Flanders 95% DOP Filter Alpha 95, FFI Alpha 95 Specification Sheet

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Flanders Filters ~ Foremost in Air Filtration
Toll Free:1-800-637-2803
FOREMOST IN AIR FILTRATION
Alpha 95
General
Alpha 95 filters are identical in design and con­struction to the Alpha Cell HEPA filters except that the media is 95% efficient on 0.30 micrometer par­ticles.
Installation Considerations
Alpha 95 filters should be installed in Flanders leak tight Alpha HEPA frames or Surelock Side Access HEPA Housings on the positive-pressure side of the system fan to prevent air bypass. Sureaire diffuser sections, air mixing baffles or long transitions should be used if the bank is close to the fan.
Installation of Flanders ASHRAE efficiency prefilters upstream of the fan is recommended to ensure economical Alpha 95 filter life.
Important Features
Minimum efficiency is 95% on 0.30 micrometer particles.
Manufactured in a variety of wood and metal frame types.
Available with a media pack with aluminum separators or with a separatorless pack.
Available in a variety of sizes with either a gasket or gel seal.
95% DOP Filter
Bulletin PB1400-1106
Standard Alpha 95 filters have 1.7 times the cfm capacity of standard Alpha Cell 99.97% DOP HEPA filters at the same clean pressure drop. They are normally rated at 500 fpm so that filter banks with 95% DOP filters can be sized the same as ASHRAE-rated filter banks.
Typical applications for Alpha 95 include:
• Hospitals
• Biomedical
• Pharmaceutical
• Biotechnology
• Genetic Research
• Universities
• Laboratories
• Food Processing
• Photo Processing
• Semiconductor Fabrication
• Industrial Processing Systems Product
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Flanders Filters ~ Foremost in Air Filtration
Toll Free:1-800-637-2803
Construction
Flanders manufactures both conventional Separator Style and Pureform Separatorless 95 DOP filters. To make a Separator Style filter, the media is folded over corrugated aluminum sepa­rators with hemmed edges to separate the pleats in the filter pack. Flanders manufactures its own filter media, enabling it to develop a unique manufacturing process for the production of Pureform Separatorless 95% DOP filters. In one manufacturing operation, Flanders produces a self-supporting and self-sepa­rating Pureform Media Pack.
The Pureform filter offers many advantages over conventional Separator Style 95% DOP Filters:
• Increased usable media area affords longer service life and higher dust holding capacity
• Maximum utilization of the media
• Can handle some harsh environments which may attack aluminum separators
• Media pack can be incinerated
• Media is 28 mils, significantly thicker than conventional me­dia used in Separator Style 95 DOP filter (15 mil)
• Pureform has 25% more media area than conventional style.
• Ideal for heavy loading applications such as oil mist.
Alpha 95 with separator Style Media Pack
Alpha 95 with
Pureform Media Pack
Alpha 95
Pressure Drop vs. Air Velocity
0 125 250 375 500 625
1.40
1.20
1.00
0.80
0.60
0.40
0.20
0.00
Air Velocity (fpm)
Pressure Drop (in. w.g.)
CFM CAPACITIES AND DIMENSIONS
Frame Depth
(Inches)
Filter Size &
Frame Depth
Designator
Actual Face
Size (inches)
cfm Capacity at Clean Pressure Drop
inches w.g.
.65 1.0 1.35
Weight
(Lb.)
GG-F 24 x 24 1375 2000 2560 38 GC-F 24 x 12 650 920 1180 26
YY-F 23-3/8 x23-3/8 1350 1900 2450 37
YU-F 23-3/8 x11-3/8 610 865 1150 25 GN-F 24 x 30 1750 2550 3250 45 CC-F 12 x 12 290 430 550 14
11- 1/2
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Flanders Filters ~ Foremost in Air Filtration
Toll Free:1-800-637-2803
Frame: Alpha 95 filters are available in a variety of wood and metal frame materials such as particle board, plywood, galvanized steel and stainless steel. Alpha 95 filters are also available in 24 gauge corrosion resistant steel in single or double headers for installation in side access or plenum applications.
Seal: The standard gasket seal is 0.75” x 0.25” neoprene for installation on either the upstream, downstream or both sides of the filter. The standard Fluid Seal is Flanders Blu-Jel® Seal which is a two-part silicone material suitable for temperatures up to 390°F.
Faceguards: Faceguards are used to protect the filter media from mechanical damage. The typical faceguard material is expanded aluminized steel. Galvanized 4 x 4 mesh welded wire and Type 304 stainless steel faceguards are also available.
UL: Alpha 95 filters are either UL900 Class 1 or Class 2 listed depending on materials of construction.
Banks: Alpha Frames are designed for Alpha 95 filters in built-up filter banks. Each filter is secured in the frame with
four bolt-type fasteners that either compress the gasket or press the knife edge into the gel in the filter channel to maintain a leak-tight seal. Surelock B or C-3 gasket seal and Surelock C-4 for Blu Jel HEPA Filter Housings are recommended for side-access applications. The filters are sealed in place with either spring-loaded swing arm assem­blies or a locking mechanism. The swing arm assemblies or locking mechanism either compress the gasket or press the knife edge into the gel in the filter channel to maintain a leak-tight seal.
Hardware
0 = None T = Extractor Clips
Efficiency
00J = 95% DOP
Capacity/Pack Style
C = Separator D = 4 inch Pureform F = 8 inch Pureform W = 11 inch Pureform
Frame Material 02 = 16 GA 409 Stainless 03 = 16 GA 304 Stainless 04 = 3/4 in. FIRE RETARDANT PLYWOOD 05 = FABRICATED ALUMINUM 07 = 3/4 in. FIRE RETARDANT
PA RTICLE BOARD 08 = 16 GA. GALVANNEAL 11 = 3/4 in. NON FIRE RETARDANT
PA RTICLE BOARD 16 or 17 = CORROSION-RESISTANT
24 GA. STEEL
Frame Style
00 = BOX 01 = SINGLE HEADER (13/16”) 02 = DOUBLE HEADER (13/16”) 03 = DOUBLE TURNED FLANGE 05 = 3/4 IN. DEEP CHANNEL GEL SEAL 08 = DOUBLE-TURNED FLANGE, ONE SIDE
Sealant Material
IU = URETHANE IH = HOT MELT
Gasket material Gasket location
0 = NONE 0 = NONE 1 = NEOPRENE 1 = UPSTREAM 5 = BLUE JEL 2 = DOWNSTREAM
3 = BOTH SIDES
Filter Depth
D = 5-7/8”
F = 11-1/2”
Filter Face Size (HxW)
B = 8” N = 30” R = 6 0” C = 12” P = 36” S = 72” E = 18” H = 42” U = 11-3/8” G = 24” Q = 48” Y = 23-3/8”
Odd Size Designator
Odd size designators are an Alpha Numeric description. The first two digits specify the height whole number with an alpha designator specifying the height fraction. The second two digits specify the width whole number with an alpha designator specifying the width fraction. And the last alpha designator specifies the depth. If the height or width is less than 10 inches, use a 0 in front of the dimension.
A = 0” F = 5/16” L = 5/8” B = 1-1/16” G = 3/8” M = 11/16” C = 1/8” H = 7/16” N = 3/4” D = 3/16” J = 1/2” P = 13/16” E = 1/4” K = 9/16” Q = 7/8”
R = 15/16”
Faceguard Material Faceguard Location
0 = NONE 0 = NONE 1 = GALVANIZED 4X4 MESH 1 = UPSTREAM G = ALUMINIZED EXPANDED METAL 2 = DOWNSTREAM 2 = 17GA. SS 4X4 MESH 5 = 22 GA. SS 4X4 MESH
ALPHA 95 COMPONENT CHART
0 - 00J - W - 08 - 03 - IU - 12 - 00 - GG - F
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Flanders Filters ~ Foremost in Air Filtration
Toll Free:1-800-637-2803
1.0 General
1.1 Alpha 95 filters shall be extended media (separator type) (Pureform separatorless type) filters as manufactured by Flanders.
1.2 Filter sizes, capacities and construction op­tions shall be as scheduled on the drawings.
1.3 Filters shall be (UL 900 Class 1)( UL 900 Class 2) listed.
2.0 Filter Construction
2.1 The filter pack shall be constructed by pleat­ing a continuous sheet of non-woven water­resistant fiberglass media around hemmed­edge corrugated aluminum separators. The filter pack shall be constructed by pleating a continuous sheet of formed, corrugated me­dium so that the pack is self-supporting without the use of spacers of any kind, including separators, tape strings, adhesives or strips of media.
2.2 The filter pack shall be sealed into a (galvaneal) (409 stainless steel) (304 stainless steel) (particleboard) (fire retardant particleboard) (fire retardant plywood) frame with a fire retardant (polyurethane foam) (solid urethane) sealant. (Steel frames shall be 16 ga.) (Wood frames shall be 3/4” thick.)
2.3 (A 40-durometer closed-cell neoprene gasket) (Silicone gel in a channel) shall be provided on one or more sides to seal the filter in the mounting device.
3.0 Performance
3.1 Initial and final resistances shall not exceed the scheduled values.
3.2 The rated minimum efficiency of 95% on 0.3 micrometer size particles shall be as determined by the DOP Test Method
Guide Specifications
Flanders Filters, Inc. 531 Flanders Filter Road Washington, NC 27889
Phone: (252) 946-8081 Fax: (252) 946-3425 Toll Free: (800) 637-2803
Website: www.flanderscorp.com
Represented By:
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