1. There are letters molded into each track piece. These
letters are used in these instructions to indicate which
track piece goes where. Following the layout drawings
on the Assembly Map, you may want to lay out your
track – without connecting any track pieces. That way
you’ll be able to see how the track layout goes together.
2. To connect track pieces:
working on the flat surface,
push the ends of the track
pieces together. Make sure
they snap together securely
– you’ll hear a click when
they’re properly connected. Remember: if the track connections aren’t right, electric power won’t flow from one
track section to the next.
3. To disconnect track pieces, sim-
ply reach underneath where the
track pieces meet and press the
locking tabs together with thumb
and forefinger as shown.
START HERE!
Follow the step-by-step instructions to set up your race set.
Please separate the “Assembly Map” page, and keep it
handy during assembly. This page contains the contents
list and large-scale Layout Drawings of the fully-assembled track. You’ll probably need to refer to it as you go.
The Assembly Map looks like this:
INSTRUCTION MANUAL
hotwheels.com
Be sure to check out the Troubleshooting Guide on
the back of the Assembly Map.
I. BASIC TRACK ASSEMBLY
Start out on a clean, hard, flat racing surface – not carpeting. Take out all the track pieces (and other parts) and
check them carefully against the contents list on the
Assembly Map.
This track features a Cliff Hangers
®
vertical section that
lets you race up the wall. So make sure you’ve chosen
an assembly location with a wall surface handy.
Sometimes brand-new track may need a quick cleaning for best performance. Check the Maintenance
section of this manual for more information.
Occasionally the metal track rails will stick up too far
from the surface of a track piece, as shown. This may
interfere with vehicle movement. To correct, simply
press the rail back down with your finger. If the problem persists, please contact Customer Service tollfree at 1-888-557-8926 (see hours of operation in the
Warranty section).
Keep these instructions
for future reference, as they contain important information.
Look for this symbol throughout this manual. it indicates important information.
B1964-0920G1 DAREDEVIL CHALLENG 2/21/03 9:55 AM Page 1
CAUTION - ELECTRIC TOY:
NOT RECOMMENDED FOR CHILDREN UNDER 8 YEARS OF
AGE. AS WITH ALL ELECTRIC PRODUCTS, PRECAUTIONS
SHOULD BE OBSERVED DURING HANDLING AND USE TO
PREVENT ELECTRIC SHOCK. MODEL B610S:
INPUT: 120VAC, .10A, 60 HZ ONLY. OUTPUT: 14.0VDC,
0.35A, 4.9VA.
2
1
1 x 9" TERMINAL TRACK
1 x SANDPAPER
Track layout dimension is 4' 3" x 3' 6"
5
F
C
4 x 9" STRAIGHT
4 x 6" STRAIGHT
12 x GUARDRAILS
2 x CONTROLLERS
F
4
3
4
D
B
G
F
T
T
T
T
T
3
T
D
C
B
1
F
2
F
A
3 x 15" STRAIGHT
L L
C C
T T
T T
J
B
H
T
H
T
5
1
H
C
4
S
7 x 9" RADIUS CURVE
4 x CRADLES
1 x WALL POWER PACK
B
2
6
H
J
D
H
4
J
H
H
H
F
J
F
G
G
H
J
1
2 x #1 SUPPORTS
4 x 12" RADIUS 1/8
3 x #2 SUPPORTS
2 x 9" RADIUS 1/4
CURVE DBL RAIL
2
3
2 x #3 SUPPORTS
2 x 9" RADIUS 1/8
8 x 9" RADIUS BANK
TRACK
1 x CARDBOARD
2 x LARGE CLIPS
2 x VEHICLES
2
S
12 x TRANSITION TRACK
1 x 15" SQUEEZE
4
6
5
1 x #6 SUPPORTS
2 x #5 SUPPORTS
4 x #4 SUPPORTS
B1964-0921
©2002 Mattel, Inc. CHINA
II. STEP-BY STEP ASSEMBLY
To make assembly easier, we’ve divided the process up
into easy steps. You’ll assemble one section of track at a
time, connecting the sections together as you go.
LOOP
ASSEMBLY
First, let’s assemble the loop section. The following drawings shows you, step by step, how to assemble this section.
Take your time, and refer to the Layout Drawings on the
Assembly Map if you need to.
a
c
The loop is supported by 2 cradles. Assemble 2
cradles as shown, and then attach 2 Transition
Tr ack pieces to each cradle as shown.
These are the pieces you’ll need to assemble this section.
Make sure the arrow molded into each cradle is
pointing upward. Add 4 more Transition Track
pieces to form the loop, as shown. Continue adding
track pieces to the loop, as shown.
Now set aside the loop section and go on to the straightaway section.
Add 1 guardrail as shown. To attach a guardrail:
gently flex the guardrail before attaching it.
Carefully attach the bottom of the guardrail first.
Then pull up and snap into place. Don’t force
guardrails into place.
B1964-0920G1 DAREDEVIL CHALLENG 2/21/03 9:55 AM Page 2
A.AA
T
T
T
T
B
T
T
T
T
T
B
T
UP
T
T
T
T
T
B
B
T
UP
T
J
J
8 x TRANSITION TRACK
2 x 9" STRAIGHT
1 x GUARDRAIL
1 x 12" RADIUS 1/8
T
UP
J
T
T
STRAIGHTAWAY
SECTION
Yo u
Are
Here
Now let’s assemble the straightaway section. The following
drawings show you, step by step, how to assemble this
section. Take your time, and refer to the Layout Drawings
on the Assembly Map if you need to.
b
These are the pieces you’ll need to assemble this section.
a
Assemble the track pieces as shown.
Add 4 guardrails as shown. To attach a guardrail:
gently flex the guardrail before attaching it.
Carefully attach the bottom of the guardrail first.
Then pull up and snap into place. Don’t force
guardrails into place.
This track section uses several supports. Attach
them as shown. To assemble a track support, separate the pieces as shown and snap off the connector tabs (discard the tabs). Next, fit the two pieces
together as shown. Insert the assembled track
support into the round hole on the underside of the
track as shown.
c
Now attach the straightaway section to the loop
section, and set the assembled track aside. Let’s
go on to the Cliff Hangers®section.
B1964-0920G1 DAREDEVIL CHALLENG 2/21/03 9:55 AM Page 3
A.BB
2 x 15" STRAIGHT
4 x 9" RADIUS CURVE
4 x GUARDRAILS
1 x 9" STRAIGHT
5
5
2
4
3
2
2
2 x #2 SUPPORTS
3
1 x #3 SUPPORTS
F
F
4
1 x #4 SUPPORTS
D
F
B
5
1 x #5 SUPPORTS
D
F