Fisher-Price G5107 Instruction Sheet

Owner's Manual
with Assembly Instructions
For Model G5107
Product features may vary from the picture above.
Protective equipment not included.
Please read this manual and save it with your original sales receipt.
Tools needed for assembly: Adjustable Wrench, Pliers, Phillips Screwdriver, Safety Scissors (all not included), and Allen Wrench (included).
Use only with a Power Wheels
12 Volt Lead-Acid Rechargeable Battery and a
Power Wheels
12 Volt Charger with Type “12V” Connector (both included).
Fisher-Price, Power Wheels and Power Wheels by Fisher-Price are U.S. trademarks of Mattel, Inc.
2
Table of Contents
Important Information
A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
B Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
D Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
E Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
F Adjusting the Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
G Label Decoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
H Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
I Battery Care and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
J Rules for Safe Riding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
K How to Operate Your Scooter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
L Caring for Your Scooter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
M Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
N Problems and Solutions Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
O Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
P FCC Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
•Your new scooter requires adult assembly. Please set aside at least 20 minutes for assembly.
•You must charge your battery for 18 - 30 hours before you use your scooter for the first time. We recommend that you start charging your battery before beginning assembly. Please see Battery Charging beginning on page 6 for detailed instructions.
• Read this manual carefully for important safety information and operating instructions before using your scooter. Keep these instructions for future reference as they contain important information.
• This product is meant for outdoor use only, private property. It should not be used on streets, alleys or other public thoroughfares.
• Use this scooter ONLY outdoors. Most interior floor- ing can be damaged by riding this scooter indoors. Fisher-Price
®
will not be responsible for damage to
floors if the scooter is used indoors.
•Your child must have experience and skill at riding a two wheel bicycle without training wheels before using this scooter.
• This scooter is designed for use on asphalt, grass or other hard surfaces; on generally level terrain; by children 6 years of age and older who can ride a two-wheeler without training wheels or any other assistance.
•Your child should not wear open-toe shoes.
•Keep loose laces and pant legs away from the wheels.
• Choose areas for riding that are free of obstacles, and avoid wet or uneven surfaces.
A
•To prevent damaging the motor, belt and pulleys, do not tow anything behind the scooter or overload it. Do not exceed the maximum weight capacity of 150 lb. (68 kg).
•To prevent damage, do not use the scooter on wet surfaces or in wet weather, and never immerse any part of this product. Moisture can damage switches and drive components.
• If you have any questions about your Power Wheels
®
scooter, please call our toll-free service lines at 1-800-348-0751 from 8 AM to 6 PM (EST) Monday through Friday. Trained customer service representatives are available to take your call in English or French. Habla Español? Si usted tiene alguna pregunta ó necesita asistencia llame gratis 1-800-348-0755 para los Estados Unidos. Tenemos representantes que hablan español para atender su llamada.
•For your convenience, Power Wheels®maintains an Authorized Service Center Network with more than 400 authorized service centers nationwide. Our authorized service centers will repair or replace parts under warranty at no extra charge, and can perform non-warranty repairs for a minimal charge. To find the authorized service center nearest you, please visit us on-line at www.powerwheels.com or call 1-800-348-0751.
• If you would like to register your vehicle, please visit us on-line at www.powerwheels.com.
•For best performance, use only a Power Wheels®12 volt battery. Please contact your local Power Wheels
®
Authorized Service Center for a replacement battery. To find the authorized service center nearest you, please visit us on-line at www.powerwheels.com or call 1-800-348-0751.
3
Warnings and Cautions
B
WARNING
• Battery can fall out and injure a child if vehicle tips over. Always use battery clamp (footboard).
PREVENT FIRE
- Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system.
- Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury.
- Use of Power Wheels
®
components in products other than Power Wheels®vehicles
could cause overheating, fire or explosion.
• The battery must be handled by adults only. The battery is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injury.
•Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery.
•Never lift or carry the battery by the wires or connector. This can damage the battery and possibly cause a fire resulting in serious injury. Lift and carry the battery by the strap only.
• Read the safety instructions on the battery.
• Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part.
HOT motor. Handle carefully.
ELECTRICAL HAZARD
CAUTION
• In the unassembled state, this package contains small parts. Adult assembly is required.
• Use the charger in dry locations only.
WARNING
Direct Adult Supervision Required
•To prevent injury, keep away from cars and streets, steep inclines, steps, swimming pools and other bodies of water.
• Protective equipment should be worn. Use helmet, knee and elbow pads (not included).
•Never ride at night.
• Always wear shoes.
•Never allow more than (1) one rider.
WARNING
To prevent tire explosion:
•Never inflate above 30 psi.
• Use only a hand pump to prevent over-inflation.
RIDING RULES
TIRE INFLATION
4
Warnings and Cautions
Parts
C
5
• If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store.
• Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded.
•Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant.
Scooter Base
with Handlebar
Front Wheel
Assembly
12 Volt 12Ah
Battery with Strap
Plastic Tie
1
1
/2" Screw - 1
Nut - 1
FASTENERS SHOWN ACTUAL SIZE
Clamp
Allen Wrench
Part Not Shown: Label Sheet.
Footboard
12 Volt Charger
12-V
O
L
T
C
H
A
R
G
E
R
M5 x 12mm Screw - 1
Battery Charging
D
6
WARNING
• Battery can fall out and injure a child if scooter tips over. Always use battery clamp (footboard).
PREVENT FIRE
- Never modify the electrical system.
Alterations could cause a fire resulting in serious injury and could also ruin the electrical system.
- Use of the wrong type battery or
charger could cause a fire or explosion resulting in serious injury.
- Use of Power Wheels
®
components in
products other than Power Wheels
®
vehicles could cause overheating, fire or explosion.
• The battery must be handled by adults only. The battery is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injury.
•Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery.
•Never lift or carry the battery by the wires or connector. This can damage the battery and possibly cause a fire resulting in serious injury. Lift and carry the battery by the strap only.
• Read the safety instructions on the battery.
• Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part.
ELECTRICAL HAZARD
IMPORTANT!
Your new battery must be charged for at least 18 hours before you use it in your scooter for the first time. We recommend that you start charging your
battery before beginning assembly of your new scooter.
• The battery must be upright while charging.
• The charger is not a toy.
• Do not short circuit the battery.
• Before charging the battery, examine the battery case for cracks and other damage which may cause sulfuric acid (electrolyte) to leak during the charging process. If damage is detected, do not charge the battery or use it in your scooter. Battery acid is very corrosive and can cause severe damage to surfaces it contacts.
• Do not charge the battery on a surface (such as kitchen countertops) which could be damaged by the acid contained inside the battery. Take precautions to protect the surface on which you charge your battery.
• Use only a Power Wheels®12 volt charger with type “12V” connector (120 VAC 60 Hz 28W with an output of 12 VDC 1200mA) to charge your Power Wheels
®
rechargeable 12 volt battery.
•For best performance, use only a Power Wheels®12 volt battery. Please contact your local Power Wheels
®
authorized service center for a replacement battery. To find the authorized service center nearest you, please visit us on-line at www.powerwheels.com or call 1-800-348-0751.
• If your battery is old and will not accept a charge, do not leave it in the scooter. Always remove a dead battery from the scooter.
CAUTION
Use the charger in dry locations only.
About Thermal Fuses
Your Power Wheels®12 volt battery is equipped with a built-in thermal fuse. The thermal fuse is a self-resetting safety device which automatically “trips” and shuts down operation of the scooter if the scooter is overloaded or the driving conditions too severe. Once a fuse has “tripped”, it will automatically reset itself after approximately 25 seconds and allow the scooter to resume normal operation. To avoid repeated automatic shutdowns, do not overload the scooter by exceeding the 150 lb. maximum weight capacity or by towing anything behind the scooter. Avoid severe driving conditions, such as driving up steep slopes or running into fixed objects, which can cause the wheels to stop spinning while power is still being supplied to the motors.
If a thermal fuse in a battery continually trips under normal driving conditions, please contact your local Power Wheels®authorized service center. For the location of the authorized service center nearest to you, please visit us on-line at www.powerwheels.com or call 1-800-348-0751.
Battery Charging
7
• Plug the charger connector into the battery .
• Plug the charger into a standard 120 volt wall outlet .
Note: If power flow to the wall outlet is controlled by a switch, make sure the switch is “ON”.
•Before first-time use, charge the battery for at least 18
hours. Never charge the battery longer than 30 hours.
• Recharge the battery for at least 14 hours after each
use of your vehicle. Do not charge the battery longer than 30 hours.
• Once the battery is charged, pull firmly on the charger
connector to disconnect it from the battery. Unplug the charger from the wall outlet. The battery is now ready to be installed in your scooter. Please see the Battery Installation section on page 13 for detailed instructions on installing your battery.
2
1
Battery
Charger Connector
1
2
• While pushing the release button on the scooter floor, lift the footboard from the scooter.
•Grasp the battery strap and lift to remove the 12 volt battery from the battery compartment.
12 Volt Battery
with Strap
Footboard
21
Push Release Button
Pb
Upper Clamp
Assembly
• Open the upper clamp on the handlebar.
• Lift the handlebar to its highest position.
• Close the upper clamp on the handlebar.
• Loosen the nut in the lower clamp on the handlebar with
the Allen wrench.
Handlebar
Lower Clamp
E
Children can be harmed by small parts, sharp edges and sharp points in the scooter’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the scooter. Children should not handle parts, including the battery, or help in assembly of the scooter.
WARNING
8
1
2
Handle Tu be
• Note the location of the colored dot on the handle tube.
• Fit the handlebar onto the handle tube. IMPORTANT! Make sure the colored dot on the handle
tube is visible through the slot in the handlebar.
Handlebar
Handlebar
Slot
Handle Tube
Colored Dot
Colored
Dot
3
Inside View
Inside View
Allen Wrench
• Align the hole in the front of the lower clamp, handle tube and handle bar.
•Insert the M5 x 12mm screw through the hole in the clamp and into the handlebar and handle tube. Tighten the screw with a Phillips screwdriver.
4
M5 x 12mm Screw
SHOWN ACTUAL SIZE
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