnect the GPS antenna cable from the Controller Core PCB. Locate the GPS antenna on top of the beacon. Unscrew the GPS antenna from the light collector. Pull up gently on the antenna to expose the antenna cable and connector.
GPS Antenna Reinstall
Install the black seal on the base of the replacement antenna and attach the antenna cable. Guide the antenna cable back into the beacon through the light collector. Screw the antenna into the light collector until the seal is firmly against the light collector. Continue installation in the reverse order of the removal process. Apply power to the beacon and verify that it operates correctly. If not, recheck all connections.
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5.3.4 Replace the Surge Suppressors
Part Number: 11000016050. See Figure 5-2 for component location.
Surge Suppressor Assembly Removal
Unfasten the two latches on the front of the base assembly. Lift the LED module to expose the surge suppressors. Insert flat blade screwdrivers into the corresponding terminal block slots to release the surge suppressor leads from the terminal block assembly.
Surge Suppressor Reinstall
Insert flat blade screwdrivers into the corresponding terminal block slots. Insert the surge suppressor leads into the terminal block and remove the screwdrivers. Verify that the surge suppressors are firmly inserted into the terminal block. Lower the LED module to the closed position and secure both latches on the base assembly. Apply power to the beacon and verify that it operates correctly. If not, recheck all connections.
5.3.5 Replace the LED Engine Assembly
FTS 370i-2 IR Part Number: 1370480. See Figure 1-1 for component location.
LED Engine Assembly Removal
Unfasten the two latches on the front of the base assembly. Lift the LED module to expose the Core Access Cover. Remove the four screws securing the cover and gently pull on the body of the cable grip to remove the cover. Press the latches located on each side of the harness connector and pull to remove it from J1 on the Controller Core PCB. Remove the green ground wire attached to the LED engine assembly. While securely grasping the LED engine assembly with one hand, locate the ring on the hinge pin and pull to remove the pin. Lift the LED engine assembly to remove it from the hinge.
LED Engine Assembly Replacement
Insert the LED engine assembly hinge into the base hinge and reinstall the hinge pin. Continue installation in the reverse order of the removal process. Apply power to the beacon and verify that it operates correctly. If not, recheck all connections.
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GPS ANT. CABLE
(P/N 6903292)
(P/N 6903294)
CONTROLLER
CORE PCB
(FTS 370i P/N 2423500)
CONTROLLER CORE PCB
(FTS 370i IR P/N 2423600)
FTS 370i-2 IR P/N 2423800
GPS ANT.
Figure 5-1 – Beacon Component Locations
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Figure 5-2 – Base Component Locations
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5.4 Customer Service
Customer Service: (800) 821-5825 Telephone: (615) 261-2000 Facsimile: (615) 261-2600 Shipping Address:
Flash Technology 332 Nichol Mill Lane Franklin, TN 37067
5.5 Ordering Parts
To order spare, replacement or optional parts contact Parts Department at 1-800-821-5825.
Table 5-5 – Optional Parts
Description Part Number
Mounting Bracket Assembly Universal 3991210 Mounting Bracket Assembly (GE) 3991220 Mounting Bracket Assembly Standard 3991240
Table 5-6 – Spare/Replacement Parts
Description Part Number
LIGHT ENGINE (REPLACEMENT) 1370480 GPS Antenna with Gasket 6903294 GPS Antenna Cable 6903292 PCB CORE CONTROLLER 2423800 Wiring Harness 4842101 Power Supply 5150501 MOV Surge Suppressors 11000016050 Terminal Block Assembly (TB1) 1362041
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RMA POLICY
If any system or part(s) purchased from Flash Technology needs to be returned for any reason (subject to the warranty policy), please see the current RMA policy available online at: flashtechnology.com/rma
To initiate an RMA, call the Flash Technology NOC to receive technical assistance (800-821-5825 Option 9, M-F, 7 a.m. to 7 p.m. CT).
Emailing a completed RMA request form to FlashSupport@spx.com can also start the process on sites not requiring detailed troubleshooting. The form can be filled out online at:
http://flashtechnology.com/rma-request-form/
NOTE: An RMA number must be requested from Flash Technology prior to return of any product. No returned product will be processed without an RMA number. Failure to follow the below procedure may result in additional charges and delays. Any product received without an RMA number is subject to return back to the sender. All RMA numbers are valid for 30 days.
FTS 370i-2 IR Revision A – 05/17/2019 22
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