Fisher-Price B1503 Instruction Sheet

Owner's Manual

with Assembly Instructions

For Model B1503

Product features may vary from the picture above.

Please read this manual and save it with your original sales receipt.

Tools needed for assembly: Phillips Screwdriver, Hammer, and Slotted Screwdriver (all not included).

Use only with a Power Wheels®6 Volt (4.0 Amp/Hr.) Battery, Power Wheels®25 Amp Fuse

and Power Wheels®6 Volt (4.0 Amp/Hr.) Charger (all included).

Requires three “AA” (LR6) alkaline batteries (not included) for Sound Box operation.

Harley-Davidson and the Harley-Davidson Bar & Shield logo are registered trademarks of H-D Michigan, Inc. used under license.Harley-Davidson is a registered trademark and the motorcycle sound is a trademark of H-D Michigan, Inc. used under license.

Table of Contents

Important Information

A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

B Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

D Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

E Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

F Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

G Label Decoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

H Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

I How to Operate Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

J Changing Batteries in the Sound Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

K Battery Care and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

L Caring For Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

M Rules For Safe Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

N Problems and Solutions Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

O Bumper-to-Bumper Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

P FCC Statement (United States Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Q Authorized Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

• Your new vehicle requires adult assembly. Please set aside at least 45 minutes for assembly.

• You must charge your battery for 18 - 30 hours before you use your vehicle for the first time. We recommend that you start charging your battery before beginning assembly. Please see Battery Charging beginning on page 7 for detailed instructions.

• Read this manual carefully for important safety information and operating instructions before using your vehicle. Please keep this manual for future reference as it contains important information.

• Use this vehicle ONLY outdoors. Most interior flooring can be damaged by riding this vehicle indoors. Fisher-Price

will not be responsible for damage to floors if the vehicle is used indoors.

• This vehicle is designed for use: on grass, asphalt and other hard surfaces; on generally level terrain; and by children 12 - 36 months of age.

• Make sure children know and follow these rules for safe driving and riding:

- always sit on the seat.

- always wear shoes.

- only 1 (one) rider at a time.

• To prevent damaging the motors and gears, do not tow anything behind the vehicle or overload it. Do not exceed the maximum weight capacity of 40 lbs. (18 kg).

• If you have any questions about your Power Wheels

vehicle, please call our toll-free service lines at 1-800-348-0751 from 8 AM to 6 PM (EST) Monday through Friday. Trained customer service representatives are available to take your call in English or French. Habla Español? Si usted tiene alguna pregunta ó necesita asistencia llame gratis 1-800-348-0755 para los Estados Unidos. Tenemos representantes que hablan español para atender su llamada.

• For your convenience, Power Wheels

maintains an Authorized Service Center Network with more than 400 independently owned and operated authorized service centers nationwide. The authorized service centers will repair or replace parts under warranty at no extra charge, and can perform non-warranty repairs for a minimal charge. Please see the Authorized Service Center list beginning on page 27 to find the authorized service center nearest you, or call 1-800-348-0751.

• Please complete and return the enclosed Registration Card today, or call 1-800-348-0751 to register your vehicle by phone, or register on-line at www.powerwheels.com.

CAUTION

• In the unassembled state, this package contains small parts. Adult assembly is required.

• Use the charger in dry locations only.

WARNING

• Battery can fall out and injure a child if vehicle tips over. Always use battery clamp.

• PREVENT FIRE

- Do not bypass a Power Wheels

fuse. It is a safety device.

- Use only a Power Wheels

25 Amp fuse.

- Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system.

- Use of the wrong type battery, fuse or charger could cause a fire or explosion resulting in serious injury.

- Use of Power Wheels

components in products other than Power Wheels®vehicles could

cause overheating, fire or explosion.

• The battery must be handled by adults only. The battery is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injury.

• Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery.

• Never lift or carry the battery by the wires or connector. This can damage the battery and possibly cause a fire resulting in serious injury. Lift and carry the battery by the case only.

• Read the safety instructions on the battery.

• Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part.

• HOT motors. Handle carefully.

Warnings and Cautions

ELECTRICAL HAZARD

• Prevent Injuries and Deaths

• Direct Adult Supervision Required

• Keep Children Within Safe Riding Areas.

These areas must be:

- away from swimming pools and other bodies of water to prevent drownings

- generally level to prevent tipovers

- away from steps, driveways, cars, roads and alleys.

• Not to be used by children over 36 months of age or 40 lbs. (18 kg) to prevent over-loading.

Parts

• If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store.

• Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded.

• Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant.

Front Axle

Front Wheel

Back Fender

Front Fender

Fork Axle

Vehicle Frame

Gas Tank

Outer Shock - 2

Inner Shock - 2

Headlight Assembly

Seat

Not Shown: Label Sheet - 2

6 Volt Battery (4.0 Amp/Hr.)

Steering Stop

Sound Box

Battery Clamp

Parts

Wheel Bushing - 2

Handgrip - 2

*For your convenience, one extra 25 Amp Fuse is included.

6 Volt Charger

Right Saddlebag

Left Saddlebag

Exhaust Cover - 2

Power Button

Cover

Right Handlebar

Left Handlebar

All Shown Actual Size

.354 Cap Nut - 4*

*For your convenience, one extra .354 cap nut is included.

#8 x

/4" Plastite Screw – 31

Power Button

Harness

Wire Cover

Washer - 2

25 Amp Fuse*

Note: Some parts shown are assembled on both sides of the vehicle.

1. Vehicle Frame

2. Back Fender

3. Right Handlebar

4. Left Handlebar

5. Handgrip - 2

6. Power Button Harness

7. Power Button Cover

8. 6 Volt Battery (4.0 Amp/Hr.)

9. 6 Volt Charger (4.0 Amp/Hr.)

10. Battery Clamp

11. Seat

12. 25 Amp Fuse

13. Gas Tank

14. Sound Box

15. Cap Nut - 4

16. Steering Stop

17. Fork Axle

18. Front Axle

19. Outer Shock - 2

20. Inner Shock - 2

21. Washer - 2

22. Wheel Bushing - 2

23. Wheel

24. Fender

25. Headlight Assembly

26. Wire Cover

27. Saddlebag (Left and Right)

28. Exhaust Cover - 2

Not Shown:

Label Sheet - 2 #8 x 3/4" Plastite Screw - 31

Parts Diagram

CAUTION

Use the charger in dry locations only.

WARNING

Battery Charging

• Battery can fall out and injure a child if vehicle tips over. Always use battery clamp.

• PREVENT FIRE

- Do not bypass a Power Wheels

fuse.

It is a safety device.

- Use only a Power Wheels

25 Amp fuse.

- Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system.

- Use of the wrong type battery, fuse or charger could cause a fire or explosion resulting in serious injury.

- Use of Power Wheels

components in

products other than Power Wheels

vehicles could cause overheating, fire or explosion.

• The battery must be handled by adults only. The battery is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injury.

• Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery.

• Never lift or carry the battery by the wires or connector. This can damage the battery and possibly cause a fire resulting in serious injury. Lift and carry the battery by the case only.

• Read the safety instructions on the battery.

Important Notes

• Your new battery must be charged for at least 18 hours before you use it in your vehicle for the first time.

• We recommend that you start charging your battery before beginning assembly of your new vehicle.

• The battery must be upright while charging.

• The charger is not a toy.

• Do not short circuit the battery.

• The battery must be removed from the vehicle back fender for the initial charge in order to complete assembly. You do not need to remove the battery from the vehicle to recharge it.

• Before charging the battery, examine the battery case for cracks and other damage which may cause sulfuric acid (electrolyte) to leak during the charging process. If damage is detected, do not charge the battery or use it in your vehicle. Battery acid is very corrosive and can cause severe damage to surfaces it contacts.

• Do not charge the battery on a surface (such as kitchen countertops) which could be damaged by the acid contained inside the battery. Take precautions to protect the surface on which you charge your battery.

• Use only a Power Wheels®6 volt (4.0 Amp/Hr.) charger with an input of 120 VAC, 60 Hz, 6W and an output of 6 VDC, 2.4W, 400 mA and 25 amp fuse to charge your Power Wheels®rechargeable 6 volt (4.0 Amp/Hr.) battery.

• If your battery is old and will not accept a full charge, do not leave it in the vehicle. Always remove a dead battery from the vehicle.

ELECTRICAL HAZARD

• Insert a Power Wheels®25 amp fuse into the battery. Note: The top of the fuse will not be flush with the top of

the battery when properly installed.

• Plug the battery connector into the charger connector.

• Plug the charger into a standard 120 volt wall outlet.

Note: If power flow to the wall outlet is controlled by a switch, make sure the switch is ON.

• Before first time use, charge the battery for at least

18 hours. Never charge the battery longer than 30 hours.

• Recharge the battery for at least 14 hours after each use

of your vehicle. Do not charge the battery longer than 30 hours.

• Once the battery is charged, disconnect the charger

connector from the battery connector. Unplug the charger from the wall outlet. The battery is now charged and is ready to be installed in your vehicle. Please see "Battery Installation" on page 19 for detailed battery installation instructions. If your battery is already installed in your vehicle, simply re-connect the battery connector and motor harness connector. Attach the battery clamp and tighten the screwdriver with a Phillips screwdriver.

Battery Connector

Charger Connector

Battery Clamp

25 Amp Fuse

Charger

Battery Charging

IMPORTANT! The battery must be removed from the vehi-

cle back fender for the initial charge in order to complete assembly. After assembly is complete, you do not need to remove the battery from your vehicle to recharge it.

• Using a Phillips screwdriver, loosen and remove the screw in the battery clamp. Remove the battery clamp from the vehicle body.

• Remove the Power Wheels

6 Volt (4.0 Amp/Hr.) battery

from the battery compartment.

Children can be harmed by small parts, sharp edges and sharp points in the vehicle’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the battery, or help in assembly of the vehicle.

WARNING

• Check to be sure the power button harness is in the power button cover channel.

• Fit the power button cover peg into the hole in the right handlebar.

• Locate the right handlebar. The right handlebar is labeled with an R and has an additional hole in the handle portion.

• Slide the wire cover with power button harness onto the right handlebar, as shown.

Assembly

• Insert the power button harness wire through the wire cover hole.

Power Button Harness

Wire Cover Hole

Power Button Cover Channel

Power Button Harness

Wire Cover

Right Handlebar

Power Button Cover Peg

• Insert the left handlebar down through the holes in the headlight assembly.

• Align the holes in the left handlebar and headlight assembly.

• Insert two screws into the headlight assembly and hand tighten. DO NOT fully tighten these screws. These screws will be fully tightened in Assembly Step 19.

• Fit the power button covers together. Insert a screw into the power button cover.

• Tighten the screw with a Phillips screwdriver. Do not over-tighten.

• Insert the power button harness plug down through the top hole only in the headlight assembly.

• Insert the right handlebar down through the top and bottom hole in the headlight assembly.

• Make sure the power button harness is NOT through

the bottom hole in the headlight assembly.

• Align the holes in the right handlebar and headlight assembly.

• Insert two screws into the headlight assembly and hand tighten. DO NOT fully tighten these screws. These screws will be fully tightened in Assembly Step 19.

Assembly

Power Button Covers

Right Handlebar

Bottom Hole

Headlight Assembly

Top Hole

Power Button Harness

Left Handlebar

Hole

Headlight Assembly

DO NOT

Fully

Tighten

DO NOT

Fully

Tighten

+ 22 hidden pages

Fisher-Price B1503 Instruction Sheet

Specifications and Main Features

Frequently Asked Questions

User Manual