FISNAR DC100 Operating Manual

DC100 Digital Dispenser

Operating Manual

© 2015 Fisnar | Phone: [phone] | E-mail: [e-mail]

Table of Contents

Product Safety Statement 4

Specifications 6

Accessories 6

External Controls 7

Machine Setup 8

Dispense Setup 9

Operation 10

Controls 11

Dispense Modes 13

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 Purge Mode
 Teach Mode
 Timed Mode
 Time+ Mode
 Int Mode

Function Menu 18

 Unlock / Lock
 Add Dispense T i me
 Glue Alarm
 Pressure Alarm
 Vacuum Alarm
 Auto Purge
 Power Switch
 Dispense Count
 Dispense Time
 Used Time

Calibration 29

 Pressure Regulator Calibration
 Vacuum Regulator Calibration

External Control

13
14
15
16
17

19
20
21
23
24
26
27
27
28
28

30
31

32

 I/O Connections
 I/O Schematic
 Multiple Dispensers

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© 2015 Fisnar

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OVERVIEW

Model DC1

The DC100 digital dispenser, with its versatile design, makes it perfectly suited for a wide
variety of dispensing applications; from microdot deposits, to large potting and filling.

 Adjustable air output pressure and vacuum function with digital display.
 A multi-purpose, programmable alarm timer to disable the dispenser after a specific amount of

time – useful for automated applicat
(i.e. two-co

 Tolerance on the input air pressure can be set to ensure consistent pressure all throughout the

dispensing

mponent, pre-mixed frozen, etc.).

.

00 Digital Dispenser

ions and materials with shortened shelf life and/or

pot life

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SAFET

Do not operate the unit in excess of its maximum ratings / settings.
Make sure that the input air supply is clean and dry.

If corrosive or flammable fluids are being used, an inline filter must be installed to
help prevent the fluids from being sucked back into the unit.
The fluid being dispensed may be toxic and / or hazardous. Refer to the Material
Safety Data Sheet for proper handling and safety precautions.
Do not smoke or use near an open flame when flammable materials are being
dispensed.

Do not expose the dispenser directly to sunlight.
Avoid cleaning the dispenser with aggressive solvents – neutral detergents are

preferred.
Do not overfill the barrel and/or lay the barrel on its side. This will prevent fluids
from flowing back into the unit – refer to figures A & B below.

g Manual

If the DC100 malfunctions, shut down the unit immediately. This can be done by
either pressing the power switch or disconnecting the power cord.

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Inappropriate Use

If the DC100 is used in a way other than described in this manual, it may cause damage to
self or property.

Do not use any components with the DC100 other than Fisnar authorized
components.

Do not use incompatible materials.
Do not make any modifications to the DC100.

All repairs are to be done by Fisnar trained employees.
Do not operate the unit in excess of its maximum ratings / settings.

Fire Prevention

Refer to the following instructions to avoid any fire or explosion.

Access your surroundings and the location of the nearest fire extinguisher and
Emergency Exit.

Do not smoke or use near an open flame when flammable materials are being
dispensed.

Immediately disconnect power if any sparking or smoke appears.

Do not expose the dispenser directly to sunlight.

Maintenance

The DC100 is generally a maintenance free dispenser. However, to ensure smooth
operation please follow the below instructions.

Only use non-woven cleaners on the LCD.
Avoid cleaning the dispenser with aggressive solvents – neutral detergents are

preferred.
Ensure that compressed air supply to the DC100 is clean and moisture free.

Do not lay the barrel on its side. This will prevent fluids from flowing back into
the unit.

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SPECIFICATIONS

Dimensions: 180 × 195 × 80 (W × D × H mm)
Weight: 0.9 KG (1.9 lbs.)
Input Voltage: 100 – 240 VAC
Rated Power: 18W
Cycle Rate: 600+/min
Relative Humidity: 20 – 90% (no condensation)

anual

Operating Temperature:

10 – 40Ԩ (50 – 104Ԭ)
Timer: 0.008s – 9999s
Air Input: 100 psi ( 7 bar ) max
Air Output: 0 – 100 psi ( 7 bar)

ACCESSORIES

Item Quantity

Power Adapter (Input: 100 – 240 VAC / Output: 24 VDC ) 1
Foot Pedal 1

Air Inlet Hose 1
Syringe Holder

Push To Connect Tube Fitting 1/4" Stem OD X 5/32" Tube OD

Push Tube Fitting 1/4" OD Tube x1/8" NPT

1
1
1

● Note: Consumable kit (part # QK-CSK) & needle sample kit (part # QK-NSK) available to purchase

separately.

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Part # QK-

CSK

Part # QK-NSK

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EXTERNAL CONTROLS

IFICATIONS

Item Illustration Item Illustration Item Illustration

1 Vacuum Control 7 Scroll Buttons 13 Air Inlet Port
2 Air Outlet Port 8 Shot / Purge Button 14
3 Power Button 9 Display 15 Fuse

4
5

6 Set Button 12 I/O Connector

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Function / Escape

Button

Mode Button

FIG. 1: Exte

10
11 Power Input Connector

rnal Controls

Air Pressure

Regulator

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Foot Switch Connector

16 Exhaust Port

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MACHINESETUP

FIG. 2: Front and Back Views

1. Connect air hose (1) from compressed air 70-100psi (5-7 bar) to the air inlet port on the back
of the dispenser. See FIG. 2.

2. Insert the Foot Switch connector (2) to the port on the back of the dispenser. See FIG. 2.

3. Connect Electrical Power Cord (3) to the port on the back of the dispenser. See FIG. 2.

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DISPENSE SETUP

4. Fill the barrel (with barrel tip cap on the barrel) with material to be dispensed. Attach barrel to
barrel adapter head as shown below. See FIG. 3.

Do not overfill the barrel and/or lay the barrel on its side. This will prevent fluids

from flowing back into the unit – refer to figures A & B below.

5. Connect the barrel adapter air tube with the “Air Out” port on the front of the dispenser. (4)
See FIG. 2.

FIG. 3: Dispenser Set Up

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OPERATION

Manual

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Program

Mode

Features

Parameters

Main Screen Display

Displays the currently selected program. Up to ten (10) individual programs can be
saved to the DC100 for future recall.

Displays the current mode the saving program is in. There are five (5) dispense modes
available: PURGE, TEACH, TIMED, TIME+ and INT.

Displays which feature(s) are currently turned ON (i.e. Lock, Glue Alarm, Pressure
Alarm, Vacu um Alarm and Auto Purge).

Displays the values of the saved parameters (i.e. dispensing time, pressure and
vacuum).

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CONTROLS

Power On

Power Off

Switch Modes

Set Parameters

Switch Programs

Press the key when the machine is OFF to turn the machine ON.

Press the key when the machine is ON to save everything and turn the
machine OFF.

Press the key to set the program to the required dispense mode (i.e.
PURGE, TEACH, TIMED, TIME+, INT).

Press the key to scroll through the dispense parameter settings (i.e.
TIME, PRES and VAC).

Press the keys to switch programs – see below.

Set Pressure

Set Vacuum

Switch Units

© 2015 Fisnar

Press the key to display the current setting. Turn the regulator knob
clockwise to increase the pressure as needed.

Press the key to display the current setting. Turn the vacuum knob
clockwise to increase the vacuum as needed.

Press the keys while adjusting pressure or vacuum to switch
between pressure unit displays (i.e. psi, kgf/cm2, MPa, kPa and bar).

FIG. 4: Con

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CONTROLS

Press the key to display the current setting. Press the keys to
change the time values. Note that the time can only be set under TIMED, TIME+
or INT modes.

Press the key again to choose which decimal place to edit, including the
position of the decimal point.

Set
Time/Interval

Enter Function
Menu

Press and hold the key to save.

Press the key to enter the function menu.

FIG. 5: Controls

Dispense Shot

© 2015 Fisnar

Press the key to run the currently selected program and actuate the
machine.

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DISPENSE MODES

FIG. 6: Disp

ense Modes

PURGE MODE

Use the key to switch to PURGE mode.
PURGE mode allows the operator to activate the machine on demand
whenever the dispense signal is tripped (i.e. foot pedal is pressed).

Press the foot pedal or the key to start the machine. Release to stop.
The TIME shown will reset to zero (0) seconds every time the machine is
cycled.

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DISPENSE MODES

FIG. 7: Dispense Modes

TEACH MODE

Use the key to switch to TEACH mode.
TEACH mode allows the operator to record the dispense time.

Press the foot pedal or the key to start the machine. Release to stop.
The TIME shown will be cumulative from every time the machine is cycled.

Press and hold the key to reset the timer to zero (0).

The time shown on the screen will be the total time the machine is cycled.
Once the time required is obtained, switch to TIMED, TIME+ or INT mode to
save the value.

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DISPENSE MODES

FIG. 8: Disp

ense Modes

TIMED MODE

Use the
TIMED mode allows the operator to dispense material at a fixed time interval.

Press the keys to change the time values.

,

Press the key again to choose which decimal place to edit, including the
position of the decimal point.

Press and hold the key to save.

Press the foot pedal or the key to start the machine. The machine will
continue dispensing until the set time is satisfied.

Pressing the key will stop the dispensing regardless of whether the set
time is up or not. This shot will be considered “incomplete” and will not count
towards the cumulative dispense counter. The timer will reset to the original
programmed time value.

key to switch to TIMED mode.

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FIG. 9: Dispense Modes

TIME+ MODE

Use the key to switch to TIME+ mode.
TIME+ mode allows the operator to program a second timed shot, useful for making

slight adjustments on the dispense time without changing the original value in
TIMED mode.
This mode is suitable for sensitive (temperature, humidity, short pot life, etc.)

materials that require tweaking of the timed value (or pressure) over time to achieve
consistency on the dispensed amount.

Press the keys to change the value.

Press the foot pedal or the key to start the machine. The machine will continue
dispensing until the set time is satisfied.

Pressing the key will stop dispensing regardless of whether set time is up or not.
This shot will be considered “incomplete” and will not count towards the cumulative
dispense counter. The timer will reset to the original programmed time value.

The time value saved under TIME+ mode will not affect the values in other modes
(i.e. TIMED, INT). However, changing the time value in other modes will also change
the value in TIME+ mode.

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INT

DISPENSE MODES

FIG. 10: Dispense Modes

INT MODE

Use the key to switch to INT mode.
INT mode allows the operator to control the material being dispensed within the
programmed dispense time interval. This combines the precision of a timed shot
with the flexibility of an operator control shot.

,

Press the keys to change the time values.

Press the key again to choose which decimal place to edit, including the
position of the decimal point.

Press and hold the key to save.

Press the foot pedal or the key to start the machine. Release to stop. The
timer will continue to count down until, either: (1) the foot pedal is released, or; (2)
the set time is satisfied.
The timer will only reset to the original programmed time value once it reaches zero
(0).
A full shot cycle is counted towards the cumulative dispense counter whenever the
timer reaches zero (0).

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FUNCTION MENU

TheDC100 controller offers built-in functions that provide additional control to any dispensing
application.

Instructions:

 Press the key to enter the Function menu.

Press the



keys to scroll through the available built-in functions.

Press the



Press the



Overview:

Function Description

1. Unlock / Lock Locks or unlocks the controls.

2. Add Dispense
Time

3. Glue Alarm

4. Pressure Alarm

5. Vacuum Alarm

6. Auto Purge

7. Power Switch

8. Dispense Count

9. Dispense Time

10. Used Time

key to enter the selected function menu.

key to exit.

Sets the amount of time added to the TIME+ value after a
predetermined number of shots.
Sets the tot
barrel or cartridge.
Sets the pressure and to
dispensing conditions.
Sets the vacuum and tol
conditions.
Sets the dispense time and delay time for auto
material.
Unit is turned on by power being supplied to it instead of using
the on/off switch.
Displays the total number of disp
cycle. This counter is resettable.
Displays the total dispense time made per work cycle. This timer
is resettable.
Displays the total numb
This timer is not resettable.

al amount of dispense time required to empty the

lerance required for optimum

erance required for optimum dispensing

matic purging of

ensed shots made per work

er of hours the machine is being used.

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FUNCTION MENU

1. Unlock / Lock

This funct

the button will function if the lock is engaged.

1.

ion allows the user to lock the dispenser controls so it cannot be inadvertently modified. Only

FIG. 11: Unlock/Lock Function

There is only one (1) parameter required for this function: MODE. Use the buttons to
toggle between locked and unlocked state. See FIG. 11.

2.

A letter “L” will show on the main screen when the machine is locked. See FIG. 12.

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FIG. 12: Locked

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FUNCTION MENU

2. Add Dispense Time

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This functio
predetermined number of shots were made. This functionality is particularly useful to control the dispensed
material amount as the barrel or cartridge empties over time.

This function is used in conjunction with the TIME+ mode.

1.

2.

3.

n allows the user to program a cumulative time offset added to the original timed shot after a

FIG. 13: Add Dispense Time

There are three (3) parameters required for this function: MODE, Trigger Count and Add Time. Press

the key to scroll through these parameters.

Use the keys to turn the Add Dispense Time MODE On or Off.

Use the keys to set the Trigger Count value (predetermined number of shots). Press and

hold the key to save.

Use the keys to set the Add Time value. Press the key again to choose which

4.

decimal place to edit, including the position of the decimal point. Press and hold the key to
save.

A plus “+” symbol will show on the main screen when this function is turned ON.

5.

FIG. 14: Ad

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FUNCTION MENU

3. Glue Alarm

io

This funct
material is either no longer useable, or its optimal working life has been reached. This functionality is
particularly useful for sensitive (moisture, temperature, light, etc.) or multi-component materials which have
strict pot-life or working life dispensing requirements.

n allows the user to set a timer that will trigger a visual and audible alarm to indicate when the

FIG. 15: Glue Alarm

There are three (3) parameters required for this function: MODE, Reset Time and Glue Time. Press

1.

the key to scroll through these parameters.

2.

Use the keys to turn the Glue Alarm MODE On or Off.

3.

Reset Time shows the time left before the alarm sounds. Press and hold the key while under
Reset Time to reset the timer.

Use the keys to set the Glue Time value. Press the key again to choose which

4.

decimal place to edit, including the position of the decimal point. Press and hold the key to
save.

A letter “G” will show on the main screen when this function is turned ON.

5.

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FUNCTION MENU

FIG. 16: Glue Alarm

Once the Glue Time has been reached, the letter “G” on the display will start blinking (see FIG.

6.

16), and the key indicator light will turn ON. See FIG. 17. Pressing the
stepping on the foot pedal at this point will trigger an alarm.

button or

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7.

Press the key to clear the alarm screen. Reset the alarm timer.

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FIG. 17: Alarm Timer

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FUNCTION MENU

4. Pressure Alarm

This function allows the user to set a pressure value threshold (as well as a corresponding percentage
tolerance) before the machine can be operated. A visual and audible alarm will trigger if the pressure is not
within tolerance.

FIG. 18: Pressure Alarm

There are three (3) parameters required for this function: MODE, Pressure and Tolerance. Press

1.

the key to scroll through these parameters.

2.

Use the keys to turn the Pressure Alarm MODE On or Off.

3.

Use the keys to set the required Pressure. Press and hold the key to save the
current pressure setting.

4.

Use the keys to set the required Tolerance.

5.

A letter “P” will show on the main screen when this function is turned ON.
Whenever the pressure value is outside of its tolerance, the letter “P” on the display will start

6.
blinking, and the key indicator light will turn ON. Pressing the button or stepping on the

foot pedal at this point will trigger an alarm.

7.

Press the key to clear the alarm screen. Check the inlet pressure and adjust it as needed.

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FUNCTION MENU

FIG. 19: Pressure Alarm

5. Vacuum Alarm

This function allows the user to set a vacuum value threshold (as well as a corresponding percentage
tolerance) before the machine can be operated. A visual and audible alarm will trigger if the vacuum is not
within tolerance.

FIG. 20: Vacuum Alarm

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There are three (3) parameters required for this function: MODE, Vacuum and Tolerance. Press the

1.

key to scroll through these parameters. See FIG. 20.

2.

Use the

3.

Use the keys to set the required Vacuum. Press and hold the key to save the
current vacuum setting. See FIG. 20.

4.

Use the keys to set the required Tolerance.

5.

A letter “V” will show on the main screen when this function is turned ON. See FIG. 21.

keys to turn the Vacuum Alarm MODE On or Off. See FIG. 20.

Manual

g

FUNCTION MENU

FIG. 21: Tolerance

Whenever the vacuum value is outside of its tolerance, the letter “V” on the display will start

6.
blinking, and the

stepping on the foot pedal at this point will trigger an alarm.

7.

Press the key to clear the alarm screen. Check the vacuum setting and adjust as needed.

key indicator light will turn ON. See FIG. 22. Pressing the

FIG. 22: Vacuum Alarm

button or

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FUNCTION MENU

Manual

g

6. Auto Purge

io

This funct
unit is idle. This functionality is particularly useful for sensitive (moisture, temperature, light, etc.) or
multi-component materials which have strict pot-life or working life dispensing requirements. This
prevents premature curing of material along the fluid lines or at the tip.

n allows the user to set an automatic dispense time in pre-defined intervals whenever the

FIG. 23: Auto Purge

There are three (3) parameters required for this function: MODE, Delay Time and Dispense Time.

1.

Press the key to scroll through these parameters.

2.

Use the keys to turn the Auto Purge MODE On or Off.

Use the keys to set the Delay Time value. Press the key again to choose which

3.

decimal place to edit, including the position of the decimal point. Press and hold the key to
save.

Use the keys to set the Dispense Time value. Press the key again to choose

4.

which decimal place to edit, including the position of the decimal point. Press and hold the
key to save.
A letter “A” will show on the main screen when this function is turned ON.

5.

© 2015 Fisnar

FIG. 24: Dispense Time

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FUNCTION MENU

7. Power Switch

This function allows for
the power button on the unit. This can be helpful when the DC100 is being used as part of a larger
system that has a main power switch, the unit can now start up and be ready for use when the main
power is turned on to the system.

1.

When you are at the Power Switch mode press the key to enter the settings page for
the Power Switch function.

the DC100 to be turned

FIG. 25: Power Switch

on by supplying power to the unit instead of pushing

2.

Use the keys to turn the Power Switch Mode On or Off.

3.

After selecting your mode press the key to store and exit the function.

8. Dispense Count

This function displays the total number of completed cycles made by the mac
dispensing signal from all modes (except for shots made under Teach mode) is accumulated to
the Dispense Count counter. Auto Purge and incomplete timed shots however, are not recorded.
The counter is resettable.

FIG. 26: Dispense Count

hine. Every

1.

When you are at the Power Switch mode, press the key to enter the settings page for
the Power Switch function.

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FUNCTION MENU

9. Dispense Time

This function displays t
dispensing time from all modes is accumulated to the Dispense Time timer regardless of whether
the full timed shot was completed.

The timer is resettable.

1.

Press and hold the key to reset the Dispense Count counter.

he total number of minutes of dispensing made by the machine. Every

FIG. 27: Dispense Time

10. Used Time

This function displays the cumulative lifetime hours that the machine is being used. The timer starts
counting as soon as the unit is turned ON.

The timer is NOT resettable.

FIG. 28: Cumulative Lifetime Hours

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CALIBRATION

The dispenser controller unit offers a calibration feature to precisely calibrate the pressure and
vacuum regulators.

Instructions:

Under PURGE, TIMED or INT modes, press the Press the key until the screen displays the
current pressure or vacuum setting.

Press and hold the simultaneously for 2 seconds to enter the calibration menu

FIG. 29: Calibration

.

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CALIBRATION

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Pressure Calibration

This feature allows the user to calibrate the pressure regulator. There are two calibration points
available: one at 0psi, and the other at 70psi. There is also a default calibration setting which was
the set point when the dispenser is pre-calibrated at the factory.

FIG. 30: Pressure Calibration

There are three (3) calibration options for this feature: In 0psi, In 70psi, and Rst Pres Value.

o In 0psi means calibrating the machine at 0psi.

1.

2.

3.

o In 70psi means calibrating the machine at 70psi
o Rst Pres Value means loading the original calibration parameters.

Press the key to scroll through these options.
Attach a pressure gauge to the air outlet of the dispenser. Activate the dispenser and adjust
the pressure regulator until the gauge reading matches the calibration point selected (i.e. if In
70psi is selected, set the pressure to 70psi).

Press and hold the key to save and press the key to exit.

FIG. 31: Calibration

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CALIBRATION

Vacuum Calibration

This feature allows the user to calibrate the vacuum regulator. There are two calibration points
available: one at 0psi, and the other at 7psi. There is also a default calibration setting which was
the set point when the dispenser is pre-calibrated at the factory.

FIG. 32: Vacuum Calibration

There are three (3) calibration options for this feature: In 0psi, In 7psi, and Rst Vac Value.

o In 0psi means calibrating the machine at 0psi.

1.

o In 7psi means calibrating the machine at 7psi
o Rst Vac Value means loading the original calibration parameters.

Press the key to scroll through these options.
Attach a vacuum gauge to the air outlet of the dispenser. Activate the dispenser and adjust the

2.

vacuum regulator until the gauge reading matches the calibration point selected
(i.e. if In 7psi is selected, set the vacuum to 7psi).

3.

Press and hold the key to save and press the key to exit.

FIG. 33: Calibration

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EXTERNAL CONTROL

I/O Connections

Input

Output

© 2015 Fisnar

A contact closure between the Input (I) and Common (C) pins will trigger a
dispense signal.
Activating the DC100 will close the contact between the Output (O) and Common

(C) pins.
If an alarm is triggered the DC100 will close the contact between the Output (O)

and Common (C) pins.

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I/O Schematic

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FIG. 34: I/O Schematic

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A single input signal can activate multiple dispensers. The Input (I) and Common (C) pins must be
wired in parallel for all dispensers required to actuate simultaneously.

© 2015 Fisnar

FIG. 35: Multiple Dispensers

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Notes

CE Conformity checked by: Certification Experts Europe, Nieuwstad 100, 1381 CE Weesp, The Netherlands

© 2015 Fisnar

Tel: [phone], Fax: [phone]

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DC100 Rev G

W129 N10825 Washington Drive, Germantown, WI 53022 Telephone: [phone]