Fisher Y696 Installation Guide Manuals & Guides

Installation Guide D101770X014
English – February 2016
Type Y696
Introduction
This installation guide provides instructions for installation, startup and adjustment. To receive a copy of the instruction manual, contact your local
Sales Ofce or view a copy at www.sher.com. For
further information refer to: Type Y696 Instruction Manual, D101770X012.
If the regulator vents uid or a leak
develops in the system, it indicates that service is required. Failure to take the backpressure regulator out of service immediately may create a hazardous condition.
Personal injury, equipment damage
or leakage due to escaping uid or
PED Categories
Directive categories. It may also be used outside of the
Pressure Equipment Directive using sound engineering practice (SEP) per table below. For information on the current PED revision see Bulletin: D103053X012.
PRODUCT SIZE CATEGORIES FLUID TYPE
DN 40 and 50 / NPS 1-1/2 and 2 I 1
bursting of pressure-containing parts may result if this backpressure regulator is overpressured or is installed where service conditions could exceed the limits
given in the Specications section, or
where conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage, provide pressure-relieving or pressure-limiting devices (as required by the appropriate code, regulation or standard) to prevent
Specications
Body Sizes and End Connection Styles
See Table 1
Maximum Allowable Inlet and Outlet Pressures
1.0 bar / 15 psig
Proof test Pressure
All Pressure Retaining Components have been
proof tested per Directive.
Control Pressure Ranges
(1)
See Table 2
Temperature Capabilities
(1)
Nitrile (NBR): -29 to 82°C / -20 to 180°F Fluorocarbon (FKM): 4 to 149°C / 40 to 300°F Perfluoroelastomer (FFKM): -18 to 149°C /
0 to 300°F
Ethylenepropylene (EPDM): -29 to 135°C /
(1)
(1)
service conditions from exceeding limits.
Additionally, physical damage to the backpressure regulator could result in personal injury and property
damage due to escaping uid. To
avoid such injury and damage, install the backpressure regulator in a safe location.
Clean out all pipelines before installation of the
regulator and check to be sure the regulator has not been damaged or has collected foreign material during
shipping. For NPT bodies, apply pipe compound to the external pipe threads. For anged bodies, use
suitable line gaskets and approved piping and bolting practices. Install the backpressure regulator in any
position desired, unless otherwise specied, but be sure ow through the body is in the direction indicated by the arrow on the body.
-20 to 275°F
Installation
WARNING
!
Only qualied personnel should install
or service a backpressure regulator. Backpressure regulators should be installed, operated and maintained in accordance with international and applicable codes and regulations and Emerson Process Management Regulator Technologies Inc. instructions.
It is important that the backpressure regulator be installed so that the vent hole in the spring case is unobstructed at all times. For outdoor installations, the backpressure regulator should be
located away from vehicular trafc and
positioned so that water, ice and other foreign materials cannot enter the spring case through the vent. Avoid placing the backpressure regulator beneath eaves or downspouts, and be sure it is above the probable snow level.
1. The pressure/temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded.
Note
Type Y696
Table 1. Body Sizes and End Connection Styles
BODY SIZE BODY MATERIAL
DN In. Cast Iron Steel Stainless Steel Hastelloy
40 and 50 1-1/2 and 2 NPT
Table 2. Control Pressure Ranges
CONTROL PRESSURE RANGE
mbar In. w.c.
(1)(2)
5 to 12
(1)(2)
12 to 37
20 to 69
69 mbar to 0.19 bar
0.14 to 0.24 bar
0.28 to 0.48 bar
1. Spring ranges based on spring case installed pointed down. When installed pointed up, spring range increases 5 mbar / 2 in. w.c.
2. Do not use Fluorocarbon (FKM) diaphragm with these springs at diaphragm temperatures lower than 16°C / 60°F.
8 in. w.c. to 1 psig
NPT, SWE, CL150 RF,
CL300 RF, PN 16/25/40
(1)(2)
2 to 5
(1)(2)
5 to 15
1 to 2.8 psig 2 to 3.5 psig
4 to 7 psig
NPT, SWE, CL150 RF,
CL300 RF, PN 16/25/40
SPRING COLOR
Dark Green
Green stripe
Red
Gray
Orange
Red
CL150 RF
®
C
Overpressure Protection
Maximum inlet pressures depend upon body
materials and temperatures. Refer to the nameplate
for the maximum inlet pressure of the valve. The valve should be inspected for damage after any overpressure condition. Fisher™ backpressure
regulators are not ASME safety relief valves.
Startup
The backpressure regulator is factory set at approximately the midpoint of the spring range or the pressure requested, so an initial adjustment may be required to give the desired results. With proper installation completed and relief valves
properly adjusted, slowly open the upstream and downstream shutoff valves.
Adjustment
To change the control pressure, remove the closing cap or loosen the locknut and turn the adjusting
screw clockwise to increase control pressure or counterclockwise to decrease pressure. Monitor the control pressure with a test gauge during the adjustment. Replace the closing cap or tighten the
locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
WARNING
!
To avoid personal injury resulting from sudden release of pressure, isolate the backpressure regulator from all pressure before attempting disassembly.
Parts List
Key Description
1 Control Spring 2 Adjusting Screw 3 Closing Cap 4 Lower Control Spring Seat
5* Diaphragm
6 Lower Diaphragm Plate 7 Diaphragm Plate Gasket 8 Pusher Post
9 Lever Assembly
11 Machine Screw 13 Stem 14* Cotter Pin 16* Body Gasket 17 Split Ring
19 Union Nut
20 Lower Casing 21 Diaphragm Case Cap Screw
22 Hex Nut
23 Spring Case 24 Diaphragm Plate
25* Disk Assembly
27 Orice 28 Body 29 Pipe Plug 30 Diaphragm Cap Screw 35* Closing Cap Gasket 38 Body Cap Assembly 40 Disk Shut-Off Stem
41 Disk Spring 44 Upper Spring Seat 46 Valve Disk Washer
47 Disk Screw
50 Nameplate
51 Drive Screws 75 Bushing 78 Pipe Plug
*Recommended spare part
2
Type Y696
A
A
29
56
50
75
51
SECTION A-A
5
21
22
24
4
6
7
8
3
9
20
2
13
11
35
19
17
1
16
28
30
27
46
41
43B0679
47
14
40
23
25
38
Figure 1. Type Y696 Assembly
3
Type Y696
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Emerson Automation Solutions
Americas McKinney, Texas 75070 USA T +1 800 558 5853
+1 972 548 3574
Europe Bologna 40013, Italy T +39 051 419 0611
For further information on the current PED revision see Bulletin: D103053X012 or scan the QR code.
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D101770X014 © 2002, 2018 Emerson Process Management Regulator Technologies, Inc. All rights reserved. 12/18. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher™ is a mark owned by Fisher Controls International LLC, a business of Emerson Automation Solutions.
The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the
designs or specications of our products at any time without notice.
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