Fisher Instruction Manual: Fisher Slurry Vee-Ball V150S and V300S Control Valve NPS 3 through 12 Manuals & Guides

Instruction Manual
D103164X012
Fisher™ Slurry Vee‐Ball™ V150S and V300S Control Valve NPS 3 through 12
Slurry Vee-Ball Valve
April 2021
Contents
Introduction 1.................................
Specification Table 2...........................
Description 2.................................
Installation 4
Maintenance 7..................................
Packing Maintenance 7.........................
Actuator Mounting 10
Mounting Position for Spline Shaft/Lever Type 11...
Determining Closed Position 12.................
Parts Ordering 15
Parts List 15.....................................
....................................
Disassembly 8.............................
Assembly 9...............................
............................
................................
Figure 1. Fisher Slurry Vee‐Ball Control Valve
X0186-1
Introduction
Scope of Manual
This instruction manual provides installation, operation, maintenance, and parts information for Fisher Slurry Vee‐Ball V150S and V300S rotary control valves, NPS 3 through 12 (see figure 1).
Refer to separate manuals for information concerning the actuator, positioner and accessories.
www.Fisher.com
Do not install, operate, or maintain V150S or V300S valves without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or
property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions,
contact your Emerson sales office
before proceeding.
Slurry Vee-Ball Valve
April 2021
Table 1. Specifications
Instruction Manual
D103164X012
Valve Sizes
NPS J 3, J 4, J 6, J 8, J 10, and J 12
End Connection
V150S: CL150 Raised‐face flange
V300S: CL300 Raised‐face flange
Shutoff Classification
Construction does not provide tight shutoff. Nominal gap between ball and flow ring seat is 0.035 inch for high chrome iron construction and 0.015 inch for ceramic insert construction.
Construction Materials
Standard Construction: See table 2
Flow Direction
Reverse flow recommended (into concave face of ball, out through the flow ring)
Educational Services
Valve Installation
Shaft axis shall be horizontal
Actuator Mounting
Right‐hand or left‐hand, as viewed from upstream end of valve
Maximum Ball Rotation
90 degrees
Valve/Actuator Action
Standard ball rotation is clockwise (CW) to close with right hand mount actuator. Left hand mount actuator with counterclockwise (CCW) to close ball action is optional. For horizontal pipe run and horizontal shaft orientation, it is recommended the ball rotate to the top of valve body upon opening.
With diaphragm or piston rotary actuator and splined shaft, the valve is field‐reversible between push‐down‐to‐close or push‐down‐to‐open: (extending actuator rod closes valve) and (extending actuator rod opens valve)
J PDTC
J PDTO
For information on available courses for the Fisher Slurry Vee‐Ball valve, as well as a variety of other products, contact:
Emerson Automation Solutions Educational Services - Registration Phone: 1-641-754-3771 or 1-800-338-8158 E-mail: education@emerson.com emerson.com/fishervalvetraining
Description
The Slurry Vee‐Ball valve shown in figure 1 mates with CL150 or CL300 raised face flanges. Rugged construction, highly wear‐resistant trim materials, and an unrestricted straight through flow path make the design ideal for controlling the most abrasive of slurries.
A shaft with a choice of drive connections will allow a variety of power operated actuators and valve positioners or controllers to be used.
The design is particularly effective in minimizing erosive damage to the adjoining pipework, thereby providing greater operational safety and service life when compared with other valve types.
2
Instruction Manual
Slurry Vee-Ball Valve
D103164X012
Table 2. Standard Construction Materials
MATERIAL TEMPERATURE CAPABILITY
Part Material
Minimum Maximum Minimum Maximum
Valve Body
Body Liner
V‐Notch Ball
Flow Ring
Flow Ring Retainer
Bearing Shroud
Bearing S44004 -29 427 -20 800
Drive Shaft S17400 -29 427 -20 800
Follower Shaft S17400 -29 427 -20 800
Shaft Pins S42000 -29 427 -20 800
Gaskets Graphite SST Laminate -198 538 -325 1000
Packing Set
Packing Box Ring and
Follower
Studs B8M Class 2 -45 538 -50 1000
Nuts S31600 -45 538 -50 1000
Retainer Screws and
Clips
Spring S30400 -29 427 -20 800
Plug S41000 -45 538 -50 1000
Carbon Steel ASME
SA216 WCC
High Chrome Iron (HCI)
ASTM A532 Class III
Type A
High Chrome Iron
ASTM A532 Class III
Type A
Ceramic (optional) -29 427 -20 800
High Chrome Iron
ASTM A532 Class III
Type A
HCI with Ceramic Insert
(optional)
Carbon Steel ASME
SA105
High Chrome Iron
ASTM A532 Class III
Type A
PTFE V‐ring -46 230 -50 450
Graphite -198 538 -325 1000
S31600 -198 538 -325 1000
S31600 -45 538 -50 1000
-29 427 -20 800
-29 427 -20 800
-29 427 -20 800
-29 427 -20 800
-29 230 -20 450
-29 427 -20 800
-29 427 -20 800
_C _F
April 2021
Figure 2. Flange Stud Length for Seal Protector End
DIMENSION SHOWN IN TABLE 3
FIRST FULL THREAD TO FIRST FULL THREAD
1A4520
3
Slurry Vee-Ball Valve
April 2021
Instruction Manual
D103164X012
Table 3. Flange Stud Lengths Required for Flow Ring End of Fisher V150S Valves
VALVE SIZE,
NPS
3 4 6
8 10 12
mm Inches mm Inches
95 108 114 183 222 256
V150S V300S
3.75
4.25
4.50
7.19
8.72
10.10
121 217 140 215 260 301
4.75 5
5.5
8.44
10.22
11.85
Specifications
Specifications for these valves are shown in table 1 and in Fisher Bulletin 51.3:V150S Slurry Vee-Ball V150S and V300S Rotary Control Valves (D103154X012
).
Installation
WARNING
Safe work practices should be followed when handling the valve and actuator.
Some types of ceramic trim, including PSZ, can create a spark under certain conditions when an edge of one ceramic part is struck against a second ceramic part with enough force. Do not use ceramic trim where the process fluid has volatile or combustible properties.
The valve drive shaft is not necessarily grounded to the pipeline when installed. Personal injury or property damage could result from an explosion caused by a discharge of static electricity from valve components if the process fluid or the atmosphere around the valve is flammable. If the valve is installed in a hazardous area, electrically bond the drive shaft to the valve.
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury.
Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed where service conditions could exceed either the valve body rating or the mating pipe flange joint rating. To avoid such injury or damage, provide a relief valve for overpressure protection as required by government or accepted industry codes and good engineering practices.
Check with your process or safety engineer for any additional measures that must be taken to protect against process media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual.
CAUTION
When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature, pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve materials with process media rests solely with the purchaser and end‐user. Because some valve/trim material combinations are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first contacting your Emerson sales office
.
4
Instruction Manual
D103164X012
Figure 3. Optional Shaft‐to‐Body Bonding Strap Assembly
Slurry Vee-Ball Valve
April 2021
VALVE BODY
E0880
VIEW A‐A
ACTUATOR
A
A
24
1. Install the valve in the direction of the flow arrow fitted to the valve body.
2. Install the valve with the shaft axis in the horizontal position.
3. If required, fit a bonding strap assembly (key 131) to the drive shaft (key 8) with the clamp, (key 130, figure 3) and connect the other end of the bonding strap assembly to the valve body with actuator mounting cap screw.
4. If the valve and actuator have been purchased separately or if the actuator has been removed, mount the actuator according to the Actuator Mounting section and the appropriate actuator instruction manual.
5. The actuator can be right‐ or left‐hand mounted with the shaft in a horizontal orientation as shown in figure 1. If necessary, refer to the appropriate actuator instruction manual for actuator installation and adjustment procedures.
Table 4. Fisher V150S Dimensions
VALVE SIZE
DN mm
80 165 80.0 235 140 130 104 98.0 19.1 152 31.8 14.2
100 194 102 214 152 140 117 98.0 19.1 152 31.8 14.2
150 230 111 214 175 164 124 112 25.4 152 31.8 14.2
200 304 184 208 220 231 195 124 31.8 235 46.0 17.5
250 385 235 208 250 261 235 132 31.8 235 46.0 17.5
300 455 291 208 300 304 270 132 38.1 235 46.0 17.5
NPS Inch
3 6.49 3.15 9.26 5.51 5.12 4.11 3.86 0.75 6.00 1.25 0.56
4 7.62 4.02 8.44 5.98 5.53 4.61 3.86 0.75 6.00 1.25 0.56
6 9.06 4.38 8.44 6.89 6.45 4.90 4.40 1.00 6.00 1.25 0.56
8 11.96 7.25 8.19 8.66 9.11 7.68 4.90 1.25 9.25 1.81 0.69
10 15.16 9.26 8.18 9.84 10.26 9.25 5.19 1.25 9.25 1.81 0.69
12 17.91 11.47 8.18 11.81 11.97 10.63 5.19 1.50 9.25 1.81 0.69
1. Stud length associated with clearance dimension “M” is longer than standard length specified in ANSI B16.5.
2. Clearance necessary to remove flange bolts.
A B D G K M
V150S DIMENSIONS
(2)
(1)
(2)
N
S Diameter T U W
5
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