The Flarion RadioRouter complies with the following regulatory compliance requirements:
•Safety
-
UL 60950 — Underwriters Laboratories, Inc.
-
CAN/CSA -C22.2 No. 60950 — Canadian Standards Association
-
EN 60950 — European Norm
-
IEC 60950 — International Electrotechnical Commission
•EMC — Electromagnetic Compatibility
-
FCC Part 15 (CFR 47) Class A — Federal Communications Commission, Code of Federal
Regulations
-
ICES-003 Class A — Interference-Causing Equipment Standard
-
EN55022 Class A
-
CISPR22 Class A
•Telecom
-
FCC Part 24
•Industry/Environmental
-
GR-63-CORE NEBS Level 3 — Network Equipment Building System
-
GR-1089-CORE NEBS Level 3
-
ETSI EN 300 019-2-3 V2.1.2 — European Telecommunications Standards Institute
i
FCCClassAStatement
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio freque
and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own
expense. (CFR reference 15.105)
Modifying the equipment with out Flarion’s authorization may result in the equipment no longer
complying with FCC requirements for Class A digital device. In that event, your right to use
the equipment may be limited by FCC regulations, and you may be required to correct any
interference to radio or television communications at your own expense. (CFR reference 15.21)
Canadian Class A Statement
This Class ‘A’ digital apparatus complies with Canadian ICES-003.
Cet appareil numerique de la classe ‘A’ est conforme á la norme NMB-003 de Canada.
This manual is intended for use by qualified engineering personnel only. The RadioRouter
Base Station Installation Guide covers all of the necessary information required to install the
RadioRouter Base Station. It contains the following sections:
•Overview
•Verifying the Site Preparation
•Installing the Cabinet
•Connecting the Power System
•Connecting the Core Network Cables
•Connecting the Antennas Cables
•Installing the Alarm Connections
•Powering Up the RadioRouter
•Powering Down the RadioRouter
•Verifying the Installation
A list of abbreviations used in this manual can be found at the beginning of the document in the
LIST OF ABBREVIATIONS section.
iii
There is c ertain critical information contained within this manual that MUST be adhered to.
Failure to observe this information can result in death or serious injury. Such information is
marked as follows:
WARNING:
WARNINGS ARE ALWAYS IN UPPER CASE. WARNINGS RELATE TO
POTENTIALLOSSOFLIFEORSERIOUSINJURY.YOUMUSTOBEY
ALL WARNINGS.
CAUTION:
Normal Cautions are in bold type. Ca utions relate to potential damage to
equipment. You must obey all cautions.
ESD CAUTION:
This is an ESD caution. This is signified by the electrostatic symbol
which appears to the left of the caution information.
The RadioRouter BaseStation Installation Guide covers all of the necessary information required
to physically install the RadioRouter BaseStation hardware. This guide assumes that a suitable
site has already been prepared. A checklist is provided to assess the site prior to installation.
Once the physical installation is complete, the RadioRouter BaseStation can be configured
and commissioned. Instructions for the configuration process can be found in the RadioRouter
BaseStation Commissioning Guide.
The RadioRouter BaseStation has the following physical characteristics:
•Standard EIA 19 inch rack mount
•38 U of electronics mounting height
•71”H X 24”W X 26.5”D with door and back panel installed
•71”H X 24”W X 24.5”D without door and back panel installed
•631 lb with door and back panel installed
•559 lb without door and back panel installed
•Inherent forced air cooling
•Front access only required for maintenance
•Welded steel construction
•Antenna cable connectors on top 7/16” DIN female
•Power cable and T1 entry from top
•Color: Antique Ivory
WARNING:
THE RADIOROUTER BASESTATION INDOOR CABINET WEIGHS
APPROXIMATELY 650 LB AND IS TOP HEAVY. CARE MUST BE TAKEN
TO HANDLE THE CABINET PROPERLY WITHOUT DANGER TO THE
INSTALLATION PERSONNEL OR OTHER NEARBY EQUIPMENT.
IT IS THE RESPONSIBILITY OF THE INSTALLER TO ENSURE THAT
ALL LOCAL, STATE, AND FEDERAL SAFETY REQUIREMENTS ARE
FOLLOWED.
It is the responsibility of the installer to ensu re that all necessary
precautions are taken to avoid electrostatic discharge damage to the
equipment.
Note:
All installation work must be coordinated with the carrier to insure compliance with carrier requirements regarding scheduling work during maintenance windows.
In addition to standard installation tools, it is recommended that special equipment be used to
move the RadioRouter cabinet. The following list gives examples of equipment which can be
used:
•Pallet jack with 27” width across the jacks. Pallet jack 4YX97 from Dayton or equivalent.
•A 36” L x 24” W x 5.5” H flat equipment dolly. McMaster Carr part number 2730T6 or equivalent.
See Figure 1.1 Flat Equipment Dolly
•Hoist or crane with heavy duty structural straps — 1000 lb load capability
Before you begin the physical installation of the RadioRouter BaseStation, confirm that the site
preparation is complete. The checklist that follows identifies all items that must be in place
before the installation can begin. If any items are incomplete or missing, fill out the Punchlist in
Appendix A - RadioRouter BaseStation Site Preparation Punchlist.
2.1. Site Preparation Checklist — Indoor BaseStation
•Floor Plan
-
Sketch of site indicating location of all equipment to be installed including base station cabinet and cables.
•Environment
-
Enclosed space with functional HVAC
-
Floor plan allows adequate space for cabinet — at least 24” front and 6” rear
•Electrical system
-
Load center, transfer switch, electrical outlets, and feeds for rectifiers available
-
Internal ground halo and master ground bar available
•Antenna plant
-
Surge arrestor mounting available
-
Six Tx/Rx antenna line surge protectors installed on surge arrestor mounting
•T1 connection
-
T1 surge arrestor installed
-
Surge arrestor grounded and ready to be connected to T1 network termination
•Alarm connection
-
One AC power failure alarm termination point — AMP 554954–2 connector
-
One high temperature alarm termination point — AMP 554954–2 connector
•Cable Support
-
Trays or other support mechanisms for cables available
•Cables
-
DC power cabling: #6 AWG THHN or THWN
-
Ground cabling to master ground bar: #6 AWG THHN or THWN
-
RF cabling to surge arrestors: Andrews 1/2” SuperFlex jumpers or equivalent
Before the cabinet can be placed into position, mounting holes must be drilled into the floor.
There are a total of 8 clearance holes in the base of the cabinet — 2 in each corner. Figure 2.1Clearance Holes in RadioRouter Base — Schematic View shows the positioning of the holes.
Figure 2.1 Clearance Holes in RadioRoute r Base — Schematic View
Figure 2.2 Clearance Holes in RadioRouter Base shows the holes as v iewed from inside the
front corner of the cabinet.
Figure 2.2 Clearance Holes in RadioRouter Base
Only one hole per cor ner is required to mount the cabinet. All holes must have threads to
accommodate 1/2” diameter bolts with flat washers, 1” minimum length.
The RadioRouter BaseStation cabinet is shipped completely assembled, shrouded in cardboard,
and mounted on a shipping pallet. The pallet is 35” L x 30” W x 6.75” H.
WARNING:
THE RADIOROUTER BASESTATIONINDOORCABINETWEIGHS
APPROXIMATELY 650 LB. AND IS TOP HEAVY. CARE MUST BE TAKEN
TO HANDLE THE CABINET PROPERLY WITHOUT DANGER TO THE
INSTALLAT ION PERSONNEL OR OTHER NEARBY EQUIPMENT.
Equipment that can be used to move the base station is described in Chapter 1. Overview.
Procedure 3-1 Removing the Cabinet from the Pallet
When this procedure is completed, the cabinet will be free to move directly into place.
Alternatively, the cabinet can be placed onto a flat dolly to facilitate moving the cabinet through
narrow equipment aisles. See Figure 1.1 Flat Equipment Dolly.
Remove the cardboard shroud and discard.
1.
Inspect the cabinet for damage. If there is any damage, fill out the Punchlist in Appendix
2.
B - RadioRouter BaseStation Installation Punchlist. If the damage is minor and does
not prevent continuation of the installation procedures, continue with the installation. If
the damage prevents continuation of the installation, contact the Project Manager for
instructions.
Locate the side support braces from the pallet. See Figure 3.1 Side Brace and Screws.
3.
Unscrew the braces and remove them.
Page 7
Figure 3.1 Side Brace and Screws
Open the front door of the cabinet. Lift the door upwards and remove the door from its
4.
hinges.
Unfasten all the screws on the rear panel and remove the panel.
5.
Note:
Reinstallation of the rear panel is optional. However, if the rear panel is to be reinstalled and there
is not sufficient rear clearance to reinstall the panel in place, the panel must be reinstalled prior to
final positioning of the cabinet.
Unscrew the 8 screws on the bottom front access panel. Remove the panel.
Once the cabinet is near its final position, it can be moved into place. It is recommended that the
cabinet be lifted by a hoist or crane using heavy duty structural straps with 1000 lb load capability.
Note:
Before lifting the cabinet into place, make sure all necessary holes have been drilled. See Section
2.2. Preparing the Floor. Make sure the back panel and front door have been removed.
Remove the 1U blank panel at the top of the c abinet.
1.
Figure 3.3 Top of Cabinet with Panels Removed
Route the structural straps through the top of the cabinet from front to back.
2.
Lift the cabinet into place.
3.
Replace the 1U blank panel at the top of the cabinet.
Once the cabinet has been moved to its final location, it must be bolted to the floor.
Note:
If the rear panel is to be reinstalled and there is not sufficient rear clearance to reinstall the panel
in place, the panel must be reinstalled prior to mounting the cabinet.
Align the clearance holes in the base of the cabinet to the threaded holes in the floor.
1.
Although there are two clearance holes in each corner, only one is necessary for mounting.
Screw the cabinet to the floor using 1/2” diameter screws and flat washers.
2.
Tighten the screws to 400 in-lb +/- 25 in-lb.
3.
Replace the front access panel after all cables have been routed and connected.
The RadioRouter BaseStation Indoor Cabinet requires a connection to DC power. This chapter
contains procedures for routing the power cables and connecting to power and ground.
WARNING:
WHEN PERFORMING ANY TASKS INVOLVING THE POWER SYSTEMS,
MAKE SURE THAT THE POWER IS NOT LIVE. ALL POWER OPERATIONS
SHOULD BE PERFORMED BY QUALIFIED PERSONNEL ONLY.
4.1. Routing the Cables
Cables are routed from the top of the cabinet either through the cable access opening or through
one of the cable entry ports.
The cable access opening is located across the top of the cabinet as shown in Figure 4.1 CableAccess Plate on Top of Cabinet.
The power distribution panel with the power connections are located at the bottom of the
cabinet. The power distribution panel contains circuit breakers and is visible from the front. The
connections are at the bottom of the panel. To reach them, remove the front access panel.
Figure 4.6 Access to Power Connections — Front View
Once the front panel is removed, the connections are visible from underneath.
WHEN PERFORMING ANY TASK S INVOLVING THE POWER SYSTEMS,
MAKE SURE THAT THE POWER IS NOT LIVE. ALL POWER OPERATIONS
SHOULD BE PERFORMED BY QUALIFIED PERSONNEL ONLY.
Locate the DC power connection point and the DC return connection point. See Figure
1.
4.7 Power Connections Viewed from inside the Cabinet and Figure 4.8 Schematic View of
Power Connections.
Connect the power cable to the connectors with 6 AWG wire with a 2–hole lug for a 1/4”
2.
diameter stud.
Fasten the lug on to the stud with the nuts provided. Tighten nuts to 40–50 in-lb torque.
3.
Connect the other end of the cable to the DC power source.
Procedure 5-2 Connecting to the Network via Ethernet
Ethernet connections are made using RJ-45 connectors. Figure 5.4 Cabinet with Ethernet
Connection — Front View shows the location of the Ethernet connector on the front of the cabinet.
Figure 5.4 Cabinet with Ethernet Connection — Front View
Route the Ethernet cable to the side cable channel and up the channel through the cable entry
port in the top of the cabinet as shown in Figure 5.5 Route of Ethernet Cable — Front View.
The antenna cables are connected through the cable access plate on the top of the cabinet.
Figure 4.1 Cable Access Plate on Top of Cabinet shows the cable access plate in place.
Before connecting the cables, the cable access plate must be removed. This gives access to the
cable mating connectors. See Figure 6.1 Top of Cabinet with Cable Access Plate Removed.
CAUTION:
All antenna ope rations should be performed by qualified personnel only.
Installers must meet the requirements of FCC Bulletin OET 65 and coax
terminations and have expertise working with RF coaxial cable. Care
must be taken not to crimp or d amag e the cables.
Figure 6.1 Top of Cabinet with Cable Access Plate Re moved
Connection to the system alarm contacts is through a 50–pin AMP connector (part no. 55494–2).
The connector is typically site specific depending on which alarms will be used in a given
installation.
The alarm connector is located in the rear of the cabinet. See Figure 7.1 Cabinet with AlarmConnection — Rear View and Figure 7.2 Alarm Connector.
The cabinet requires DC power to operate. Before attempting to power up the cabinet, verify that
DC power is available. It may be necessary to wait for a maintenance window to connect the
cabinet to DC power and perform this procedure.
WARNING:
ALL POWER OPERATIONS SHOULD BE PERFORMED BY QUALIFIED
PERSONNEL ONLY. BEFORE ATTEMPTING TO POWER UP THE
SYSTEM, CONFIRM THAT ALL POWER CONNECTIONS HAVE BEEN
MADE PROPERLY.
CAUTION:
After the RadioRouter BaseStation is powered up, it cannot be
powered down without the use of a craft access terminal. Powering
the BaseStation down witho ut the use of a craft access terminal could
permanently damage the equipment.
The cabinet is powered up using the circuit breakers o n the distribution panel on the front of the
cabinet. See Figure 8.1 Distribution Panel with Circuit Breakers — Front View
Figure 8.1 Distribution Panel with Circuit Breakers — Front View
Verify that the LEDs on the front of the cabinet match Table 8.1 Power On Expected LEDs.
4.
If the LEDs do not match the table, power the system down and check the wiring.
WARNING:
AFTER THE RADIOROUTER BASESTATION IS POWERED U P, IT CANNOT
BE POWERED DOWN WITHOUT THE USE OF A CRAFT ACCESS
TERMINAL. POWERING THE BASESTATION DOWN WITHOUT TH E USE
OF A CRAFT ACCESS TERMINAL COULD PERMANENTLY DAMAGE
THE EQUIPMENT.
The RadioRouter BaseStation is powered down using a PC connected to the COM1 port on
the MCU board. The PC should be running a terminal emulation such as Microsoft Windows
HyperTerminal.
WARNING:
AFTER THE RADIOROUTER BASESTATION IS POWERED UP, IT CANNOT
BE POWERED DOWN WITHOUT THE USE OF A CRAFT ACCESS
TERMINAL. POWERING THE BASESTATION DOWN WITHOUT THE USE
OF A CRAFT ACCESS TERMINAL COULD PERMANENTLY DA MAGE
THE EQUIPMENT.
Procedure 9-1 Powering Down the Cabinet
Connect a PC to the serial port of the MCU.
1.
Run a terminal emulator such as Microsoft Window HyperTerminal.
2.
At the
3.
At the
4.
At the
5.
keys after hitting Enter or the system will restart.
The system will display the message
6.
Press any key to reboot.
Turn off the PA breakers. The PA breakers are on the right as you face the cabinet. See
7.
Figure 8.2 Circuit Breakers — Front View
Turn off the LNA breakers which are located to the left of the PA breakers.
8.
Turn off the RRC breaker. The RRC breaker is on the left as you face the cabinet next to
9.
the LNA breakers.
Login:
Password:
BS_Name#>
prompt, type
prompt, type the root login password and press Enter.
prompt, type
root
and press Enter.
halt
and press Enter. Be careful not to touch any other
Verifying the proper installation of the cabinet is done in two parts:
1. Verifying the physical installation
2. Verifying the BaseStation operation
All items listed must be verified before the installation can be considered complete.
10.1. Verifying the Physical Installation
Verify the following:
1. Clearance requirements are met — at least 24” front and 6” rear. There must be room to
open the cabinet doors for service.
2. The base station is powered up. All the LEDs in Table 8.1 Power On Expected LEDs must
reflect the states listed in the table. The system should remai
is necessary to power down the base station, do so only in accordance with the instructions
in Chapter 9. Powering Down the Cabinet .
3. Correct terminations on all T1 and alarm cables
4. No crimps in RF cables
5. RF cable markings match those specified in Chapter 6. Connecting the Antennas Cables.
ninthepoweredupstate. Ifit
10.2. Verifying the Base Station Operation
Operation of the base station is verified by logging in and confirming communication with the
network. This verifies both the base station operation and the c onnectivity of the T1/Ethernet link.
Procedure 10-1 Communicating with the Core Network
Connect a PC to the serial port of the MCU.
1.
Run a terminal emulator such as Microsoft Window HyperTerminal.
2.
At the
3.
At the
4.
You should see status messages ending in the message
5.
The system is Up at the required run level — 4
The system should respond with the
6.
station is at least minimally operational.
Login:
Password:
prompt, type
prompt, type the install login password and press Enter.