SERIAL NUMBER
FTB 324-2, FTB 324-2LT
Medium Intensity Obstruction Lighting System
Reference Manual
Part Number 7913242
Flash Technology, 332 Nichol Mill Lane, Franklin, TN 37067
(615) 261-2000
Front Matter
Abstract
This manual contains information and instructions for installing, operating and maintaining
the FTB 324-2 Medium Intensity Obstruction Lighting System.
Copyright
Copyright © 2010, Flash Technology®, Franklin, TN, 37067, U.S.A.
All rights reserved. Reproduction or use of any portion of this manual is prohibited without
express written permission from Flash Technology and/or its licenser.
Trademark Acknowledgements
Flash Technology® is a registered trademark name.
ElectroFlash™, Flash Tech™, Flash Technology™, FTCA™, Flash™ and the Flash
Technology Logo are all trademarks of Flash Technology.
All trademarks and product names mentioned are properties of their respective companies,
and are recognized and acknowledged as such by Flash Technology.
Applicable Specifications
This equipment meets or exceeds requirements for an FAA Type L-864 and L-865.
Disclaimer
While every effort has been made to ensure that the information in this manual is complete,
accurate and up-to-date, Flash Technology assumes no liability for damages resulting from
any errors or omissions in this manual, or from the use of the information contained herein.
Flash Technology reserves the right to revise this manual without obligation to notify any
person or organization of the revision.
In no event will Flash Technology be liable for direct, indirect, special, incidental, or
consequential damages arising out of the use of or the inability to use this manual.
Warranty
Flash Technology warrants all components, under normal operating conditions, for 2 years.
Parts Replacement
The use of parts or components, in this equipment, not manufactured or supplied by Flash
Technology voids the warranty and invalidates the third party testing laboratory certification
which ensures compliance with FAA Advisory Circulars 150/5345-43F, 150/5345-51 and
150/4345-53C. The certification is valid as long as the system is maintained in accordance
with FAA guidelines (FR doc. 04-13718 filed 6-16-04).
ii Revision 8 – 2-12-2010 FTB 324-2
Personnel Hazard Warning
Dangerous Voltages
Dangerous line voltages reside in certain locations in this equipment. Also, this equipment
may generate dangerous voltages. Although FTCA has incorporated every practical safety
precaution, exercise extreme caution at all times when you expose circuits and components,
and when you operate, maintain, or service this equipment.
Avoid Touching Live Circuits
Avoid touching any component or any part of the circuitry while the equipment is operating.
Do not change components or make adjustments inside the equipment with power on.
Dangerous Voltages Can Persist with Power Disconnected
Under certain conditions, dangerous voltages can be present because capacitors can retain
charges even after the power has been disconnected.
Protect yourself — always turn off the input (primary) power and wait for one minute for
storage capacitors to drain their charge. Then, check between the red and blue wires on the
flashhead terminal block with a voltmeter for any residual charge before touching any circuit
element or component.
Do Not Depend on Interlocks
Never depend on interlocks alone to remove unsafe voltages. Always check circuits with a
voltmeter. Under no circumstances remove or alter any safety interlock switch.
FTB 324-2 Revision 8 – 2-12-2010 iii
Table of Contents
FTB 324-2, FTB 324-2LT ......................................................................................................... i
Front Matter .............................................................................................................................. ii
Abstract ................................................................................................................................. ii
Copyright .............................................................................................................................. ii
Trademark Acknowledgements ............................................................................................ ii
Applicable Specifications ..................................................................................................... ii
Disclaimer ............................................................................................................................. ii
Warranty ............................................................................................................................... ii
Parts Replacement ................................................................................................................. ii
Personnel Hazard Warning ...................................................................................................... iii
Dangerous Voltages ............................................................................................................. iii
Avoid Touching Live Circuits ............................................................................................. iii
Dangerous Voltages Can Persist with Power Disconnected ................................................ iii
Do Not Depend on Interlocks .............................................................................................. iii
Table of Contents ..................................................................................................................... iv
List of Figures .......................................................................................................................... vi
List of Tables ........................................................................................................................... vi
Section 1 – Introduction and Operation .................................................................................... 1
System ................................................................................................................................... 1
Specifications ........................................................................................................................ 1
Physical ............................................................................................................................. 1
Performance Characteristics ............................................................................................. 1
Operation............................................................................................................................... 1
Alarm Contacts ..................................................................................................................... 3
Photocell ............................................................................................................................... 3
PCB1 Timing and Trigger Board .......................................................................................... 4
Board Configuration ......................................................................................................... 5
Options Switch .................................................................................................................. 5
RS-232 .............................................................................................................................. 7
RES PEC Jumper .............................................................................................................. 7
Trigger Voltage ................................................................................................................. 7
Communication LEDs ...................................................................................................... 7
Status LEDs ...................................................................................................................... 8
RS-485 Setup .................................................................................................................... 8
Internal Red Jumper .......................................................................................................... 8
Optional Modem Card .......................................................................................................... 8
Section 2 - Mounting, and Installation ...................................................................................... 9
Unpacking ............................................................................................................................. 9
Tools ..................................................................................................................................... 9
Access ................................................................................................................................... 9
WARNING ....................................................................................................................... 9
Power Converter ................................................................................................................... 9
Flashhead .............................................................................................................................. 9
Mounting ............................................................................................................................... 9
Power Converter ............................................................................................................... 9
iv Revision 8 – 2-12-2010 FTB 324-2
Flashhead .......................................................................................................................... 9
Photocell ......................................................................................................................... 10
Installation........................................................................................................................... 10
Power Converter Wiring ................................................................................................. 10
Flashhead Wiring ............................................................................................................ 11
Photocell Wiring ............................................................................................................. 11
Installation Checklist ...................................................................................................... 11
Section 3 - Maintenance and Troubleshooting ....................................................................... 23
Safety .................................................................................................................................. 23
Preventive Maintenance ...................................................................................................... 23
Storage ................................................................................................................................ 23
Diagnostic Testing .............................................................................................................. 23
Sync Signal Evaluation ................................................................................................... 23
RFI Problems .................................................................................................................. 24
Component Testing ............................................................................................................. 24
Power Converter ............................................................................................................. 25
Flashhead ........................................................................................................................ 25
Photocell Testing ............................................................................................................ 26
Component Removal and Replacement .............................................................................. 26
Power Converter Components ........................................................................................ 26
Flashhead Components ................................................................................................... 28
Operational Checkout ......................................................................................................... 29
Manual Override: Fixed Intensities ................................................................................ 31
PCB1 Indicator Lamps .................................................................................................... 31
Standard System.............................................................................................................. 31
Troubleshooting .................................................................................................................. 32
Master Unit ..................................................................................................................... 32
Slave Unit........................................................................................................................ 32
Section 4 – Recommended Spare & Replaceable Parts .......................................................... 37
Customer Service ................................................................................................................ 37
Ordering Parts ..................................................................................................................... 37
Power Converter Parts ........................................................................................................ 37
Flashhead Parts ................................................................................................................... 37
Photocell Parts .................................................................................................................... 37
RETURN MATERIAL AUTHORIZATION (RMA) POLICY ............................................. 42
FTB 324-2 Revision 8 – 2-12-2010 v
List of Figures
Figure 1-1 – TB1 Alarm Contacts ............................................................................................ 3
Figure 1-2 – 2903800 Board Configuration .............................................................................. 4
Figure 2-1 – Power Converter Mounting and Outline ............................................................ 14
Figure 2-2 – Flashhead Mounting and Outline ....................................................................... 15
Figure 2-3 – Photocell Mounting and Outline ........................................................................ 16
Figure 2-4 – Typical System Installation ................................................................................ 17
Figure 2-5 – Typical Multiple System Installation ................................................................. 18
Figure 2-6 – PC 324 Power Converter Internal Wiring (110-120V) ...................................... 19
Figure 2-7 – PC 324 Power Converter Internal Wiring (208-240V) ...................................... 20
Figure 2-8 – Recommended Alarm Wiring ............................................................................ 21
Figure 2-9 – FH 324 Internal Wiring ...................................................................................... 22
Figure 4-1 – Power Converter Component Locations ............................................................ 39
Figure 4-2 – Flashhead Component Layout ............................................................................ 41
List of Tables
Table 1-1 – Model Configurations ............................................................................................ 2
Table 1-2 – Alarm Contacts ...................................................................................................... 3
Table 1-3 – Options Switch ...................................................................................................... 5
Table 1-4 – RS 485 Address ..................................................................................................... 5
Table 1-5 – Marker Switch Setup ............................................................................................. 6
Table 1-6 – Status LEDs ........................................................................................................... 8
Table 3-1 – Transformer Test Voltages .................................................................................. 25
Table 3-2 – Function Indicators .............................................................................................. 30
Table 3-3 – Unit Troubleshooting Guide ................................................................................ 34
Table 3-3 – Unit Troubleshooting Guide Continued .............................................................. 35
Table 3-4 – System Troubleshooting Guide ........................................................................... 36
Table 4-1 – Power Converter Major Replaceable Parts .......................................................... 38
Table 4-2 – Flashhead Major Replaceable Parts ..................................................................... 40
Table 4-3 – Retrofit Kits and Safety Support Tool ................................................................. 40
vi Revision 8 – 2-12-2010 FTB 324-2
Section 1 – Introduction
and Operation
Environmental
Complies with FAA specifications in
AC 150/5345-43.
System
Each single FTB 324-2 System consists of
an FH 324-3 Flashhead, a PC 324-2 Power
Converter, a PEC 510 Photocell, and a
connecting cable from the power converter
to the flashhead.
The power converter supplies the
controlling circuitry to convert main AC
power to the required voltages for internal
operation and the discharge energy for the
flashhead. It also controls the flash rate.
The photocell senses changes in lighting
conditions from day to night and from
night to day thus signaling the power
converter to change its operation
appropriately. Also, a manual intensity
switch can override the photocell if
required.
NOTE
The Flashhead supplied with an FTB
324-2 System is an FH 324-3. If an older
flashhead is used, please call Flash
Technology for upgrades. See Table 4-3
for Retrofit Kits and Safety Support Tool.
Specifications
Performance Characteristics
Application - L-865 and L-864
Flash Intensity (nominal):
Day (White) 20,000 ± 25% ECD
Night (Red) 2,000 ± 25% ECD
White Backup 2,000 ± 25% ECD
Beam Spread Horizontal: 360º
Vertical: 5º
Flash Rate
Day (White) 40 flashes per min.
Night (Red) 20 flashes per min.
White backup 40 flashes per min.
Electrical (PC 324-2)
AC Voltage 120 or 240V, 60 Hz
110 or 230V, 50 Hz
208-240V 50 Hz
Volt-Amperes 250 peak
Day (White) 130W
Night (Red) 145W
White Backup 55W
Operation
The PC 324 Power Converter operates an
FH 324. It monitors flashhead operation
and signals an alarm if a failure occurs.
The flashhead begins to operate as soon as
power is applied. A photocell controls
intensity for the system.
Physical
PC 324-2 (H x W x D, Weight)
14.00 x 16.75 x 8.44 in., 51 lbs.
355.6 x 425.5 x 214.4 mm, 23 kg.
FH 324-3 (H x Diameter, Weight)
29.5 x 18.25 in., 28 lbs.
749 x 463 mm, 12.7 kg.
PEC 510 Photocell (H x W x Depth)
3.06 x 2.58 x 1.02 in.
77.7 x 65.5 x 2.59 mm
Aerodynamic Wind Area
Flashhead 2.59 ft
Power Converter 1.63 ft
FTB 324-2 Revision 8 – 2-12-2010 1
2
, 0.241 m2
2
, 0.15 m2
In daylight, lights flash white at a rate of
40 flashes per minute (FPM) at an
intensity of 20,000 candelas. At night the
light flashes red at a rate of 20 FPM at an
intensity of 2,000 candelas.
Obstructions over 350 feet above ground
level require several interconnected PC
324 power converters (typically three)
operating the corresponding number of
flashheads. A master/slave control line
(two-wire) at terminals TB1-4 and TB1-5
at the front panel interconnects the units.
A sync pulse on the line flashes all the
lights in unison and at the same rate.
Table 1-1 – Model Configurations
Models Lights Operation
324-2E, 324-2LT
324-2L, 324-2EL, 324-2LTL L-865 White (40 FPM)
324-2M, 324-2EM, 324-2LTM L-865 White (40 FPM)
L-865 White (40 FPM)
L-864 Red (20 FPM)
L-810 Incandescent Markers
L-864 Red (20 FPM)
L-810 Standard LED Markers
L-864 Red (20 FPM)
L-810 6.8W LED Markers
White During Daylight
Red During Night
White During Daylight
Red During Night
White During Daylight
Red During Night
Note:
1. The “E” option shown above denotes the addition of the optional modem card for remote
diagnostics and monitoring.
2. The 324-2LT operates in the same manner as the 342-2 but several common features are
not available.
• The relay outputs are limited to Red Alarm, White Alarm and Marker Alarm.
Photocell failure is also monitored and will trigger either the Red or White Alarm
depending on mode.
• Eagle monitoring is not available. This includes the RS-232 used for Tech Eagle, the
RS-485 used to interface to the FTM-5000 or FTW-172, and the modem expansion
port.
• To upgrade the system to provide the additional relay contacts or to take advantage of
Eagle diagnostics, please contact Flash Technology to purchase a 2903800 timing and
trigger board.
2 Revision 8 – 2-12-2010 FTB 324-2
Alarm Contacts
INTENSITY SELECT
DAY
PHOTOCELL
BLK
WHT
2
1
NIGHT
AUTO
3
4
MASTER/SLAVE
BLK
INTERCONNECT
WHT
5
OUTPUT ALARM CONTACTS
CONTACTS SHOWN IN
NORMAL OPERATING STATE
(NO ALARMS OR ERRORS)
INTENSITY
ALARM
WHITE
COM
7
6
8
RED
ALARM
COM
9
10
DAY
11
12
ERROR
NIGHT
13
PEC ERROR
DAY MODE
14
15
NIGHT MODE
16
TB1
Figure 1-1 – TB1 Alarm Contacts
NOTE: 324LT systems do not have relay contacts TB1-12, TB1-13, TB1-15 or TB1-16.
Table 1-2 – Alarm Contacts
Contact Indication
White Alarm Combination of Day Intensity and Photocell Errors.
Red Alarm Combination of Night Intensity and Photocell Errors.
Day Intensity Error Incorrect day intensity.
Night Intensity Error Incorrect night intensity.
Photocell Error Photocell alarm. The PEC failed to transition within 19 hours.
Day Mode Day mode operation.
Night Mode Night mode operation.
COMMON
18
17
Note: 324LT systems do not have intensity error or mode contacts.
Photocell
The photocell changes resistance as ambient light changes from day to night or from night to
day. The Timing and Trigger Board (PCB1) in the master power converter then converts the
changes into the necessary circuit operation to flash the lights at the appropriate intensity for
day or night operation.
FTB 324-2 Revision 8 – 2-12-2010 3
PCB1 Timing and Trigger Board
PCB1 controls and monitors the operation of the PC 324. Status indicators and setup options
are shown below.
Figure 1-2 – 2903800 Board Configuration
4 Revision 8 – 2-12-2010 FTB 324-2
Board Configuration
the switch set to ON for this feature to be
used. The default (OFF – Isolate) prevents
slave units from causing the system to go
to white back up if a red failure occurs on
the slave. Generally, a system should only
go to white back up if the top (master
beacon) fails in red night mode.
The 2903800 board is programmed from
the manufacturer for operation in the PC
324. The board will be clearly marked in
the area shown in Figure 1-2.
Options Switch
The options switch allows configuration of
the RS-485 address, number of markers
and alarm isolation.
Table 1-3 – Options Switch
Switch Function
1 Alarm Isolation
(OFF – (default) Isolate)
(ON – Report Alarm)
2-4 RS-485 Address
5-7 Number of Markers
Alarm Isolation
Setting switch #1 to ON allows a red
alarm to be sent to other units over the
master/slave sync. This feature is used to
allow a slave beacon to send the rest of the
system into white backup when a failure
occurs in red night mode. The Master
beacon will read the alarm and send all
beacons into white backup. This is useful
for stack systems that have all beacons at
the same height and any failing beacon
should cause the system to go to white
backup. All units in the system must have
RS-485 Communication
RS-485 is used to communicate with the
FTM-5000 or FTW-17X for monitoring of
multiple beacon systems. The connections
are available on J8 in the lower right
corner. The pin assignments are shown
below:
When all switches are OFF, the RS-485 is
disabled. Once addressed, modem and
RS-232 communication will be disabled
and the RS-485 will become active. Table
1-4 defines the RS 485 address setup.
Table 1-4 – RS 485 Address
2 3 4 Address
OFF OFF OFF RS-485 Disabled
ON OFF OFF 1
OFF ON OFF 2
ON ON OFF 3
OFF OFF ON 4
Note: 324LT systems do not have RS-485 and
switches 2-4 are not used.
FTB 324-2 Revision 8 – 2-12-2010 5
Number of Markers
Switches #5-7 select the number of
markers installed. Once set, the unit will
alarm when the number of markers
detected falls below this level. Table 1-5
describes the marker switch setup.
Table 1-5 – Marker Switch Setup
5 6 7 Markers
OFF OFF OFF 0
ON OFF OFF 1
OFF ON OFF 2
ON ON OFF 3
OFF OFF ON 4
ON OFF ON 5
OFF ON ON 6
6 Revision 8 – 2-12-2010 FTB 324-2
RS-232
The RS-232 port allows programming and
troubleshooting using Tech Eagle shown
below (available for download from
www.flashtechnology.com):
Note: The Tech Eagle connection is not
available on 324LT systems.
RES PEC Jumper
The RES PEC jumper is removed by
default. The FTB 324 uses a PEC 510
resistive photocell for determining mode
transition. To use an AC photocell, short
this jumper and connect the output of the
photocell to pins 4 (AC) and 5 (Return) of
J5.
Trigger Voltage
A direct connect cable, part number
3859001, is required for connection
between the 2903800 board and the PC.
For more information, select the Help
menu in Tech Eagle.
The trigger voltage neon provides an
indication that trigger power is being
supplied to the 2903800.
Communication LEDs
The TX and RX LED’s indicate the
transmission and reception of data through
the board’s serial port via the RS-232, RS485 or the modem card. The DCD LED
will be active when a connection has been
made via the modem.
FTB 324-2 Revision 8 – 2-12-2010 7
Status LEDs
Internal Red Jumper
Table 1-6 describes the status LEDs
display alarm and mode information.
Table 1-6 – Status LEDs
LED Indication
NITE ERR Incorrect night intensity.
DAY ERR Incorrect day intensity.
PEC ALM Photocell alarm. The
PEC failed to transition
within 19 hours.
WHT ALM Combination of DAY ERR
and PEC alarm.
RED ALM Combination of NITE
ERR and PEC alarm.
MKR ALM Detected markers have
fallen below the level set
by the options switch.
FAN Not used.
SYNC The Master / Slave
Interconnect is active.
Flashes during normal
operation.
CONF A valid flash has been
detected.
DAY Day mode operation.
NITE Night mode operation.
MKRS Marker output is active.
Always shorted for the FTB 324.
Optional Modem Card
The 2903801 modem board is installed in
the lower left corner of the board.
RS-485 Setup
RS485TERM and RS485PUP are open by
default and should be shorted only on the
last 2903800 board in the series of
equipment connected to an FTM-5000 or
an FTW 17X series monitoring unit.
8 Revision 8 – 2-12-2010 FTB 324-2
The terminal block can be removed for
easy connection of the phone wires.
The modem is included with all “E”
(Eagle) systems or can be added later as an
upgrade excluding the 324LT.
Section 2 - Mounting, and
Installation
Unpacking
Inspect shipping cartons for signs of
damage before opening them. Check
package contents against the packing list
and inspect each item for visible damage.
Report damage claims promptly to the
freight handler.
Tools
Although no special tools are necessary,
Flash Technology suggests the following
hand tools for installation and
maintenance:
• 9 or 12 inch, flat blade #2 screwdriver
• #2 Phillips® head screwdriver
• Medium slip joint pliers
• Set of combination wrenches
• Long-nose pliers
• Assorted nut driver handles: 1/4”,
5/16”, 3/8” recommended
• Analog volt-ohm meter
• Multi-purpose crimp tool
Flashhead
Pivot the lens open by disengaging two
quick-release latches. Two lanyard cables
secure the lens. The flashhead normally
contains no interlock. Disconnect primary
power to the power converter before you
open the flashhead. Wait one minute for
storage capacitors to drain down. Open the
flashhead and use a voltmeter to check that
no voltage potential exists between the red
and the blue wires on the ceramic terminal
posts.
Mounting
Power Converter
Mounting and outline dimensions for the
power converter are shown in Figure 2-1.
Flash Technology does not furnish
mounting hardware unless ordered as part
of an installation kit. Use the following
guidelines for mounting the power
converter:
Ensure that adequate space exists around
the equipment for access during
installation, maintenance and servicing.
Allow space for air flow around the power
converter.
• Safety Support Tool (P/N 1905333)
Access
You must use a bonding strap on a bolt
through the power converter case leg.
Connect the strap to the site grounding
system.
WARNING
Before proceeding, read the warning on
Page iii. Disconnect the primary power
before opening enclosures.
Power Converter
The base of the power converter has
mounting feet. The cover lifts off for
unrestricted access to the interior. Release
the latches that secure the cover to remove
it for internal access.
FTB 324-2 Revision 8 – 2-12-2010 9
Flashhead
Mounting and outline dimensions for the
flashhead are shown in Figure 2-2. The
flashhead must be protected from lightning
strikes. The flashhead may be mounted to
painted or unpainted surfaces. One of the
mounting holes in the base of the
flashhead contains a built-in electrical
ground connection. Use the following
guidelines for mounting the flashhead:
Use a lightning rod extended above the
flashhead to protect it when it is mounted
at the uppermost part of the structure.
Avoid locating a lightning rod where it
would prevent tilting the lens open or
interfere with access by maintenance or
service personnel.
You must use a bonding strap with a
flashhead mounting bolt when mounting
the flashhead to the structure, using the
mounting bolt to fasten the strap to the leg
that contains the ground connection.
Flashhead Leveling
The flashheads must be level for correct
vertical beam alignment. Two leveling
vials—aligned with the mounting feet—
are permanently attached to the flashhead
assembly. Typically, the mounting surface
for the flashhead is level and no
adjustments are required. When the
flashhead is level, bubbles in both leveling
vials are centered. For leveling, use the
following guidelines:
If adjustment is necessary, raise the
appropriate mounting foot with shims or
washers. Raising one foot by 1/16 inch
(1.6 mm) tilts the beam about 1/2 degree.
Take extreme care to ensure that all four
feet rest snugly against a firm mounting
surface before tightening the mounting
bolts. Failure to do so could result in
serious damage to the base when you
tighten the bolts.
Photocell
Mounting and outline dimensions for the
photocell are shown in Figure 2-3. The
photocell uses a male 1/2” NPT for
mounting. Use the following guidelines to
mount the photocell:
Locate the photocell where it has an
unobstructed view of the polar sky.
It must not view direct or reflected
artificial light.
The photocell may be supported directly
by electrical conduit.
Ensure that the installation is watertight.
Installation
This manual may not contain all the
information about installation wiring
required for your installation.
NOTE
If installation drawings prepared
specifically for your site disagree with
information provided in this manual, the
site installation drawings should take
precedence. Consult any site-specific
installation wiring diagram supplied with
your equipment.
Flash Technology wiring diagrams
define only minimum requirements
recommended for satisfactory
equipment operation. It is the
responsibility of the installer to comply
with all applicable electrical codes.
You can find conduit and other
distribution wiring details on electrical
installation diagrams provided by Flash
Technology or others. Installation
instructions concerning red light marker
fixtures are not part of this manual.
All communication wiring should have an
insulation rating of 300 volts minimum.
All power wiring should have an
insulation rating of 600 volts. You must
size power service wiring to satisfy the
load demand of the red light system (if
present) and the power converters. Read
the notes on the installation wiring
diagrams supplied both in this manual and
with the equipment. See Figure 2-8 for
information about wiring alarm
connections to the main panel of the power
converter.
Power Converter Wiring
Consult the installation wiring drawings.
For service wiring, consider the voltage,
length of the wire run, and the total load
(number of lights). Assume a load of 175
10 Revision 8 – 2-12-2010 FTB 324-2
volt-amperes per light, and do not permit
the line voltage to drop by more than 5%
due to wire resistance. Assume a load of
175 volt-amperes per light to determine
the slow-acting fuse ratings at the power
distribution panel. Use a value of 250 voltamperes per light to determine fast-acting
fuse ratings at the power distribution panel
and to select a system feeder transformer
(if used).
In multiple-unit systems, the master unit
and slave units communicate over the
“master/slave” interconnect wiring. To
insure proper communication between all
interconnected units, the power converters
must be on the same electrical phase.
Also, the “master/slave” interconnect
wires must be twisted together at a
minimum rate of 6 twists per foot. The
recommended minimum size for control
and signal conductors is #16 AWG.
Flashhead Wiring
The power converter and flashhead are
interconnected by the flashhead cable.
When Flash Technology Part Number
6340, or equivalent cable, is used, the two
may be separated by a distance up to 600
feet. Consult the factory when a greater
separation is necessary. The cable between
the power converter and flashhead requires
five conductors with 600 volts (minimum)
insulation. Two of the conductors must be
#10 AWG. The other three may be #14
AWG (minimum; for mechanical strength)
if you are cabling together individual
wires.
To ensure long-term equipment reliability,
use continuous wiring between the power
converters and their flashheads without
intervening junctions or splices.
Securing the Cable
Flash Technology recommends the
following method for securing the
flashhead cable to a skeletal structure:
1. Run the cable along one of the tower
legs and wrap two full turns of twoinch Scotchrap™ #50 tape, or the
equivalent, around the cable and tower
leg at regular intervals of about 5 feet
(1.5 meters).
2. Wrap three full turns of one-inch
Scotchrap Filament #890 tape, or the
equivalent, over the Scotchrap #50
tape.
3. Wrap four full turns of two-inch
Scotchrap #50 tape, or the equivalent,
over the Scotchrap Filament #890 tape.
4. Perform steps 1 through 4 also directly
above and below any tower leg flanges
that the cable may cross.
Photocell Wiring
The photocell is supplied with a pigtail for
connection to wires that connect to the
power converter. It is connected to the
main panel of the power converter. It may
be located any practical distance from the
power converter. The recommended
minimum wire gauge is #16 AWG.
The photocell terminals on the slave
power converters must be jumpered from
TB1-1 to TB1-2. (An alternative jumper
may be installed on PCB1 J18-1 to J18-2.)
Also, the master unit (to which the
photocell is directly connected) must be
connected to the top flashhead.
Installation Checklist
Complete the following steps before
applying power to the lights.
1. Inspect all equipment for damage.
2. Verify the received equipment against
the packing list to ensure
completeness.
3. Power Converter Mounting. Position
and mount each unit correctly,
allowing adequate clearance for
FTB 324-2 Revision 8 – 2-12-2010 11
opening the covers. Use the following
checks:
on all units, and TB1-5 is similarly
connected.
1. Ensure that the case is mounted
upright, is water tight, and
grounded to the site grounding
system.
2. Check hardware to ensure that all
mounting hardware is tight.
3. Ensure that only the bottom of the
case has drain holes and that they
are clear.
4. Ensure that no holes are punched
or drilled on the top surface of the
case.
5. Ensure that air can flow around the
case.
6. Mount the power converter away
from radio frequency interference
(RFI).
4. Power Converter Wiring. Examine the
installation drawings and use the
following checks:
1. Check for proper incoming service
voltage.
5. Alarm Wiring.
1. If external alarm detection circuit
responds to closed contacts, ensure
that they are wired to the contacts
on TB1 that close on alarm.
2. If external alarm detection circuit
responds to open contacts, ensure
that they are wired to the contacts
on TB1 that open on alarm.
3. Alarm wiring should be lightning
and RFI protected: shielded,
grounded shield, and in a conduit.
4. If a specific alarm is ganged
together from all power converters
as one, ensure that the wiring
follows local installation
instructions.
6. Flashhead Mounting.
1. Ensure that the flashhead lens can
be opened without striking other
objects.
2. Level and aim the flashhead.
2. Wire each unit according to the
instructions.
3. In multiple installations of three
systems, all three power converters
should be on the same breaker.
4. Check all electrical connections for
tightness.
5. Check all terminal strip
connections for tightness.
6. Ground the power converter.
7. Wires at master/slave interconnect
terminals should be daisy-chained
as a twisted pair between the
master power converter and the
slave units. The rate of twist is 6
per foot minimum. If a shielded
cable is used, ground the shield.
For example, ensure that TB1-4 is
connected to all TB1-4 connections
7. Flashhead Wiring.
1. Protect the top flashhead against
lightning strikes.
2. Ground the flashhead.
3. Check the wiring of the flashhead
cable to the flashhead.
4. Secure the flashhead cable to the
tower. Support and tape the
flashhead cable to prevent its
movement by the wind.
8. Photocell.
1. Locate photocell where it views
unobstructed polar sky with no
direct or reflected artificial lighting
striking it.
2. Mount the photocell vertically to
prevent water from entering the
12 Revision 8 – 2-12-2010 FTB 324-2
unit. Ensure watertight
connections.
3. Connect the photocell to the master
power converter.
After completing all the steps listed above,
turn on the power and perform an
operational checkout from procedures in
Section 3 of this manual.
FTB 324-2 Revision 8 – 2-12-2010 13
5.00
(127)
(425.5)
COVER
LEFT SIDE VIEW
AS WALL MOUNTED
BOTTOM VIEW AS WALL MOUNTED
.875
(22.2)
AS WALL MOUNTED
AS WALL MOUNTED
.875
(22.2)
.875
(22.2)
FRONT VIEW
BOTTOM VIEW
1.06
(27)
1.06
(27)
.344
(8.74)
(356)
(214)
(170)
REAR OF CHASSIS AS WALL MOUNTED
BASEPLATE
Figure 2-1 – Power Converter Mounting and Outline
(311)
Ø
.44 INCH
(11.2)
Ø
.44 INCH
(11.2)
(54.9)
(127)
15.2
(386)
14 Revision 8 – 2-12-2010 FTB 324-2
FH 324
OPEN FOR ACCESS TO INTERIOR
OF TOP FLASHHEAD
OPEN FOR ACCESS TO INTERIOR
COMPONENTS FOR RED
BEACON FLIP UP TO ACCESS
WHITE FLASHHEAD.
36.5"
(927)
OF BOTTOM FLASHHEAD
(SEE NOTE 6)
FLASHHEAD CABLE
HOLE (ALL
FLASHHEADS)
18.25
(463.0)
Ø13.25 BOLT HOLE CIRCLE
TOP BEACON FITS
FLUSH ON TOP OF
LOWER BEACON.
.625 (15.9) DIA. MOUNTING HOLE
(4 PLACES EQUALLY SPACED)
(762)
30
INTERCONNECTING
CABLE IS ROUTED
THRU INTERIOR OF
LOWER FLASHHEAD.
NOTES:
1. WEIGHT: FH 324, 28 LBS. (12.7 KG.)
2. AERODYNAMIC WIND AREA: 1.86 FT. (.173 M. )
2
2
3. DIMENSIONS ARE IN INCHES (MILLIMETERS)
4. ACCESS TO THE FLASHHEAD MUST REMAIN UNOBSTRUCTED
5. FLASHHEAD SHOULD HAVE LIGHTNING PROTECTION
6. USE SAFETY SUPPORT TOOL (P/N 1905333) AND FOLLOW INSTALLER
INSTRUCTION SHEET TO ACCESS INTERIOR OF BOTTOM FLASHHEAD.
IMPORTANT: SAFETY SUPPORT TOOL CAN BE USED ONLY IF FLASHHEAD IS
FH 324-3 OR HAS BEEN RETROFITTED (CALL FLASH TECHNOLOGY FOR DETAILS).
Figure 2-2 – Flashhead Mounting and Outline
FTB 324-2 Revision 8 – 2-12-2010 15
2.58 (65.5)
2.28 (57.8)
0.375 (9.53)
0.33 (8.38)
0.125 (3.18)
NOTE: ALL DIMENSIONS ARE IN INCHES (MILLIMETERS)
Figure 2-3 – Photocell Mounting and Outline
1.02 (25.9 )
0.10 (2.54)
1.92 (48.8)
3.06 (77.7)
HEX 1.0 (25.4)
1/2" NPT
16 Revision 8 – 2-12-2010 FTB 324-2
WHT
BLK
BLU
RED
GND
RED
BLU
BLK
WHT
VIO
SHIELD
GND
NOTE 10
RED
FH 324-3 FLASHHEAD
8. FTCA RECOMMENDS #12 AWG AS THE MAXIMUM CONDUCTOR
SIZE FROM TB5 TO THE JUNCTION BOX. USE LARGER
BLU
SUPPLY LIGHTNING
CONDUCTORS FOR THE BRANCH FROM THE JUNCTION BOX
BLK
TOP FLASHHEAD
PROTECTION FOR THE
AND BRANCH LINES TO THE L-810 MARKER LIGHT SOCKETS,
TO THE MARKER FIXTURES, IF REQUIRED. SEE NOTE 9 TO
DETERMINE THE BRANCH CONDUCTOR SIZE.
9. THE TOTAL LINE DROP, INCLUDING INPUT SERVICE WIRING
WHT
FLASHHEAD
CABLE CHART
MUST NOT EXCEED 3% OF RATED VOLTAGE.
10. THE MARKER FIXTURES MAY BE SUPPLIED BY OTHERS.
BLU
SHIELD
#10 AWG
#10 AWG
#16 AWG
RED
BLU
BLK
FOR USER'S CABLE
MINIMUM REQUIREMENTS
RED
#16 AWG
#16 AWG
WHT
VIO
MIN. INSULATION 600V
COLORS FOR REF. ONLY
F5
F4
HV
WHT
NEUT
MRKS
WARNING
15234 6
GND
TB2
RED
NOTES
ANODE
1
BLK
3 & 4
SHIELD
CATHODE
TRIG RTN
TRIG 1
TRIG 2
4
523
6
VIO
BLK
BLU
WHT
ERROR
FTCA PN 6340 OR USER'S CABLE
F1
INPUT
GND
COMMON
NIGHT MODE
DAY MODE
PEC ERROR
NIGHT
(SEE CABLE CHART)
POWER
SHIELD
TIER L-810'S
TYPICAL MARKER
GND
L2
N
L1
NOTE 5
3
2
1
NOTE 7
NOTE 9
NOTE 2
DENOTES WIRE SPLICE CONNECTIONS
NOTE 8
TB4
TEMP SENSE
161211 13 1514 17 18
INTENSITYDAY
11. MOUNT THE POWER CONVERTER VERTICALLY.
12. BOND CASE TO THE SITE GROUNDING SYSTEM.
OPERATING STATE
(NO ALARMS OR ERRORS)
OUTPUT ALARM CONTACTS
CONTACTS SHOWN IN NORMA L
NIGHT
AUTO
SELECT
INTENSITY
DAY
PC 324-2 POWER CONVERTER
ALARM
RED
ALARM
WHITE
INTERCONNECT
MASTER/SLAVE
PHOTOCELL
LINE 1
NEUT
LINE 2
POWER
PRIMARY
GND
(NOTE 6)
NOTE 12
COM
COM
NOTE 1 & 5
3 & 4
NOTES
WHT
BLK
WHT
BLK
12 435 867 910
TB1
VOLTAGE, THE DISTANCE FROM THE SOURCE, THE NUMBER OF
SERVED. USE 250 VA PER POWER CONVERTER PLUS 116 VA PER
TO THE FLASHHEAD WITHOUT JUNCTIONS OR SPLICES.
L-810 MARKER LIGHT. ALSO SEE NOTE 9.
NOTES:
1. THE AC INPUT POWER CONDUCTOR SIZE DEPENDS ON THE SERVICE
POWER CONVERTERS, AND THE NUMBER OF L-810 MARKER LIGHTS
2. USE A CONTINUOUS CABLE FROM THE POWER CONVERTER
USE LINE 1, LINE 2 AND NEUT FOR 240/120V, 60 Hz.
TYPICALLY FURNISHED BY OTHERS AND LOCATED AS CLOSE AS
6. UNIT IS FACTORY WIRED FOR NAMEPLATE VOLTAGE.
4. USER'S ALARM CIRCUITS NOT SHOWN.
5. USE LINE 1 AND NEUT FOR 120V, 60 Hz;
3. CONTACT RATING 1 AMPERE, 120 VAC.
7. JUNCTION BOX FOR DISTRIBUTION WIRING TO MARKERS
Figure 2-4 – Typical System Installation
FTB 324-2 Revision 8 – 2-12-2010 17
TWO CONDUCTORS
(#16 AWG MINIMUM)
AND MOUNT IT
END OF A VERTICAL
ENTERING THE UNIT.
POSSIBLE TO THE POWER CONVERTER.
NOTE 11
MOUNT THE PHOTOCELL
PREVENT WATER FROM
VERTICALLY AT THE TOP
LENGTH OF CONDUIT TO
TO FACE THE POLAR SKY
PHOTOCELL
TO
UNIT
SLAVE
LAST
NOTE 7
MASTER UNIT AND
CONNECTED TO THE
MARKERS ARE
NOT HAVE MARKERS.
(NOT SHOWN) DOES
LAST SLAVE UNIT
NOTE 10
FIRST SLAVE UNIT.
65
TYPICAL MARKER TIER L-810S
WHT
BLK
RED
BLU
RED
BLU
BLK
GND
#16 AWG
VIO
BLU
RED
MIN. INSULATION 600V
COLORS FOR REF. ONLY
BLU
RED
FH 324-3 FLASHHEAD
USE LIGHTNING
WHT
BLK
FLASHHEAD
TOP FLASHHEAD
PROTECTION FOR THE
SHIELD
#10 AWG
#10 AWG
#16 AWG
#16 AWG
CABLE CHART
WHT
BLU
RED
BLK
FOR USER'S CABLE
MINIMUM REQUIREMENTS
VIO
WHT
SHIELD
GND
WHT
BLK
SHIELD
NOTE 10
TYPICAL MARKER TIER L-810'S
WHT
BLK
RED
BLU
RED
BLU
BLK
GND
BLU
BLK
WHT
SHIELD
RED
FH 324-3 FLASHHEAD
BLU
RED
WHT
VIO
WHT
SHIELD
GND
BLK
SHIELD
F5
HV
WARNING
OPERATING STATE
(NO ALARMS OR ERRORS)
OUTPUT ALARM CONTACTS
CONTACTS SHOWN IN NORMAL
FTCA PN 6340 OR USER'S CABLE
(SEE CABLE CHART)
NIGHT
AUTO
DAY
PC 324-2 POWER CONVERTER (SLAVE)
F4
F5
HV
WARNING
FTCA PN 6340 OR USER'S CABLE
(SEE CABLE CHART)
OPERATING STATE
(NO ALARMS OR ERRORS)
OUTPUT ALARM CONTACTS
CONTACTS SHOWN IN NORMAL
NIGHT
AUTO
PC 324-2 POWER CONVERTER (MASTER)
DAY
3 & 4
NOTES
4
3
NEUT
21
MRKS
F4
GND
F1
INPUT
POWER
TRIG RTN
TRIG 1
TRIG 2
ANODE
CATHODE
4
1
2
3
5
6
TB2
SELECT
INTENSITY
SELECT
INTENSITY
GND
VIO
RED
WHT
BLU
BLK
TEMP SENSE
COMMON
NIGHT MODE
DAY MODE
PHOTOCELL ERROR
NIGHT
ERROR
INTENSITY
DAY
ALARM
RED
COM
ALARM
WHITE
COM
WHT
INTERCONNECT
MASTER/SLAVE
BLK
WHT
PHOTOCELL
BLK
NOTE 9
564
3 & 4
NOTES
NEUT
1 23
MRKS
GND
F1
INPUT
TRIG 1
TRIG 2
TRIG RTN
ANODE
CATHODE
3
2
1
6
5
4
TB2
GND
WHT
BLU
VIO
RED
BLK
TEMP SENSE
COMMON
NIGHT MODE
DAY MODE
PHOTOCELL ERROR
NIGHT
ERROR
INTENSITY
DAY
ALARM
RED
COM
ALARM
WHITE
COM
WHT
INTERCONNECT
MASTER/SLAVE
BLK
WHT
PHOTOCELL
BLK
POLAR SKY.
VERTICALLY AT THE TOP
MOUNT THE PHOTOCELL
OF CONDUIT TO PREVENT
UNIT. FACE IT TOWARD THE
END OF A VERTICAL LENGTH
WATER FROM ENTERING THE
PHOTOCELL
ALSO SEE NOTE 9.
SERVED. USE 250 VA PER POWER CONVERTER PLUS 116 VA FOR EACH L-810 MARKER LIGHT.
THE SOURCE, THE NUMBER OF POWER CONVERTERS AND NUMBER OF L-810 MARKER LIGHTS
JUNCTIONS OR SPLICES.
2. USE A CONTINUOUS CABLE FROM THE POWER CONVERTER TO THE FLASHHEAD WITHOUT
NOTES:
3. CONTACT RATING 1 AMPERE, 120 VAC.
4. USER'S ALARM CIRCUIT NOT SHOWN.
1. AC INPUT POWER CONDUCTOR SIZE DEPENDS ON THE SERVICE VOLTAGE, THE DISTANCE FROM
6. UNIT IS FACTORY WIRED FOR NAMEPLATE VOLTAGE.
5. USE LINE 1 AND NEUT FOR 120V, 60 Hz; USE LINE1, LINE 2 AND NEUT FOR 240/120V, 60Hz.
9. THE TOTAL LINE DROP, INCLUDING THE INPUT SERVICE WIRING AND BRANCH LINES TO THE
THE MARKER FIXTURES, IF REQUIRED. SEE NOTE 9 TO DETERMINE THE BRANCH CONDUCTOR
JUNCTION BOX. USE LARGER CONDUCTORS FOR THE BRANCH FROM THE JUNCTION BOX TO
7. OTHERS TYPICALLY FURNISH THE JUNCTION BOX FOR DISTR IBUTION WIRING TO THE MARKE RS.
8. FTCA RECOMMENDS USING #12 AWG AS THE MAXIMUM CONDUCTOR SIZE FROM TB5 TO THE
LOCATE THE JUNCTION BOX AS CLOSE AS POSSIBLE TO THE POWE R COVNERTER.
SIZE.
L-810 MARKER LIGHT SOCKETS, MUST NOT EXCEED 3% OF THE RATED VOLTAGE.
12. TERMINALS AT TB1-1&2 MUST BE JUMPERED ON SLAVE UNITS.
13. BOND THE CASE TO SITE GROUNDING SYSTEM.
10. MARKER FIXTURES MAY BE SUPPLIED BY O T HERS.
11. MOUNT THE POWER CONVERTER VERTICALLY.
NOTE 9
TOGETHER AT TB1-4 AND TB1-5.)
TWO SLAVES ARE CONNECTED
(TYPICALLY, ONE MASTER AND
LINE TO ADDITIONAL SLAVE UNIT
MASTER/SLAVE INTERCONNECT
GND
NOTE 5
L2
312
N
L1
NOTE 2
POWER AND FLASHHEAD
SHOWN) HAS SIMILAR
LAST SLAVE UNIT (NOT
WIRING
NOTE 8
TB4
SHIELD
1817
16
1512 1314
EXTENDED
11
1089
MONITORING
3 & 4
NOTES
NOTE 13
NOTE 11
321 4 5 76
TB1
DENOTES WIRE
SPLICE CONNECTIONS
NOTE 7
NOTE 12
NOTE 1 & 5
GND
NOTE 5
L2
321
N
L1
POWER
NOTE 2
NOTE 8
NOTES 1 & 5
TB4
SHIELD
1718
16
141312 15
EXTENDED
8 9 10 11
321 7654
TB1
MONITORING
3 & 4
NOTES
NOTE 13
NOTE 11
TWO (2) #16 AWG 300V MIN
CONDUCTORS TWISTED TOGETHER
(#16 AWG MINIMUM)
TWO CONDUCTORS
NOTE 1 & 5
GND
NEUT
LINE 1
LINE 2
(NOTE 6)
BREAKER
FROM SINGLE 20A
PRIMARY POWER
Figure 2-5 – Typical Multiple System Installation
18 Revision 8 – 2-12-2010 FTB 324-2
Figure 2-6 – PC 324 Power Converter Internal Wiring (110-120V)
FTB 324-2 Revision 8 – 2-12-2010 19
Figure 2-7 – PC 324 Power Converter Internal Wiring (208-240V)
20 Revision 8 – 2-12-2010 FTB 324-2
CUSTOMER CONNECTION
TO ALARM RELAY CONTACTS
SHIELD
GND
ALARM
130VAC
MOV
MOV
130VAC
METALLIC CONDUIT
FLASH TECHNOLOGY ALARM RELAY CONTACTS ARE PROTECTED FROM VOLTAGE TRANSIENTS OF UP TO 1000 VOLTS.
HOWEVER, WIRED ALARM CONTACTS CAN BE SUBJECTED TO VOLTAGES GREATER THAN 1000 VOLTS BECAUSE OF
LIGHTNING. THE FOLLOWING RECOMMENDATIONS MINIMIZE THE POSSIBILITY OF DAMAGE CAUSED BY HIGH VOLTAGE
NOTES:
1. USE SHIELDED CABLE TO ATTACH FLASH TECHNOLOGY ALARM RELAY CONTACTS TO EXTERNAL EQUIPMENT.
2. ATTACH THE SHIELD WIRE TO A GND (GROUND) TERMINAL ON THE FLASH TECHNOLOGY POWER CONVERTER AS SHOWN.
3. WHEN POSSIBLE, ROUTE ALARM CONTACT WIRING IN METALLIC, GROUNDED CONDUIT.
4. FOR ADDITIONAL PROTECTION, ADD MOVs (VARISTORS) FROM EACH ALARM RELAY CONTACT TERMINAL TO A GND
TERMINAL AT THE FLASH TECHNOLOGY POWER CONVERTER.
Figure 2-8 – Recommended Alarm Wiring
FTB 324-2 Revision 8 – 2-12-2010 21
P6
P8
FT 101
FLASHTUBE
P7
RC 101
T101 TRIGGER
TRANSFORMER
P3
P11
T102 COUPLING
TRANSFORMER
UPPER
RED
FLASHHEAD
RED
RED
P1
14 RED
CABLE
BETWEEN
UPPER
AND
LOWER
P6
FT 101
FLASHTUBE
14 RED
BLU
P8
14 BLUE
BLU
P2
P7
14 BLUE
BLK
RC 101
RC102
BLK
P4
T101 TRIGGER
TRANSFORMER
RC102
WHT
WHT
P5
T102 COUPLING
TRANSFORMER
SHIELD
LOWER
WHITE
FLASHHEAD
RED
RED
RED
Figure 2-9 – FH 324 Internal Wiring
22 Revision 8 – 2-12-2010 FTB 324-2
BLU
BLU
BLU
BLK
WHT
BLK
WHT
BLK
WHT
CABLE TO
POWER CONVERTER
VIO
VIO
(TAG)
SHIELD
VIO
Section 3 - Maintenance
and Troubleshooting
Safety
WARNING
STOP: Before proceeding read the
warning on Page iii.
Work safely, as follows:
it gently with a soft cloth or paper
towel.
7. Clean the inside surface of the lens
with a Flash Technology approved
professional plastic cleaner such as
Meguiar’s Mirror Glaze® Clear Plastic
Cleaner. Wipe the lens with
cheesecloth only. Do not use regular
cloth or paper towels.
1. Remove rings and watches before
opening the equipment.
2. Shut off the equipment.
3. Remove the component or connect the
test instruments.
4. Replace the component.
5. Turn on the power and test the system.
6. Turn off the power and disconnect the
test equipment.
Preventive Maintenance
Carry out the following inspection and
cleaning procedures at least once a year:
1. Verify that moisture has not
accidentally entered the equipment
through gaskets or seals, or collected
inside as condensation.
2. Verify that all drain holes are clear.
3. Check terminal blocks and relays for
corrosion or arcing. Clean or replace
any component that shows evidence of
high-voltage damage.
4. Check flashtube connections for signs
of pitting or arcing. Verify that anode
and cathode connections are firmly
tightened.
5. Check all electrical connections for
tightness and verify the absence of
corrosion or electrical arcing.
6. Clean the outside surface of the lens
with liquid detergent and water. Wipe
Storage
Store equipment indoors when not in use.
Circuit board, when not installed in the
equipment, should be kept in antistatic
bags or containers.
Diagnostic Testing
The only effective way to check out
interconnected lights is to disconnect the
master/slave interconnect wire that is
connected between power converters and
check the power converters as single units,
as described in Master Unit.
Sync Signal Evaluation
Refer to Figure 2-5. Note that, for each
power converter, the master/slave
interconnect line and its return line are
connected to TB1-4 and TB1-5
respectively. All units place a pulse on the
line, which causes the power converters to
flash all the lights at the same time. This
pulse is the synchronization pulse. PCB1
in each power converter generates a sync
pulse. The first sync pulse to be placed on
the line synchronizes the remaining lights.
The width of the sync pulse controls the
mode of operation.
In the event of a top-most red light failure
at night, the power converter places a
back-up signal on the line that causes all
connected units to flash the white lights at
the correct night intensity.
FTB 324-2 Revision 8 – 2-12-2010 23
The sync signal is a pulse and difficult to
evaluate with a meter. You can detect the
sync pulse as an instantaneous movement
of the meter indicator. A digital meter with
a max-min function may capture part of
the pulse. This is generally a sufficient
indication of a pulse being present. (A
24V pulse of 16 ms. width might read 12V
on a 100 ms. capture time of max-min
function.)
RFI Problems
The presence of radio frequency
interference (RFI) can burn out
components, cause a light to flash
intermittently, at the wrong rate, or at the
wrong intensity. RFI can enter the light by
any wire to or from the unit. The circuits
reject or bypass RFI, but Flash
Technology cannot guarantee complete
immunity beforehand. After installation,
you may find it necessary to add external
filters or use other methods to reduce RFI
entering the equipment. To minimize
interference, ensure proper installation in
accordance with AC 70-7460, Appendix 1,
Figure 2.
Component Testing
The following procedures describe how to
check most of the unit's major electrical
components. Always make resistance
measurements with the primary power
turned off. However, you must make
voltage measurements with power applied.
Thus, for your safety, carry out all
preliminary steps such as connecting test
leads or circuit jumpers, or disconnecting
existing circuit connections with the power
off.
Capacitors
Evaluate the condition of a capacitor with
an analog volt-ohmmeter operating in the
resistance mode. The following method
assumes an instrument with a X100
resistance scale.
Place the meter leads across the terminals
of an isolated (no electrical connections to
other circuits) and fully discharged
capacitor. Observe the subsequent needle
movement.
If the capacitor is functional, the needle
initially indicates zero ohms, but soon
begins to rise to higher indicated values. A
capacitor that is disconnected from other
circuitry is defective if it does not exhibit
this behavior. The length of time it takes
the needle to reach the 1-megohm reading
(about 65% full-scale) is a measure of the
capacitance. For example, the time is
about 5 seconds for a 10-mfd. capacitor, or
10 seconds for a 20-mfd. capacitor, and so
forth.
Manually discharge the capacitor before
repeating this measurement. This test may
not detect a malfunction that occurs only
at high voltage.
A bank of capacitors connected in parallel
may be checked as a single unit. If the test
indicates a short circuit, the individual
capacitors have to be disconnected and
checked separately. A shorted capacitor is
indicated if the resistance does not rise
above zero after several seconds of
measurement.
Wiring and Cabling
Wires or cables that move repeatedly will
ultimately break. Ensure that all cables
(the flashhead cable in particular) are
securely fastened at short intervals to the
structure or other supports.
Inspection
Closely inspect the units and check the
connections against the installation
instructions. Also, a close inspection may
reveal insulation breakdown, an
overheated component, corrosion, loose
connections, faulty relays, incorrect
hookup, and so forth.
24 Revision 8 – 2-12-2010 FTB 324-2
Power Converter
Burst Choke (L1)
Measure the resistance of L1 from TB3-5
to ceramic post E4 (at burst resistor R2).
Its resistance should be approximately 7
ohms.
Relays (K2, K3)
A malfunctioning relay may have faulty
contacts, a sticky mechanism, or a
defective coil. You may determine the first
two possibilities by inspection and
manually exercising the armature. You can
confirm a defective coil by measuring the
resistance. To measure the resistance of
relay coils, first remove the wires from
one of the connections to the coil terminals
on the relay.
The resistance across the coil of the K2
Mode Relay or the K3 Discharge Relay
should measure approximately 290 ohms.
Timing and Trigger Board (PCB1)
Replace this circuit board with one known
to be in good condition.
HV Rectifier Board (PCB2)
Replace this circuit board with one known
to be in good condition.
Sense Board (PCB4)
Replace this circuit board with one known
to be in good condition.
Discharge Resistor (R1)
The resistance of R1 between ceramic
posts E1 and E2 should be 35,000 ohms.
Burst Resistor (R2)
The resistance of R2 between posts E3 and
E4 should be 500 ohms.
Power Transformer (T1)
To test this transformer, first remove the
PCB1 and the HV rectifier board (PCB2).
Apply power to the unit and measure
secondary winding voltages at the
terminals indicated in Table 3-1.
Table 3-1 – Transformer Test Voltages
Terminals
TB3-1 to TB3-9 900-1050 VAC
Terminal 2 of
Relay K3 to
chassis
J3-1 to J3-2 on
PCB1
Voltage Range
Allowed
100-120 VAC
22-26 VAC
If the voltage on TB3-1 to TB3-9 is
substantially below the specified minimum
value, check the C4 Tuning Capacitor.
Flashhead
Flashtube (FT101)
Visually inspect the flashtube for broken
electrodes, cracked glass, and the solder
connections of the pins. A darkened
envelope does not necessarily mean the
light output would be unacceptable.
Before concluding that a faulty flashtube
is responsible for an inadequate flash, first
rule out other possible causes such as
weak or absent discharge voltage or
triggering pulses.
Trigger Transformer (T101)
The measured resistance of the secondary
winding (potted assembly) should be
approximately 150 ohms. Check the ferrite
core for cracks. Check the mounting
screws for tightness.
FTB 324-2 Revision 8 – 2-12-2010 25
Trigger Coupling Transformer
(T102)
The coupling transformer should not have
open windings. An ohmmeter will indicate
a shorted winding because of the wire size.
Check with an ohmmeter at the wire
terminals.
Photocell Testing
Use the following procedure:
1. First, disconnect the photocell. The
system should go to night operation
after approximately one minute.
2. If multiple beacon system, disconnect
the master/slave interconnect line on
each power converter.
3. Operate the manual intensity control
switch on each power converter in
turn.
4. If each power converter operates
correctly with the manual intensity
control switch, troubleshoot the
photocell wiring or the circuits in the
erroneously operating power
converter.
5. Reconnect all wires.
During daylight, completely block light
from entering the photocell. If the system
does not enter night mode after a few
minutes, replace the photocell. At night,
shine a light on the photocell, if the system
does not enter day mode after a few
minutes, replace the photocell.
Component Removal and
Replacement
A power converter component location
diagram is provided in Figure 4-1. A
flashhead component location diagram is
provided in Figure 4-2. A flashhead
electrical wiring diagram is provided in
Figure 2-9. A power converter internal
wiring diagram is provided in Figure 2-6.
Note the location and color of all wires
that you disconnect. When you replace the
wiring after you replace the components,
ensure that the wiring agrees with Figure
2-6.
The general procedure for removing
components follows:
1. Obtain access to the component in
question.
• Disconnect completely or partially
the wiring to components first that
prevent clear access.
2. Completely remove or relocate these
components.
3. Disconnect the wiring to the
component that you want to replace.
4. Remove this component.
5. Replace everything in the reverse
order: first the component, then the
wiring. In some cases, you may have
to place some wires on the component
before you fasten it in place, then
replace the remaining wires.
Most components are relatively easy to
access for removal. Only those that are
more difficult are described.
Power Converter Components
Capacitors
Before removing or replacing a capacitor
always ensure it is discharged by checking
with a voltmeter directly across the
terminals. Discharge a capacitor by
placing a resistance (25 watts/10,000 ohms
or greater) between its terminals. Direct
shorting may damage the capacitor, and
connecting the terminals to the equipment
chassis may fail to discharge it.
Remove the fuse for this procedure to
prevent application of power if the
interlock switch is accidently pressed.
26 Revision 8 – 2-12-2010 FTB 324-2
Removal
1. Disconnect the wires leading to
capacitors.
2. Remove the hold-down screws.
3. Lift the capacitors from their receiving
holes.
Replacement
1. Reverse the removal procedure.
2. Verify that wiring is in accordance
with the wiring diagram in Figure 2-6.
Wires must be replaced exactly as
removed. In some instances, a quickconnect wire terminal does not seat
properly if it is not placed on the
terminal cluster exactly as it was
before removal. This occurs by
interference between the insulation on
the wire terminal and the insulation
surrounding their terminal cluster on
the capacitor. Flash Technology
recommends that you lightly squeeze
the quick-connect wire terminals with
pliers before reinstalling them over the
capacitor terminal blades.
Input Power Module
Removal
1. Remove all accessible wires and cable
connectors attached to the module and
to T1 located under the module.
2. Loosen the truss-head screws in the
base that fasten the module to the base.
3. Remove the screw under the ground
terminal to the left of TB4. This screw
fastens the module to the component
bracket.
4. Carefully slide the module to the right
and lift it out. Ensure that connectors
are not bent while doing so.
5. Remove any additional connections
necessary to remove the module.
Replacement
1. Reverse the removal procedure.
2. Verify that wiring agrees with Figure
2-6 and restore the wire routing to its
original state.
Power Transformer (T1)
Timing and Trigger Board Assembly
(PCB1)
PCB1 is mounted on the left side of the
component bracket.
Removal
1. Remove all green connector plugs
from PCB1 headers.
2. Loosen (but do not remove) the four
screws located near the corners of the
board.
3. Lift the board from the bracket.
Replacement
1. Set options switch and jumpers to
match the board just removed.
2. Reverse the removal procedure.
Removal
1. Remove the Input Power Module.
2. Remove the four screws holding the
transformer to the base plate and
remove the transformer.
Replacement
1. Reverse the removal procedure.
2. Verify that wiring agrees with Figure
2-6 and restore the wire routing to its
original position.
Component Bracket
The Component Bracket supports the
capacitors, terminal blocks, PCB1, PCB2,
and other components.
FTB 324-2 Revision 8 – 2-12-2010 27
Removal
1. Loosen the four screws holding PCB1
to the bracket and lift PCB1 up and
out.
Mode Relay (K2), Discharge Relay
(K3)
Remove the Component Bracket for
adequate access to Relay K2.
2. Loosen the two truss-head screws
below PCB1 on the left side of the
bracket that hold the bracket to the
base plate.
3. Remove the screw on the left front side
of the bracket that fastens the bracket
to the Input Power Module.
4. Loosen the two truss-head screws in
the base plate on the right side of the
bracket that hold the bracket to the
base plate.
5. Slide the bracket up off the screws. Be
careful of the cable and cable
connectors. You may hang the bracket
over the edge of the connector panel to
perform the remaining steps.
Replacement
1. Reverse the removal procedure.
HV Rectifier Board (PCB2)
The HV rectifier board is mounted on the
right of the Component Bracket.
Removal
1. Remove the capacitors.
2. Remove PCB1.
3. Remove the Component Bracket.
4. Loosen the screws that fasten the
wiring connectors to the relay.
5. Carefully disconnect the wires from
the terminals of the component and
note their locations so that you may
more easily replace them.
6. Remove the screws that hold the
component to the base plate.
7. Remove the component
Replacement
1. Reverse the removal procedure.
2. Verify that wiring agrees with Figure
2-6 and restore the wire routing to its
original state.
Flashhead Components
Removal
1. Remove the Component Bracket to
gain access to PCB2.
2. Loosen, but do not remove, the screws
holding PCB2 to the terminal block
TB3.
3. Slide the circuit board out from under
the terminal block screws.
Flashtube (FT101)
Use the following removal and
replacement procedures:
Removal
Carefully lift the flashtube upward
from the tube socket assemblies.
Replacement
1. Reverse the removal procedure.
2. Restore the wire routing to its original
state.
28 Revision 8 – 2-12-2010 FTB 324-2
Replacement
Line up the flash tube so that the pin
closest to the red dot will be inserted
into the tube socket connected to the
red anode lead. Carefully insert the
flashtube and settle it into place,
making sure the ceramic base is resting
directly on the tops of the tube socket
assemblies.
Trigger Transformer (T101)
Use the following removal and
replacement procedures:
Replacement
1. Reverse the removal procedure.
2. Reattach the wires.
Trigger Coupling Transformer
(T102)
Removal
Removal and replacement are similar to
the procedure for the Trigger Transformer
(T101).
Operational Checkout
Removal
1. At the trigger wire post adjacent to the
flashtube, remove the large diameter
wire coming from the trigger
transformer.
2. At one of the smaller, side-mounted
posts, remove the small wire to the
trigger transformer.
3. Unplug the primary winding from the
quick connects.
4. Remove the two 4-40 x 2" Phillips®-
head screws holding the transformer
assembly to the bracket. Note the
orientation of the primary and the
molded secondary winding with
respect to fixed features on the bracket.
The replacement unit must be installed
with this same orientation.
This section describes basic functional
testing.
Observe the response of the equipment as
indicated in Table 3-2. If the system
contains more than one light, and the
lights are interconnected for master/slave
synchronization, perform the actual
checkout steps described below only at the
master unit. However, observe all lights
for responses. These procedures assume
that the following conditions are present:
1. The photocell is subjected to normal
outdoor daylight.
2. All installation steps in Installation
Checklist have been completed.
3. PCB1 is correctly programmed.
FTB 324-2 Revision 8 – 2-12-2010 29
Table 3-2 – Function Indicators
Indicator
I15 NITE ERR – On for night intensity error. OFF OFF
Function Description
Normal Operation
Day Night
I9
I14
I8
I13
I7
I12 FAN – Not used.
I6 SYNC – Flicks on every six seconds. FLICK FLICK
I11
I5 DAY – On when power converter is in day mode. ON OFF
I10
I4
DAY ERR – On when a day intensity error has
occurred (light flashed at the incorrect intensity).
PEC ALARM – On for Photocell alarm (Photocell
failed to switch state).
WHT ALM – On when a white alarm occurs (white
light failed).
RED ALARM – On for red alarm (red light failure
occurred).
MKR ALM – On when a marker failure is
detected.
CONFIRM – On when PCB1 detects a valid flash.
I 5 flickers at flash rate.
NITE – On when the power converter is in night
mode.
MKRS – On when the power converter is in night
mode (if markers are installed).
OFF OFF
OFF OFF
OFF OFF
OFF OFF
OFF OFF
NOT
USED
FLICK FLICK
OFF ON
OFF ON
NOT
USED
I3
TRIGGER POWER – Indicates 120 VDC trigger
voltage is available.
ON ON
30 Revision 8 – 2-12-2010 FTB 324-2
Manual Override: Fixed
Intensities
You may manually override automatic
intensity control (as when the manual
intensity override switch S2 is set to
AUTO), but only if no synchronization
line connects to other lights. Remove any
wire from external circuitry attached to the
master/slave interconnect terminals.
Manual control is intended for temporary
purposes (testing) only. Selecting Day or
Night operation with the manual override
switch activates an eight hour timer.
Automatic intensity control will resume
after eight continuous hours of operation
in the manual override position (Day or
Night).
• Note that the white light is flashing
at the daytime high-intensity.
2. Check Normal Nighttime Operation:
Place an opaque (blocks all light)
cover over the photocell and verify
that the red night responses at each
power converter in the system are the
same as those shown in Table 3-2 for
Nighttime operation.
NOTE
A minute may pass before the photocell
responds to the darkened condition
after power is applied.
• Note that the strobe is flashing at
the red nighttime intensity.
Daytime
Switch the Intensity Control Switch (S2)
to DAY
Night
Switch the Intensity Control Switch (S2)
to NIGHT.
PCB1 Indicator Lamps
See Section 1 for a description of LED
indicators on the PCB1 board for system
checkout.
Standard System
The following procedures check normal
operation.
1. Check Normal Daytime Operation:
Apply power to the system (pull the
plunger of the interlock switch or
switches outward to the service
position). Ensure that the manual
intensity override switch or switches
are set to AUTO and verify that the
daytime responses at each power
converter in the system are the same as
those shown in Table 3-2 for Daytime
operation.
Remove the cover from the photocell
and allow the unit to return to day
operation.
3. Check Alarm Sensing: Remove
primary power and temporarily
disconnect the black wire on TB2-4
and the violet wire on TB2-6. Apply
primary power and verify the
following:
• The white strobe does not flash.
• The WHT ALM LED (I8) is lit
after three missed flashes.
• The DAY ERR LED (I7) is lit.
• The alarm circuit operates
according to installation
requirements.
Cover the photocell as described in
Step 2 and verify the following:
• The red strobe does not flash.
• The RED ALM LED (I13) is lit
after three missed flashes.
• The NITE ERR LED (I15) is lit.
• The WHT ALM LED (I8) is lit
after three missed flashes.
FTB 324-2 Revision 8 – 2-12-2010 31
4. Restore the Equipment After
Checking: Replace all disconnected
wires. Remove the cover that you
placed on the photocell. Ensure that
the manual intensity override switch is
in the AUTO position.
5. If Any Responses are Not Normal:
If any of the responses above are not
exactly as described, proceed to
Troubleshooting.
Troubleshooting
Careful observation of operation often
leads directly to a symptom cause.
System-level problems affect all lights in a
multiple-light system in the same way.
Unit-level problems originate in a single
light. However, some unit-level
malfunctions can affect the entire multilight system. Use Table 3-3 for
troubleshooting a single unit and Table 3-4
for the system.
When you trace a problem to a specific
component, see Component Testing and
Component Removal and Replacement for
further assistance.
Master Unit
A stand-alone unit is a single FTB 324. A
master unit is similar to a stand-alone unit,
except that it is the controlling unit in a
multiple-light system. A master unit has
the photocell connected and, in a multiplelight system, is the controlling unit with
synchronization wires connected at the
master/slave interconnect terminals at
TB1-4 and TB1-5.
1. Temporarily disconnect the black
master/slave interconnect wire at TB1-
4.
2. Temporarily set the manual intensity
override switch S2 to DAY.
3. Verify the Daytime responses are the
same as those in Table 3-2.
4. Verify that the strobe is operating at
daytime intensity (high intensity).
5. Check the synchronization signal at the
black TB1-4 master/slave interconnect
terminal with a voltmeter as in Sync
Signal Evaluation. Use the intensity
control switch to step the unit from one
intensity to the other, or cover and
uncover the photocell. If the
synchronization signal is absent,
replace PCB1. A signal response could
indicate a slave unit problem or RFI
(see Slave Unit, and RFI Problems).
6. Reconnect the black master/slave
interconnect wire.
7. Place the manual intensity override
switch in the AUTO position.
Slave Unit
A slave unit receives intensity information
from a master unit over the master/slave
interconnect wires at TB1.
1. Temporarily disconnect the black
master/slave interconnect wire at TB1-
4. The unit will go into day operation.
2. Verify the Daytime responses are the
same as those in Table 3-2.
3. Check the synchronization signal at the
black master/slave interconnect
terminal with a voltmeter. The sync
pulse must be present as described in
Sync Signal Evaluation. Check wiring
if sync is not present.
4. Select NIGHT at the manual intensity
override switch. The unit will go into
night mode with the strobe flashing at
night intensity (low intensity).
5. Check the signal on the master/slave
interconnect wire at TB1-4 with a
voltmeter, as described in Sync Signal
Evaluation. An absent pulse requires
checking the system for RFI (see RFI
Problems) and for another
32 Revision 8 – 2-12-2010 FTB 324-2
malfunctioning unit connected to the
master/slave interconnect wire.
6. Reconnect the master/slave
interconnect wire to TB1-4.
7. Place the manual intensity override
switch in the AUTO position.
FTB 324-2 Revision 8 – 2-12-2010 33
Table 3-3 – Unit Troubleshooting Guide
Flash
Conditions
Day Night HV1 LV2
No No OK OK Flashhead Cable Connections
No No No No Blows Fuse F1 Varistor MOV
No No No No F1 Fuse
No No No OK C2A-D or C3 Shorted
Other Conditions
Probable Causes
T101 Transformer
T1 Transformer
BR1 Bridge
PCB1
T1 Transformer
S1 Interlock
T1 Transformer
Connections – Main Power
Shorted FH Cable
No No OK No LED Status
Indicators not lit
No No OK OK Trigger Neon not
lit
PCB1 Board
T1 Power Transformer
PCB1 Board
T1 Power Transformer
BR1 Bridge
No OK OK OK White Alarm Flashtube (FT101)
PCB1 Board
K2 Relay
L2 Flash Chock
C2A-D Capacitors Open
K5 Relay
3
Red OK OK OK PCB1
OK High
Intensity
K2 Relay
K5 Relay
OK OK Red Alarm PCB1 Board
Photocell Circuit
3
K2 Relay
Intensity Select Switch Setting
OK Backup
Intensity
OK OK Red Alarm Flashtube (FT102)
K5 Relay
3
PCB1
K2 Relay
OK No - OK Red Alarm
OK Backup
OK OK K2 Relay
Intensity
34 Revision 8 – 2-12-2010 FTB 324-2
White Alarm
C3 Capacitor
K5 Relay
3
PCB1
K2 Relay
L1 Burst Choke
R2 Burst Resistor
PCB1 Board
Table 3-3 – Unit Troubleshooting Guide Continued
Flash
Conditions
Day Night HV1 LV2
- - OK OK Incorrect Mode S2 Intensity Select Switch Not in AUTO
Other Conditions
Probable Causes
PCB1
Red
OK OK OK White Alarm PCB1
or
White
OK OK OK OK Markers Out F4 Fuse
K5 Relay
3
PCB1 Board
OK OK OK OK Markers Stay On K5 Relay3
PCB1 Board
OK OK OK OK Marker Alarm One or More Marker Lamps Out
K5 Relay
3
PCB1 Board
PCB3
1
HV = High voltage. PCB2 or HV neon lamp lit confirms HV.
2
LW = Low voltage. Any PCB1 LED on confirms LV.
3
Replace the entire red light module if any components therein fail.
FTB 324-2 Revision 8 – 2-12-2010 35
Table 3-4 – System Troubleshooting Guide
Flash Conditions
Day Night
No No No Lights Main Power Line
Other Conditions Probable Causes
OK Day
Flash
Red OK Possible PEC Error PEC Photocell
- - Units Mixed Red
OK OK Units Not Flashing
Possible PEC Error PEC Photocell
PCB1 Board
Intensity Select Switch
Jumper on TB1 & 2 on Slave Units Missing
Intensity Select Switch
Intensity Select Switch
and White
Together
Master / Slave Interconnect Wiring
Master / Slave Interconnect Cable Connected to TB1-4
and TB1-5
PCB1 in One Unit
Units on different circuit breakers / electrical phases.
36 Revision 8 – 2-12-2010 FTB 324-2
Section 4 – Recommended Spare & Replaceable Parts
Customer Service
Customer Service: 1-800-821-5825
Telephone: (615) 261-2000
Facsimile: (615) 261-2600
Shipping Address:
Flash Technology
332 Nichol Mill Lane
Franklin, TN 37067
Ordering Parts
To order spare or replacement parts, contact customer service at 1-800-821-5825.
Power Converter Parts
Table 4-1 lists the part numbers for the power converter major replaceable parts.
Flashhead Parts
Table 4-2 lists the part numbers for the flashhead major replaceable parts.
Photocell Parts
The part number for the single assembly PEC 510 Photocell is 1855001.
FTB 324-2 Revision 8 – 2-12-2010 37
Table 4-1 – Power Converter Major Replaceable Parts
Reference Description
BR1 Diode Bridge 6902806
C2A,C,D Capacitor, Main Bank, 70 mfd. 6720401
C2B Capacitor, Main Bank, 40 mfd. 6386504
C3 Capacitor, Night Mode, 1 mfd. 6848202
C4 Capacitor, Tuning, 3 mfd. 6577903
F1 ►Fuse, Power, MDL8
(2 Required)
F4 Fuse, Marker, MDL5 4900345
F5, F6 Fuse, MDL1 4900337
HV Neon, High Voltage Warning Light 4902317
K2 ►Relay 24V, Mode 8900494
K3 ►Relay 120V, Discharge 8900493
K5 Relay 24V, Red Light 4900499
L1 Choke, Burst 4850601
L2 Choke, Flash 4175200
PCB1 ►Timing and Trigger Board** 2903800
PCB1 ►Timing and Trigger Board 324LT 2903805
PCB2 ►HV Rectifier Board 2458005
Marker Sense Board (Incan. Or Standard LED) 2811101
PCB3
Marker Sense Board (120 Volt 6.8 Watt LED) 2811301
Marker Sense Board (240 Volt 6.8 Watt LED) 2811302
PCB4 Sense Board 2811101
PCB5 Modem Board 2903801
R1 Resistor, Discharge 6900541
R2A&B Resistor, Burst, 500 ohm 6900532
SW1 ►Switch, Interlock 4901220
T1 Transformer, Power 8842901 8841201
T3 Transformer, Coupling 8336701
TB1 Terminal Strip, 18 Position 4901930
TB2, TB7 Terminal Strip, 6 Position 4902257
TB3 Terminal Strip, 11 Position 8721011
TB4, TB5 Terminal Strip, 3 Position 4902134
TB6, TB8 Terminal Strip, 3 Position 4902157
VR1 Varistor 6901081 6901079*
M1 Red Light Module 1181502
►Recommended as a spare part.
*This part number varies according to the specific equipment voltage configuration.
**Please specify the model number of the equipment when calling for a replacement.
Part Number
50 Hz 60 Hz
4901931*
4901931*
38 Revision 8 – 2-12-2010 FTB 324-2
Figure 4-1 – Power Converter Component Locations
FTB 324-2 Revision 8 – 2-12-2010 39
Table 4-2 – Flashhead Major Replaceable Parts
Reference Description Part Number
FT101 Flashtube (Lower) 8384329
FT102 Flashtube (Upper) 8384309
P1, P2, P4, P5, Ceramic Spacer, ¾” diameter 5900844
P3, P6, P7,P8, P11 Ceramic Spacer, ½” diameter, short 5900842
RC101 R.C. Network 1403411
RC102 R.C. Network 1403412
T101 Transformer, Trigger 8288201
T102 Transformer, Coupling 8336701
Flashtube Mounting Assembly Plate (Lower) 8905338
Flashtube Mounting Assembly Plate (Upper) 8905341
Table 4-3 – Retrofit Kits and Safety Support Tool
Reference Description Part Number
RETROFIT *
RETROFIT * FH 324 Retrofit Kit w/ Safety Support Tool 1905345
RETROFIT * FH 324 Retrofit Kit w/o Safety Support Tool 1905346
TOOL ** Safety Support Tool w/ Instruction 11000000943
FH 324 Flashtube Mounting Assembly, Lower
White (No Tube)
8905338
* Retrofit Kit is available for FH 324-1 and FH 324-2 only.
** Safety Support Tool can be used only if Flashhead is FH 324-3 or has been retrofitted.
40 Revision 8 – 2-12-2010 FTB 324-2
LOOSEN SCREWS FOR
ACCESS TO BOTTOM FLASHHEAD
CABLE ACCESS
TO BOTTOM FLASHHEAD
SHIELD
RED
BLU
RC101
P1
BLK
P8
P3
P7
P11
P2
P4
WHT
RC102
P5
P6
RED DOT
FT102 FLASHTUBE
T101 TRIGGER
TRANSFORMER
FH 324 Red (Upper) Flashhead Component Location
SNAP-IN MOUNT
FOR FLASH TUBE,
TYP. OF 3
FT101 FLASHTUBE
T102 COUPLING
TRANSFORMER
SHIELD
P8
P7
P6
RC102RC1 01
T102 COUPLING
TRANSFORMER
RED DOT
T101 TRIGGER
TRANSFORMER
FH 324 White (Lower) Flashhead Component Location
Figure 4-2 – Flashhead Component Layout
FTB 324-2 Revision 8 – 2-12-2010 41
RED
BLK VIO
BLU
WHT
CABLE ACCESS
BOTTOM WHITE SECTION
RETURN MATERIAL AUTHORIZATION (RMA) POLICY
IF A PRODUCT PURCHASED FRO M FLASH TECHNOLOGY MUST BE RETURNED FOR ANY REASO N
(SUBJECT TO THE WARRANTY POLICY), PLEASE FOLLOW THE PROCEDURE BELOW:
Note: An RMA number must be requested from Flash Technology prior to shipment of any product. No
returned product will be processed without an RMA number. This number will be the only reference necessary
for returning and getting information on the product’s progress.
Failure to follow the below procedure may result in additional charges and delays. Avoid unnecessary screening and
evaluation charges by contacting Technical Support prior to returning material.
1. To initiate an RMA, customers should call Flash Technology’s National Operations Center (NOC) at (800-821-
5825) to receive technical assistance and a Service Notification number. The following information is required
before a Service Notification number can be generated:
• Site Name/Number / FCC Registration number/ Call Letters or Airport Designator
• Site Owner (provide all that apply – owner, agent or subcontractor)
• Point of Contact Information: Name, Phone Number, Email Address, Fax Number and Cell Phone (or
• Product’s Serial Number
• Product’s Model Number or part number
• Service Notification number (if previously given)
• Reason for call, with a full description of the reported issue
2. The Service Notification number will then serve as a precursor to receiving an RMA number if it is
determined that the product or equipment should be returned. To expedite the RMA process, please provide:
• Return shipping method
• Purchase Order (if non-warranty repair)
• Shipping Address
• Bill To Address
• Any additional information to assist in resolving the issue or problem
3. A purchase order (P.O.) is required in advance for the replacement of product that may be under warranty.
Flash will then, at its discretion issue a credit once the validity of the warranty has been determined.
4. A P.O. is also required in advance for all non-warranty repairs. NOTE: the P.O. is required prior to the
issuance of the RMA number.
• If the P.O. number is available at the time of the call, an RMA number will be issued and the customer must
• If the P.O. number is NOT available at the time of the call, a Service Notification Number will be given to the
• Flash Technology will then, at its discretion, repair or replace the defective product and return the product to
• The customer may purchase a new product before sending in the existing product for repair. If Flash
5. After receiving the Flash Technology RMA number, please adhere to the following packaging guidelines:
• All returned products should be packaged in a way to prevent damage in transit. Adequate packing should be
Note: Flash Technology will not be responsible for damaged items if product is not returned in appropriate packaging.
6. All packages should clearly display the RMA number on the outside of all RMA shipping containers. RMA
products (exact items and quantity) should be returned to:
7. All RMA numbers:
• Are valid for 30 days. Products received after may result in extra screening and delays.
• Must have all required information provided before an RMA number is assigned.
RETURN TO STOCK POLICY
• Parts can be returned within 60 days of ship date and will be subject to a 25% restocking fee. Product
• After 60 days no parts can be returned.
o Contractor Name
o Contractor Company
alternate phone number)
then fax or email the P.O. with the RMA number as the reference, to ensure prompt processing.
customer and should be referenced on the P.O. when faxed or emailed to RMA Rep.
the customer based on the shipping method selected.
Technology determines the existing product is still covered under warranty a credit will be issued to the
customer for the new product.
provided taking into account the method of shipment.
Flash Technology
Attn: RMA #XXX
332 Nichol Mill Lane
Franklin, TN 37067
must:
o Be in the original packaging
o Not be damaged
42 Revision 8 – 2-12-2010 FTB 324-2
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