TopWorx™ 4310 Wireless Position Monitor with
On/Off Control Option (Supported Status)
Contents
Introduction1.................................
Safety Instructions1............................
Specifications2................................
Inspection and Maintenance Schedules2...........
Parts Ordering2................................
Installation3..................................
Operation4...................................
Maintenance4.................................
Non‐Fisher (OEM) Instruments, Switches, and
Accessories6..................................
Latest Published Instruction Manual7..............
Introduction
The product covered in this document is no longer in production. This document, which includes the latest published
version of the instruction manual, is made available to provide updates of newer safety procedures. Be sure to follow
the safety procedures in this supplement as well as the specific instructions in the included instruction manual.
Part numbers in the included instruction manual should not be relied on to order replacement
parts. For replacement parts, contact your Emerson Process Management sales office
For more than 20 years, Fisher products have been manufactured with asbestos‐free components. The included
manual might mention asbestos containing parts. Since 1988, any gasket or packing which may have contained some
asbestos, has been replaced by a suitable non‐asbestos material. Replacement parts in other materials are available
from your sales office.
.
Safety Instructions
Please read these safety warnings, cautions, and instructions carefully before using the product.
These instructions cannot cover every installation and situation. Do not install, operate, or maintain this product
without being fully trained and qualified in valve, actuator and accessory installation, operation and maintenance. To
avoid personal injury or property damage it is important to carefully read, understand, and follow all of the contents of
www.Fisher.com
TopWorx 4310
October 2016
this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact
your Emerson Process Management sales office before proceeding.
Instruction Manual
D103622X012
Specifications
This product was intended for a specific range of service conditions‐‐pressure, pressure drop, process and ambient
temperature, temperature variations, process fluid, and possibly other specifications. Do not expose the product toservice conditions or variables other than those for which the product was intended. If you are not sure what these
conditions or variables are, contact your Emerson Process Management sales office
serial number and all other pertinent information that you have available.
for assistance. Provide the product
Inspection and Maintenance Schedules
All products must be inspected periodically and maintained as needed. The schedule for inspection can only be
determined based on the severity of your service conditions. Your installation might also be subject to inspection
schedules set by applicable governmental codes and regulations, industry standards, company standards, or plant
standards.
In order to avoid increasing dust explosion risk, periodically clean dust deposits from all equipment.
When equipment is installed in a hazardous area location (potentially explosive atmosphere), prevent sparks by proper
tool selection and avoiding other types of impact energy. Control Valve surface temperature is dependent upon
process operating conditions.
WARNING
Control valve surface temperature is dependent upon process operating conditions. Personal injury or property damage,
caused by fire or explosion, can result if the valve body surface temperature exceeds the acceptable temperature for the
hazardous area classification. To avoid an increase of instrumentation and/or accessory surface temperature due to process
operating conditions, ensure adequate ventilation, shielding, or insulation of control valve components installed in a
potentially hazardous or explosive atmosphere.
Parts Ordering
Whenever ordering parts for older products, always specify the serial number of the product and provide all other
pertinent information that you can, such as product size, part material, age of the product, and general service
conditions. If you have modified the product since it was originally purchased, include that information with your
request.
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should
not, under any circumstances, be used in any Fisher product. Use of components not supplied by Emerson Process
Management may void your warranty, might adversely affect the performance of the product and could result in personal
injury and property damage.
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Instruction Manual
D103622X012
TopWorx 4310
October 2016
Installation
WARNING
Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before mounting
the product:
D Do not install any system component where service conditions could exceed the limits given in this manual or the limits
on the appropriate nameplates. Use pressure‐relieving devices as required by government or accepted industry codes
and good engineering practices.
D Always wear protective gloves, clothing, and eyewear when performing any installation operations.
D Do not remove the actuator from the valve while the valve is still pressurized.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
from both sides of the valve.
D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not
applying force to the valve stem; this will allow for the safe removal of the stem connector.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box might contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids might spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug. Cautiously remove parts so that fluid escapes slowly and safely.
D The instrument is capable of supplying full supply pressure to connected equipment. To avoid personal injury and
equipment damage, caused by sudden release of process pressure or bursting of parts, make sure the supply pressure
never exceeds the maximum safe working pressure of any connected equipment.
D Severe personal injury or property damage may occur from an uncontrolled process if the instrument air supply is not
clean, dry and oil‐free, or noncorrosive gas. While use and regular maintenance of a filter that removes particles larger
than 40 microns will suffice in most applications, check with an Emerson Process Management field office and Industry
Instrument air quality standards for use with corrosive gas or if you are unsure about the proper amount or method of
air filtration or filter maintenance.
D For corrosive media, make sure the tubing and instrument components that contact the corrosive media are of suitable
corrosiion-resistant material. The use of unsuitable materials might result in personal injury or property damage due to
the uncontrolled release of the corrosive media.
D If natural gas or other flammable or hazardous gas is to be used as the supply pressure medium and preventive
measures are not taken, personal injury and property damage could result from fire or explosion of accumulated gas or
from contact with hazardous gas. Preventive measures may include, but are not limited to: Remote venting of the unit,
re‐evaluating the hazardous area classification, ensuring adequate ventilation, and the removal of any ignition sources.
D To avoid personal injury or property damage resulting from the sudden release of process pressure, use a high‐pressure
regulator system when operating the controller or transmitter from a high‐pressure source.
The instrument or instrument/actuator assembly does not form a gas‐tight seal, and when the assembly is in an
enclosed area, a remote vent line, adequate ventilation, and necessary safety measures should be used. Vent line piping
should comply with local and regional codes and should be as short as possible with adequate inside diameter and few
bends to reduce case pressure buildup. However, a remote vent pipe alone cannot be relied upon to remove all
hazardous gas, and leaks may still occur.
D Personal injury or property damage can result from the discharge of static electricity when flammable or hazardous
gases are present. Connect a 14 AWG (2.08 mm
flammable or hazardous gases are present. Refer to national and local codes and standards for grounding
requirements.
D Personal injury or property damage caused by fire or explosion may occur if electrical connections are attempted in an
area that contains a potentially explosive atmosphere or has been classified as hazardous. Confirm that area
classification and atmosphere conditions permit the safe removal of covers before proceeding.
2
) ground strap between the instrument and earth ground when
3
TopWorx 4310
October 2016
D For instruments with a hollow liquid level displacer, the displacer might retain process fluid or pressure. Personal injury
or property damage due to sudden release of pressure, contact with hazardous fluid, fire, or explosion can be caused by
puncturing, heating, or repairing a displacer that is retaining process pressure or fluid. This danger may not be readily
apparent when disassembling the sensor or removing the displacer. Before disassembling the sensor or removing the
displacer, observe the appropriate warnings provided in the sensor instruction manual.
D Personal injury or property damage, caused by fire or explosion from the leakage of flammable or hazardous gas, can
result if a suitable conduit seal is not installed. For explosion‐proof applications, install the seal no more than 457 mm
(18 inches) from the instrument when required by the nameplate. For ATEX applications use the proper cable gland
certified to the required category. Equipement must be installed per local and national electric codes.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
D If installing into an existing application, also refer to the WARNING in the Maintenance section.
Instruction Manual
D103622X012
Special Instructions for Safe Use and Installations in Hazardous Locations
Certain nameplates may carry more than one approval, and each approval may have unique installation requirements
and/or conditions of safe use. Special instructions are listed by agency/approval. To get these instructions, contact
Emerson Process Management sales office
. Read and understand these special conditions of use before installing.
WARNING
Failure to follow conditions of safe use could result in personal injury or property damage from fire or explosion, or area
re‐classification.
Operation
With instruments, switches, and other accessories that are controlling valves or other final control elements, it is
possible to lose control of the final control element when you adjust or calibrate the instrument. If it is necessary to
take the instrument out of service for calibration or other adjustments, observe the following warning before
proceeding.
WARNING
Avoid personal injury or equipment damage from uncontrolled process. Provide some temporary means of control for the
process before taking the instrument out of service.
Maintenance
WARNING
Before performing any maintenance operations on an actuator‐mounted instrument or accessory:
4
Instruction Manual
D103622X012
D To avoid personal injury, always wear protective gloves, clothing, and eyewear.
D Provide some temporary measure of control to the process before taking the instrument out of service.
D Provide a means of containing the process fluid before removing any measurement devices from the process.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
from both sides of the valve.
D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not
applying force to the valve stem; this will allow for the safe removal of the stem connector.
D Personal injury or property damage may result from fire or explosion if natural gas or other flammable or hazardous gas
is used as the supply medium and preventive measures are not taken. Preventive measures may include, but are not
limited to: Remote venting of the unit, re‐evaluating the hazardous area classification, ensuring adequate ventilation,
and the removal of any ignition sources. For information on remote venting of this instrument, refer to the Installation
section.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box might contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids might spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug. Cautiously remove parts so that fluid escapes slowly and safely.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
D On an explosion‐proof instrument, remove the electrical power before removing the instrument covers in a hazardous
area. Personal injury or property damage may result from fire and explosion if power is applied to the instrument with
the covers removed.
TopWorx 4310
October 2016
Instruments Mounted on Tank or Cage
WARNING
For instruments mounted on a tank or displacer cage, release trapped pressure from the tank and lower the liquid level to a
point below the connection. This precaution is necessary to avoid personal injury from contact with the process fluid.
Instruments With a Hollow Displacer or Float
WARNING
For instruments with a hollow liquid level displacer, the displacer might retain process fluid or pressure. Personal injury
and property might result from sudden release of this pressure or fluid. Contact with hazardous fluid, fire, or explosion can
be caused by puncturing, heating, or repairing a displacer that is retaining process pressure or fluid. This danger may not
be readily apparent when disassembling the sensor or removing the displacer. A displacer that has been penetrated by
process pressure or fluid might contain:
D pressure as a result of being in a pressurized vessel
D liquid that becomes pressurized due to a change in temperature
D liquid that is flammable, hazardous or corrosive.
Handle the displacer with care. Consider the characteristics of the specific process liquid in use.Before removing the
displacer, observe the appropriate warnings provided in the sensor instruction manual.
5
TopWorx 4310
October 2016
Instruction Manual
D103622X012
Non‐Fisher (OEM) Instruments, Switches, and Accessories
Installation, Operation, and Maintenance
Refer to the original manufacturer's documentation for Installation, Operation and Maintenance safety information.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher is a mark owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management,
Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Cernay, 68700 France
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
6
E 2016 Fisher Controls International LLC. All rights reserved.
Instruction Manual
D103622X012
4310
February 2016
TopWorx™ 4310 Wireless Position Monitor with
On/Off Control Option
Figure 1. TopWorx 4310 Wireless Position Monitor,
with On/Off Control Option
X0895
Network30.............................
Calibrate31............................
Using the Field Communicator33................
Overview33..............................
Configure 35.............................
Service Tools46...........................
Accessing Features53...........................
Trip Points and Deadband53....................
Diagnostic Features53.........................
Locate57....................................
Maintenance58................................
Instrument Troubleshooting 59.................
Replacing the Instrument60....................
Instrument Removal60.....................
Replacing the Magnetic
Feedback Assembly61.......................
Replacing the Power Module61.................
Removal61...............................
Installation61.............................
Resetting Power Module Variables62.........
Component Maintenance—On/Off Control Option 63
Spool Valve and Pneumatic Gasket Removal63.
Spool Valve and Pneumatic Gasket Installation 64
Pneumatic Interface and Gasket Removal64...
Pneumatic Interface and Gasket Installation65.
Filter Replacement65......................
ON/OFF CONTROL OPTION
www.topworx.com
4310
February 2016
Instruction Manual
D103622X012
Contents (continued)
Parts66.......................................
Repair Kits66.................................
Replaceable Parts66...........................
Introduction
Scope of Manual
This instruction manual includes specifications, installation, basic setup and configuration, and maintenance and
troubleshooting information for the TopWorx 4310.
This manual describes using the local interface or a Field Communicator to setup and calibrate the instrument.
Do not install, operate, or maintain a TopWorx 4310 without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important tocarefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If
you have any questions about these instructions, contact your Emerson Process Management sales office
proceeding.
before
Description
Valve position is sensed through the noncontact, linkageless feedback sensor. There are no moving linkages and the
4310 is physically separated from the valve stem through the use of a magnetic Hall effect sensor. A magnetic array is
mounted to the valve stem and the sensor is embedded in the 4310 housing. The sensor is electrically connected to
the printed wiring board to provide a travel feedback signal used in the control algorithm.
On/Off Control Option
The 4310 on/off controller relays a digital set point generated by a control host to deliver a discrete (open/closed)
control action to a valve actuator. Valve position feedback provides confirmation of the control action, as shown in
figure 2. The valve command is converted to a pneumatic output signal. The pneumatic output is connected to the
supply pressure, and depending on set point, will either open or close the valve. The output can be used with either
airtoopen or airtoclose and supports both single and doubleacting actuators. When a single-acting actuator is
used it is necessary to plug one of the output ports on the spool valve.
The on/off control device can also be configured as a snapacting controller. In this configuration, there is no feedback
signal for the controlled equipment. The state of the monitored process triggers a command to the controlled valve.
The control system is alerted to changes in the process and the valve command, but the control action remains in the
field instrument. The 4310 uses the position signal, switch thresholds, and snap-control mode setting to decide when
to open or close the valve. For example, in figure 3, when a high level in the storage tank is reached, the 4310 closes
the inlet valve. In directacting snap, high or open trip on the input causes the controlled valve to open, and low/closed
trip on the input causes the controlled valve to close. In reverseacting snap, high/open trip causes the controlled valve
to close, and low/closed trip causes the controlled valve to open.
2
Instruction Manual
D103622X012
Figure 2. Control Operation—Wireless Automated Valve
CHANGE COMMAND
4310
February 2016
2
4
CONTROL SYSTEM HOST
1
5
WIRELESS NETWORK
GATEWAY
VALVE POSITION
FEEDBACK
COMMAND TO MAKE A VALVE CHANGE STARTS AT THE CONTROL SYSTEM HOST AND IS SENT TO THE GATEWAY.
THE GATEWAY ROUTES THE VALVE CHANGE COMMAND TO THE 4310.
THE 4310 ACTS ON THE VALVE COMMAND AND MAKES VALVE CHANGE.
THE 4310 MONITORS VALVE POSITION AND SENDS UPDATES TO THE GATEWAY.
THE GATEWAY PROVIDES CURRENT VALVE POSITION DATA TO CONTROL SYSTEM HOST. THE VALVE POSITION
FEEDBACK IS USED TO CONFIRM THAT THE REQUESTED ACTION “COMMAND” WAS PERFORMED.
Figure 3. Control Operation—Snap-Acting Control
PNEUMATIC
SUPPLY
4
3
3
CHANGE
COMMAND
RESULTS IN
VALVE CHANGE
CONTROL SYSTEM HOST
WIRELESS NETWORK
GATEWAY
FILL VALVE
THE 4310 MONITORS THE PROCESS POSITION (EXAMPLE: LIQUID LEVEL).
THE 4310 ACTS ON PROCESS POSITION CHANGES (EXAMPLE: HIGH LEVEL DETECTED)
AND CAUSES VALVE TO OPEN OR CLOSE. ACTION IS DETERMINED BY THE LOGIC IN THE 4310.
THE 4310 SENDS POSITION AND OUTPUT STATE UPDATES TO GATEWAY.
THE GATEWAY PROVIDES THE CURRENT PROCESS POSITION DATA AND VALVE OUTPUT
COMMAND TO THE CONTROL SYSTEM HOST.
1
INTEGRATED
LEVEL
SENSOR
2
TANK
3
4310
February 2016
Instruction Manual
D103622X012
Terminology
Local Interface—All 4310's come standard with a Liquid Crystal Display (LCD) and two (2) pushbuttons. The local
interface provides the capability to setup and calibrate the monitor.
Magnet Assembly—This is the feedback component that is mounted directly to the valve stem. It supplies a magnetic
field that is sensed by the 4310. This component is typically part of most mounting kit assemblies.
Specifications
Specifications for the 4310 are shown in table 1.
FCC Compliance
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with this instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
This product is an FCC approved device. Changes or modifications to the 4310 that are not expressly approved by the
party responsible for compliance may void your authority to operate the device.
WARNING
This product is intended for a specific temperature range and other application specifications. Failure to adhere to these
specifications could result in the malfunction of the product, property damage, or personal injury.
Educational Services
For information on available courses for the 4310, as well as a variety of other products, contact:
Emerson Process Management
Educational Services, Registration
Phone: +1-641-754-3771 or +1-800-338-8158
e‐mail: education@emerson.com
http://www.emersonprocess.com/education
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Instruction Manual
D103622X012
Table 1. Specifications
4310
February 2016
Available Mountings
J Quarter‐turn rotary‐shaft
J sliding‐stem or
J linear applications
Can also be mounted on other actuators that comply
with IEC 60534‐6‐1, IEC 60534‐6‐2, VDI/VDE 3845
and NAMUR mounting standards
Input Measurement (Valve or Process)
Stem Travel (linear movement)
Minimum: 2.5 mm (0.10 inch)
Maximum: 210 mm (8.25 inches)
Shaft Rotation (rotary movement)
Minimum: 45_
Maximum: 90_
Shaft Rotation (rotary movement, arced array)
Minimum: 13_
Maximum: 30_
Measurement Output
Discrete: on/off switches (2)
On/Off Control
Output Signal
Pneumatic signal as required by the actuator, up to
95% of supply pressure
Minimum Span: 3.1 bar (45 psig)
Maximum Span: 7 bar (101 psig)
Action: Single or Double Acting
Supply Pressure
Minimum: 3.1 bar (45 psig)
Maximum: 7 bar (101 psig)
Supply Medium
Air or Natural Gas
Supply medium must be clean, dry, and
non-corrosive. The supply air at the device should
have a dew point less than -20_C (-4_F).
Refer to ATEX and IECEx Special Conditions of Safe
Use on page 15 for additional information on use of
natural gas as supply medium.
Per ISA Standard 7.0.01
A maximum 40 micrometer particle size in the air
system is acceptable. Further filtration down to 5
micrometer particle size is recommended.
Lubricant content is not to exceed 1 ppm weight
(w/w) or volume (v/v) basis. Condensation in the air
supply should be minimized.
‐continued‐
Per ISO 8573-1
Maximum particle density size: Class 7
Oil content: Class 3
Pressure Dew Point: Class 3 or at least 10_C less than
the lowest ambient temperature expected
Air Consumption
(1)
4310
At 5.5 bar (80 psig) supply pressure:
0.036 m
3
/hr (1.27 scfh)
Pilot Valve Leakage
Maximum at 20_C: 8 ml/min (0.0003 scfm/min)
Maximum at -20_C: 800 ml/min (0.028 scfm/min)
Air Capacity / Flow Rate
Supply Pressure: 1.2 Cv
Connections (Optional)
Supply, Output Pressure, and Vent: 1/4 NPT
Wireless Set Point Command
IEC 62591 (WirelessHART) 2.4 GHz DSSS
Local User Interface
Liquid Crystal Display (LCD)
Two pushbuttons for navigation, setup, and
calibration
Communication Protocol
HART 7, IEC 62591 (WirelessHART)
Maintenance Port Communication Signal
Bell 202 Voltage Signaling: 1200 bps binary
phase-continuous Frequency-Shift-Keying (1220 Hz
mark, 2400 Hz space) superimposed on voltage level
Initial Dynamic Variable Assignments (Default)
Dynamic
Variable
Assignment
Primary (PV)Switch StatesSwitch StatesSwitch States
Quaternary (QV) Supply Voltage Supply Voltage Supply Voltage
ControlSnap ControlMonitor
DEVICE STRUCTURE
Refer to table 4 for a complete list of Device Variables
Wireless Communication Signal
2.4 GHz, DSSS, IEC 62591 (WirelessHART)
Maximum 10 dBm (10 mW) EIRP at 2.46 GHz
5
4310
February 2016
Table 1. Specifications (continued)
Instruction Manual
D103622X012
Wireless Classifications
Class A digital device, complies with part 15 of the
FCC Rules
Contains FCC ID: LW2RM2510
Contains IC: 2731A‐RM2510
Electromagnetic Compatibility
Meets EN 61326‐1:2013
Immunity—Industrial locations per Table 2 of
the EN 61326‐1 standard. Performance is
shown in table 2 below.
Emissions—Class A & B. Performance is shown in
table 3 below.
ISM equipment rating: Group 1, Class A & B
Vibration Testing
Meets or exceeds vibration levels specified in
ANSI/ISA 75.13.01 1996 (2007):
4 mm peak to peak at 5 Hz,
2 g from 15150 Hz, and
1 g from 150 2000 Hz
European Directive Information
This product complies with the following directives:
ATEX Directive (94/9/EC)
Electro Magnetic Compatibility (EMC) (2004/108/EC)
Radio and Telecommunications Terminal Equipment
Directive (R&TTE) (1999/5/EC)
Refer to Safety Instructions (D103022X012)
for the
Declaration of Conformity
Operating Temperature Limits
(2)(3)
Monitoring
Battery Power: -40 to 85_C (-40 to 185_F)
External Power: -40 to 80_C (-40 to 176_F)
LCD may not be readable below -20_C (-4_F)
Refer to Hazardous Area Classifications and Special
Instruction for “Safe Use” and Installations in
Hazardous locations, starting on page 15, for
additional information
Other Classifications/Certifications
CUTR—Customs Union Technical Regulations
(Russia, Kazakhstan, Belarus, and Armenia)
INMETRO—National Institute of Metrology,
Quality and Technology (Brazil)
NEPSI—National Supervision and Inspection Centre
for Explosion Protection and Safety of
Instrumentation (China)
PESO CCOE—Petroleum and Explosives Safety
Organization - Chief Controller of Explosives (India)
TIIS—Technology Institution of Industrial Safety
(Japan)
Contact your Emerson Process Management sales
office for classification/certification specific
information
Electrical Housing
Type 4X, IP66 & IP67
IEC 61010 Compliance
Meets Pollution Degree 4
Adjustments
Zero and Maximum Span through local interface
Altitude Rating
Up to 2000 meters (6562 feet)
Temperature Sensitivity
0.06% change per degree C
6
Weight
Monitoring— 0.57 kg (1.25 lb)
On/Off Control— 1.6 kg (3.4 lb)
‐continued‐
Instruction Manual
D103622X012
Table 1. Specifications (continued)
4310
February 2016
Power Module
(3)
Update Rates
Standard —Lithium, non‐rechargeable
Power Module Limits
(4)
Standard— 5 years at update rate of 16 seconds or
For position feedback, temperature, and power
module voltage—selectable from 1 second to 1 hour;
1s, 2s, 4s, 8s, 16s, 32s, 1 to 60 minutes
longer with 3 additional devices communicating
through it
Extended‐Life— 10 years at update rate of 8 seconds
or longer with 3 additional devices communicating
through it.
Note: Sample rate for position feedback is normally
the same as the update rate. When using Report by
Exception reporting refer to Advanced Wireless
Reporting, on page 39, for additional information.
Shelf life— 10 years (radio off)
External Power (Optional)
12 - 28 volts DC
Construction Material
100 mA maximum operating current
Polarity Insensitive
Wire Size—14-20 gauge
1. Normal m3/hour - Normal cubic meters per hour at 0_C and 1.01325 bar, absolute. Scfh - Standard cubic feet per hour at 60_F and 14.7 psia.
2. The pressure/temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded.
3. Due to the combustible nature of the lithium content, the power module has special installation, operation, storage, and/or shipping requirements. Observe all warnings included with the power
module before installing, operating, storing, or shipping. Contact your Emerson Process Management sales office
4. When operating in temperatures between -10_C (14_F) and -20_C (-4_F) it is recommended that you use the extended power module, as power module life is impacted. The life expectancy of
an extended life power module used continually in the -10_C (14_F) and -20_C (-4_F) range is 3 years.
1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.
2. Applicable to External Power option only.
Radiated EM fieldIEC 61000‐4‐3
Rated power frequency
magnetic field
BurstIEC 61000‐4‐42 kV (5/50 ns, 5 kHz)B
(2)
Conducted RFIEC 61000‐4‐610 Vrms (150 kHz to 80 MHz)A
IEC 61000‐4‐8100 A/m @ 50 Hz & 60 HzA
6 kV contact
8 kV air
80 to 1000 MHz @ 10 V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 10 V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 3 V/m with 1 kHz AM at 80%
B
A
(1)
Table 3. EMC Summary Results—Emissions
Port
Enclosure30 to 230EN 55011
Enclosure
NOTES:
The 4310 is considered as a Group 1 device.
Industrial, Scientific, and Medial (ISM) radio frequency (RF) equipment is rated according to its Group and Class as follows;
Group I - Equipment in which there is intentionally generated and/or used conductively coupled radio-frequency energy which is necessary for the internal functioning of the equipment itself.
Group II - Equipment in which radio-frequency energy is intentionally generated and/or used in the form of electromagnetic radiation for the treatment of material, and EDM and arc welding
equipment.
Class A - Equipment suitable for use in industrial and commercial environments
Class B - Equipment suitable for use in domestic environments
Frequency
Range (MHz)
230 to 1000EN 55011
1000 to 3000
3000 to 6000
Basic StandardEmissions LevelGiven Rating
EN 55022
Group 1 Class A: 40 dB (μV/m) measured at 10 m distance
Group 1 Class B: 30 dB (μV/m) measured at 10 m distance
Group 1 Class A: 47 dB (μV/m) measured at 10 m distance
Group 1 Class B: 37 dB (
Group 1 Class B
50 dB (μV/m) measured at 3 m distance, peak limit not to exceed 70 dB (μV/m)
Group 1 Class B
54 dB (μV/m) measured at 3 m distance, peak limit not to exceed 74 db (μV/m)
D Always wear protective clothing, gloves, and eyewear when performing any installation procedures to avoid personal
injury or property damage.
D If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
WARNING
The 4310 power module contains two primary lithiumthionyl chloride batteries. Under normal conditions of use, the
battery materials are selfcontained and are not reactive as long as the batteries and power module integrity are
maintained. Care should be taken to prevent mechanical, electrical, or thermal damage. DO NOT recharge, short-circuit,
disassemble, heat, or expose the power module to water. The batteries contain flammable materials and performing any of
the above actions could cause them to become damaged, ignite, or explode, resulting in personal injury or property
damage. Observe all warnings included with the power module before installing, operating, storing, or shipping the 4310.
Personal injury and property damage can result from fire or explosion if the power module is subjected to heat above
100_C (212_F). Power modules should be stored in a cool, dry and ventilated area; for maximum life, storage should not
exceed 30_C (86_F).
CAUTION
When installing components, proper means of electrostatic discharge protection is required. Failure to use a grounding
strap, or other means of electrostatic discharge protection can result in damage to the electronics.
WARNING
To avoid static discharge do not rub or clean the antenna with solvents.
The 4310 has two available power sources; a battery-sourced power module, or an external power source.
Note
A 4310 powered by a battery-sourced power module cannot be converted to a 4310 powered by an external power source. The
housing and electronics are not the same for a 4310 powered by a battery-sourced power module and a 4310 powered by an
external power source.
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4310
February 2016
Instruction Manual
D103622X012
Installing Standard and Extended Life Power Modules
There are two battery-sourced power options, standard life and extended life power modules. Refer to the power
module warning labels, shown in figure 4, to determine which power module you have. Refer to figure 5 when
installing.
Figure 4. Warning Labels from Power Module
GE57654X012
STANDARD LIFE POWER MODULE
Note
Default configuration is for a standard power module. If installing the extended life power module you must change the
configuration. Incorrect power module configuration will affect remaining days of life calculations. If using the Field
Communicator go to Configure, Manual Setup, Power Module, Reset Module Data. In AMS Device Manager go to Configure, ManualSetup and select Reset Power Module Variables from the Power tab.
To install the power module:
1. Loosen the two instrument screws and open the cover.
2. Align the power module over the four banana plug connectors and insert on the main board.
3. Insert the four self-tapping screws into the corresponding female receptors on the cover/main board assembly and
tighten to a torque of 0.282 N•m (2.5 lbf•in) to ensure that the power module is secured properly.
4. If you are replacing the power module see the additional steps to reset the power module remaining life counter, in
the Resetting Power Module Variables procedure found on page 62.
5. Close the cover and tighten the instrument cover screws to a torque of 5.6 to 6.7 N•m (50 to 60 lbf•in).
GE57655X012
EXTENDED LIFE POWER MODULE
Installing Unit Supplied with External Power Option
Refer to figure 6 when installing the wiring.
1. Loosen the two instrument screws and open the cover.
WARNING
Select a cable gland that is rated for the environment of use (such as hazardous area, ingress protection and temperature).
Failure to use properly rated cable glands can result in personal injury or property damage from fire or explosion.
When installing the cable gland or conduit fitting minimize the amount of wires remaining in the housing cavity so they do
not get compressed or damaged when closing the cover in step 7.
10
Instruction Manual
D103622X012
Figure 5. TopWorx 4310 with Battery Sourced Power Modules
4310
February 2016
PWR TERMINAL
COVER SCREWS
X0552-1
HART
TERMINALS
GND
TERMINAL
POWER
MODULE
BANANA PLUG CONNECTORS (4)
SELF TAPPING SCREWS (4)
2. Insert a user-supplied cable gland or conduit fitting into the housing.
3. Insert the wires through the cable gland/conduit fitting.
FILTER (2)
WARNING
Wiring connected to the External Power terminals should be rated for +100_C (212_F) max.
Failure to use properly rated wiring can result in personal injury or property damage from fire or explosion.
4. Connect the wires to the connections as shown in figure 6. The terminal and electronical connections are
polarity-insensitive; i.e., you can connect the positive or negative wire to either terminal screw.
5. As shown in figure 6, a ground terminal is available for connecting a safety ground. Make connections to this
terminal following national and local codes and plant standards.
6. Tighten the wiring terminal screws.
7. Close the cover and tighten the instrument cover screws to a torque of 5.6 to 6.7 N•m (50 to 60 lbf•in).
11
4310
February 2016
Figure 6. Installing Unit Supplied with External Power Option
HART
TERMINALS
COVER
SCREWS
X1028-2
ELECTRICAL
WIRING
CONNECTIONS
POWER
WIRES
CABLE GLAND
(USER-SUPPLIED)
Instruction Manual
D103622X012
GROUND TERMINAL
Network Setup
The 4310 should have wireless network parameters configured prior to becoming part of a wireless network. All
WirelessHART devices within a network have two network parameters that are the same; the Network ID and the Join
Key.
The 4310 is shipped with a pre‐configured Network ID of 1229 and a Join Key which is set to all zeros. Prior to being
installed these should be set to match the other devices on the network. These configuration changes can be made
using a 475 or 375 Field Communicator, AMS Wireless Configurator, or AMS Device Manager 10.5 and above.
Note
When the Smart Wireless Gateway is configured in an advanced security mode each device is required to have an individual join
key.
Using the Field Communicator
1. Verify the Field Communicator has a device description (DD) loaded for the 4310 Device Revision 4 (DD Revision 1
or later).
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Instruction Manual
D103622X012
Note
4310 DD's for the Field Communicator are available for download at:
http://www2.emersonprocess.com/en-US/brands/fieldcommunicator/475FC/Pages/SysSoftDDs.aspx
Note that there may be a delay in posting new DD's to this site.
The above link is for the English website. Go to http://www2.emersonprocess.com/Pages/worldwide.aspx to access a specific
country or regional website.
4310
February 2016
2. Obtain the Network ID and Join Key from the gateway via web interface. Go to Setup and select Network. The
Network ID will be shown. Select Yes to see the Join Key.
3. Open the cover of the 4310 and attach the Field Communicator leads to the 4310 HART terminals (see figure 5
or 6).
4. Select Online, Overview, and Join Device to Network to enter the network parameter settings (see figure 24 for the
Overview menu tree).
5. Remove the leads from the 4310 and close the cover. Tighten the instrument cover screws to a torque of 5.6
to 6.7 N•m (50 to 60 lbf•in).
6. Install the 4310 on monitored equipment and/or verify the gateway.
Note
1410 gateway version 4.4.28 or later or 1420 gateway version 4.4.15 or later is required.
Using AMS Wireless Configurator or AMS Device Manager (Using a HART Modem)
1. Verify that AMS has a device description (DD) loaded for the 4310 Device Revision 4 (DD Revision 1 or later).
Note
4310 DD's for AMS are available for download at:
http://www2.emersonprocess.com/en-US/documentation/deviceinstallkits/Pages/deviceinstallkitsearch.aspx
Note that there may be a delay in posting new DD's to this site.
The above link is for the English website. Go to http://www2.emersonprocess.com/Pages/worldwide.aspx to access a specific
country or regional website.
2. Obtain the Network ID and Join Key from the gateway via web interface.
3. Open the cover of the 4310 and attach the HART modem leads to the HART terminals (see figure 5 or 6).
4. In AMS select the device that is connected to the HART modem.
5. Go to Configure, Guided Setup, Wireless to configure network membership (see figure 7). Select Join Device to
Network and enter the network parameter settings.
13
4310
February 2016
Figure 7. Wireless Setup
GUIDED SETUP
CONFIGURE
Instruction Manual
D103622X012
JOIN DEVICE TO NETWORK
CONFIGURE
PUBLISHING
There are three burst messages that can be configured. Each can have its own content, one of 5 trigger modes, and a
range of update rates. Burst messages may be set to default values or tailored to your application in Configure
Publishing. Refer to Broadcast Information on page 37 for additional information on burst configuration.
6. Remove the leads from the 4310 and close the cover. Tighten the instrument cover screws to a torque of 5.6
to 6.7 N•m (50 to 60 lbf•in).
7. Install the 4310 on monitored equipment and/or verify the gateway.
Note
1410 gateway version 4.4.28 or later or 1420 gateway version 4.4.15 or later is required.
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Instruction Manual
D103622X012
4310
February 2016
Hazardous Area Classifications and Special Instructions for “Safe Use” and
Installations in Hazardous Locations
Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring
requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may
override, the standard installation procedures. Special instructions are listed by approval.
Note
This information supplements the nameplate markings affixed to the product.
Always refer to the nameplate itself to identify the appropriate certification. Contact your Emerson Process Management sales
office for approval/certification information not listed here.
WARNING
Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion,
and area re‐classification.
CSA (C/US)
Intrinsically Safe
Monitor Version
Battery Sourced Power Module w/out Pneumatic OutputExternal Power w/out Pneumatic Output
Ex ia Intrinsically SafeEx ia Intrinsically Safe
Class I, Division 1 GP ABCD T3/T4/T5 Class I, Division 1 GP ABCD T5(Tamb ≤ 80_C)
Ex ia IIC T3/T4/T5Ex ia IIC T5 (Tamb ≤ 80_C)
Class I Zone 0 AEx ia IIC T3/T4/T5 GaClass I Zone 0 AEx ia IIC T5(Tamb ≤ 80_C) Ga
Install per control drawing GE59530 as shownInstall per control drawing GE59530 as shown
in figure 8 and 9 in figure 8 and 10
Enclosure: Type 4X, IP66 & IP67Enclosure: Type 4X, IP66 & IP67
T3(Tamb ≤ 85_C), T4(Tamb ≤ 75_C), T5(Tamb ≤ 40_C)Temperature Range: -40_C to 80_C
Temperature Range: -40_C to 85_C
Control Version
Battery Sourced Power Module with Pneumatic OutputExternal Power with Pneumatic Output
Ex ia Intrinsically SafeEx ia Intrinsically Safe
Class I, Division 1 GP ABCD T4/T5/T6 Class I, Division 1 GP ABCD T5
Ex ia IIC T4/T5/T6Ex ia IIC T5
Class I Zone 0 AEx ia IIC T4/T5/T6 GaClass I Zone 0 AEx ia IIC T5 Ga
Install per control drawing GE59530 as shownInstall per control drawing GE59530 as shown
in figure 8 and 9 in figure 8 and 10
Enclosure: Type 4X, IP66 & IP67Enclosure: Type 4X, IP66 & IP67
T4(Tamb ≤ 50_C), T5(Tamb ≤ 46_C), T6(Tamb ≤ 31_C)T5(Tamb ≤ 50_C)
Temperature Range: -20_C to 50_CTemperature Range: -20_C to 50_C
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4310
February 2016
Instruction Manual
D103622X012
ATEX II 1 G
IECEx
Intrinsically Safe
Monitor Version
Battery Sourced Power Module w/out Pneumatic OutputExternal Power w/out Pneumatic Output
Ex ia IIC T3/T4/T5 GaEx ia IIC T5 Ga
Install per control drawing GE59530Install per control drawing GE59530
as shown in figure 8 and 9 as shown in figure 8 and 10
Enclosure: Type 4X, IP66 & IP67Enclosure: Type 4X, IP66 & IP67
T3(Tamb ≤ 85_C), T4(Tamb ≤ 75_C), T5(Tamb ≤ 40_C)T5(Tamb ≤ 80_C)
Temperature Range: -40_C to 85_CTemperature Range: -40_C to 80_C
Control Version
Battery Sourced Power Module with Pneumatic OutputExternal Power with Pneumatic Output
Ex ia IIC T4/T5/T6 GaEx ia IIC T5 Ga
Install per control drawing GE59530Install per control drawing GE59530
as shown in figure 8 and 9 as shown in figure 8 and 10
Enclosure: Type 4X, IP66 & IP67Enclosure: Type 4X, IP66 & IP67
T4(Tamb ≤ 50_C), T5(Tamb ≤ 46_C), T6(Tamb ≤ 31_C)T5(Tamb ≤ 50_C)
Temperature Range: -20_C to 50_CTemperature Range: -20_C to 50_C
ATEX Special Conditions of Use
The apparatus shall not be subjected to mechanical impacts or friction.
The piezo valve can be used with natural gas as control fluid provided that no gas-air mixtures are present in the
pressure system.
HART communication terminals (WP1-WP2) must be only connected to certified intrinsic safety equipment and this
combination must be compatible regarding intrinsic safety rules.
Battery Sourced Power Module:
The apparatus can only be powered with a module type GE57654X012 or GE57655X012
External Power:
The apparatus may be powered externally via external power module GE61615X012
IECEx Special Conditions of Use
The apparatus shall not be subjected to mechanical impacts or friction.
The piezo valve can be used with natural gas as control fluid provided that no gas-air mixtures are present in the
pressure system.
Apparatus connection:
D The HART COMM terminals (WP1-WP2) can be only connected to intrinsically safe certified equipment.
D The external power module (J5) can be only connected to associated intrinsically safe certified equipment.
These combinations must be compatible regarding intrinsic safety rules.
Battery Sourced Power Module:
The apparatus can only be powered with a module type GE57654X012 or GE57655X012
External Power:
The apparatus may be powered externally via external power module GE61615X012
16
Instruction Manual
D103622X012
4310
February 2016
Figure 8. Installation Drawing Notes; See Figure 9 for Battery Module Assembly & Figure 10 for External Power Option
INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL WIRING PRACTICES OF THE COUNTRY IN USE.
BARRIERS MUST BE CONNECTED PER MANUFACTURE'S INSTALLATION INSTRUCTIONS.
INTRINSICALLY SAFE APPARATUS MAY BE CONNECTED TO ASSOCIATED APPARATUS NOT SPECIFICALLY
EXAMINED IN SUCH COMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Ui) AND
THE CURRENT (Ii) OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE
VOLTAGE (Uo) AND CURRENT (Io) DEFINED BY THE ASSOCATED APPARATUS. IN ADDITION, THE SUM OF
THE MAXIMUM UNPROTECTED CAPACITANCE (Ci) AND INDUCTANCE (Li) OF EACH INTRINSICALLY SAFE
APPARATUS, AND THE INTERCONNECTING WIRING, MUST BE LESS THAN THE ALLOWABLE CAPACITANCE (Co)
AND INDUCTANCE (Lo) DEFINED BY THE ASSOCIATED APPARATUS. IF THESE CRITERIA ARE MET, THEN THE
COMBINATION MAY BE CONNECTED.
FORMULASUi > Uo
Ii > Io
Ci + Ccable < Co
Li + Lcable < Lo
Pi > Po
RESISTANCE BETWEEN BARRIER GROUND AND EARTH GROUND MUST BE LESS THAN ONE OHM.
IF HAND-HELD COMMUNICATOR OR MULTIPLEXER IS USED, IT MUST BE APPROVED WITH ENTITY
PARAMETERS AND INSTALLED PER THE MANUFACTURER'S CONTROL DRAWING.
WARNING
THE APPARATUS ENCLOSURE CONTAINS ALUMINUM AND IS CONSIDERED TO CONSTITUTE
A POTENTIAL RISK OF IGNITION BY IMPACT OR FRICTION. AVOID IMPACT AND FRICTION
DURING INSTALLATION AND USE TO PREVENT RISK OF IGNITION.
GE59530-B, sheet 1
Figure 9. Installation Drawing for Battery Module Assembly; See Notes in Figure 8
HAZARDOUS LOCATION NON-HAZARDOUS LOCATION
INTRINSICALLY SAFE
CLASS I DIV 1 GP ABCD
CLASS I, ZONE 0 GP IIC
HART COMM TERMINALS
WP1/WP2
BATTERY
MODULE
ASSEMBLY
MAIN BOARD
ASSEMBLY
4310 POSITION MONITOR
HART COMM TERMINALS
(BATTERY MODULE - WP1 / WP2)
Ui = 6.0 V
Ii = 5 mA
Pi = 30 mW
Ci = 2.5 nF
Li = 0 mH
Uo = 6.0 V
Io = 14 mA
Po = 84 mW
Co = 39 mf
Lo = 150 mH
HAND HELD
GE59530-B, sheet 1
17
4310
February 2016
Figure 10. Installation Drawing for External Power Option; See Notes in Figure 8
HAZARDOUS LOCATION NON-HAZARDOUS LOCATION
INTRINSICALLY SAFE
CLASS I, DIV 1 GP ABCD
CLASS I, ZONE 0 GP IIC
HART COMM TERMINALS
WP1/WP2
POWER TERMINAL
(J5)
4310 POSITION
MONITOR
POWER TERMINAL
Ui = 28 VDC
Ii = 100 mA
Pi = 1 W
Ci = 78 nF
Li = 2.63 mH
HART COMM TERMINALS
(WP1 / WP2)
Ui = 6.0 V
Ii = 5 mA
Pi = 30 mW
Ci = 2.5 nF
Li = 0 mH
POWER
Uo = 6.0 V
Io = 14 mA
Po = 84 mW
Co = 39 μf
Lo = 150 mH
(J5)
Instruction Manual
D103622X012
I.S APPROVED
BARRIER
GE59530-B, sheet 2
HAND HELD
18
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