Fisher Instruction Manual: FIELDVUE DVC6000 SIS Digital Valve Controllers for Safety Instrumented System (SIS) Solutions (Supported) | Fisher Manuals & Guides

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Instruction Manual

D103230X012

DVC6000 Digital Valve Controller

September 2018

Fisher™ FIELDVUE™ DVC6000 SIS Digital Valve Controllers for Safety Instrumented System (SIS) Solutions (Supported)

Contents

Introduction 1.................................

Safety Instructions 1............................

Specifications 2................................

Inspection and Maintenance Schedules 2...........

Parts Ordering 2................................

Installation 3..................................

Operation 4...................................

Maintenance 4.................................

Non‐Fisher (OEM) Instruments, Switches, and

Accessories 6..................................

Latest Published Instruction Manual 7..............

Introduction

The product covered in this document is no longer in production; it has been a Supported product since October 2013. This document, which includes the latest published version of the instruction manual, is made available to provide updates of newer safety procedures. Be sure to follow the safety procedures in this supplement as well as the specific instructions in the included instruction manual.

Part numbers in the included instruction manual should not be relied on to order replacement parts. For replacement parts, contact your Emerson sales office

For more than 20 years, Fisher products have been manufactured with asbestos‐free components. The included manual might mention asbestos containing parts. Since 1988, any gasket or packing which may have contained some asbestos, has been replaced by a suitable non‐asbestos material. Replacement parts in other materials are available from your sales office.

Safety Instructions

Please read these safety warnings, cautions, and instructions carefully before using the product.

These instructions cannot cover every installation and situation. Do not install, operate, or maintain this product without being fully trained and qualified in valve, actuator and accessory installation, operation and maintenance. To

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DVC6000 Digital Valve Controller

September 2018

avoid personal injury or property damage it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact

your Emerson sales office before proceeding.

Instruction Manual

D103230X012

Specifications

This product was intended for a specific range of service conditions‐‐pressure, pressure drop, process and ambient temperature, temperature variations, process fluid, and possibly other specifications. Do not expose the product to service conditions or variables other than those for which the product was intended. If you are not sure what these conditions or variables are, contact your Emerson sales office other pertinent information that you have available.

for assistance. Provide the product serial number and all

Inspection and Maintenance Schedules

All products must be inspected periodically and maintained as needed. The schedule for inspection can only be determined based on the severity of your service conditions. Your installation might also be subject to inspection schedules set by applicable governmental codes and regulations, industry standards, company standards, or plant standards.

In order to avoid increasing dust explosion risk, periodically clean dust deposits from all equipment.

When equipment is installed in a hazardous area location (potentially explosive atmosphere), prevent sparks by proper tool selection and avoiding other types of impact energy. Control Valve surface temperature is dependent upon process operating conditions.

WARNING

Control valve surface temperature is dependent upon process operating conditions. Personal injury or property damage, caused by fire or explosion, can result if the valve body surface temperature exceeds the acceptable temperature for the hazardous area classification. To avoid an increase of instrumentation and/or accessory surface temperature due to process operating conditions, ensure adequate ventilation, shielding, or insulation of control valve components installed in a potentially hazardous or explosive atmosphere.

Parts Ordering

Whenever ordering parts for older products, always specify the serial number of the product and provide all other pertinent information that you can, such as product size, part material, age of the product, and general service conditions. If you have modified the product since it was originally purchased, include that information with your request.

WARNING

Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Automation Solutions should not, under any circumstances, be used in any Fisher product. Use of components not supplied by Emerson Automation

Instruction Manual

D103230X012

Solutions may void your warranty, might adversely affect the performance of the product and could result in personal injury and property damage.

DVC6000 Digital Valve Controller

September 2018

Installation

WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before mounting the product:

D Do not install any system component where service conditions could exceed the limits given in this manual or the limits

on the appropriate nameplates. Use pressure‐relieving devices as required by government or accepted industry codes and good engineering practices.

D Always wear protective gloves, clothing, and eyewear when performing any installation operations.

D Do not remove the actuator from the valve while the valve is still pressurized.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve.

D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not

applying force to the valve stem; this will allow for the safe removal of the stem connector.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D The valve packing box might contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids might spray out under pressure when removing the packing hardware or packing rings, or when loosening the packing box pipe plug. Cautiously remove parts so that fluid escapes slowly and safely.

D The instrument is capable of supplying full supply pressure to connected equipment. To avoid personal injury and

equipment damage, caused by sudden release of process pressure or bursting of parts, make sure the supply pressure never exceeds the maximum safe working pressure of any connected equipment.

D Severe personal injury or property damage may occur from an uncontrolled process if the instrument air supply is not

clean, dry and oil‐free, or noncorrosive gas. While use and regular maintenance of a filter that removes particles larger than 40 microns will suffice in most applications, check with an Emerson Automation Solutions field office and Industry Instrument air quality standards for use with corrosive gas or if you are unsure about the proper amount or method of air filtration or filter maintenance.

D For corrosive media, make sure the tubing and instrument components that contact the corrosive media are of suitable

corrosiion-resistant material. The use of unsuitable materials might result in personal injury or property damage due to the uncontrolled release of the corrosive media.

D If natural gas or other flammable or hazardous gas is to be used as the supply pressure medium and preventive

measures are not taken, personal injury and property damage could result from fire or explosion of accumulated gas or from contact with hazardous gas. Preventive measures may include, but are not limited to: Remote venting of the unit, re‐evaluating the hazardous area classification, ensuring adequate ventilation, and the removal of any ignition sources.

D To avoid personal injury or property damage resulting from the sudden release of process pressure, use a high‐pressure

regulator system when operating the controller or transmitter from a high‐pressure source.

The instrument or instrument/actuator assembly does not form a gas‐tight seal, and when the assembly is in an enclosed area, a remote vent line, adequate ventilation, and necessary safety measures should be used. Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup. However, a remote vent pipe alone cannot be relied upon to remove all hazardous gas, and leaks may still occur.

D Personal injury or property damage can result from the discharge of static electricity when flammable or hazardous

gases are present. Connect a 14 AWG (2.08 mm

) ground strap between the instrument and earth ground when

DVC6000 Digital Valve Controller

September 2018

flammable or hazardous gases are present. Refer to national and local codes and standards for grounding requirements.

D Personal injury or property damage caused by fire or explosion may occur if electrical connections are attempted in an

area that contains a potentially explosive atmosphere or has been classified as hazardous. Confirm that area classification and atmosphere conditions permit the safe removal of covers before proceeding.

D For instruments with a hollow liquid level displacer, the displacer might retain process fluid or pressure. Personal injury

or property damage due to sudden release of pressure, contact with hazardous fluid, fire, or explosion can be caused by puncturing, heating, or repairing a displacer that is retaining process pressure or fluid. This danger may not be readily apparent when disassembling the sensor or removing the displacer. Before disassembling the sensor or removing the displacer, observe the appropriate warnings provided in the sensor instruction manual.

D Personal injury or property damage, caused by fire or explosion from the leakage of flammable or hazardous gas, can

result if a suitable conduit seal is not installed. For explosion‐proof applications, install the seal no more than 457 mm (18 inches) from the instrument when required by the nameplate. For ATEX applications use the proper cable gland certified to the required category. Equipment must be installed per local and national electric codes.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

D If installing into an existing application, also refer to the WARNING in the Maintenance section.

Instruction Manual

D103230X012

Special Instructions for Safe Use and Installations in Hazardous Locations

Certain nameplates may carry more than one approval, and each approval may have unique installation requirements and/or conditions of safe use. Special instructions are listed by agency/approval. To get these instructions, contact

Emerson sales office

. Read and understand these special conditions of use before installing.

WARNING

Failure to follow conditions of safe use could result in personal injury or property damage from fire or explosion, or area re‐classification.

Operation

With instruments, switches, and other accessories that are controlling valves or other final control elements, it is possible to lose control of the final control element when you adjust or calibrate the instrument. If it is necessary to take the instrument out of service for calibration or other adjustments, observe the following warning before proceeding.

WARNING

Avoid personal injury or equipment damage from uncontrolled process. Provide some temporary means of control for the process before taking the instrument out of service.

Maintenance

WARNING

Before performing any maintenance operations on an actuator‐mounted instrument or accessory:

Instruction Manual

D103230X012

D To avoid personal injury, always wear protective gloves, clothing, and eyewear.

D Provide some temporary measure of control to the process before taking the instrument out of service.

D Provide a means of containing the process fluid before removing any measurement devices from the process.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve.

D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not

applying force to the valve stem; this will allow for the safe removal of the stem connector.

D Personal injury or property damage may result from fire or explosion if natural gas or other flammable or hazardous gas

is used as the supply medium and preventive measures are not taken. Preventive measures may include, but are not limited to: Remote venting of the unit, re‐evaluating the hazardous area classification, ensuring adequate ventilation, and the removal of any ignition sources. For information on remote venting of this instrument, refer to the Installation section.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D The valve packing box might contain process fluids that are pressurized, even when the valve has been removed from the

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

D On an explosion‐proof instrument, remove the electrical power before removing the instrument covers in a hazardous

area. Personal injury or property damage may result from fire and explosion if power is applied to the instrument with the covers removed.

DVC6000 Digital Valve Controller

September 2018

Instruments Mounted on Tank or Cage

WARNING

For instruments mounted on a tank or displacer cage, release trapped pressure from the tank and lower the liquid level to a point below the connection. This precaution is necessary to avoid personal injury from contact with the process fluid.

Instruments With a Hollow Displacer or Float

WARNING

For instruments with a hollow liquid level displacer, the displacer might retain process fluid or pressure. Personal injury and property might result from sudden release of this pressure or fluid. Contact with hazardous fluid, fire, or explosion can be caused by puncturing, heating, or repairing a displacer that is retaining process pressure or fluid. This danger may not be readily apparent when disassembling the sensor or removing the displacer. A displacer that has been penetrated by process pressure or fluid might contain:

D pressure as a result of being in a pressurized vessel

D liquid that becomes pressurized due to a change in temperature

D liquid that is flammable, hazardous or corrosive.

Handle the displacer with care. Consider the characteristics of the specific process liquid in use. Before removing the displacer, observe the appropriate warnings provided in the sensor instruction manual.

DVC6000 Digital Valve Controller

September 2018

Instruction Manual

D103230X012

Non‐Fisher (OEM) Instruments, Switches, and Accessories

Installation, Operation, and Maintenance

Refer to the original manufacturer's documentation for Installation, Operation and Maintenance safety information.

Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.

Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

Emerson Automation Solutions

Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Cernay, 68700 France Dubai, United Arab Emirates Singapore 128461 Singapore

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DVC6000 SIS

Fisherr FIELDVUEtDVC6000 SIS Digital Valve Controllers for Safety

Instruction Manual

D103230X012

September 2013

Instrumented System (SIS) Solutions

This manual applies to:

Device Type 03 03 Device Revision 1 2 Hardware Revision 1 1 Firmware Revision 3 − 6 7, 9, 10, 11 DD Revision 8 8

Viewing Device Variables and Diagnostics

Introduction and Specifications

Installation

Basic Setup

Detailed Setup

Calibration

Maintenance and Troubleshooting

Parts

Appendices

1 2 3 4 5 6 7 8

Principle of Operation

Loop Schematics/Nameplates

Glossary

Index

A B

Glossary

Index

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DVC6000 SIS

Fast Key Sequence

Function/Variable

A Minus B 3-5-3 4-G Drive Signal Alert Enable 1-2-3-1-2-1 9-D Action on Failed Test 1-2-7-5 2-D Device Power Up 1-2-7-5 2-D Actuator Style 1-2-6-4 2-E End Point Control Enable 1-2-2-2-2-1 9-C Alert Conditions 2-1 2-F EPPC Saturation Time 1-2-2-2-2-4 9-C Alert Record Full Enable 1-2-3-7-2 10-H EPPC Set Point 1-2-2-2-2-3 9-C Alert Record Has Entries Alert

Enable Analog Input 3-1 2-G Firmware Revision 3-7-6 2-H Analog Input Calibration 1-3-2-3 4-E Flash ROM Shutdown 1-2-3-1-3-5 12-C Analog Input Range Hi 1-2-5-3-1 6-H Hardware Revision 3-7-7 2-H Analog Input Range Lo 1-2-5-3-2 6-H Analog Input Units 1-2-5-2-3 6-G 3-7-1 2-H Assembly Specification Sheet 1-2-6-7 2-E HART Universal Revision 3-7-9 2-H Auto Test Interval 1-2-7-3 2-D Input Characterization 1-2-2-3 4-C Auto Travel Calibration 1-3-1-1 4-D Autocalibration in Progress Enable 1-2-4-2-2 8-H 1-2-5-8 4-G

Auxiliary Input Auxiliary Terminal Alert Enable 1-2-3-3-1-1 12-D Instrument Mode 1-2-1-1 4-B

Auxiliary Terminal Action Burst Command 1-2-1-4-3 5-B

Burst Enable 1-2-1-4-1 5-B 1-2-2-1-2-1 8-B Calibration in Progress Enable 1-2-4-2-1 8-H Change Burst Command 1-2-1-4-4 5−B 1-2-2-1-2-2 8-B Change Burst Enable 1-2-1-4-2 5−B Integrator Saturated Hi Enable 1-2-4-4-1 8-I Clear ALL Records 1-2-3-7-4 10-H Integrator Saturated Lo Enable 1-2-4-4-2 8-I Cmd 3 Configured Pressure 1-2-1-4-5 6−B Last AutoCal Status 1-2-5-9-1 6-H

Control Mode

Critical NVM Shutdown 1-2-3-1-3-4 12-C Manual Travel Calibration 1-3-1-2 4-E Custom Characterization Table 1-2-2-4 4-C

Cycle Counter Cycle Count Alert Enable 1-2-3-5-1-1 12-G 3-6-3 4-H

Cycle Count Alert Point 1-2-3-5-1-3 12-G Date 1-2-5-1-4 6-F 3-6-4 4-H Dead Band (Cycle Count / Travel

Accum) Descriptor 1-2-5-1-3 6-F Message 1-2-5-1-2 6-F Device Description Information 3-8 2-G Miscellaneous Group Enable 1-2-3-7-5-3 11-I Device ID 3-7-2 2-H Model 3-7-4 2-H Device Revision 3-7-5 2-H Multi-Drop Enable 1-2-4-3-2 8-H Diagnostic Data Available Enable 1-2-4-2-4 8-H No Free Time Shutdown 1-2-3-1-3-6 12-C Diagnostic in Progress Enable 1-2-4-2-3 8-H Non-Critical NVM Alert Enable 1-2-3-1-3-3 12-C Drive Current Shutdown 1-2-3-1-1 8-D

Drive Signal

1. Coordinates are to help locate the menu item on the menu tree on the following pages.

Fast-Key

Sequence

1-2-3-7-1 10-H Failure Group Enable 1-2-3-7-5-1 10-I

3-6-1 4-H Instrument Level 3-7-8 2-H

1-2-3-3-1-2 12-D Instrument Mode Hot Key-1 1-A

1-2-3-3-1-3 12-D Instrument Serial Number 1-2-5-1-6 6-G

1-2-5-7 4-F Instrument Time Invalid Enable 1-2-4-1-1 8-G

Hot Key-2 1-A Last Calibration Type 1-2-5-9-2 6-H

1-2-1-2 4-B

1-2-3-5-1-2 12-G 1-2-6-1 2-D

3-6-5 4-H

1-2-3-5-2-1 12-H Maximum Supply Pressure 1-2-5-6 4-F

3-4 2-G 3-6-9 4-I

1-2-3-1-2-2 9-D Offline/Failed Alert Enable 1-2-3-1-3-1 12-B

Coordinates

(1)

Function/Variable

HART Tag

Instrument Date and Time

Integral Dead Zone

Integral Limit

Low Power Write Fail Enable (FW 9 and 10)

Manufacturer

Maximum Recorded Temperature

Minimum Recorded Temperature

Number of Power Ups

Fast-Key

Sequence

1-2-5-1-1 6-F

1-2-4-1-2 8-G

1-2-4-4-4 8-I

1-2-4-4-3 8-I

1-2-3-1-3-2 12-B

3-7-3 2-H

2-3-1 4-F

2-3-2 4−F

2-3-4 3-F

Coordinates

(1)

DVC6000 SIS

Fast Key Sequence

Function/Variable

Partial Stroke Test 2-5 2-F Partial Stroke Test Enable 1-2-7-1 2-C 1-2-3-4-1 9-E Partial Stroke Test Pressure Limit 1-2-3-6-1 10-G Partial Stroke Test Start Point 1-2-2-2-2-2 9-C 1-2-2-2-1-1 10-B

Performance Tuner Polling Address 1-2-5-1-7 6-G

Power Starvation Alert Enable (FW 7 only)

Pressure A 3-5-1 4-G Travel Accumulator Alert Enable 1-2-3-5-3-1 12-H Pressure B 3-5-2 4-G Travel Accumulator Alert Point 1-2-3-5-3-3 12-I Pressure Deviation Alert Enable 1-2-3-6-2 10-G Travel Alert Dead Band 1-2-3-4-3 9-F Pressure Deviation Alert Point 1-2-3-6-3 10-G Travel Alert Hi Enable 1-2-3-4-6-1 10-F Pressure Deviation Time 1-2-3-6-4 10-G Travel Alert Hi Hi Enable 1-2-3-4-5-1 12-E Pressure Integral Control Enable 1-2-2-1-3-2 8-C Travel Alert Hi Hi Point 1-2-3-4-5-3 12-F Pressure Integral Gain 1-2-2-1-3-3 8-C Travel Alert Hi Point 1-2-3-4-6-3 10-F Pressure Sensor Shutdown 1-2-3-2-3 12-C Travel Alert Lo Enable 1-2-3-4-6-2 10-F Pressure Sensors—Calibration 1-3-2-1 4-E Travel Alert Lo Lo Enable 1-2-3-4-5-2 12-F Pressure Tuning Set 1-2-2-1-3-1 8-C Travel Alert Lo Lo Point 1-2-3-4-5-4 12-F Pressure Units 1-2-5-2-1 6-G Travel Alert Lo Point 1-2-3-4-6-4 12-F

Protection PST Calibration 1−3−5 2-F Travel Deviation Time 1-2-3-4-4-3 10-E

Raw Travel Input 3-6-7 4-H Travel Integral Control Enable 1-2-2-1-1-2 8-A Reference Voltage Shutdown 1-2-3-1-3-7 12-C Travel Integral Gain 1-2-2-1-1-3 8-A Relay Adjust 1-3-3 2-E Travel Limit/Cutoff Hi Alert Enable 1-2-3-4-7-1 12-F Relay Type 1-2-5-4 4-F Travel Limit/Cutoff Lo Alert Enable 1-2-3-4-7-2 12-F Restart Control Mode 1-2-1-3 4-B Travel Sensor Adjust 1-3-2-2 4-E Restore Factory Settings 1-3-4 2-E Travel Sensor Motion 1-2-6-5 2-E Set Point 1−2−3−4−2 9-E Travel Sensor Shutdown 1-2-3-2-1 12-C Set Point Rate Close 1-2-2-5-2 5-C Set Point Rate Open 1-2-2-5-1 5-C 3-2 2-G Setup Wizard 1-1-1 2-B Travel Tuning Set 1-2-2-1-1-1 8-A

Stabilize/Optimize Status 2-2 2-F 1-2-6-2 2-D

Stroke Valve 2-4 2-F Valve Style 1-2-6-3 2-D Supply Pressure

Supply Pressure Lo Alert Enable 1-2-3-3-2-1 12-E View/Edit Lag Time 1-2-2-5-3 5-D Supply Pressure Lo Alert Point 1-2-3-3-2-3 12-E Temperature 3-6-2 4-H

Temperature Sensor Shutdown 1-2-3-2-2 12-C 3-6-8 4-H Temperature Units 1-2-5-2-2 6-G Zero Power Condition 1-2-5-5 4-F

1. Coordinates are to help locate the menu item on the menu tree on the following pages.

Fast-Key

Sequence

1-1-2 3-B

1-2-2-1-1-5 8-B 1-2-2-2-1-2 10-B

1-2-3-1-3-2 12-B 1-2-3-5-3-2 12-I

Hot Key-3 1-A Travel Deviation Alert Enable 1-2-3-4-4-1 10-E

1-2-1-5 4-B Travel Deviation Alert Point 1-2-3-4-4-2 10-E

Hot Key-4 1-A Valve Group Enable 1-2-3-7-5-2 11-I

1-2-2-1-1-4 8-A

3-5-4 4-H View Alert Records 1-2-3-7-3 10-H

1-2-3-3-2-2 12-E View/Edit Feedback Connection 1-2-6-6 2-E

Coordinates

(1)

Function/Variable

Travel

Travel/Pressure Cutoff Hi

Travel/Pressure Cutoff Lo

Travel Accumulator

Travel Set Point

Valve Serial Number

View/Edit Partial Stroke Test Variables

View Number of Days Powered Up

Fast-Key

Sequence

3-3 2-G

1-2-3-4-7-3 12-F

1-2-3-4-7-4 12-G

3-6-6 4-H

1-2-3-4-2 9-E

1-2-5-1-5 6-F

1-2-7-2 2-C

2-3-3 3-F

Coordinates

(1)

Field Communicator Menu Tree for

DVC6000 SIS Digital Valve Controllers

DVC6000 SIS

Hot Key

1 Instrument Mode 2 Control Mode 3 Protection 4 Stabilize/Optimize

Configure

1 Guided Setup 2 Detailed Setup 3 Calibrate

1-3

Online

1 Configure 2 Service Tools 3 Overview

HART Application

1 Offline 2 Online 3 Utility 4 HART Diagnostics

Notes:

1‐1‐1 indicates fast‐key sequence to reach menu

This menu is available by pressing the left

arrow key from the previous menu.

Method to change PST Enable (1‐2‐7‐1)

1-1

Guided Setup

1 Setup Wizard

1-2

Calibrate

1 Travel Calibration 2 Sensor Calibration 3 Relay Adjust 4 Restore Factory

4 Settings

5 PST Calibration

Service Tools

1 Alert Conditions 2 Status 3 Device Record 4 Stroke Valve 5 Partial Stroke Test

Overview

1 Analog In 2 Setpoint 3 Travel 4 Drive Signal 5 Pressure 6 Variables 7 Device Information 8 DD Information

2 Performance Tuner

Detailed Setup

1 Mode and Protection 2 Response Control 3 Alert Setup 4 Status 5 Instrument 6 Valve and Actuator 7 SIS/Partial Stroke

SIS/Partial Stroke

1 PST Enable 2 View/Edit PST Variables 3 View/Edit Auto Test Interval 4 Device Power Up 5 Action on Failed Test

Valve and Actuator

1 Manufacturer 2 Valve Serial Number 3 Valve Style 4 Actuator Style 5 Travel Sensor Motion 6 View/ Edit Feedback Connection 7 Assembly Specification Sheet

Device Information

1 HART Tag 2 Device ID 3 Manufacturer 4 Model 5 Device Revision 6 Firmware Revision 7 Hardware Revision 8 Instrument Level 9 HART Universal Revision

1-2-6

1-2-1

1-2-2

1-2-7

1-3-1

1-3-2

2-3

Device Record

1 Maximum Recorded Temperature 2 Minimum Recorderd Temperature 3 View Number of Days Powered Up 4 Number of Power Ups

3-5

Pressure

1 Pressure A 2 Pressure B

3-7

3 A Minus B 4 Supply

3-6

Variables

1 Auxiliary Input 2 Temperature 3 Maximum Recorded Temperature 4 Minimum Recorded Temperature 5 Cycle Counter 6 Travel Accumulator 7 Raw Travel Input 8 View Number of Days Powered Up 9 Number of Power Ups

Mode and Protection

1 Instrument Mode 2 Control Mode 3 Restart Control Mode 4 Burst Mode 5 Protection

Response Control

1 Tuning 2 Travel/Pressure Control 3 Input Characterization 4 Custom Characterization Table 5 Dynamic Response

Travel Calibration

1 Auto Calibration 2 Manual Calibration

Sensor Calibration

1 Pressure Sensors 2 Travel Sensor 3 Analog In

Instrument

1 General 2 Units 3 Analog Input Range 4 Relay Type 5 Zero Power Condition 6 Maximum Supply Pressure 7 Auxiliary Terminal Action 8 Instrument Date and Time 9 Calib Status and Type

1-2-5

1-2-1-4

1-2-2-1

1-2-2-2

1-2-2-5

1-2-3

1-2-4

Burst Mode

1 Burst Enable 2 Change Burst Enable 3 Burst Command 4 Change Burst Command 5 Cmd 3 Configured Pressure

Tuning

1 Travel Tuning 2 Integral Settings 3 Pressure Tuning

Travel/Pressure Control

1 Travel/Pressure Cutoffs 2 End Point Pressure Control

Dynamic Response

1 SP Rate Open 2 SP Rate Close 3 View/Edit Lag Time

Alert Setup

1 Electronics Alerts 2 Sensor Alerts 3 Environment Alerts 4 Travel Alerts 5 Travel History Alerts 6 SIS Alerts 6 Alert Record

Status

1 Instrument Time 2 Calibrations and Diagnostics 3 Operational 4 Integrator Saturation

1-2-5-1

1-2-5-2

1-2-5-3

1-2-5-9

General

1 HART Tag 2 Message 3 Descriptor 4 Date 5 Valve Serial Number 6 Instrument Serial Number 7 Polling Address

Units

1 Pressure Units 2 Temperature Units 3 Analog In Units

Analog Input Range

1 Input Range Hi 2 Input Range Lo

Calib Status and Type

1 Last AutoCal Status 2 Last Calibration Type

2345

iii

DVC6000 SIS

1-2-2-1-1

1-2-2-1-2

1-2-2-1-3

1-2-3-1

1-2-4-1

1-2-4-2

1-2-4-3

1-2-4-4

Travel Tuning

1 Travel Tuning Set 2 Integral Enable 3 Integral Gain 4 Stabilize / Optimize 5 Performance Tuner

Integral Settings

1 Integral Dead Zone 2 Integral Limit

Pressure Tuning

1 Pressure Tuning Set 2 Integral Enable 3 Integral Gain

Electronics Alerts

1 Drive Current Shutdown 2 Drive Signal Alert 3 Processor Impaired Alerts

1-2-3-3

1-2-3-4

Instrument Time

1 Inst Time Invalid Enable 2 Instrument Date and Time

Calibrations and Diagnostics

1 Calibration in Progress Enable 2 Autocal in Progress Enable 3 Diagnostic in Progress Enable 4 Diagnostic Data Avail Enable

Operational

1 Pressure Control Active Enable 2 Multi-Drop Enable

Integrator Saturation

1 Integrator Sat Hi Enable 2 Integrator Sat Lo Enable 3 Integral Limit 4 Integral Dead Zone

Environment Alerts

1 Auxiliary Terminal Alert 2 Supply Pressure Lo Alert 3 Loop Current Validation

Enable

Travel Alerts

1 Travel 2 Set Point 3 Travel Alert DB 4 Travel Deviation Alert 5 Travel Limit Alerts 6 Travel Limit Hi/Lo Alerts 7 Travel Limit/Cutoff Alerts

1-2-2-2-1

1-2-2-2-2

End Point Pressure Control

1 End Pt Control Enab 2 PST Start Pt 3 EPPC Set Point 4 EPPC Saturation Time

1-2-3-1-2

Travel/Pressure Cutoffs

1 Cutoff Hi 2 Cutoff Lo 3 Change Cutoffs

Drive Signal Alert

1 Drive Signal Alert Enable 2 Drive Signal

1-2-3-5

Travel History Alerts

1 Cycle Counter 2 Cycle Count/Travel Accumulator Deadband 3 Travel Accumulator

1-2-3-6

1-2-3-7

Alert Record

1 Alert Record Has Entries Enable 2 Alert Record Full Enable 3 View Alert Records 4 Clear ALL Record 5 Alert Groups

1-2-3-4-4

1-2-3-4-6

SIS Alerts

1 PST Pressure Limit 2 Pressure Deviation Alert Enable 3 Pressure Deviation Alert Point 4 Pressure Deviation Time

1-2-3-7−5

Travel Deviation Alert

1 Travel Deviation Alert Enable 2 Travel Deviation Alert Point 3 Travel Deviation Time

Travel Limit Hi/Lo Alerts

1 Travel Alert Hi Enable 2 Travel Alert Lo Enable 3 Travel Alert Hi Point 4 Travel Alert Lo Point

Alert Groups

1 Failure Group Enable 2 Valve Group Enable 3 Miscellaneous Group Enable

1-2-3-1-3

1-2-3-2

1-2-3-3-1

1-2-3-3-2

1-2-3-4-5

1-2-3-4-7

1-2-3-5-3

Processor Impaired Alerts

1 Offline/Failed Alert Enable 2 Low Power Write Fail Enable 3 Non-Critical NVM Alert Enable 4 Critical NVM Shutdown 5 Flash ROM Shutdown 6 No Free Time Shutdown 7 Reference Voltage Shutdown

Sensor Alerts

1 Travel Sensor Shutdown 2 Temp Sensor Shutdown 3 Pressure Sensor Shutdown

Auxiliary Terminal Alert

1 Auxiliary Terminal Alert Enable 2 Auxiliary Input 3 Auxiliary Terminal Action

Supply Pressure Lo Alert

1 Supply Pressure Lo Alert Enable 2 Supply 3 Supply Pressure Lo Alert Point

Travel Limit Alerts

1 Travel Alert Hi Hi Enable 2 Travel Alert Lo Lo Enable 3 Travel Alert Hi Hi Point 4 Travel Alert Lo Lo Point

Travel Limit/Cutoff Alerts

1 Travel Limit/Cutoff Hi Enable 2 Tvl Limit/Cutoff Lo Enable 3 Cutoff Hi 4 Cutoff Lo 5 Change Cutoffs

1-2-3-5-1

1-2-3-5-2

Cycle Counter

1 Cycle Count Alert Enable 2 Cycle Counter 3 Cycle Count Alert Point

Cycle Count/Travel Accumulator Deadband

1 Deadband

Travel Accumulator

1 Travel Accumulator Alert Enable 2 Travel Accumulator 3 Travel Accumulator Alert Point

78 910 11

DVC6000 SIS

THE FIELDVUE DVC6000 SIS DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THE PLANTWEBt DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY CAPTURING AND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH VALVELINK PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING ACTUAL STEM POSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE ACTUATOR. USING THIS INFORMATION, THE DIGITAL VALVE CONTROLLER DIAGNOSES NOT ONLY ITSELF, BUT ALSO THE VALVE AND ACTUATOR TO WHICH IT IS MOUNTED.

SOFTWARE, THE DVC6000 SIS

FIELDVUE DVC6000 SIS Digital Valve Controller

1-1

Introduction and Specifications

Section 1 Introduction and Specifications

Scope of Manual 1-2........................................................

Conventions Used in this Manual 1-2.....................................

Description 1-2..............................................................

Specifications 1-3...........................................................

Related Documents 1-7.....................................................

Educational Services 1-7...................................................

September 2013

1-1

DVC6000 SIS

Table 1-1. FIELDVUE DVC6000 SIS Capabilities

Auto Calibration Custom Characterization Alerts Step Response, Drive Signal Test & Dynamic Error Band Advanced Diagnostics (Valve Signature) Performance Tuner

Performance Diagnostics Solenoid Valve Health Monitoring Partial Stroke Testing

1. Available in Firmware Revision 7 and higher.

Scope of Manual

This instruction manual includes specifications and installation, operation, and maintenance information for FIELDVUE DVC6000 SIS digital valve controllers for Safety Instrumented System (SIS) Solutions, device revision 1, firmware revision 3−6 or device revision 2, firmware 7, 9, 10, and 11.

This instruction manual describes using the 475 Field Communicator with device description revision 8, used with DVC6000 SIS device revision 2, firmware revision 7, 9, 10, or 11 to setup and calibrate the instrument. You can also use Fisher ValveLink software version

7.3 or higher to setup, calibrate, and diagnose the valve and instrument. For information on using ValveLink software with the instrument, refer to the ValveLink software help or documentation.

Do not install, operate, or maintain a DVC6000 SIS digital valve controller without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal

injury or property damage, it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions

about these instructions, contact your Emerson Process Management sales office before proceeding

Conventions Used in this Manual

Procedures that require the use of a Field Communicator have the Field Communicator symbol in the heading.

Procedures that are accessible with the Hot Key on the Field Communicator will also have the Hot Key symbol in the heading.

Some of the procedures also contain the sequence of numeric keys required to display the desired Field Communicator menu. For example, to access Device Setup, from the Online menu, press 2 (selects

(1)

W8308-3 SIS

Figure 1-1. FIELDVUE DVC6030 SIS Digital Valve

Controller Mounted on a Quarter-Turn Actuator

Configure) followed by a 1 (selects Guided Setup)

followed by a second 1 (selects Setup Wizard). The key sequence in the procedure heading is shown as (2-1-1). The path required to accomplish various tasks, the sequence of steps through the Field Communicator menus, is also presented in textual format. An overview of the Field Communicator menu structures are shown at the beginning of this manual.

Description

DVC6000 SIS digital valve controllers (figure 1-1) are communicating, microprocessor-based current-to-pneumatic instruments. The DVC6000 SIS digital valve controller for Safety Instrumented System (SIS) Solutions monitors the health of final control elements and solenoid valves; the primary function of the DVC6000 SIS is to actuate its pneumatic outputs in response to a demand signal from a logic solver, which should move the valve to the configured safe state.

Using HART communications protocol the digital valve controller allows easy access to information critical to process operation. You can gain information from the principal component of the process, the control valve itself, using the Field Communicator at the valve or at a field junction box, or by using a personal computer or operator’s console within the control room.

DVC6000 SIS instruments permits partial stroking of the valve to minimize the chance of valve failure upon a safety demand and, consequently, the possibility of catastrophic situations. A partial stroke test verifies valve movement with a small ramp to the input. This ramp is small enough not to disrupt production, but is large enough to confirm that the valve is working. DVC6000 SIS instruments also provide state-of-the-art

1-2

September 2013

Introduction and Specifications

testing methods, which reduce testing and maintenance time, improve system performance, and provide diagnostic capabilities.

Using a personal computer and ValveLink software, AMS Suite: Intelligent Device Manager, or a Field Communicator, you can perform several operations with the DVC6000 SIS digital valve controller. You can obtain general information concerning software revision level, messages, tag, descriptor, and date. Diagnostic information is available to aid you when troubleshooting. Input and output configuration parameters can be set, and the digital valve controller can be calibrated. Refer to table 1-1 for details on the capabilities of the DVC6000 SIS.

Using the HART protocol, information from the field can be integrated into control systems or be received on a single loop basis.

Specifications

WARNING

Refer to table 1-2 for application specifications. Incorrect configuration of a positioning instrument could result in the malfunction of the product, property damage or personal injury.

Specifications for DVC6000 SIS digital valve controllers are shown in table 1-2. Specifications for the Field Communicator can be found in the product manual for the Field Communicator.

September 2013

1-3

DVC6000 SIS

Table 1-2. Specifications

Available Configurations

Valve-Mounted Instruments

DVC6010 SIS: Sliding-stem applications DVC6020 SIS: Rotary and long-stroke sliding-stem

applications [over 102 mm (4 inch) travel]

DVC6030 SIS: Quarter-turn rotary applications All units can be used in either 4-wire or 2-wire

system installations. DVC6000 SIS digital valve controllers must have

the Safety Instrumented System Application (SIS) option

Remote-Mounted Instrument

DVC6005 SIS: Base unit for 2 inch pipestand or wall mounting DVC6015: Feedback unit for sliding-stem applications DVC6025: Feedback unit for rotary or long-stroke sliding-stem applications DVC6035: Feedback unit for quarter-turn rotary applications

DVC6000 SIS digital valve controllers can be mounted on Fisher and other manufacturers rotary and sliding-stem actuators

Input Signal

Point-to-Point:

Analog Input Signal: 4-20 mA DC, nominal Minimum voltage available at instrument terminals must be 10.5 VDC for analog control, 11 VDC for HART communication

Minimum Control Current: 4.0 mA Minimum Current w/o Microprocessor Restart:

3.5 mA

Maximum Voltage: 30 VDC Overcurrent Protection: Input circuitry limits current

to prevent internal damage Reverse Polarity Protection: No damage occurs from reversal of loop current

Multi-drop:

Instrument Power: 11-30 VDC at approximately 8 mA Reverse Polarity Protection: No damage occurs from reversal of loop current

Output Signal

Pneumatic signal as required by the actuator, up to full supply pressure.

Minimum Span: 0.4 bar (6 psig)

(1)

Maximum Span: 9.5 bar (140 psig) Action: Double, Single direct, and Single reverse

Supply Pressure

Recommended: 1.7 bar (25 psi) or 0.3 bar (5 psi)

plus the maximum actuator requirements, whichever is higher Maximum: 10 bar (145 psig) or maximum pressure rating of the actuator, whichever is lower

Supply Medium

Air: Supply pressure must be clean, dry air that

meets the requirements of ISA Standard 7.0.01. Natural Gas: Natural gas must be clean, dry,

oil-free, and noncorrosive. H2S content should not exceed 20 ppm.

A maximum 40 micrometer particle size in the air system is acceptable. Further filtration down to 5 micrometer particle size is recommended. Lubricant content is not to exceed 1 ppm weight (w/w) or volume (v/v) basis. Condensation in the air supply should be minimized

Steady-State Air Consumption

Low Bleed Relay

At 1.4 bar (20 psig) supply pressure: Average value

0.056 normal m3/hr (2.1 scfh) At 5.5 bar (80 psig) supply pressure: Average value

0.184 normal m3/hr (6.9 scfh) The low bleed relay is the standard relay for

DVC6000 SIS digital valve controllers, used for On/Off applications. Performance may be affected in throttling applications.

Standard Relay: At 1.4 bar (20 psig) supply pressure:

Less than 0.38 normal m3/hr (14 scfh) At 5.5 bar (80 psig) supply pressure: Less than 1.3 normal m3/hr (49 scfh)

Maximum Output Capacity

At 1.4 bar (20 psig) supply pressure:

10.0 normal m3/hr (375 scfh)

At 5.5 bar (80 psig) supply pressure:

29.5 normal m3/hr (1100 scfh)

Independent Linearity

±0.50% of output span

(2)

(3,4)

(5)

1-4

−continued−

September 2013

Introduction and Specifications

Table 1-2. Specifications (continued)

Electromagnetic Interference (EMI)

Meets EN 61326-1 (First Edition)

Immunity—Industrial locations per Table 2 of

the EN 61326-1 standard. Performance is shown in table 1-3 below.

Emissions—Class A

ISM equipment rating: Group 1, Class A

Lightning and Surge Protection—The degree of immunity to lightning is specified as Surge immunity in table 1-3. For additional surge protection commercially available transient protection devices can be used.

Vibration Testing Method

Tested per ISA-S75.13 Section 5.3.5. A resonant frequency search is performed on all three axes. The instrument is subjected to the ISA specified 1/2 hour endurance test at each major resonance, plus an additional two million cycles.

Input Impedance (Point-to-Point only)

The input impedance of the DVC6000 SIS active electronic circuit is not purely resistive. For comparison to resistive load specifications, an equivalent impedance of 550 ohms may be used. This value corresponds to 11 V @ 20 mA.

Operating Ambient Temperature Limits

−40 to 85C (−40 to 185F) for most approved valve-mounted instruments

−60 to 125C (−76 to 257F) for remote-mounted feedback unit

−52 to 85C (−62 to 185F) for valve-mounted instruments utilizing the Extreme Temperature option (fluorosilicone elastomers)

Humidity Limits

0 to 100% condensing relative humidity with minimal zero or span shifts

Electrical Classification

Hazardous Area

CSA—Intrinsically Safe, Explosion-proof,

Division 2, Dust Ignition-proof FM—Intrinsically Safe, Explosion-proof,

Non-incendive, Dust Ignition-proof

ATEX—Intrinsically Safe, Flameproof, Type n IECEx—Intrinsically Safe, Flameproof, Type n

(2,6)

Electrical Housing

CSA—Type 4, IP66 FM—Type 4, IP66 ATEX—IP66 IECEx—IP66

Refer to tables 1-4, 1-5, 1-6 and 1-7, Hazardous Area Classifications and Special Instructions for “Safe Use” and Installation in Hazardous Locations in Section 2, and Appendix B for specific approval information.

Pollution Degree 2, Overvoltage Category III per ANSI/ISA-82.02.01 (IEC 61010-1 Mod).

Auxiliary Terminal Contact: Nominal Electrical Rating 5 V, <1 mA; It is recommended that the switch be sealed or have gold plated contacts to avoid corrosion.

For proper operation of the auxiliary input terminal capacitance should not exceed 18000pF.

Other Classifications/Certifications

Gas Certified, Single Seal Device— CSA, FM,

ATEX, and IECEx FSETAN—Federal Service of Technological,

Ecological and Nuclear Inspectorate (Russia)

GOST-R—Russian GOST-R INMETRO— National Institute of Metrology,

Quality, and Technology (Brazil)

KGS—Korea Gas Safety Corporation (South Korea) KISCO—Korea Industrial Safety Corporation (South

Korea) NEPSI— National Supervision and Inspection

Centre for Explosion Protection and Safety of Instrumentation (China)

PESO CCOE— Petroleum and Explosives Safety Organisation − Chief Controller of Explosives (India)

TIIS— Technology Institution of Industrial Safety (Japan)

Contact your Emerson Process Management sales office for classification/certification specific information

IEC 61010 Compliance Requirements (Valve-Mounted Instruments only)

Power Source: The loop current must be derived

from a Separated Extra-Low Voltage (SELV) power source.

Environmental Conditions: Installation Category I

September 2013

−continued−

1-5

DVC6000 SIS

Table 1-2. Specifications (continued)

Connections

Supply Pressure: 1/4 NPT internal and integral

pad for mounting 67CFR regulator

Output Pressure: 1/4 NPT internal

Tubing: 3/8-inch, recommended Vent: 3/8 NPT internal Electrical: 1/2 NPT internal conduit connection,

M20 adapter optional

Stem/Shaft Travel

Linear Actuators with rated travel between

6.35 mm (0.25 inch) and 606 mm (23.375 inches) Rotary Actuators with rated travel between 50

degrees and 180 degrees.

Mounting

Designed for direct actuator mounting or remote pipestand or wall mounting. Mounting the instrument vertically, with the vent at the bottom of

Construction Materials

Housing, module base and terminal box:

A03600 low copper aluminum alloy (standard) CF8M (cast 316 stainless steel) (optional for valve-mounted instruments only)

Cover: Thermoplastic polyester Elastomers

Standard: Nitrile Optional: Fluorosilicone

Options

 Supply and output pressure gauges or  Tire

valves,  Integral mounted filter regulator,

 Stainless steel housing, module base, and

terminal box,  Extreme Temperature,  Beacon Indicator,  LCP100 local control panel  Natural Gas Certified, Single Seal Device,  Feedback Assembly PTFE Sleeve Protective Kit for aluminum

units in saltwater or particulate environments the assembly, or horizontally, with the vent pointing down, is recommended to allow drainage of moisture that may be introduced via the instrument air supply.

Weight

Valve-Mounted Instruments

Aluminum: 3.5 kg (7.7 lbs) Stainless Steel: 7.7 kg (17 lbs)

Remote-Mounted Instruments

DVC6005 SIS Base Unit: 4.1 kg (9 lbs) DVC6015 Feedback Unit: 1.3 kg (2.9 lbs) DVC6025 Feedback Unit: 1.4 kg (3.1 lbs) DVC6035 Feedback Unit: 0.9 kg (2.0 lbs)

NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 − Process Instrument Terminology.

1. 3-conductor shielded cable, 22 AWG minimum wire size, is required for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and actuator has been tested to 91 meters (300 feet). At 15 meters (50 feet) there was no performance degradation. At 91 meters there was minimal pneumatic lag.

2. The pressure/temperature limits in this document and any applicable code or standard should not be exceeded.

3. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.

4. Normal m3/hour − Normal cubic meters per hour at 0C and 1.01325 bar, absolute. Scfh − Standard cubic feet per hour at 60F and 14.7 psia

5. Typical value. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also, not applicable to DVC6020 SIS digital valve controllers in long-stroke applications.

6. Temperature limits vary based on hazardous area approval

Declaration of SEP

Fisher Controls International LLC declares this

product to be in compliance with Article 3 paragraph

3 of the Pressure Equipment Directive (PED) 97 /

23 / EC. It was designed and manufactured in

accordance with Sound Engineering Practice (SEP)

and cannot bear the CE marking related to PED

compliance.

However, the product may bear the CE marking to

indicate compliance with other applicable European

Community Directives.

1-6

September 2013

Introduction and Specifications

Related Documents

Other documents containing information related to DVC6000 SIS digital valve controllers for safety instrumented systems include:

 Bulletin 62.1:DVC6000 SIS—FIELDVUE

DVC6000 SIS Digital Valve Controllers for Safety Instrumented System (SIS) Solutions (D102784X012)

 Bulletin 62.1:DVC6000(S1)— FIELDVUE

DVC6000 Digital Valve Controller Dimensions (D103308X012)

 FIELDVUE DVC6000 SIS Digital Valve

Controllers for Safety Instrumented System (SIS) Solutions Quick Start Guide (D103307X012)

 Safety Manual for FIELDVUE DVC6000 Digital

Valve Controllers for Safety Instrumented System (SIS) Solutions − 0−20 mA or 0−24 VDC (D103035X012)

 Partial Stroke Test using ValveLink

Software—Supplement to Fisher FIELDVUE DVC6000 SIS Digital Valve Controllers for Safety Instrumented System (SIS) Solutions Instruction Manual (D103274X012)

 Pre-Commissioning Installation / Setup

Guidelines Using ValveLink Software —Supplement to Fisher FIELDVUE DVC6000 SIS Digital Valve Controllers for Safety Instrumented System (SIS) Solutions Instruction Manual (D103285X012)

 Fisher LCP100 Local Control Panel Instruction

Manual (D103272X012)

 FIELDVUE LC340 Line Conditioner Instruction

Manual (D102797X012)

 FIELDVUE HF340 HART Filter Instruction

Manual (D102796X012)

 ValveLink Software Help or Documentation

All documents are available from your Emerson Process Management sales office. Also visit our website at www.FIELDVUE.com.

 Safety Manual for FIELDVUE DVC6000 SIS

Digital Valve Controllers for Safety Instrumented System (SIS) Solutions − 4−20 mA (D103294X012)

 Partial Stroke Test using 475/375 Field

Communicator—Supplement to Fisher FIELDVUE DVC6000 SIS Digital Valve Controllers for Safety Instrumented System (SIS) Solutions Instruction Manual (D103320X012)

Educational Services

For information on available courses for the DVC6000 SIS digital valve controller, as well as a variety of other products, contact:

Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1st Ave. Marshalltown, IA 50158-2823 Phone: 800-338-8158 or Phone: 641-754-3771 FAX: 641-754-3431 e-mail: education@emerson.com

September 2013

1-7

DVC6000 SIS

I/O signal/control

Table 1-3. Electromagnetic Immunity Performance

Port Phenomenon Basic Standard Test Level

Enclosure

Electrostatic discharge (ESD)

Radiated EM field IEC 61000-4-3

Rated power frequency magnetic field

IEC 61000-4-2

IEC 61000-4-8

Burst IEC 61000-4-4 Surge IEC 61000-4-5 Conducted RF IEC 61000-4-6

Performance Criteria:+/− 1% effect.

1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.

2. Excluding auxiliary switch function, which meets Performance Criteria B.

4 kV contact 8 kV air

80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80% 2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%

30 A/m at 50/60 Hz 1 kV

1 kV (line to ground only, each) 150 kHz to 80 MHz at 3 Vrms

Table 1-4. Hazardous Area Classifications—CSA (Canada)

Certification

Body

CSA

Type Certification Obtained Entity Rating Temperature Code

Vmax = 30 VDC Imax = 226 mA Ci = 5 nF Li = 0.55 mH Pi = 1.4 W

Vmax = 30 VDC Imax = 100 mA Ci = 0 uF Li = 0 mH Pmax = 160 mW

DVC60x0 DVC60x0S (x = 1,2,3)

DVC6005

DVC60x5 (x = 1,2,3)

Ex ia Intrinsically Safe Class I,II,III Division 1 GP A,B,C,D,E, F,G per drawing GE42818 Natural Gas Approved

Explosion-proof Class I Division 1 GP B,C,D Natural Gas Approved

Class I Division 2 GP A,B,C,D Class II Division 1 GP E,F,G Class II Division 2 GP F,G Class III Natural Gas Approved

Ex ia Intrinsically Safe Class I,II,III Division 1 GP A,B,C,D, E,F,G per drawing GE42818 Natural Gas Approved

Explosion-proof Class I Division 1 GP B,C,D Natural Gas Approved

Class I Division 2 GP A,B,C,D Class II Division 1 GP E,F,G Class II Division 2 GP F,G Class III Natural Gas Approved

Ex ia Intrinsically Safe Class I,II,III Division 1 GP A,B,C,D, E,F,G per drawing GE42818

Explosion-proof Class I Division 1 GP B,C,D

Class I Division 2 GP A,B,C,D Class II Division 1 GP E,F,G Class II Division 2 GP F,G Class III

− − −

Voc = 30 VDC Isc = 12 mA Ca = 66 nF La = 246 mH Po = 86 mW

− − −

Performance Criteria

Point-to-

Point Mode

A A

B B A A

T5(Tamb v 80C) T6(Tamb v 75C)

T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)

(2)

Single Seal Device

(1)

Multi-drop

Mode

Enclosure

Rating

Type 4X, IP66

1-8

September 2013

Certification

Body

Introduction and Specifications

Table 1-5. Hazardous Area Classifications—FM (United States)

Type Certification Obtained Entity Rating Temperature Code

Vmax = 30 VDC Imax = 226 mA Ci = 5 nF Li = 0.55 mH Pi = 1.4 W

Vmax = 30 VDC Imax = 100 mA Ci = 0 uF Li = 0 mH Pi = 160 mW

− − −

Voc = 9.6 VDC Isc = 3.5 mA Ca = 3.6 uF La = 100 mH Po = 8.4 mW

− − −

T5(Tamb ≤ 80C) T6(Tamb ≤ 75C)

T4(Tamb ≤ 125C) T5(Tamb ≤ 95C) T6(Tamb ≤ 80C)

DVC60x0 DVC60x0S (x = 1,2,3)

DVC6005

DVC60x5 (x = 1,2,3)

IS Intrinsically Safe Class I,II,III Division 1 GP A,B,C,D, E,F,G per drawing GE42819 Natural Gas Approved

XP Explosion-proof Class I Division 1 GP B,C,D NI Non-incendive Class I Division 2 GP A,B,C,D DIP Dust Ignition-proof Class II, III Division 1 GP E,F,G S Suitable for Use Class II, III Division 2 GP F,G Natural Gas Approved

IS Intrinsically Safe Class I,II,III Division 1 GP A,B,C,D,E, F,G per drawing GE42819 Natural Gas Approved

IS Intrinsically Safe Class I,II,III Division 1 GP A,B,C,D, E,F,G per drawing GE42819

XP Explosion-proof Class I Division 1 GP A,B,C,D NI Non-incendive Class I Division 2 GP A,B,C,D DIP Dust Ignition-proof Class II, III Division 1 GP E,F,G S Suitable for Use Class II, III Division 2 GP F,G

Enclosure

Rating

Type 4X, IP66

Single Seal Device

Type 4X, IP66

Single Seal Device

Type 4X, IP66

Single Seal Device

Type 4X, IP66

Single Seal Device

Type 4X, IP66

September 2013

1-9

DVC6000 SIS

Table 1-6. Hazardous Area Classifications—ATEX

Certificate Type Certification Obtained Entity Rating Temperature Code

II 1 G D

ATEX

DVC60x0 DVC60x0S (x = 1,2,3)

DVC6005

DVC60x5 (x = 1,2,3)

Intrinsically Safe Gas Ex ia IIC T5/T6 Ga Dust Ex ia IIIC T85C (Ta ≤ +73C), T92C (Ta ≤ +80C) Da Per drawing GE60771 Natural Gas Approved

II 2 G Flameproof Gas Ex d IIC T5/T6 Gb

Natural Gas Approved II 3 G

Type n Gas Ex nC IIC T5/T6 Gc Natural Gas Approved

II 1 G D Intrinsically Safe Gas Ex ia IIC T5/T6 Ga Dust Ex ia IIIC T85C (Ta ≤ +76C), T89C Ta ≤ +80C) Da Per drawing GE60771 Natural Gas Approved

II 2 G Flameproof Gas Ex d IIC T5/T6 Gb Natural Gas Approved

II 3 G Type n Gas Ex nC IIC T5/T6 Gc Natural Gas Approved

II 1 G D Intrinsically Safe Gas Ex ia IIC T4/T5/T6 Ga Dust Ex ia IIIC T85C (Tamb ≤ +64C) T100C (Tamb ≤ +79C), T135C (Tamb ≤ +114C) T146C (Tamb ≤ +125C) Da Per drawing GE60771

II 2 G Flameproof Gas Ex d IIC T4/T5/T6 Gb

II 3 G Type n Gas Ex nA IIC T4/T5/T6 Gc

Ui = 30 VDC Ii = 226 mA Ci = 5 nF Li = 0.55 mH Pi = 1.4 W

Ui = 30 VDC Ii = 100 mA Ci = 0 uF Li = 0 mH Pi = 160 mW

− − −

Uo = 9.6 VDC Io = 3.5 mA Co = 3.6 uF Lo = 100 mH Po = 8.4 mW

− − −

T5(Tamb ≤ 80C) T6(Tamb ≤ 75C)

T5(Tamb ≤ 85C) T6(Tamb ≤ 80C)

T5(Tamb ≤ 80C) T6(Tamb ≤ 75C)

T5(Tamb ≤ 85C) T6(Tamb ≤ 80C)

T5(Tamb ≤ 80C) T6(Tamb ≤ 75C)

T4(Tamb ≤ 125C) T5(Tamb ≤ 95C) T6(Tamb ≤ 80C)

Enclosure

Rating

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

1-10

September 2013

Introduction and Specifications

Table 1-7. Hazardous Area Classifications—IECEx

Certificate Type Certification Obtained Entity Rating Temperature Code

Ui = 30 VDC Ii = 226 mA Ci = 5 nF Li = 0.55 mH Pi = 1.4 W

Ui = 30 VDC Ii =100 mA Ci = 0 uF Li = 0 mH Pi = 160 mW

− − −

Uo = 9.6 VDC Io = 3.5 mA Ca = 3.6 uF La = 100 mH Po = 8.4 mW

− − −

T5(Tamb ≤ 80C) T6(Tamb v 75C)

T5(Tamb ≤ 80C) T6(Tamb ≤ 75C)

T4(Tamb ≤ 125C) T5(Tamb ≤ 95C) T6(Tamb ≤ 80C)

IECEx

DVC60x0 DVC60x0S (x = 1,2,3)

DVC6005

DVC60x5 (x = 1,2,3)

Intrinsically Safe Gas Ex ia IIC T5/T6 per drawing GE42990 Natural Gas Approved

Flameproof Gas Ex d IIC T5/T6 Natural Gas Approved

Type n Gas Ex nC IIC T5/T6 Natural Gas Approved

Intrinsically Safe Gas Ex ia IIC T5/T6 per drawing GE42990 Natural Gas Approved

Flameproof Gas Ex d IIC T5/T6 Natural Gas Approved

Type n Gas Ex nC IIC T5/T6 Natural Gas Approved

Intrinsically Safe Gas Ex ia IIC T4/T5/T6 per drawing GE42990

Flameproof Gas Ex d IIC T4/T5/T6

Type n Gas Ex nA IIC T4/T5/T6

Enclosure

Rating

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

September 2013

1-11

DVC6000 SIS

1-12

September 2013

2-2

Installation

Section 2 Installation

Hazardous Area Classifications and Special Instructions for “Safe Use” and

Installations in Hazardous Areas

CSA 2-4.....................................................................

FM 2-4......................................................................

ATEX 2-4....................................................................

IECEx 2-5...................................................................

Mounting Guidelines

DVC6010 SIS on Sliding-Stem Actuators (up to 4 inches travel) 2-6...........

DVC6020 SIS on Long-Stroke Sliding-Stem Actuators

(4 to 24 inches travel) and Rotary Actuators

2-8..............................

DVC6030 SIS on Quarter-Turn Actuators 2-10.................................

DVC6005 SIS Base Unit 2-13.................................................

Wall Mounting 2-13...........................................................

Pipestand Mounting 2-13......................................................

DVC6015 on Sliding-Stem Actuators (up to 4 inches travel) 2-13................

DVC6025 on Long-Stroke Sliding-Stem Actuators

(4 to 24 inches travel) and Rotary Actuators

DVC6035 on Quarter-Turn Actuators 2-16.....................................

67CFR Filter Regulator

Integral-Mounted Regulator 2-17................................................

Yoke-Mounted Regulator 2-17..................................................

Casing-Mounted Regulator 2-17................................................

Pneumatic Connections

Supply Connections 2-18.....................................................

Output Connections 2-20......................................................

Single-Acting Actuators 2-20...................................................

Double-Acting Actuators 2-20..................................................

Vent 2-22.....................................................................

2-15..............................

Electrical Connections

September 2013

4-20 mA Loop Connections 2-23..............................................

Remote Travel Sensor Connections 2-24......................................

Test Connections 2-28........................................................

Communication Connections 2-28.............................................

2-1

DVC6000 SIS

Wiring Practices

Logic Solver or Control System Requirements 2-28............................

Maximum Cable Capacitance 2-29............................................

Installation in a Safety Instrumented System 2-31.........................

Installation in a 4-Wire System 2-31...........................................

Installation in a 2-Wire System 2-32...........................................

LCP100 (Local Control Panel) 2-35...........................................

Voltage Available 2-28........................................................

Compliance Voltage 2-29......................................................

Installation 2-35.............................................................

Electrical Connections 2-35....................................................

2-2

September 2013

Installation

The DVC6000 SIS can be used with either air or natural gas as the supply medium. If using natural gas as the pneumatic supply medium, natural gas will be used in the pneumatic output connections of the DVC6000 SIS to any connected equipment. In normal operation the unit will vent the supply medium into the surrounding atmosphere unless it is remotely vented.

When using natural gas as the supply medium, in a non-hazardous location in a confined area, remote venting of the unit is required. Failure to do so could result in personal injury, property damage, and area re-classification. For hazardous locations remote venting of the unit may be required, depending upon the area classification, and as specified by the requirements of local, regional, and national codes, rules and regulations. Failure to do so when necessary could result in personal injury, property damage, and area re-classification.

WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before proceeding with any Installation procedures:

 Always wear protective clothing,

gloves, and eyewear.

 Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of the following: Remote venting of the unit, re-evaluating the hazardous area classification, ensuring adequate ventilation, and the removal of any ignition sources. For information on remote venting of this controller, refer to page 2-22.

 If installing this into an existing application, also refer to the WARNING at the beginning of the Maintenance section of this instruction manual.

 Check with your process or safety engineer for any additional measures that must be taken to protect against process media.

WARNING

To avoid static discharge from the cover when flammable gases or dust are present, do not rub or clean the cover with solvents. To do so could result in a spark that may cause the flammable gases or dust to explode, resulting in personal injury or property damage. Clean with a mild detergent and water only.

WARNING

This unit vents the supply medium into the surrounding atmosphere. When installing this unit in a non-hazardous (non-classified) location in a confined area, with natural gas as the supply medium, you must remotely vent this unit to a safe location. Failure to do so could result in personal injury or property damage from fire or explosion, and area re-classification.

When installing this unit in a hazardous (classified) location remote venting of the unit may be required, depending upon the area classification, and as specified by the requirements of local, regional, and national codes, rules and regulations. Failure to do so when necessary could result in personal injury or property damage from fire or explosion, and area re-classification.

Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup.

September 2013

2-3

DVC6000 SIS

In addition to remote venting of the unit, ensure that all caps and covers are correctly installed. Failure to do so could result in personal injury or property damage from fire or explosion, and area re-classification.

Hazardous Area Classifications and Special Instructions for “Safe Use” and Installations in Hazardous Locations

Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may override, the standard installation procedures. Special instructions are listed by approval.

Note

This information supplements the nameplate markings affixed to the product.

Always refer to the nameplate itself to identify the appropriate certification. Contact your Emerson Process Management sales office for approval/certification information not listed here.

Approval information is for both aluminum and stainless steel constructions.

WARNING

Failure to follow these conditions of safe use could result in personal injury or property damage from fire or explosion, or area re-classification.

CSA

Intrinsic Safety, Explosion proof, Division 2, Dust-Ignition proof

No special conditions for safe use.

Refer to table 1-4 for approval information, figure B-1, B-3 and B-4 for CSA loop schematics, and figure B-2 and B-5 for typical CSA nameplates.

Special Conditions of Safe Use Intrinsic Safety, Explosion proof, Non-incendive,

Dust-Ignition proof

1. When product is used with natural gas as the pneumatic medium, the maximum working pressure of the natural gas supply shall be limited to 145 psi.

2. When product is used with natural gas as the pneumatic medium the product shall not be permitted in a Class I, Division 2, Group A, B, C, D location without the proper venting installation as per the manufacturer’s instruction manual.

3. The apparatus enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction. Care must be taken into account during installation and use to prevent impact or friction.

4. Parts of the enclosure are constructed from plastic. To prevent risk of electrostatic sparking, the plastic surface should only be cleaned with a damp cloth.

Refer to table 1-5 for approval information, figure B-6, B-7 and B-8 for FM loop schematics, and figure B-2 and B-9 for typical FM nameplates.

ATEX

Special Conditions for Safe Use Intrinsically Safe

1. This apparatus can only be connected to an intrinsically safe certified equipment and this combination must be compatible as regards the intrinsically safe rules.

2. The electrical parameters of this equipment must not exceed any following values: Uo ≤ 30 V; Io ≤ 226 mA; Po ≤ 1.4 W

3. Operating ambient temperature: −52C or −40C to + 80C

4. For the model with aluminum body: the apparatus must not be submitted to frictions or mechanical impacts.

5. Covered by standards EN 60079-0 (2009), EN 60079-11 (2012), EN 60079-26 (2007).

6. Install per drawing GE60771. Refer to table 1-6 for additional approval information,

figures B-10, B-12, andB-13 for ATEX loop schematics and figure B-11 for typical ATEX Intrinsic Safety nameplates.

2-4

September 2013

Installation

Flameproof

Operating ambient temperature: −52C or −40C to + 85C

Refer to table 1-6 for additional approval information, and figure B-14 for typical ATEX Flameproof nameplates.

Type n

Operating ambient temperature: −52C or −40C to + 80C

Refer to table 1-6 for additional approval information, and figure B-15 for typical ATEX Type n nameplates.

IECEx

Conditions of Certification Intrinsically Safe, Type n, Flameproof

Ex ia / Ex nC / Ex d

1. Warning: Electrostatic charge hazard. Do not rub or clean with solvents. To do so could result in an explosion.

Ex nC / Ex nA / Ex d

2. Do not open while energized. Refer to table 1-7 for additional approval information,

and figures B-16, B-17, and B-18 for IECEx loop schematics, and figures B-19 and B-20 for typical IECEx nameplates.

September 2013

2-5

DVC6000 SIS

CAP SCREW, FLANGED

MACHINE SCREW

SHIELD

ADJUSTMENT ARM

CONNECTOR ARM

CAP SCREW

PLAIN WASHER

Figure 2-1. FIELDVUE DVC6010 SIS Digital Valve Controller Mounted on Sliding-Stem Actuators with up to 2 Inches Travel

Mounting Guidelines

Note

DVC6010 SIS on Sliding-Stem Actuators Up to 102 mm (4 Inches) of Travel

If ordered as part of a control valve assembly, the factory mounts the digital valve controller on the actuator, makes pneumatic connections to the actuator, sets up, and calibrates the instrument. If you purchased the digital valve controller separately, you will need a mounting kit to mount the digital valve controller on the actuator. See the instructions that come with the mounting kit for detailed information on mounting the digital valve controller to a specific actuator model.

The DVC6010 SIS digital valve controller mounts on sliding-stem actuators with up to 102 mm (4 inch) travel. Figure 2-1 shows a typical mounting on an actuator with up to 51 mm (2 inch) travel. Figure 2-2 shows a typical mounting on actuators with 51 to 102 mm (2 to 4 inch) travel. For actuators with greater than 102 mm (4-inch) travel, see the guidelines for mounting a DVC6020 SIS digital valve controller.

Do not use the stainless steel DVC6010S SIS in high vibration service where the mounting bracket uses standoffs (spacers) to mount to the actuator.

Refer to the following guidelines when mounting on sliding-stem actuators with up to 4 inches of travel. Where a key number is referenced, refer to figure 8-1.

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the actuator, releasing all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.

2. Attach the connector arm to the valve stem connector.

3. Attach the mounting bracket to the digital valve controller housing.

2-6

September 2013

+ 150 hidden pages

Fisher Instruction Manual: FIELDVUE DVC6000 SIS Digital Valve Controllers for Safety Instrumented System (SIS) Solutions (Supported) | Fisher Manuals & Guides

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