Fisher-Price 75320 User Manual

Owner’s Manual with Assembly Instructions
Please read this manual and save it with your original sales receipt.
For Model 75320
Tools needed for assembly:Phillips Screwdriver, Hammer, and Slotted Screwdriver (not included).
Use only with a Power Wheels®6 Volt (4.0 amp/Hr.) Battery, Power Wheels®25 amp Fuse
and Power Wheels®6 Volt (4.0 amp/Hr.) Charger (all included).
Product features may vary from the picture above.
2
Table of Contents
Important Information
A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
B Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
D Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
E Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
F Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
G Label Decoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
H Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
I Battery Care and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
J Car ing For Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
K Rules For Safe Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
L How to Operate Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
M Bubblin’Fun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
N Problems and Solutions Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
O Statement of Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
P Authorized Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
• Your new vehicle requires adult assembly.Please set aside at least 45 minutes for assembly.
• You must charge your battery for 18 - 30 hours before you use your vehicle for the first time.We recommend that you start charging your battery before beginning assembly. Please see Battery Charging beginning on page 6 for detailed instructions.
• Read this manual carefully for important safety informa­tion and operating instructions before using your vehicle. Please keep this manual for future reference as it con­tains important information.
• This vehicle is designed for use:on grass, asphalt and other hard surfaces; on generally level terrain; and by children 12 - 36 months of age.
• Make sure children know and follow these r ules for safe driving and riding:
- always sit on the seat.
- always wear shoes.
- only 1 (one) rider at a time.
• To prevent damaging the motors and gears, do not tow anything behind the vehicle or overload it. Do not exceed the maximum weight capacity of 40 lb.(18 kg).
• If you have any questions about your Power Wheels
®
vehicle, please call our toll-free service lines at 1-800-348-0751 from 8 AM to 6 PM (EST) Monday through Friday.Trained customer ser vice representatives are available to take your call in English or French.Habla Español? Si usted tiene alguna pregunta ó necesita asis­tencia llame gratis 1-800-348-0755 para los Estados Unidos.Tenemos representantes que hablan español para atender su llamada.
• For your convenience, Power Wheels®maintains an Authorized Service Center Network with more than 400 authorized service centers nationwide. Our authorized service centers will repair or replace parts under warranty at no extra charge, and can perform non-warranty repairs for a minimal charge.Please see the Authorized Service Center list beginning on page 24 to find the authorized service center nearest you, or call 1-800-348-0751.
• Please complete and return the enclosed Registration Card today, or call 1-800-348-0751 to register your vehicle by phone.
A
CAUTION
• In the unassembled state, this package contains small parts. Adult assembly is required.
• Use the charger in dry locations only.
WARNING
WARNING
• Battery can fall out and injure a child if vehicle tips over. Always use battery clamp.
PREVENT FIRE
- Do not bypass a Power Wheels®fuse. It is a safety device.
- Use only a Power Wheel
®
25 Amp fuse.
- Never modify the electrical system.Alterations could cause a fire resulting in serious injur y and could also ruin the electrical system.
- Use of the wrong type battery, fuse or charger could cause a fire or explosion resulting in serious injury.
- Use of Power Wheels
®
components in products other than Power Wheels®vehicles could
cause overheating, fire or explosion.
• The battery must be handled by adults only.The battery is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injur y.
• Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the batter y.
• Never lift or carry the batter y by the wires or connector.This can damage the battery and possibly cause a fire resulting in serious injury. Lift and carr y the batter y by the case only.
• Read the safety instructions on the batter y.
• Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part.
HOT motors.Handle carefully.
Warnings and Cautions
B
3
ELECTRICAL HAZARD
RIDING HAZARD
Prevent Injuries and Deaths
• Direct Adult Supervision Required
• Keep Children Within Safe Riding Areas.
These areas must be:
- away from swimming pools and other bodies of water to prevent drownings
- generally level to prevent tipovers
- away from steps, driveways, roads and alleys.
Vehicle Frame
Wheel - 2
Parts
C
• If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store.
• Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded.
• Some parts were placed under the seat for shipment. Unlock the seat lock fastener, using a slotted screwdriver to rotate the lock fastener 1/4 turn to the unlocked position . Lift the seat to access the batter y compartment.
• Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant.
Steering Wheel Top
Steering Wheel Bottom
Steering Linkage
Bubble Blower
Steering Column
Cowling
Handle Bottom
Handle
Top
4
25 Amp Fuse - 1*
6 V olt Battery
6 Volt Battery Charger
Washer - 2
#8 x 3/4" Screw - 14
All Shown Actual Size
*For your convenience, an extra cap nut
and 25 amp fuse have been included.
Not Shown: Label Sheet
Exhaust Pipe
Front
Power Button Har ness
Round Bushing - 2
Long Bushing - 2
Bubble Solution
Dipstick
Exhaust Pipe
Back
.354 Cap Nut - 6*
1. Vehicle Frame
2. Power Button Har ness
3. Cap Nut - 6
4. Steering Wheel Top
5. Steering Wheel Bottom
6. Steering Column
7. 6 V olt (4.0 Amp/Hr.) Battery
8. 6 V olt (4.0 Amp/Hr.) Charger
9. Cowling
10. Seat
11. Battery Clamp
12. Exhaust Pipe Front
13. Exhaust Pipe Back
14. #8-18 x
7
/8" Screw
15. #8 x 3/4" Screw - 14
16. Steering Linkage
17. Bubble Solution
18. Handle Bottom
19. Handle T op
20. Wheel - 2
Parts Diagram
D
5
Note: Some parts shown are assembled on both sides of the vehicle.
21. 25 Amp Fuse
22. Dipstick
23. Front Axle - 2
24. Steering Bushing - 2
25. Long Bushing - 2
26. Washer - 2
27. Bubble Blower
28. Reservoir
29. Reservoir Cover
30. Round Bushing - 2
Not Shown: Label Sheet - 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
30
15
15
3
15
15
3
29
3
CA UTION
Use the charger in dry locations only.
WARNING
Battery Charging
E
• Battery can fall out and injure a child if vehicle tips over. Always use battery clamp.
PREVENT FIRE
- Do not bypass a Power Wheels
®
fuse.
It is a safety device.
- Use only a Power Wheels®25 Amp fuse.
- Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also r uin the electrical system.
- Use of the wrong type battery, fuse or charger could cause a fire or explo­sion resulting in serious injury.
- Use of Power Wheels
®
components in
products other than Power Wheels
®
vehicles could cause overheating, fire or explosion.
• The battery must be handled by adults only. The battery is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injury.
• Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery.
• Never lift or carry the batter y by the wires or connector.This can damage the battery and possibly cause a fire resulting in serious injury.Lift and carry the batter y by the case only.
• Read the safety instructions on the battery.
• Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If dam­age or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part.
HOT motors.Handle carefully.
Important Notes
• Your new battery must be charged for at least 18 hours before you use it in your vehicle for the first time.
• We recommend that you start charging your battery before beginning assembly of your new vehicle.
• The battery must be upright while charging.
• The charger is not a toy.
• Do not short circuit the battery.
• The battery must be removed from your vehicle for the initial charge in order to complete assembly.You do not need to remove the battery from the vehicle to recharge it.
• Before charging the battery, examine the battery case for cracks and other damage which may cause sulfuric acid (electrolyte) to leak during the charging process. If damage is detected, do not charge the battery or use it in your vehicle.Battery acid is very corrosive and can cause severe damage to surfaces it contacts.
• Do not charge the battery on a surface which could be damaged by the acid contained inside the battery. Take precautions to protect the surface on which you charge your battery.
• Use only a Power Wheels®6 volt (4.0 Amp/Hr.) charger with an input of 120 VAC, 60Hz 6W and an output of 6V DC, 400 mA and a 25 amp fuse to charge your Pow er Wheels®rechargeable 6 volt (4.0 Amp/Hr.) battery.
6
ELECTRICAL HAZARD
3
• If you are charging the battery for the first time, insert a 25 amp fuse into the battery.
Note: The top of the fuse will not be flush with the top of the battery when properly installed.
• Fit the charger connector and the battery connector together.
• Plug the charger into a standard 120 volt wall outlet.
Note: If power flow to the wall outlet is controlled by a switch, make sure the switch is “ON”.
Before first time use, charge the battery for at least 18 hours. Never charge the batter y longer than 30 hours.
• Recharge the battery for at least 14 hours after each use of your vehicle.Do not charge the battery longer than 30 hours.
• Once the battery is charged, disconnect the charger connector from the battery connector.Unplug the charger from the wall outlet.The battery is now charged and is ready to be installed in your vehicle.Please see "Battery Installation" on page 15 for detailed battery installation instructions.
2
1
Battery Connector
Charger Connector
25 Amp Fuse
Charger
Battery Charging
7
IMPORTANT! The batter y must be removed from your vehicle for the initial charge in order to complete assembly. After assembly is complete, you do not need to remove the battery from your vehicle to recharge it.
• Using a Phillips screwdriver, loosen the screw in the battery clamp. Remove the battery clamp from the vehicle frame.
• Remove the Power Wheels®6 Volt (4.0 Amp/Hr.) battery from the battery compartment.
• Discard any cardboard that may have been used to protect the battery during shipping.
Battery Clamp
• Fit a round bushing, barrel end first, onto the end of a front axle. Push the round bushing into the wheel.
• Fit a cap nut onto the end of the front axle.
• Tap the cap nut with a hammer to secure it on the front axle.
• Repeat this procedure to secure the other wheel to the other front axle.
• While lifting the front of the vehicle frame, fit the steering linkage onto the fork on the front of the vehicle frame. Make sure the center axle is toward the rear of the vehicle.
• Position the handle bottom so that the smooth side is upright.
• Insert the handle bottom peg into the hole in the side of the vehicle frame, near the front end .
• Turn the handle over so that the grooved side is upright .
3
2
4
Round Bushing
Cap Nut
Fork
Center Axle
Handle Bottom
Vehicle Frame
Children can be harmed by small parts, sharp edges and shar p points in the vehi­cle’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the battery, or help in assembly of the vehicle.
WARNING
• Slide a washer onto the steering linkage front axles.
• Slide a long bushing, long end first, onto each front axle.
• Slide a wheel, indented side first, onto each front axle.
Assembly
8
1
F
Long Bushing
Front Axle
Wheel
Indented Side
Flat Side
Washer
Wheel Front Axle
Steering Linkage
Smooth Side
Grooved Side
Front View
T op View
Front of Vehicle Frame
A
A
B
B
Steering Linkage
• Position the handle top so that the smooth side is upright.
• Insert the handle top peg into the hole in the side of the vehicle frame, near the front end.
• Fit the handle top and handle bottom together.
• Insert three screws through the handle top and into the handle bottom.Tighten the screws with a Phillips screw­driver.Do not over-tighten.
Assembly
5
9
Handle Bottom
Handle Top
T op View
Peg
• Fit the nine tabs on the cowling into the nine slots in the top of the vehicle.Make sure all nine tabs are in all
nine slots.
• Push down on the front, back and both sides of the cowling to permanently secure the nine tabs into the nine slots in the vehicle frame.
7
6
Cowling
Vehicle Frame
Cowling
PUSH
PUSH
PUSH
PUSH
• Position the steering wheel top – right side up.
• Fit the power button harness down through the rectangular opening in the steering wheel top.
• Insert and snap the power button into the steering wheel top.
8
Steering Wheel Top
Power Button Har ness
Rectangular Opening
Power Button
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