Fisher & Paykel GC600, GC600W, GC600F, GC600WF, GC600WFC Service Manual

Gas Cooktops

Models

GC600

GC600W

GC600F

GC600WF

GC600WFC

GC600QJET

GC900

GC900WFC

GC9002WFC

GC900QJET

GC9002QJET

GC36

GC36WAC

599001

SERVICE MANUAL 599001 Revision B December 2001 Ref: SB/sh/1997

PRODUCTS

Brand Fisher & Paykel, Shacklock, Unbranded

Model Series Code

GC600 1 84494, 87344, 87362, 87408

GC600F 1 87364, 87388

GC600W 1 84495, 84496, 87333, 87363, 87369, 87410

GC600WF 1 84502, 84504, 87350, 87365, 87381, 87382

GC600WFC 1 84506, 87332, 87366, 89040, 89041

GC900WFC 1 84510, 87334, 87390, 89042

GC9002WFC 2 87674, 87676

GC600Q JET 1 87640, 87666

GC900Q JET 1 87640, 87666

GC9002Q JET 2 87675, 87677, 88263, 88264

GC36WAC 1 88253

For Australia For New Zealand For USA/Canada

Fisher & Paykel Customer Services Fisher & Paykel Customer Care Fisher & Paykel Customer Care
PO Box 798 PO Box 14-917 27 Hubble
19 Enterprise Street Panmure Irvine, CA 92618
Cleveland, Queensland 4163 Auckland Laguna Hills, CA 92653
Australia New Zealand USA

Tel: [phone] Tel: [phone] TOLL FREE 1-888-936 7872
Fax: [phone] Fax: [phone] Fax [phone]
Email: [e-mail] Email: [e-mail] www.usa.fisherpaykel.com
A.C.N. 003 335 171

For United Kingdom For Republic of Ireland For Singapore

Fisher & Paykel Limited C&F Quadrant Fisher & Paykel (S) Pte Ltd
Broxell Close Quadrant House 150 Ubi Avenue 4
Wedgnock Industrial Estate Chapelizod #02-00, Sunlight Building
Warwick CV34 6QF Dublin 20 Singapore 408825
England Ireland

Tel: [phone] Tel: [phone] Tel [phone]
Fax: [phone] Fax: [phone] Fax [phone]

1

CONTENTS

1.0 SPECIFICATIONS ................................................................................................................... 3

1.1 Product Dimensions ........................................................................................................... 3

1.2 Model Explanation ............................................................................................................ 3

1.3 Bench Cut-Out Dimensions ............................................................................................... 3

1.4 Burners ............................................................................................................................. 4

1.5 Controls ........................................................................................................................... 5

1.6 Electrical ........................................................................................................................... 5

1.7 Gas Rating (MJ/h / kw) ......................................................................................................5

1.8 General Warning ............................................................................................................... 5

2.0 WIRING DIAGRAM ................................................................................................................. 6

3.0 REPLACEMENT OF BURNER ORIFICE & LOW SETTING ................................................ 7

3.1 Minimum Setting or Turn Down ......................................................................................... 7

3.2 Conversion to Different Gas Type ..................................................................................... 8

4.0 REMOVAL OF HOB TOP ......................................................................................................... 9

4.1 How to Remove Hob Top ................................................................................................. 9

5.0 REMOVAL OF COOKTOP FROM BENCH/COUNTERTOP .................................................10

5.1 To Remove the Product From the Bench/Countertop .........................................................10

6.0 REPLACEMENT & SERVICING OF ELECTRONIC IGNITION ...........................................11

6.1 To Replace an Electrode ....................................................................................................11

6.2 To Replace Ignition Box .................................................................................................... 11

6.3 To Replace the Microswitch Loom (GC600, GC600W and GC36 Only) ...........................11

7.0 REPLACEMENT & SERVICING OF FLAME FAILURE ........................................................12

7.1 To Test Flame Failure ........................................................................................................12

7.2 To Replace a Thermocouple ..............................................................................................12

8.0 GAS VALVES ...........................................................................................................................13

8.1 To Change a Gas Valve .....................................................................................................13

8.2 To Re-Grease Gas Valves .................................................................................................13

9.0 PROBLEM SOLVING (Excluding Auto Reigntion) ....................................................................14

9.1 Gas Doesn't Light - No Spark ...........................................................................................14

9.2 Gas Doesn't Light - Spark But No Ignition .........................................................................14

9.3 Flame Doesn't Stay When Gas Valve is Released ...............................................................14

10.0 PROBLEM SOLVING AUTO REIGNITION ...........................................................................16

10.1 Gas Doesn't Light - No Spark ...........................................................................................16

10.2 Gas Doesn't Light - Spark but no Ignition .......................................................................... 16

10.3 Sparking Continuously After Ignition ..................................................................................16

10.4 Flame Goes Out on Low Setting ........................................................................................17

10.5 Flame is Distorted or Large and Yellow ..............................................................................17

2

3

1.0 SPECIFICATIONS

1.1 Product Dimensions

GC600 Series GC900 Series GC9002/GC36

Series

Length 578mm 860mm 914mm (36")
Width 511mm 511mm 533mm (21")
Depth below bench 40mm 40mm 40mm (15/8")

1.2 Model Explanation

GC = Gas Cooktop
600 = 600mm wide
900 = 900 mm wide
9002 = 900mm wide, Series 2
F = Flame Failure
W = Woprk
C = Cast Iron Pan Supports
Q = Quantum sub-brand
JET = Quantum Model Name
GC36WAC = 36" Gas Cooktop for USA With Auto Reignition and Griddle Burner

1.3 Bench Cut-Out Dimensions

GC600 Series GC900 Series GC9002/GC36

Series

Length 560mm 842mm 842mm (333/16")
Width 490mm 490mm 490mm (193/8")
Depth for clearance 45mm 45mm 45mm (13/4")

Clearances (USA Only)

§ Minimum horizontal distances from side and back of appliance to adjacent vertical combustible
walls (extending a minimum of 18" (457mm) from above the top panel) must be 4" (100mm)
from the left side wall, 1" (25mm) from the right side wall and 21/2" (64mm) from the rear wall.

§ Minimum horizontal distance from front edge of counter to front side of appliance 21/2"
(64mm). Where this reduces the distance between the back edge of the appliance and the
adjacent wall to less than 21/2" (64mm), this wall must be of a non combustible material.

§ Minimum clearance to combustible surface centred above cooking surface 30" (762mm).

§ Minimum horizontal distance between overhead cabinets installed on either side of this

appliance 36" (914mm).

§ Maximum depth of overhead cupboards, 13" (330mm).

§ These distances shall be from the outermost edge of the top panel.

1.4 Burners

GC600 Series

GC900 / GC9002 / GC36

ZN/ailartsuAEI/BG

GN

)APk1(

h/JM

cifirOe

eziS

GPL

)aPk57.2(

h/JM

ecifirO

eziS

I(GNH2)

)rabm02(

Wk

ecifirO

eziS

I(GPL

+3

)

)rabm73/03-82(

Wk

ecifirO

eziS

yrailixuA

thgiRtnorF

7.358.01.455.00.157.08.054.0

dipaRimeS

&tfeLraeR

thgiR

1.61.14.67.02.21.12.257.0

koW

tfeLtnorF

518.15150.14.353.18.258.0

dipaR

tnorFtfeL

3.115.13.1129.0

ZN/ailartsuA

2009CG/009CG

EI/BG

2009CG

adanaC/ASU

63CG

GN

)APk1(

h/JM

ecifirO

eziS

GPL

)aPk57.2(

h/JM

ecifirO

eziS

I(GNH2)

)rabm02(

Wk

ecifirO

eziS

I(GPL

+3

)

73/03-82(

)rabm

Wk

ecifirO

eziS

"4GN

UTB

ecifirO

eziS

"11PL

UTB

ecifirO

eziS

/yrailixuA

remmiS

thgiRtnorF

7.358.07.355.02.157.00.155.0000458.0005355.0

dipaRimeS

&tfeLraeR

thgiR

9.7*3.19.7*8.02.21.12.257.00008*3.10008*8.0

/tnorFtfeL

koW

518.15150.12.455.19.30.1000,318.1000,3150.1

/ertneC

tellikS

0154.10158.08.252.12.257.0005,954.1005958.0

*1.3 / 0.8 orifices replace 1.1 / 0.7 orifices.
These are available from spare parts and replace the previous size.

Note:Kits of high altitude orifices are available for USA/Canada (these are also suitable for

Aus/NZ 900/9002 models). NG Part No. 530463 LPG Part No. 530464
These orifices should be used at approximately 6000ft or above.

4

1.5 Controls

GC600/GC600W/GC600F 4 x Standard Gas Valves P/N 530029
GC600WF/GC600WFC/GC600QJET 4 x Flame Failure Valves P/N 530302
GC900WFC/GC9002/GC900QJET/GC9002QJET 5 x Flame Failure Valves P/N 530302
GC36 5 x Standard Gas Valves P/N 530029

1.6 Electrical

600 Series

Mains Powered Ignition System - 220/240V 0.6VA Part No. 530032

900 Series

Mains Powered Ignition System - 220/240V 0.6VA Part No. 530033

GC36 Series

Mains Powered Auto Reignition System 120V 60Hz 2VA Part No. 530308

1.7 Total Gas Rating (MJ/h / kw / BTU)

Serial and model numbers are located on the underside of the product. An extra label is provided to
the installer in Aus/NZ to be placed in a convenient place.

1.8 General Warning

Gas products can only be installed and serviced by qualified Gas Service Persons.

,ZN/suA

GN

,EI/BG

GN

,ASU

GN

,ZN/suA

GPL

,EI/BG

GPL

,ASU

PL

h/JMWkh/JMWkUTBh/JMWkh/JMWkUTB

F006CG/006CG2.726.7-2.828.7-

/CFW/FW/W006CG

TEJQ006CG

9.036.87.138.8- 9.139.88.828-

seireS2009/009CG

63CG/9teJ

5.444.214.546.21005,245.444.214.140.11000,24

5