Fisher™ FIELDVUE™ DVC6000f Digital Valve
Controllers (Supported)
Contents
Introduction1.................................
Safety Instructions1............................
Specifications2................................
Inspection and Maintenance Schedules2...........
Parts Ordering2................................
Installation3..................................
Operation4...................................
Maintenance4.................................
Non‐Fisher (OEM) Instruments, Switches, and
Accessories6..................................
Latest Published Instruction Manual7..............
September 2018
Introduction
The product covered in this document is no longer in production; it has been a Supported product since October 2013.
This document, which includes the latest published version of the instruction manual, is made available to provide
updates of newer safety procedures. Be sure to follow the safety procedures in this supplement as well as the specific
instructions in the included instruction manual.
Part numbers in the included instruction manual should not be relied on to order replacement parts. For replacement
parts, contact your Emerson sales office
For more than 20 years, Fisher products have been manufactured with asbestos‐free components. The included
manual might mention asbestos containing parts. Since 1988, any gasket or packing which may have contained some
asbestos, has been replaced by a suitable non‐asbestos material. Replacement parts in other materials are available
from your sales office.
.
Safety Instructions
Please read these safety warnings, cautions, and instructions carefully before using the product.
These instructions cannot cover every installation and situation. Do not install, operate, or maintain this product
without being fully trained and qualified in valve, actuator and accessory installation, operation and maintenance. To
avoid personal injury or property damage it is important to carefully read, understand, and follow all of the contents of
www.Fisher.com
DVC6000f Digital Valve Controller
September 2018
this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact
your Emerson sales office before proceeding.
Instruction Manual
D103189X012
Specifications
This product was intended for a specific range of service conditions‐‐pressure, pressure drop, process and ambient
temperature, temperature variations, process fluid, and possibly other specifications. Do not expose the product toservice conditions or variables other than those for which the product was intended. If you are not sure what these
conditions or variables are, contact your Emerson sales office
other pertinent information that you have available.
for assistance. Provide the product serial number and all
Inspection and Maintenance Schedules
All products must be inspected periodically and maintained as needed. The schedule for inspection can only be
determined based on the severity of your service conditions. Your installation might also be subject to inspection
schedules set by applicable governmental codes and regulations, industry standards, company standards, or plant
standards.
In order to avoid increasing dust explosion risk, periodically clean dust deposits from all equipment.
When equipment is installed in a hazardous area location (potentially explosive atmosphere), prevent sparks by proper
tool selection and avoiding other types of impact energy. Control Valve surface temperature is dependent upon
process operating conditions.
WARNING
Control valve surface temperature is dependent upon process operating conditions. Personal injury or property damage,
caused by fire or explosion, can result if the valve body surface temperature exceeds the acceptable temperature for the
hazardous area classification. To avoid an increase of instrumentation and/or accessory surface temperature due to process
operating conditions, ensure adequate ventilation, shielding, or insulation of control valve components installed in a
potentially hazardous or explosive atmosphere.
Parts Ordering
Whenever ordering parts for older products, always specify the serial number of the product and provide all other
pertinent information that you can, such as product size, part material, age of the product, and general service
conditions. If you have modified the product since it was originally purchased, include that information with your
request.
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Automation Solutions should
not, under any circumstances, be used in any Fisher product. Use of components not supplied by Emerson Automation
Solutions may void your warranty, might adversely affect the performance of the product and could result in personal
injury and property damage.
2
Instruction Manual
D103189X012
DVC6000f Digital Valve Controller
September 2018
Installation
WARNING
Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before mounting
the product:
D Do not install any system component where service conditions could exceed the limits given in this manual or the limits
on the appropriate nameplates. Use pressure‐relieving devices as required by government or accepted industry codes
and good engineering practices.
D Always wear protective gloves, clothing, and eyewear when performing any installation operations.
D Do not remove the actuator from the valve while the valve is still pressurized.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
from both sides of the valve.
D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not
applying force to the valve stem; this will allow for the safe removal of the stem connector.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box might contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids might spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug. Cautiously remove parts so that fluid escapes slowly and safely.
D The instrument is capable of supplying full supply pressure to connected equipment. To avoid personal injury and
equipment damage, caused by sudden release of process pressure or bursting of parts, make sure the supply pressure
never exceeds the maximum safe working pressure of any connected equipment.
D Severe personal injury or property damage may occur from an uncontrolled process if the instrument air supply is not
clean, dry and oil‐free, or noncorrosive gas. While use and regular maintenance of a filter that removes particles larger
than 40 microns will suffice in most applications, check with an Emerson Automation Solutions field office and Industry
Instrument air quality standards for use with corrosive gas or if you are unsure about the proper amount or method of
air filtration or filter maintenance.
D For corrosive media, make sure the tubing and instrument components that contact the corrosive media are of suitable
corrosiion-resistant material. The use of unsuitable materials might result in personal injury or property damage due to
the uncontrolled release of the corrosive media.
D If natural gas or other flammable or hazardous gas is to be used as the supply pressure medium and preventive
measures are not taken, personal injury and property damage could result from fire or explosion of accumulated gas or
from contact with hazardous gas. Preventive measures may include, but are not limited to: Remote venting of the unit,
re‐evaluating the hazardous area classification, ensuring adequate ventilation, and the removal of any ignition sources.
D To avoid personal injury or property damage resulting from the sudden release of process pressure, use a high‐pressure
regulator system when operating the controller or transmitter from a high‐pressure source.
The instrument or instrument/actuator assembly does not form a gas‐tight seal, and when the assembly is in an
enclosed area, a remote vent line, adequate ventilation, and necessary safety measures should be used. Vent line piping
should comply with local and regional codes and should be as short as possible with adequate inside diameter and few
bends to reduce case pressure buildup. However, a remote vent pipe alone cannot be relied upon to remove all
hazardous gas, and leaks may still occur.
D Personal injury or property damage can result from the discharge of static electricity when flammable or hazardous
gases are present. Connect a 14 AWG (2.08 mm
flammable or hazardous gases are present. Refer to national and local codes and standards for grounding
requirements.
D Personal injury or property damage caused by fire or explosion may occur if electrical connections are attempted in an
area that contains a potentially explosive atmosphere or has been classified as hazardous. Confirm that area
classification and atmosphere conditions permit the safe removal of covers before proceeding.
2
) ground strap between the instrument and earth ground when
3
DVC6000f Digital Valve Controller
September 2018
D For instruments with a hollow liquid level displacer, the displacer might retain process fluid or pressure. Personal injury
or property damage due to sudden release of pressure, contact with hazardous fluid, fire, or explosion can be caused by
puncturing, heating, or repairing a displacer that is retaining process pressure or fluid. This danger may not be readily
apparent when disassembling the sensor or removing the displacer. Before disassembling the sensor or removing the
displacer, observe the appropriate warnings provided in the sensor instruction manual.
D Personal injury or property damage, caused by fire or explosion from the leakage of flammable or hazardous gas, can
result if a suitable conduit seal is not installed. For explosion‐proof applications, install the seal no more than 457 mm
(18 inches) from the instrument when required by the nameplate. For ATEX applications use the proper cable gland
certified to the required category. Equipment must be installed per local and national electric codes.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
D If installing into an existing application, also refer to the WARNING in the Maintenance section.
Instruction Manual
D103189X012
Special Instructions for Safe Use and Installations in Hazardous Locations
Certain nameplates may carry more than one approval, and each approval may have unique installation requirements
and/or conditions of safe use. Special instructions are listed by agency/approval. To get these instructions, contact
Emerson sales office
. Read and understand these special conditions of use before installing.
WARNING
Failure to follow conditions of safe use could result in personal injury or property damage from fire or explosion, or area
re‐classification.
Operation
With instruments, switches, and other accessories that are controlling valves or other final control elements, it is
possible to lose control of the final control element when you adjust or calibrate the instrument. If it is necessary to
take the instrument out of service for calibration or other adjustments, observe the following warning before
proceeding.
WARNING
Avoid personal injury or equipment damage from uncontrolled process. Provide some temporary means of control for the
process before taking the instrument out of service.
Maintenance
WARNING
Before performing any maintenance operations on an actuator‐mounted instrument or accessory:
4
Instruction Manual
D103189X012
D To avoid personal injury, always wear protective gloves, clothing, and eyewear.
D Provide some temporary measure of control to the process before taking the instrument out of service.
D Provide a means of containing the process fluid before removing any measurement devices from the process.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
from both sides of the valve.
D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not
applying force to the valve stem; this will allow for the safe removal of the stem connector.
D Personal injury or property damage may result from fire or explosion if natural gas or other flammable or hazardous gas
is used as the supply medium and preventive measures are not taken. Preventive measures may include, but are not
limited to: Remote venting of the unit, re‐evaluating the hazardous area classification, ensuring adequate ventilation,
and the removal of any ignition sources. For information on remote venting of this instrument, refer to the Installation
section.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box might contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids might spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug. Cautiously remove parts so that fluid escapes slowly and safely.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
D On an explosion‐proof instrument, remove the electrical power before removing the instrument covers in a hazardous
area. Personal injury or property damage may result from fire and explosion if power is applied to the instrument with
the covers removed.
DVC6000f Digital Valve Controller
September 2018
Instruments Mounted on Tank or Cage
WARNING
For instruments mounted on a tank or displacer cage, release trapped pressure from the tank and lower the liquid level to a
point below the connection. This precaution is necessary to avoid personal injury from contact with the process fluid.
Instruments With a Hollow Displacer or Float
WARNING
For instruments with a hollow liquid level displacer, the displacer might retain process fluid or pressure. Personal injury
and property might result from sudden release of this pressure or fluid. Contact with hazardous fluid, fire, or explosion can
be caused by puncturing, heating, or repairing a displacer that is retaining process pressure or fluid. This danger may not
be readily apparent when disassembling the sensor or removing the displacer. A displacer that has been penetrated by
process pressure or fluid might contain:
D pressure as a result of being in a pressurized vessel
D liquid that becomes pressurized due to a change in temperature
D liquid that is flammable, hazardous or corrosive.
Handle the displacer with care. Consider the characteristics of the specific process liquid in use.Before removing the
displacer, observe the appropriate warnings provided in the sensor instruction manual.
5
DVC6000f Digital Valve Controller
September 2018
Instruction Manual
D103189X012
Non‐Fisher (OEM) Instruments, Switches, and Accessories
Installation, Operation, and Maintenance
Refer to the original manufacturer's documentation for Installation, Operation and Maintenance safety information.
Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson
Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their
respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Automation Solutions
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Cernay, 68700 France
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
6
E 2018 Fisher Controls International LLC. All rights reserved.
DVC6000f Digital Valve Controllers
Fisher FIELDVUE DVC6000f
Digital Valve Controllers
Instruction Manual
D103189X012
September 2013
This manual applies to:
Device Type4602
Device Revision2
Hardware Revision1
Firmware Revision2.0
DD Revision2 and 3
Instrument LevelFD, PD, AD
Standard Control (SC)
Fieldbus Control (FC)
Fieldbus Logic (FL)
All Block Modes
AO Control − Pre-Char
AO Control − Post-Char
DO Control
Input Characterization
:Travel/Pressure State
:PD Inside Status
Protection
Drive Signal
Temperature
Cycle Counter
Travel Accumulator
:Travel Count
Pressures
Pressures
:Supply
:Pressure A
:Pressure B
:A Minus B
Basic Setup
Device Setup
Performance Tuner
Detailed Setup
Transducer Block Mode
Protection
Response Control
Alerts
Instrument
Valve and Actuator
MAI Channel Map
Alert Handling
PlantWeb Alert Simulate
Simulate Active Alerts
PlantWeb Alert Handling
PlantWeb Alert Handling
PlantWeb Alerts Set PV Status
Block Error Reporting
Calibration
Auto Calibration
Manual Calibration
Relay
Travel Sensor
Supply Pressure
Pressure A
Pressure B
Device Diagnostics
Active PlantWeb Alerts
Alert Conditions
Status
Device Record
Stroke Valve
Trend
Device Record
:Maximum Recorded Temperature
:Maximum Recorded Temperature Time
:Minimum Recorded Temperature
:Minimum Recorded Temperature Time
:Maximum Recorded Supply Pressure
:Maximum Recorded Supply Pressure Time
:Minimum Recorded Supply Pressure
:Minimum Recorded Supply Pressure Time
:Travel/Pressure State
:Travel/Pressure Select
Travel Deviation Pressure Fallback
Travel Cutoff Hi
Travel Cutoff Lo
:Pressure Cutoff Open
:Pressure Cutoff Closed
:Pressure Range Hi
:Pressure Range Lo
Instrument
Tag Description
Pressure Units
Temperature Units
Travel Units
Length Units
Area Units
Spring Rate Units
:Relay Type
:Zero Power Condition
:Maximum Supply Pressure
Calibration Person
Calibration Location
Calibration Date
:Last Calibration Type
Valve and Actuator
Valve
Trim
Actuator
Reference
Reference
:Trim Style 1
:Trim Style 2
:Stroke Time Open
:Stroke Time Close
Self Test Status
Integrator Suspended
Integrator Limited Lo
Integrator Limited Hi
Travel Sensor Span Error
MLFB Error
Travel Sensor Hi Error
Travel Sensor Lo Error
Pressure B Sensor Failure
Pressure A Sensor Failure
Supply Sensor Failure
IOP Failure
Drive Current Alert
Simulate Jumper ON
Block Error
Block Configuration Error
Simulate Active
Lost Static Data
Device Needs Maintenance Now
Out of Service
Travel Tuning
:Travel Tuning Set
Travel Proportional Gain
Travel Velocity Gain
:Travel MLFB Gain
:Travel Integral Enable
:Travel Integral Gain
:Travel Integral Dead Zone
:Travel Integral Limit Hi
:Travel Integral Limit Lo
Performance Tuner
Stabilize / Optimize
Pressure Tuning
:Pressure Tuning Set
:Pressure Proportional Gain
:Pressure MLFB Gain
:Pressure Integral Gain
:Pressure Integral Dead Zone
:Pressure Integral Limit Hi
:Pressure Integral Limit Lo
Valve Manufacturer
Valve Model Number
Valve Serial Number
Valve Style
:Valve Size
:Valve Class
:Rated Travel
:Actual Travel
:Shaft Stem Diameter
:Packing Type
:Inlet Pressure
:Outlet Pressure
Trim
:Seat Type
:Leak Class
:Port Diameter
:Port Type
:Flow Direction
:Push Down To
:Flow Tends To
:Unbalanced Area
Actuator
Actuator Manufacturer
Actuator Model Number
:Actuator Style
Actuator Serial Number
:Actuator Size
Actuator Fail Action
:Feedback Connection
:Travel Sensor Motion
:Lever Style
:Lever Arm Length
:Effective Area
:Air
:Upper Bench Set
:Lower Bench Set
:Nominal Supply Pressure
:Spring Rate
:Travel Hi Alert
:Travel Hi Alert Enable
:Travel Hi Alert Point
:Travel Hi Deadband
:Travel Lo Alert
:Travel Lo Alert Enable
:Travel Lo Alert Point
:Travel Lo Deadband
Temperature
:Temperature Hi Alert
:Temperature Hi Alert Enable
Temperature Hi Alert Point
:Temperature Lo Alert
:Temperature Lo Alert Enable
:Temperature Lo Alert Point
Travel Open
Travel Open Alert
Travel Open Alert Enable
:Travel Open Alert Point
:Travel Open Deadband
Proximity
:Proximity Hi Hi Alert
:Proximity Hi Hi Alert Enable
:Proximity Hi Alert
:Proximity Hi Alert Enable
:Proximity Lo Alert
:Proximity Lo Alert Enable
:Proximity Lo Lo Alert
:Proximity Lo Lo Alert Enable
Drive Current
:Drive Current Alert
:Drive Current Alert Enable
:Drive Current Shutdown
:Drive Current Manual Recovery
:Drive Current Alert Point
:Drive Current Alert Time
Drive Signal
Drive Signal
:Drive Signal Alert
:Drive Signal Alert Enable
:Pressure A Sensor Alert
:Pressure A Sensor Alert Enable
:Pressure A Sensor Shutdown
:Pressure A Sensor Manual Recovery
:Pressure B Sensor Alert
:Pressure B Sensor Alert Enable
:Supply Pressure Sensor Alert
:Supply Pressure Sensor Alert Enable
Supply Pressure
:Supply
:Supply Pressure Hi Alert
:Supply Pressure Hi Alert Enable
Supply Pressure Hi Alert Point
:Supply Pressure Lo Alert
:Supply Pressure Lo Alert Enable
:Supply Pressure Lo Alert Point
Travel Deviation
Travel Deviation
:Travel Deviation Alert
:Travel Deviation Alert Enable
:Travel Deviation Alert Point
:Travel Deviation Time
:Travel Deviation Deadband
Travel Limit
:Travel Hi Hi Alert
:Travel Hi Hi Alert Enable
:Travel Hi Hi Alert Point
:Travel Hi Hi Deadband
:Travel Lo Lo Alert
:Travel Lo Lo Alert Enable
:Travel Lo Lo Alert Point
:Travel Lo Lo Deadband
TemperatureTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature
Temperature Hi AlertTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Hi Alert
Temperature Hi Alert Enable
Temperature Hi Alert PointTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Hi Alert Point
Temperature Lo AlertTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Lo Alert
Temperature Lo Alert Enable
Temperature Lo Alert PointTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Lo Alert Point
Temperature Sensor AlertTB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Temperature Sensor > Temperature Sensor Alert
Temperature Sensor Alert
Enable
Temperature UnitsTB > Configure/Setup > Detailed Setup > Instrument > Temperature Units
TravelTB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel
Travel (DeChar)TB > Device Variables > AO Control-Pre-Char > Travel(DeChar)
Resource Block Error
Device State
Write Lock
Block Alarm
Maintenance
Maintenance
Restart Actions
Fault State
Set Fault State
Clear Fault State
Device Variables
Instrument
Options
DD Information
Options
Diagnostics Options
Function Block Options
Miscellaneous Options
Features Available
Features Available
Reports
Fault State
Soft W Lock
Multi-bit Alarm (Bit-Alarm) Support
Options
Diagnostics Options
Function Block Options
Miscellaneous Options
Features Available
Features Selected
Alarm Handling
Alert Key
Confirm Time
Limit Notify
Maximum Notify
Block Alm Disabled
Block Alarm Auto Acknowledge
Disc Alm Disabled
Discrete Alarm Auto Acknowledge
Identification
Device ID
Electronics Serial Number
Factory Serial Number
Field Serial Number
Tag Description
Strategy
Manufacturer
Device Type
Diagnostics Options
Write Lock
Write Alarm Alarm State
Write Lock
Block Alarm
Block Alarm Alarm State
Block Alarm Unacknowledged
Instrument
Identification
Version
Function
Block Options
AO
DO
AI
DI
PID
IS
OS
MAI
Miscellaneous Options
Firmware Download
Travel Control Capable
Pressure Control Capable
Pressure Fallback Capable
Function
Block Options
AO
DO
AI
DI
PID
IS
OS
MAI
Miscellaneous Options
Firmware Download
Travel Control Capable
Pressure Control Capable
Pressure Fallback Capable
Features Available
Reports
Fault State
Soft W Lock
Multi-bit Alarm (Bit-Alarm) Support
Features Selected
Reports
Fault State
Soft W Lock
Multi-bit Alarm (Bit-Alarm) Support
Resource Block Error
Other
Block Configuration Error
Simulate Active
Device Needs Maintenance Soon
Memory Failure
Lost Static Data
Lost NV Data
Device Needs Maintenance Now
Power Up
Out of Service
Identification
Device ID
Electronics Serial Number
Factory Serial Number
Field Serial Number
Tag Description
Strategy
Manufacturer
Device Type
Acknowledge
Confirm TimeRB > Configure/Setup > Alarm Handling > Confirm Time
DD InformationRB > Device Variables > DD information
Device IDRB > Configure/Setup > Identification > Device ID or RB > Device Variables > Instrument > Identification > Device ID
Device RevisionRB > Configure/Setup > Version > Device Revision or RB > Device Variables > Instrument > Version > Device Revision
Device StateRB > Device Diagnostics > Device State
Device TypeRB > Configure/Setup > Identification > Device Type or RB > Device Variables > Instrument > Identification > Device Type
Diagnostics OptionsRB > Configure/Setup > Options > Diagnostics Options
Discrete Alarm DisabledRB > Configure/Setup > Alarm Handling > Discrete Alarm Disabled
Discrete Alarm Automatically
Acknowledge
Electronics Serial Number
Factory Serial Number
Fault StateRB > Device Diagnostics > Maintenance > Fault State
Features AvailableRB > Configure/Setup > Options > Features Available or RB > Device Variables > Options > Features Available
Features SelectedRB > Configure/Setup >Options > Features Selected
Field Serial Number
Firmware Revision
Function Block OptionsRB > Configure/Setup > Options > Function Block Options or RB > Device Variables > Options > Function Block Options
Hardware Revision
ITK VersionRB > Configure/Setup > Version > ITK Version or RB > Device Variables > Instrument > Version > ITK Version
RB > Configure/Setup > Version > Standby Firmtware Revision or RB > Device Variables > Instrument > Version > Standby
Firmware Revision
RB > Configure/Setup > Identification > Tag Description or RB > Device Variables > Instrument > Identification > Tag
Description
x
x
THE FIELDVUEDVC6000f DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THE PLANTWEB
DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY
CAPTURING AND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH VALVELINK SOFTWARE,
THE DVC6000f PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING
ACTUAL STEM POSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE
ACTUATOR. USING THIS INFORMATION, THE DIGITAL VALVE CONTROLLER DIAGNOSES NOT ONLY
ITSELF, BUT ALSO THE VALVE AND ACTUATOR TO WHICH IT IS MOUNTED.
FIELDVUE DVC6000f Digital Valve Controller
xi
xi
1-1
Introduction and Specifications
Section 1 Introduction and Specifications
Scope of Manual1-2........................................................
This instruction manual includes specifications,
installation, operating, and maintenance information
for FIELDVUE DVC6000f digital valve controllers.
This manual describes device setup using the 475 or
1
375 Field Communicator. For information on using
Fisher ValveLink software with the instrument, refer to
the appropriate user guide or help.
Do not install, operate, or maintain a DVC6000f digital
valve controller without being fully trained and qualified
in valve, actuator, and accessory installation,
operation, and maintenance. To avoid personal
injury or property damage, it is important to
carefully read, understand, and follow all of the
contents of this manual, including all safety
cautions and warnings. If you have any questions
about these instructions, contact your Emerson
Process Management sales office before proceeding.
Instrument Description
DVC6000f digital valve controllers for FOUNDATION
fieldbus are interoperable, communicating,
microprocessor-based, digital-to-pneumatic
instruments. In addition to the primary function of
converting a digital input signal to a pneumatic output,
the DVC6000f, usingFOUNDATION fieldbus
communications protocol, gives easy access to
information critical to process operation as well as
process control. This can be done using a DeltaV
console, another FOUNDATION fieldbus system console,
or with ValveLink software.
W9132-1
Figure 1-1. FIELDVUE DVC6010f Digital Valve
Controller Mounted on Fisher 585C Piston Actuator
Standard Control (SC)— Digital valve
controllers with Standard Control have the AO, PID,
ISEL, OS, AI, MAI, DO, and four DI function blocks in
addition to the resource and transducer blocks.
Fieldbus Control (FC)—Digital valve controllers
with Fieldbus Control have the AO function block in
addition to the resource and transducer blocks.
Fieldbus Logic (FL)—Digital valve controllers
with Fieldbus Logic have the DO, and four DI function
blocks, in addition to the resource and transducer
block.
DVC6000f digital valve controllers can be mounted on
single or double-acting sliding-stem actuators, as
shown in figure 1-1, or on rotary actuators, as shown
in figure 1-2. The DVC6000f mounts on most Fisher
and other manufacturers’ rotary and sliding-stem
actuators.
DVC6000f digital valve controllers are available with
several selections of control and diagnostic capability.
Control selections include:
1-2
The diagnostic capabilities include:
Performance Diagnostics (PD)
Advanced Diagnostics (AD)
Fieldbus Diagnostics (FD)
Performance and Advanced Diagnostics are available
with ValveLink software. They provide visibility to
instrument alerts. Fieldbus Diagnostics can be viewed
with any host system.
September 2013
Introduction and Specifications
Analog Output (AO) Function Block—The
analog output function block accepts the output from
another function block (such as a PID block) and
transfers it as an actuator control signal to the
transducer block. If the DO block is selected, the AO
block is not functional.
W8115-FF
Figure 1-2. Fisher Rotary Control Valve with FIELDVUE
DVC6020f Digital Valve Controller
Instrument Blocks
The digital valve controller is a block-based device.
For detailed information on the blocks within the digital
valve controller, see the Detailed Setup section of this
manual.
All DVC6000f digital valve controllers include the
resource and transducer block:
Resource Block—The resource block contains
the hardware specific characteristics associated with a
device; it has no input or output parameters. The
resource block monitors and controls the general
operation of other blocks within the device. For
example, when the mode of the resource block is Out
of Service, it impacts all function blocks.
Transducer Block—The transducer block
connects the analog output function block to the I/P
converter, relay, and travel sensor hardware within the
digital valve controller.
Input Selector (ISEL) Function block—The
input selector function block selects from up to four
inputs and may provide the selected signal as input to
the PID block. The input selection can be configured
to select the first good input signal; a maximum,
minimum or average value; or a hot spare.
Output Splitter (OS) Function Block—The
output splitter function block accepts the output from
another function block (such as a PID block) and
creates two outputs that are scaled or split, according
to the user configuration. This block is typically used
for split ranging of two control valves.
Analog Input (AI) Function Block—The analog
input function block monitors the signal from a
DVC6000f sensor or internal measurement and
provides it to another block.
Multiple Analog Input (MAI) Function
Block—The Multiple Analog Input (MAI) function block
has the ability to process up to eight DVC6000f
measurements and make them available to other
function blocks.
Discrete Output (DO) Function Block—The
discrete output function block processes a discrete set
point and sends it to a specified output channel, which
can be transferred to the transducer block for actuator
control. In the digital valve controller, the discrete
output block provides both normal open/closed control
and the ability to position the valve in 5% increments
for course throttling applications. If the AO block is
selected, the DO block is not functional.
1
Function Blocks
In addition to the resource and transducer block, the
digital valve controller may contain the following
function blocks. For additional information on function
blocks, refer to Appendix D, FOUNDATION fieldbus
Communication.
September 2013
Discrete Input (DI) Function Block—The
discrete input function block processes a single
discrete input from a DVC6000f and makes it available
to other function blocks. In the digital valve controller,
the discrete input function block can provide limit
switch functionality and valve position proximity
detection.
1-3
DVC6000f Digital Valve Controllers
Using This Manual
Procedures that require the use of the Field
Communicator have the Field Communicator symbol
in the heading.
1
Also included is the path required to accomplish
various tasks; the sequence of steps through the Field
Communicator menus. For example, the path to
Resource Block Mode is RB > Configure/Setup >
Setup > Resource Block Mode.
An overview of the Field Communicator resource block
and transducer block menu structures are shown at
the beginning of this manual. Menu structures for the
function blocks are included with each function block
section in Detailed Setup / Blocks.
Throughout this document, parameters are typically
referred to by their common name or label, followed by
the parameter name and index number; for example,
Write Priority (WRITE_PRI [39]). However, not all
interface systems support the use of the parameter
label and instead use only the Parameter Name,
followed by the index number, when referring to the
block parameters.
Specifications
Specifications for DVC6000f digital valve controllers
are shown in table 1-1.
Related Documents
Other documents containing information related to
DVC6000f digital valve controllers include:
Bulletin 62.1:DVC6000f—Fisher FIELDVUE
DVC6000f Digital Valve Controllers (D103199X012)
Bulletin 62.1:DVC6000(S1)—Fisher FIELDVUE
DVC6000 Digital Valve Controller Dimensions
(D103308X012)
All documents are available from your Emerson
Process Management sales office. Also visit our
website at www.FIELDVUE.com.
Related Information
Fieldbus Installation and Wiring
Guidelines
This manual describes how to connect the fieldbus to
the digital valve controller. For a technical description,
planning, and installation information for a FOUNDATION
fieldbus, refer to the FOUNDATION fieldbus Technical
Overview available from the Fieldbus Foundation and
Fieldbus Installations in a DeltaV System available
from your Emerson Process Management sales office.
1-4
Educational Services
For information on available courses for DVC6000f
digital valve controllers, as well as a variety of other
products, contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1st Ave.
Marshalltown, IA 50158−2823
Phone: 800−338−8158 or
Phone: 641−754−3771
FAX: 641−754−3431
e-mail: education@emerson.com
mounting
DVC6015: Feedback unit for sliding-stem
applications
DVC6025: Feedback unit for rotary or long-stroke
sliding-stem applications
DVC6035: Feedback unit for quarter-turn rotary
applications
DVC6000f digital valve controllers can be mounted
on Fisher and other manufacturers rotary and
sliding-stem actuators.
Function Block Suites
Standard Control (throttling control)
Includes AO, PID, ISEL, OS, AI, MAI, DO, and four
DI function blocks
Fieldbus Control (throttling control)
Contains the AO function block
Fieldbus Logic [discrete on/off]
Includes DO, and four DI function blocks
Block Execution Times
AO Block: 15 msAI Block: 15 ms
PID Block: 20 msMAI BLock: 35 ms
ISEL Block: 20 msDO Block: 15 ms
OS Block: 20 msDI Block: 15 ms
(1)
Fieldbus Device Capabilities
Backup Link Master capable
Device Description Compatibility
Firmware RevisionDD Compatibility
2.02 and 3
Output Signal
Pneumatic signal as required by the actuator, up to
full supply pressure.
Minimum Span: 0.4 bar (6 psig)
Maximum Span: 9.5 bar (140 psig)
Action: Double, Single direct, and Single reverse
Supply Pressure
Recommended: 0.3 bar (5 psi) higher than
maximum actuator requirements, up to maximum
supply pressure
Maximum: 10 bar (145 psig) or maximum pressure
rating of the actuator, whichever is lower
Medium: Air or Natural Gas
Air: Supply pressure must be clean, dry air that
meets the requirements of ISA Standard 7.0.01.
Natural Gas: Natural gas must be clean, dry,
oil-free, and noncorrosive. H2S content should not
exceed 20 ppm.
A maximum 40 micrometer particle size in the air
system is acceptable. Further filtration down to 5
micrometer particle size is recommended. Lubricant
content is not to exceed 1 ppm weight (w/w) or
volume (v/v) basis. Condensation in the air supply
should be minimized
(2)
1
Electrical Input
Voltage Level: 9 to 32 volts
Maximum Current: 19 mA
Reverse Polarity Protection: Unit is not polarity
sensitive
Termination: Bus must be properly terminated per
ISA SP50 guidelines
At 5.5 bar (80 psig) supply pressure: Less than 1.3
normal m3/hr (49 scfh)
Low Bleed Relay: At 1.4 bar (20 psig) supply
pressure: Average value 0.056 normal m3/hr
(2.1 scfh)
At 5.5 bar (80 psig) supply pressure: Average value
0.184 normal m3/hr (6.9 scfh)
(3,4)
At 1.4 bar (20 psig) supply pressure:
10.0 normal m3/hr (375 scfh)
At 5.5 bar (80 psig) supply pressure:
29.5 normal m3/hr (1100 scfh)
1-5
DVC6000f Digital Valve Controllers
Table 1-1. Specifications (continued)
Independent Linearity
±0.5% of output span
Electromagnetic Compatibility
1
Meets EN 61326-1 (First Edition)
Immunity—Industrial locations per Table 2 of the
EN 61326-1 standard. Performance is shown
in table 1-2 below
Emissions—Class A
ISM equipment rating: Group 1, Class A
Lightning and Surge Protection—The degree of
immunity to lightning is specified as Surge immunity
in table 1-2. For additional surge protection
commercially available transient protection devices
can be used.
Vibration Testing Method
Tested per ANSI/ISA-75.13.01 Section 5.3.5. A
resonant frequency search is performed on all three
axes. The instrument is subjected to the ISA
specified 1/2 hour endurance test at each major
resonance, plus an additional two million cycles.
Operating Ambient Temperature Limits
−40 to 85C (−40 to 185F) for most approved
valve-mounted instruments.
−60 to 125C (−76 to 257F) for remote-mounted
feedback unit.
−52 to 85C (−62 to 185F) for valve-mounted
instruments utilizing the Extreme Temperature
option (fluorosilicone elastomers)
Type n
IECEx— Intrinsically Safe, FISCO, Flameproof,
Type n
Refer to tables 1-3, 1-4, 1-5, and 1-6, Hazardous
Area Classifications and Special Instructions for
“Safe Use” and Installation in Hazardous Locations
in section 2, and Appendix B for specific approval
information.
(5)
(2,6)
Other Classifications/Certifications
Connections
Stem/Shaft Travel
Mounting
−continued−
Electrical Housing:
CSA—Type 4X, IP66
FM—Type 4X, IP66
ATEX—IP66
IECEx—IP66
Gas Certified, Single Seal Device— CSA, FM,
ATEX, and IECEx
FSETAN—Federal Service of Technological,
Ecological and Nuclear Inspectorate (Russia)
GOST-R—Russian GOST-R
INMETRO— National Institute of Metrology,
Quality and Technology (Brazil)
KGS—Korea GasSafety Corporation (South Korea)
KISCO—Korea Industrial Safety Corporation (South
Korea)
NEPSI— National Supervision and Inspection
Centre for Explosion Protection and Safety of
Instrumentation (China)
PESO CCOE— Petroleum and Explosives Safety
Organisation − Chief Controller of Explosives (India)
TIIS— Technology Institution of Industrial Safety
(Japan)
Contact your Emerson Process Management sales
office for classification/certification specific
information
Supply Pressure: 1/4 NPT internal and integral
pad for mounting 67CFR regulator
Output Pressure: 1/4 NPT internal
Tubing: 3/8-inch, recommended
Vent: 3/8 NPT internal
Linear Actuators with rated travel between
6.35 mm (0.25 inch) and 606 mm (23.875 inches)
Rotary Actuators with rated travel between 50
degrees and 180 degrees
(7)
Designed for direct actuator mounting or remote
pipestand or wall mounting. Mounting the
instrument vertically, with the vent at the bottom of
the assembly, or horizontally, with the vent pointing
down, is recommended to allow drainage of
moisture that may be introduced via the instrument
air supply.
1-6
September 2013
Introduction and Specifications
Table 1-1. Specifications (continued)
Weight
Valve-Mounted Instruments
Aluminum: 3.5 Kg (7.7 lbs)
Stainless Steel: 7.7 Kg (17 lbs)
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 − Process Instrument Terminology.
1. 3-conductor shielded cable, 22 AWG minimum wire size, is required for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and actuator
has been tested to 91 meters (300 feet). At 15 meters (50 feet) there was no performance degradation. At 91 meters there was minimal pneumatic lag.
2. The pressure/temperature limits in this manual and any applicable code or standard should not be exceeded.
3. Normal m3/hour − Normal cubic meters per hour at 0C and 1.01325 bar, absolute. Scfh − Standard cubic feet per hour at 60F and 14.7 psia.
4. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.
5. Typical value. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also, not applicable to DVC6020f digital valve controllers in long-stroke
applications.
6. Temperature limits vary base on hazardous area approval.
7 . Do not use the DVC6010fS or DVC6020fS in high vibration service where the mounting bracket uses standoffs (spacers) to mount to the actuator. Due to NAMUR mounting limitations,
do not use the DVC6030fS in high vibration service.
accordance with Sound Engineering Practice (SEP)
and cannot bear the CE marking related to PED
compliance.
However, the product may bear the CE marking to
indicate compliance with other applicable European
Vmax = 24 VDC
Imax = 380 mA
Ci = 5 nF
Li = 0 mH
Pi = 1.4 W
Vmax = 17.5 VDC
Imax = 380 mA
Ci = 5 nF
Li = 0 mH
Pi = 5.32 W
Vmax = 24 VDC
Imax = 380 mA
Ci = 5 nF
Li = 0 mH
Pi = 1.4 W
Vmax = 17.5 VDC
Imax = 380 mA
Ci = 5 nF
Li = 0 mH
Pi = 5.32 W
Vmax = 30 VDC
Imax = 100 mA
Ci = 0 uF
Li = 0 mH
Pi = 160 mW
FISCO
−−−
FIELDBUS
Voc = 24 VDC
Isc = 17.5 mA
Ca = 121 nF
La = 100 mH
Po = 105 mW
FISCO
Voc = 17.5 VDC
Isc = 17.5 mA
Ca = 121 nF
La = 100 mH
Po = 105 mW
− − −
− − −
T4(Tamb ≤ 80C)
T5(Tamb ≤ 77C)
T6(Tamb ≤ 62C)
T5(Tamb ≤ 80C)
T6(Tamb ≤ 75C)
T4(Tamb ≤ 80C)
T5(Tamb ≤ 77C)
T6(Tamb ≤ 62C)
T5(Tamb ≤ 80C)
T6(Tamb ≤ 75C)
T4(Tamb ≤ 125C)
T5(Tamb ≤ 95C)
T6(Tamb ≤ 80C)
T4(Tamb ≤ 125C)
T5(Tamb ≤ 95C)
T6(Tamb ≤ 80C)
Type 4X, IP66
Single Seal Device
Type 4X, IP66
Single Seal Device
Type 4X, IP66
Single Seal Device
Type 4X, IP66
Single Seal Device
Type 4X, IP66
Type 4X, IP66
DVC60x0F
DVC60x0FS
(x = 1,2,3)
DVC6005F
DVC60x5
(x = 1,2,3)
IS Intrinsically Safe & FISCO
Class I,II,III Division 1 GP ABCD
EFG per drawing GE42819
Natural Gas Approved
XP Explosion-proof
Class I, Division 1 GP BCD
DIP Dust Ignition-proof
Class II,III Division 1 GP EFG
NI Non-Incendive
Class I Division 2 GP ABCD
S Suitable for Use
Class II, III Division 2 GP FG
Natural Gas Approved
IS Intrinsically Safe & FISCO
Class I,II,III Division 1 GP ABC
DEFG per drawing GE42819
Natural Gas Approved
XP Explosion-proof
Class I, Division 1 GP BCD
DIP Dust Ignition-proof
Class II,III Division 1 GP EFG
NI Non-Incendive
Class I Division 2 GP ABCD
S Suitable for Use
Class II, III Division 2 GP FG
Natural Gas Approved
IS Intrinsically Safe
Class I,II,III Division 1 GP ABCD
EFG per drawing GE42819
XP Explosion-proof
Class I, Division 1 GP ABCD
DIP Dust Ignition-proof
Class II,III Division 1 GP EFG
NI Non-Incendive
Class I Division 2 GP ABCD
S Suitable for Use
Class II, III Division 2 GP FG
Ui = 24 VDC
Ii = 380 mA
Ci = 5 nF
Li = 0 mH
Pi = 1.4 W
Ui = 17.5 VDC
Ii = 380 mA
Ci = 5 nF
Li = 0 mH
Pi = 5.32 W
Ui = 24 VDC
Ii = 380 mA
Ci = 5 nF
Li = 0 mH
Pi = 1.4 W
Ui = 17.5 VDC
Ii = 380 mA
Ci = 5 nF
Li = 0 mH
Pi = 5.32 W
Ui = 30 VDC
Ii = 100 mA
Ci = 0 uF
Li = 0 mH
Pi = 160 mW
1
ATEX
ATEX
DVC60x0F
DVC60x0FS
(x = 1,2,3)
DVC6005F
DVC60x5
(x = 1,2,3)
Intrinsically Safe
II 1 G D
Gas
Ex ia IIC T4/T5/T6 Ga
Dust
Ex ia IIIC T85C (Ta
(Ta
≤+77C), T103C (Tamb ≤ +80C) Da
Per drawing GE60771
Natural Gas Approved
Flameproof
II 2 G
Gas
Ex d IIC T5/T6 Gb
Natural Gas Approved
Type n
II 3 G
Gas
Ex nC IIC T5/T6 Gc
Natural Gas Approved
Intrinsically Safe
II 1 G D
Gas
Ex ia IIC T4/T5/T6 Ga
Dust
Ex ia IIIC T85C (Ta
(Ta
≤+77C), T103C (Tamb ≤ +80C) Da
Per drawing GE60771
Natural Gas Approved
Flameproof
II 2 G
Gas
Ex d IIC T5/T6 Gb
Natural Gas Approved
Type n
II 3 G
Gas
Ex nC IIC T5/T6 Gc
Natural Gas Approved
Intrinsically Safe
II 1 G D
Gas
Ex ia IIC T4/T5/T6 Ga
Dust
Ex ia IIIC T85C (Tamb ≤ +64C) T100C
(Tamb ≤ +79C), T135C (Tamb ≤
+114C) T146C (Tamb ≤ +125C) Da
Per drawing GE60771
II 2 G
Flameproof
Gas
Ex d IIC T4/T5/T6 Gb
II 3 G
Type n
Gas
Ex nA IIC T4/T5/T6 Gc
≤+62C) T100C
≤+62C) T100C
FIELDBUS
FISCO
− − −
− − −
FIELDBUS
Uo = 24 VDC
Io = 17.5 mA
Co = 121 nF
Lo = 100 mH
Po = 105 mW
FISCO
Uo = 17.5 VDC
Io = 17.5 mA
Co = 121 nF
Lo = 100 mH
Po = 105 mW