Fisher Instruction Manual: FIELDVUE DVC2000 Digital Valve Controller Manuals & Guides

Instruction Manual
D103176X012
DVC2000 Digital Valve Controller
Fisher™ FIELDVUE™ DVC2000 Digital Valve Controller
This manual applies to
Instrument Level HC, AD, PD AC Device Type 05 F5 Device Revision 1 1 Hardware Revision 1 & 2 1 & 2 Firmware Revision 1, 2, 3, 4 & 5 1, 2, 3, 4 & 5 DD Revision 3 1
July 2020
Contents
Section 1 Introduction and Specifications 3.
Installation, Electrical and Pneumatic Connections,
and Basic Setup and Calibration 3...............
Scope of Manual 3..............................
Instrument Description 3........................
Terminology 4.................................
Specifications 4................................
Related Documents 7...........................
Educational Services 8...........................
Section 2 Detailed Setup and Calibration via
HART Communication 9.................
Detailed Setup 9...............................
Setting Modes 9..............................
Instrument Mode 9........................
Control Mode 9...........................
Restart Control Mode 10....................
Restarting the Instrument 10................
Burst Mode 10............................
Protection 12.................................
General Information 14........................
HART Tag
Message
Descriptor
Date
Valve Serial Number
Instrument Serial Number
Polling Address
LUI Language
W8755
Measured Variable Units and Ranges 15...........
Analog Input Units Analog Input Range High and Low Pressure Units Temperature Units
Actuator and Valve Information 16...............
Maximum Supply Pressure Actuator Style Valve Serial Number Valve Style Zero Control Signal
Setting Response 16...........................
Tuning Set Damping Factor Expert Tuning Gains Input Characteristic Custom Characteristic Table Set Point Filter Time Limits and Cutoffs Minimum Opening and Closing Time Integral Settings
Setting Alerts 19..............................
Travel Alerts 20............................
Cycle Counter Alert 22......................
Other Alerts 23............................
Alert Record 23............................
www.Fisher.com
DVC2000 Digital Valve Controller
July 2020
Instruction Manual
D103176X012
Self-Test Failure for Instrument Shutdown 24......
Transmitter/Switches 25.......................
Tuning 26.....................................
Automatic 26.................................
Manual 26...................................
Calibration 27..................................
Analog Input Calibration 27.....................
Using the Field Communicator 27............
Using Local Operator Interface 28............
Auto Calibrate Travel 28........................
Manual Calibrate Travel 29......................
Analog Calibration Adjust 29................
Digital Calibration Adjust 29.................
Pressure Sensor Calibration 30..................
Output Pressure Sensor 30..................
Position Transmitter 31........................
Section 3 Viewing Device Variables and
Diagnostics 33.........................
Viewing Variables 33............................
Analog Input, Travel, Valve Set Point, Drive Signal
and Output Pressure 33......................
Additional Instrument Variables 33...............
Viewing Device Information 34...................
Viewing Instrument Status 35....................
Section 4 Maintenance and
Troubleshooting 39.....................
Stroking the Digital Valve Controller Output 39......
Replacing the Instrument 40.....................
Replacing the Magnetic Feedback Assembly 41......
Component Replacement 41.....................
Replacing the I/P Converter 41..................
Replacing the Pneumatic Relay 43...............
Troubleshooting 44.............................
Checking Available Voltage 46....................
Technical Support Checklist 47...................
Section 5 Parts 49......................
Parts Ordering 49...............................
Parts Kits 49...................................
Parts List 50...................................
Appendix A Principle of Operation 55......
DVC2000 Operation 55..........................
Appendix B Local Interface Flow Chart and
Field Communicator Menu Trees 57.......
Glossary 65............................
Index 73..............................
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Instruction Manual
D103176X012
Introduction and Specifications
Section 1 Introduction and Specifications1‐1‐
Installation, Electrical and Pneumatic Connections, and Basic Setup and Calibration using the Local Operator Interface
July 2020
Refer to the DVC2000 Quick Start Guide (D103203X012) for DVC2000 installation, connection, and basic setup and calibration using the local operator interface. If a copy of this quick start guide is needed scan or click the QR code at the right, contact your
Emerson sales office
or visit our website at Fisher.com.
Scan or click to access field support
Scope of Manual
This instruction manual is a supplement to the quick start guide that ships with every instrument. This instruction manual includes specifications, detailed configuration and calibration using an Emerson Field Communicator, maintenance and troubleshooting information, and replacement part details.
Notes
Fast-key sequences referenced in this manual are only applicable to the 475 Field Communicator. They do not apply to the Trex Device Communicator.
ValveLink tests. For information on using ValveLink software with the instrument, refer to the appropriate user guide or help.
software can also be used for detailed configuration and calibration, as well as performing diagnostic and performance
Do not install, operate, or maintain a DVC2000 digital valve controller without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal
injury or property damage, it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions regarding these
instructions, contact your Emerson sales office before proceeding.
Instrument Description
The DVC2000 digital valve controller is a communicating, microprocessor-based current-to-pneumatic valve positioner. It is designed to replace standard pneumatic and electro-pneumatic valve positioners.
In addition to the traditional function of converting an input current signal (4-20 mA) to a pneumatic output pressure, the DVC2000 digital valve controller communicates via a local display panel and/or via the HART® protocol. An option is available which provides isolated circuitry for two (2) integrated limit switches (for open/close valve indication) and a valve position transmitter (for separate valve position feedback).
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Terminology
Instrument Level— There are four (4) levels of functionality available: AC, HC, AD and PD.
AC—This level provides the capability to setup and calibrate the positioner through the local user interface or the Field
Communicator.
HC—This level provides additional capability for advanced configuration of the positioner (such as travel limits/cutoffs, custom characterization, and minimum open/closing time). Also, information is available through the HART protocol for diagnostic alerts such as travel deviation, cycle count, and travel accumulation.
AD—This level provides advanced diagnostic capabilities for performance testing. When used with ValveLink software, instrument health can be evaluated with tests such as Valve Signature, step response and dynamic error band. The software program provides detailed analysis with graphics.
PD—This level provides automated, non-intrusive testing of the operating performance of the control valve assembly. When used with ValveLink affecting the process.
software, tests to isolate component degradation can be run on the valve assembly without
Local Interface— The DVC2000 comes standard with a Liquid Crystal Display (LCD) and four (4) pushbuttons. The local interface provides the capability to setup and calibrate the positioner and view basic diagnostic messages.
Magnet Assembly—This is the feedback component that is mounted directly to the valve stem. It supplies a magnetic field that is sensed by the digital valve controller.
Options Board—The DVC2000 digital valve controller is available with two (2) limit switches and a valve position transmitter. The options board includes the additional circuitry and terminations that are required to support these output signals.
Pole Piece—Inserted into the DVC2000 housing and protruding through the back of the instrument is a two-pronged fork that houses the magnetic sensor for position feedback.
Specifications
Specifications for the DVC2000 digital valve controller are shown in table 1‐1.
WARNING
This product is intended for a specific range of application specifications. Incorrect configuration of a positioning instrument could result in the malfunction of the product, property damage, or personal injury.
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Table 1‐1. Specifications
Introduction and Specifications
July 2020
Available Configurations
J Integral mounting to the Fisher GX Control Valve
and Actuator System
J Quarter-turn rotary applications
J Sliding-stem applications
The DVC2000 digital valve controller can also be mounted on other actuators that comply with IEC 60534-6-1, IEC 60534-6-2, VDI/VDE 3845 and NAMUR mounting standards.
Input Signal
Analog Input Signal: 4-20 mA DC, nominal; split ranging available Minimum Voltage: Voltage available at instrument terminals must be 8.5 volts for analog control, 9.0 volts for HART communication
Maximum Voltage: 30 volts DC Minimum Control Current: 4.0 mA (below 3.5 mA
may cause microprocessor restart) Overcurrent Protection: Input circuitry limits current to prevent internal damage Reverse Polarity Protection: No damage occurs from reversal of loop current
Output Signal
Pneumatic signal as required by the actuator, up to full supply pressure
Minimum Span: 0.5 bar (7 psig) Maximum Span: 7 bar (101 psig) Action: Single Acting, direct
Supply Pressure
(1)
Recommended: 0.5 bar (7 psig) greater than the maximum actuator requirements Maximum: 7 bar (101 psig)
Supply pressure medium must be clean, dry air or noncorrosive gas
Per ISA Standard 7.0.01
A maximum 40 micrometer particle size in the air system is acceptable. Further filtration down to 5 micrometer particle size is recommended. Lubricant content is not to exceed 1 ppm weight (w/w) or volume (v/v) basis. Condensation in the air supply should be minimized
Per ISO 8573-1
Maximum particle density size: Class 7 Oil content: Class 3 Pressure Dew Point: Class 3 or at least 10_C less than
the lowest ambient temperature expected
-continued-
Temperature Limits
(1)
-40 to 85_C (-40 to 185_F). LCD may not be readable below -20_C (-4 _F).
Air Consumption
Supply pressure:
At 1.5 bar (22 psig) At 4 bar (58 psig)
Air Capacity
(2)
(3)
: 0.06 normal m3/h (2.3 scfh)
(4)
: 0.12 normal m3/h (4.4 scfh)
(2)
Supply pressure:
(3)
At 1.5 bar (22 psig) At 4 bar (58 psig)
: 4.48 normal m3/h (167 scfh)
(4)
: 9.06 normal m3/h (338 scfh)
Independent Linearity
±0.5% of output span
Electromagnetic Compatibility
Meets EN 61326-1:2013 Immunity—Industrial locations per Table 2 of the EN 61326-1 standard. Performance is shown in table 1‐2 below Emissions—Class A ISM equipment rating: Group 1, Class A
Tested to NAMUR NE21 requirements.
Vibration Testing Method
Tested per ANSI/ISA 75.13.01 Section 5.3.5. A resonant frequency search is performed on all three axes. The instrument is subjected to the ISA specified 1/2 hour endurance test at each major resonance, plus an additional two million cycles.
Input Impedance
The input impedance of the DVC2000 active electronic circuit is not purely resistive. For comparison to resistive load specifications, an equivalent impedance of 450 ohms may be used. This value corresponds to 9 V @ 20 mA.
Electrical Classification
Hazardous Area:
CSA—Intrinsically Safe and Non-incendive
FM—Intrinsically Safe and Non-incendive
ATEX—Intrinsically Safe
IECEx—Intrinsically Safe
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Introduction and Specifications
July 2020
Table 1‐1. Specifications (continued)
Instruction Manual
D103176X012
Electrical Housing:
CSA—IP66 and Type 4X FM, ATEX, IECEx—IP66
Other Classifications/Certifications
CUTR— Customs Union Technical Regulations (Russia, Kazakhstan, Belarus, and Armenia)
ESMA— Emirates Authority for Standardization and Metrology - ECAS-Ex (UAE)
INMETRO—National Institute of Metrology, Quality and Technology (Brazil)
KGS— Korea Gas Safety Corporation (South Korea) NEPSI—National Supervision and Inspection Centre
for Explosion Protection and Safety of Instrumentation (China)
PESO CCOE— Petroleum and Explosives Safety Organisation - Chief Controller of Explosives (India)
SABS— South African Bureau of Standards (South Africa)
Contact your Emerson sales office
for
classification/certification specific information
Connections
Standard
Supply and Output Pressure: G1/4 internal
Electrical: M20 internal
Optional
Supply and Output Pressure: 1/4 NPT internal
Electrical: 1/2 NPT internal
Shaft Rotation
otary actuators with rated travel between 45
R degrees and 180 degrees
Mounting
Designed for direct actuator mounting. For weatherproof housing capability, the vent must be positioned at the lowest point of the instrument.
Weight
1.5 kg (3.3 lbs)
Options
J Airset: 67CFR with filter
Language Packs:
J Standard: English, German, French, Italian, Spanish,
Japanese, Chinese, Portuguese, Russian, Polish, and Czech
J Optional: English, German, French, Italian, Spanish,
Japanese, Chinese, and Arabic
J Pipe-away vent J Limit Switches: Two isolated switches,
configurable throughout calibrated travel range
Supply Voltage: 5-30 VDC OFF State: 0.5 to 1.0 mA ON State: 3.5 to 4.5 mA (above 5 V) Reference Accuracy: 2.5% of travel span
J Transmitter: 4-20 mA output, isolated
(5)
Supply Voltage: 8-30 VDC Fault Indication: offrange high or low Reference Accuracy: 1% of travel span
(5)
Materials of Construction
Declaration of SEP
Fisher Controls International LLC declares this
Housing and Cover: A03600 low copper aluminum alloy Elastomers: nitrile, fluorosilicone
product to be in compliance with Article 4 paragraph 3 of the PED Directive 2014/68/EU. It was designed and manufactured in accordance with Sound Engineering Practice (SEP) and cannot bear the CE marking related to PED compliance.
Stem Travel
Linear actuators with rated travel between 6.35 mm (0.25 inch) and 606 mm (23.375 inches)
1. The pressure/temperature limits in this document and any applicable standard or code limitation should not be exceeded. Note: Temperature limits vary based on hazardous area approval.
2. Normal m
3. Low pressure relay: 0 to 3.3 bar (0 to 49 psig).
4. High pressure relay: 3.4 to 7.0 bar (50 to 102 psig).
5. Typical values when calibrated at temperature.
6
3
/hour - Normal cubic meters per hour at 0_C and 1.01325 bar, absolute. Scfh - Standard cubic feet per hour at 60_F and 14.7 psia.
However, the product may bear the CE marking to indicate compliance with other applicable European Community Directives.
Instruction Manual
(1)
D103176X012
Introduction and Specifications
Table 1‐2. EMC Summary Results—Immunity
Port Phenomenon Basic Standard Test Level Performance Criteria
Electrostatic discharge (ESD)
Enclosure
I/O signal/control
Performance criteria is + / - 1% effect.
1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.
Radiated EM field IEC 61000-4-3
Rated power frequency magnetic field
Burst (fast transients) IEC 61000-4-4 $1 kV A Surge IEC 61000-4-5 $1 kV (line to ground only, each) B Conducted RF IEC 61000-4-6 150 kHz to 80 MHz at 10 Vrms A
IEC 61000-4-2
IEC 61000-4-8 30 A/m at 50 Hz, 60 sec A
6 kV contact 8 kV air
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80% 2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
Related Documents
Other documents containing information related to the DVC2000 digital valve controller include:
July 2020
B
A
D DVC2000 Digital Valve Controller Quick Start Guide (D103203X012
D Bulletin 62.1:DVC2000 (D103167X012
)
D CSA Hazardous Area Approvals - DVC2000 Digital Valve Controllers (D104224X012
D FM Hazardous Area Approvals - DVC2000 Digital Valve Controllers (D104225X012
D ATEX Hazardous Area Approvals - DVC2000 Digital Valve Controllers (D104226X012
D IECEx Hazardous Area Approvals - DVC2000 Digital Valve Controllers (D104227X012
D INMETRO Hazardous Area Approvals for FIELDVUE DVC2000 Digital Valve Controller (D103780X012
D FIELDVUE Digital Valve Controller Split Ranging (D103262X012
D Using FIELDVUE Instruments with the Smart HART Loop Interface and Monitor (HIM) (D103263X012
D Audio Monitor for HART Communications (D103265X012
)
D HART Field Device Specification - Fisher FIELDVUE DVC2000 Digital Valve Controller (D103783X012
)
)
)
)
)
)
)
)
)
D Using the HART Tri-Loop HART-to-Analog Signal Converter with Fisher FIELDVUE Digital Valve Controllers
(D103267X012
These documents are available from your Emerson sales office
)
or at Fisher.com.
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Educational Services
For information on available courses for the DVC2000 digital valve controller, as well as a variety of other products, contact:
Emerson Automation Solutions Educational Services - Registration Phone: 1-641-754-3771 or 1-800-338-8158 E-mail: education@emerson.com emerson.com/fishervalvetraining
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Detailed Setup and Calibration
July 2020
Section 2 Detailed Configuration and Calibration via HART Communication
2‐2‐
Detailed Setup
The DVC2000 digital valve controller has the capability to communicate via the HART protocol. This section describes the advanced features that can be accessed with the Field Communicator. Table 2‐1 lists the default settings for a standard factory configuration. Table 2‐2 provides the actuator information required to setup and calibrate the instrument.
Setting Modes
Field Communicator Setup & Diag > Detailed Setup > Mode (1-2-1)
Instrument Mode
You can change the instrument mode by selecting Instrument Mode from the Mode menu, or press the Hot Key and select Instrument Mode.
Instrument Mode allows you to either take the instrument Out Of Service or place it In Service. Taking the instrument Out Of Service allows you to perform instrument calibration and also allows you to change setup variables that affect control, provided the calibration/configuration protection is properly set. See Setting Protection.
Note
Some changes that require the instrument to be taken Out Of Service will not take effect until the instrument is placed back In Service or the instrument is restarted.
Control Mode
You can change the control mode by selecting Control Mode from the Mode menu, or press the Hot Key and select Control Mode.
Control Mode lets you define where the instrument receives its set point. Follow the prompts on the Field Communicator display to choose one of the following control modes: Analog or Digital.
Choose Analog if the instrument is to receive its set point over the 4-20 mA loop. Normally the instrument control mode is Analog.
Choose Digital if the instrument is to receive its set point digitally, via the HART communications link.
A third mode, Test, is also displayed. Normally the instrument should not be in the Test mode. The Field Communicator automatically switches to this mode whenever it needs to stroke the valve, for example during
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Detailed Setup and Calibration
July 2020
Instruction Manual
D103176X012
calibration or stroke valve. However, if you abort from a procedure where the instrument is in the Test mode, it may remain in this mode. To take the instrument out of the Test mode, select Control Mode then select either Analog or Digital.
Restart Control Mode
Restart Control Mode (Restart Cont Mode) lets you choose which operating mode you want the instrument to be in after a restart. Follow the prompts on the Field Communicator display to define the restart control mode as Resume Last, Analog, or Digital.
Restarting the Instrument
Restart resets the instrument in the same manner as when power to the instrument is interrupted. When Restart is issued, all of the newly entered configuration variables become active. Otherwise, they may not take effect until the instrument is placed In Service.
Burst Mode
Enabling burst mode provides continuous communication from the digital valve controller. Burst mode applies only to the transmission of burst mode data (analog input, travel target, pressure, and travel) and does not affect the way other data is accessed.
Access to information in the instrument is normally obtained through the poll/response of HART communication. The Field Communicator or the control system may request any of the information that is normally available, even while the instrument is in burst mode. Between each burst mode transmission sent by the instrument, a short pause allows the Field Communicator or control system to initiate a request. The instrument receives the request, processes the response message, and then continues “bursting” the burst mode data.
There are four burst mode commands. Command 3 is recommended for use with the Rosemount Tri-Loop
HART-to-analog signal converter. The other three are not used at this time.
333 HART
Command 3 provides the following variables:
D Primary variable—analog input in % or mA,
D Secondary variable—travel target (valve set point) in % of ranged travel,
D Tertiary variable—output pressure in psig, bar, or kPa,
D Quaternary variable—travel in % of ranged travel.
To enable burst mode select Mode > Burst > Burst Enable. To send a burst mode command, select Burst Command. Burst mode must be enabled before you can change the burst mode command.
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(2)
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Table 2‐1. Factory Default Detailed Setup Parameters
Setup Parameter Default Setting
Control Mode Restart Control Mode Burst Mode Enabled Burst Mode Command HART Tag
Message Description Date Valve Serial Number Polling Address
Max Supply Pressure Zero Control Signal
Analog Input Units Analog In Range High Analog In Range Low Travel Range High Travel Range Low
Pressure Units Temperature Units Input Characteristic Setpoint Filter Time
Travel Limit High Travel Limit Low Travel Cutoff High Travel Cutoff Low
Minimum Opening Time Minimum Closing Time Integral Gain Integral Deadband Travel Hi/Lo Alert Enabled Travel Hi Hi/Lo Lo Alert Enabled
Travel Alert High Point Travel Alert Low Point Travel Alert High-High Point Travel Alert Low-Low Point Travel Alert Deadband
Travel Deviation Alert Enable Travel Deviation Alert Point Travel Deviation Time
Cycle Counter Alert Enable Cycle Counter Alert Point Cycle Counter Deadband Cycle Counter
Travel Accumulator Alert Enable Travel Accumulator Alert Point Travel Accumulator Deadband Travel Accumulator
Drive Alert Enable Flash ROM Fail Ref Voltage Fail
Drive Current Fail Critical NVM Fail Temperature Sensor Fail Pressure Sensor Fail Travel Sensor Fail
1. The settings listed are for standard factory configuration. DVC2000 instruments can also be ordered with custom configuration settings. For the default custom settings, refer to the order requisition.
2. If the instrument is shipped mounted on an actuator, these values depend upon the actuator on which the instrument is mounted.
Analog
Resume Last
No
As specified on order
Factory Calibration Date
3
Blank Blank
Blank
0
100
(2)
Open
mA
20 mA
4.0 mA 100%
0%
PSI
F
Linear
Filter Off
125%
-25%
99.5%
0.5%
0 secs 0 secs
1 repeat/minute
0.5% No No
125%
-25%
125%
-25% 1%
Yes
7%
5 secs
No
2,147,483,646
3%
0
No
2,147,483,646%
3%
0
No No No
No No No No No
Detailed Setup and Calibration
July 2020
11
Detailed Setup and Calibration
July 2020
Table 2‐2. Actuator Information for Setup
Actuator
Manufacturer
Fisher
Baumann
Actuator Model Actuator Style Actuator Size
585C & 585CR
657 Spring & Diaphragm
667 Spring & Diaphragm
1051 & 1052 Spring & Diaphragm
1066SR Piston Sgl w/Spring
3024 Spring & Diaphragm
3025 Spring & Diaphragm P460, P462, P900 Undefined Rotary
GX Spring & Diaphragm
GX 3-Way Spring & Diaphragm
Air to Extend Spring & Diaphragm
Air to Retract Spring & Diaphragm
Rotary Spring & Diaphragm
Piston single w/spring. See
actuator instruction manual and
nameplate.
25, 50, 60, 68,
80, 100, 130
30, 30i G 34, 34i, 40, 40i I 45, 45i, 50, 50i J
46, 46i, 60, 60i, 70,
70i & 80-100
30, 30i G 34, 34i, 40, 40i I 45, 45i, 50, 50i J
46, 46i, 60, 60i, 70,
70i, 76, 76i & 80-100
20, 30, 33,
40, 60, 70
20
27, 75
GA 1.21 GA 1.31 GA 1.41
225 G 750 I
1200 K
225 G 750 I
16 C 32 D 54 Undefined 70 H 16 C 32 D 54 Undefined 70 H 10
25 54
Instruction Manual
D103176X012
Starting
Tuning Set
Undefined
Undefined
Undefined
Undefined Rotary
Undefined Rotary
Undefined SStem-Standard
Undefined Undefined
G
Feedback Connection
SStem-Standard for travels
up to 4 inches. SStem-
Roller for longer travels
SStem-Standard
SStem-Standard
SStem-Standard
SStem-Standard
SStem-Standard
SStem-Standard
Rotary
Setting Protection
Field Communicator Setup & Diag > Detailed Setup > Protection (1-2-2)
Some setup parameters may require changing the protection with the Field Communicator.
Two levels of protection are available:
D None—Neither setup nor calibration is protected. Allows changing calibration and setup parameters.
D Config & Calib—Both setup and calibration are protected. Prohibits changing calibration and protected setup
parameters.
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Detailed Setup and Calibration
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Table 2‐3 lists configurable parameters in the instrument and the requirements for modifying these parameters, in terms of instrument mode and protection.
Table 2‐3. Conditions for Modifying FIELDVUE DVC2000 Digital Valve Controller Parameters
Parameters
Control Mode Restart Ctrl Mode Burst Mode Enable Burst Mode Command Protection
HART Tag Message Description Date Valve Serial Num Inst Serial Num Polling Address
Max Supply Pressure Zero Ctrl Signal
Analog In Units Input Range High Input Range Low Pressure Units Temp Units
Tuning Set Prop Gain Velocity Gain MLFB Gain Input Char Define Custom Char Set Pt Filter Time
Tvl Limit High Tvl Limit Low Tvl Cutoff High Tvl Cutoff Low
Min Opening Time Min Closing Time
Integral Gain Integral Deadband
Tvl Hi/Lo Enab Tvl HH/LL Enab Tvl Alert Hi Pt Tvl Alert Lo Pt Tvl Alert HiHi Pt Tvl Alert LoLo Pt Tvl Alrt DB
Tvl Dev Alrt Enab Tvl Dev Alrt Pt Tvl Dev Time
Cycl Cnt Alrt Enab Cycl Count Alrt Pt Cycl Count DB Cycl Count
Tvl Acum Alrt Enab Tvl Acum Alrt Pt Tvl Acum DB Tvl Acum
n—indicates parameter may be modified for instrument mode and protection shown.
In Service/
Config Protected
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
n
n
n
n n n n n n n
n n n
n n n n
n n n n
-Continued-
In Service/
Config Unprotected
- - -
- - -
n
- - -
n
n n n n n
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
n
n n n n
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
n n
n n n n n n n
n n n
n n n n
n n n n
Out of Service/
Config Protected
n
- - -
n
- - -
n
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
n
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
n n n n n n n
n n n
n n n n
n n n n
Out of Service/
Config Unprotected
n n n n n
n n n n n n n
n n
n n n n n
n n n n n n n
n n n n
n n
n n
n n n n n n n
n n n
n n n n
n n n n
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Table 2‐3. Conditions for Modifying FIELDVUE DVC2000 Digital Valve Controller Parameters
Parameters
Drive Alert Enable n n n n
Flash ROM Fail Ref Voltage Fail Drive Current Fail Critical NVM Fail Temp Sensor Fail Press Sensor Fail Tvl Sensor Fail
n—indicates parameter may be modified for instrument mode and protection shown.
In Service/
Config Protected
- - -
- - -
- - -
- - -
- - -
- - -
- - -
In Service/
Config Unprotected
- - -
- - -
- - -
- - -
- - -
- - -
- - -
Out of Service/
Config Protected
- - -
- - -
- - -
- - -
- - -
- - -
- - -
Out of Service/
Config Unprotected
n n n n n n n
To change an instrument's protection, press the Hot key on the Field Communicator display window and select Protection or select Protection from the Detailed Setup menu. Select the desired level of protection. Follow the prompts on the Field Communicator display to set the protection level.
General Information
Field Communicator Setup & Diag > Detailed Setup > General (1-2-3)
Follow the prompts on the Field Communicator to enter or view information in the following fields:
DHART Tag—Enter an up to 8 character HART tag for the instrument. The HART tag is the easiest way to distinguish
between instruments in a multi-instrument environment. Use the HART tag to label instruments electronically according to the requirements of your application. The tag you assign is automatically displayed when the Field Communicator establishes contact with the digital valve controller at power-up.
DMessage—Enter any message with up to 32 characters. Message provides the most specific user-defined means for
identifying individual instruments in multi-instrument environments.
DDescriptor—Enter a descriptor for the application with up to 16 characters. The descriptor provides a longer
user-defined electronic label to assist with more specific instrument identification than is available with the HART tag.
DDate—Enter a date with the format MM/DD/YY. Date is a user-defined variable that provides a place to save the date
of the last revision of configuration or calibration information.
D Valve Serial Num—Enter the serial number for the valve in the application with up to 12 characters.
D Inst Serial Num—Enter the serial number on the instrument nameplate, up to 12 characters.
D Polling Address—If the digital valve controller is used in point-to-point operation, the Polling Address is 0. When
several devices are connected in the same loop, such as for split ranging, each device must be assigned a unique polling address. The Polling Address is set to a value between 0 and 15. To change the polling address the instrument must be Out Of Service.
For the Field Communicator to be able to communicate with a device whose polling address is not 0, it must be configured to automatically search for all or specific connected devices.
DLUI Language—Select the language to be displayed on the local user interface; English, French, German, Italian,
Spanish, Chinese and Japanese.
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Measured Variable Units and Ranges
Field Communicator Setup & Diag > Detailed Setup > Measured Var (1-2-4)
Follow the prompts on the Field Communicator to define the following measured variables units and ranges:
D Analog In Units—Permits defining the Analog Input Units in mA or percent of 4-20 mA range.
D Input Range Hi—Permits setting the Input Range High value. Input Range High should correspond to Travel Range
High, if the Zero Control Signal is configured as closed. If the Zero Control Signal is configured as open, Input Range High corresponds to Travel Range Low. See figure 2‐1.
DInput Range Lo—Permits setting the Input Range Low value. Input Range Low should correspond to Travel Range
Low, if the Zero Control Signal is configured as closed. If the Zero Control Signal is configured as open, Input Range Low corresponds to Travel Range High. See figure 2‐1.
D Pressure Units—Defines the output and supply pressure units in either psi, bar, or kPa.
D LUI Pressure Units—Enter the pressure units displayed on the local user interface; psi, bar, or kPa.
D Temp Units—Degrees Fahrenheit or Celsius. The temperature measured is from a sensor mounted on the digital
valve controller's printed wiring board.
Figure 2‐1. Calibrated Travel to Analog Input Relationship
TRAVEL
A6531-1
RANGE HIGH
CALIBRATED TRAVEL, %
TRAVEL RANGE LOW
INPUT RANGE LOW
NOTE: ZCS = ZERO CONTROL SIGNAL
ZCS = OPEN
ZCS = CLOSED
THE SHAPE OF
THESE LINES DEPENDS ON
THE INPUT CHARACTERISTICS
LINEAR CHARACTERISTIC SHOWN
ANALOG INPUT MA OR % OF 4-20 MA
INPUT RANGE HIGH
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Actuator and Valve Information
Field Communicator Setup & Diag > Detailed Setup > Actuator & Valve (1-2-5)
Follow the prompts on the Field Communicator to edit or view information in the following fields:
DMax Supply Press—Enter the maximum supply pressure in psi, bar, or kPa, depending on what was selected for
pressure units.
Note
If the actual measured pressure exceeds this setting by 25%, the Output A pressure measurement will not be displayed.
DActuator Style—Enter the actuator style, spring and diaphragm, piston double-acting without spring, piston
single-acting with spring, or piston double-acting with spring.
D Valve Style—Enter the valve style, rotary or sliding-stem
D Zero Control Signal—Identifies whether the valve is fully open or fully closed when the input is 0%. If you are unsure
how to set this parameter, disconnect the current source to the instrument. The resulting valve travel is the Zero Control Signal. (With direct-acting digital valve controllers, disconnecting the current source is the same as setting the output pressure to zero.)
Setting Response
Field Communicator Setup & Diag > Detailed Setup > Response Control (1-2-6)
Follow the prompts on the Field Communicator to configure the following response control parameters:
WARNING
Changes to the tuning set may cause the valve/actuator assembly to stroke. To avoid personal injury and property damage caused by moving parts, keep hands, tools, and other objects away from the valve/actuator assembly.
DTuning Set—There are eleven tuning sets to choose from. Each tuning set provides a preselected value for the digital
valve controller gain settings. Tuning set C provides the slowest response and M provides the fastest response. Table 2‐4 lists the proportional gain, velocity gain, and minor loop feedback gain values for preselected tuning sets.
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Table 2‐4. Gain Values for Preselected Turning Sets
Tuning Set Proportional Gain Velocity Gain
C 5 2 55
D 6 2 55
E 7 2 55
F 8 2 52
G 9 2 49
H 10 2 46
I 11 2 44
J 12 1 41
K 14 1 38
L 16 1 35
M 18 1 35
Minor Loop Feedback
Gain
DDamping Factor—If after selecting a tuning set the valve travel overshoot is excessive or unsatisfactory, the damping
factor allows you to either decrease damping to allow more overshoot, or increase damping to decrease the overshoot.
DExpert Tuning Gains—With Expert Tuning, you can specify the proportional gain, velocity gain, and minor loop
feedback gain.
DInput Char—Defines the relationship between the travel target and ranged set point. Ranged set point is the input to
the characterization function. If the zero control signal equals closed, then a set point of 0% corresponds to a ranged input of 0%. If the zero control signal equals open, a set point of 0% corresponds to a ranged input of 100%. Travel target is the output from the characterization function.
You can select from the three fixed input characteristics shown in figure 2‐2 or you can select a custom characteristic. Figure 2‐2 shows the relationship between the travel target and ranged set point for the fixed input characteristics, assuming the Zero Control Signal is configured as closed.
You can specify 21 points on a custom characteristic curve. Each point defines a travel target, in % of ranged travel, for a corresponding set point, in % of ranged set point. Set point values range from -6.25% to 106.25%. Before modification, the custom characteristic is linear.
With input characterization you can modify the overall characteristic of the valve and instrument combination. Selecting an equal percentage, quick opening, or custom (other than the default of linear) input characteristic modifies the overall valve and instrument characteristic. However, if you select the linear input characteristic, the overall valve and instrument characteristic is the characteristic of the valve, which is determined by the valve trim (i.e., the plug or cage).
DCustom Char Table—To define a custom input characteristic, s
elect Custom Char Table. Select the point you wish to
define (1 to 21), then enter the desired set point value. Press Enter then enter the desired travel target for the corresponding set point. When finished, select point 0 to return to the Response Control menu.
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Figure 2‐2. Travel Target Versus Ranged Set Point, for Various Input Characteristics (Zero Control Signal = Closed)
125
100
Travel Target, %
0
-25
25
Ranged Set Point, %
0 125
100
Input Characteristic = Linear
125
100
125
100
Travel Target, %
0
-25
25
Ranged Set Point, %
0 125
100
Input Characteristic = Equal Percentage
Travel Target, %
0
A6535-1
-25
25
Input Characteristic = Quick Opening
Ranged Set Point, %
0 125
100
DSetpt Filter Time—Time constant for the set point filter, in seconds. The set point filter slows the response of the
digital valve controller and is typically used with noisy or fast processes. The filter provides improved closed loop process control. To disable the filter, set the time constant to 0 seconds.
D Limits and Cutoff
Travel Limit Hi—Defines the high limit for the travel in percent (%) of ranged travel. It is the maximum allowable travel (in percent of ranged travel) for the valve. During operation, the travel target will not exceed this limit. When a Travel Limit High is set, the Travel Cutoff High is deactivated, since only one of these parameters can be active. Travel Limit High is deactivated by setting it to 125.0%.
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Travel Limit Lo—Defines the low limit for the travel in percent (%) of ranged travel. It is the minimum allowable travel (in percent of ranged travel) for the valve. During operation, the travel target will not exceed this limit. When a Travel Limit Low is set, the Travel Cutoff Low is deactivated, since only one of these parameters can be active. Travel Limit Low is deactivated by setting it to -25.0%.
Travel Cutoff Hi—Defines the high cutoff point for the travel in percent (%) of ranged travel. Above this cutoff, the travel target is set to 123.0% of the ranged travel. When a Travel Cutoff High is set, the Travel Limit High is deactivated, since only one of these parameters can be active. Travel Cutoff High is deactivated by setting it to
125.0%.
Travel Cutoff Lo—Defines the low cutoff point for the travel. Travel Cutoff Low can be used to ensure proper seat load is applied to the valve. When below the travel cutoff low, the output is set to zero or to full supply pressure, depending upon the zero control signal. A Travel Cutoff Low of 0.5% is recommended to help ensure maximum shutoff seat loading.
When a Travel Cutoff Low is set, the Travel Limit Low is deactivated, since only one of these parameters can be active. Travel Cutoff Low is deactivated by setting it to -25.0%.
D Min Open/Close
Min Opening Time—Minimum Opening Time is configured in seconds and defines the minimum time for the travel to increase the entire ranged travel. This rate is applied to any travel increases. A value of 0.0 seconds deactivates this feature and allows the valve to stroke open as fast as possible. This parameter should be set to 0 in firmware 1, 2, 3, and 4.
Min Closing Time—Minimum Closing Time is configured in seconds and defines the minimum time for the travel to decrease the entire ranged travel. This rate is applied to any travel decreases. A value of 0.0 seconds deactivates this feature and allows the valve to stroke closed as fast as possible. This parameter should be set to 0 in firmware 1, 2, 3, and 4.
D Integral Settings
Enab Int Control—Select Yes or No
Integral Gain—By setting this value to 0.0 the positioner integrator is disabled. Any other value will provide reset
action to improve static performance.
Integral Dead Zone—When the travel target and actual target deviate by less than this amount, the integrator is automatically disabled. This prevents the positioner integrator from fighting with the process controller integrator which may result in valve oscillation.
Setting Alerts
Field Communicator Setup & Diag > Detailed Setup > Alerts (1-2-7)
The following menus are available for configuring Alerts. Items on the menus may be changed with the instrument In Service. Protection does not need to be removed (no need to set to None). Alerts are not processed when a Diagnostic is in progress. Follow the prompts on the Field Communicator display to configure alerts.
Note
Alerts are not available with instrument level AC.
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Setting Travel Alerts
Setting High, High-High, Low and Low-Low Alerts
Follow the prompts on the Field Communicator to set the following travel alerts:
DTvl Hi/Lo Enab—Yes or No. Travel Hi/Lo Enable activates checking of the ranged travel against the Travel Alert High
and Low Points. Travel Alert Hi is set if the ranged travel rises above the alert high point. Once the alert is set, the ranged travel must fall below the alert high point by the Travel Alert Deadband before the alert is cleared. See figure 2‐3.
Travel Alert Lo is set if the ranged travel falls below the alert low point. Once the alert is set, the ranged travel must rise above the alert low point by the Travel Alert Deadband before the alert is cleared. See figure 2‐3.
DTvl HH/LL Enab—Yes or No. Travel HH/LL Enable activates checking of the ranged travel against the Travel Alert
High-High and Low-Low Points. Travel Alert Hi Hi is set if the ranged travel rises above the alert high-high point. Once the alert is set, the ranged travel must fall below the alert high-high point by the Travel Alert Deadband before the alert is cleared. See figure 2‐3.
Travel Alert Lo Lo is set if the ranged travel falls below the alert low-low point. Once the alert is set, the ranged travel must rise above the alert low-low point by the Travel Alert Deadband before the alert is cleared. See figure 2‐3.
Figure 2‐3. Travel Alert Deadband
ALERT IS SET
TRAVEL ALERT HIGH POINT
TRAVEL ALERT DEADBAND
A6532
ALERT IS CLEARED
DTvl Alert Hi Pt—Travel Alert High Point is the value of the travel, in percent (%) of ranged travel, which, when
exceeded, sets the Travel Alert High alert.
DTvl Alert Lo Pt—Travel Alert Low Point is the value of the travel, in percent (%) of ranged travel, which, when
exceeded, sets the Travel Alert Low alert.
DTvl Alert Hi Hi Pt—Travel Alert High-High Point is the value of the travel, in percent (%) of ranged travel, which, when
exceeded, sets the Travel Alert Hi Hi alert.
DTvl Alert Lo Lo Pt—Travel Alert Low-Low Point is the value of the travel, in percent (%) of ranged travel, which, when
exceeded, sets the Travel Alert Lo Lo alert.
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DTvl Alrt DB—Travel Alert Deadband is the travel, in percent (%) of ranged travel, required to clear a travel alert, once it
has been set. The deadband applies to both Travel Alert Hi/Lo and Travel Alert Hi Hi/Lo Lo. See figure 2‐3.
Note
The Travel Alert Deadband applies to the Travel Deviation as well as Travel Alert Hi/Lo and Travel Alert Hi Hi/Lo Lo.
Setting Travel Deviation Alert
Follow the prompts on the Field Communicator to set the following travel deviation alerts:
DTvl Dev Alrt Enab—Yes or No. When enabled, checks the difference between the travel target and the actual travel. If
the difference exceeds the Travel Deviation Alert Point for more than the Travel Deviation Time, the Travel Deviation Alert is set. It remains set until the difference between the travel target and the actual travel is less than the Travel Deviation Alert Point minus the Travel Alert Deadband.
DTvl Dev Alrt Pt—Travel Deviation Alert Point is the alert point for the difference, expressed in percent (%), between
the travel target and the actual travel. When the difference exceeds the alert point for more than the Travel Deviation Time, the Travel Deviation Alert is set.
DTvl Dev Time—Travel Deviation Time is the time, in seconds, that the travel deviation must exceed the Travel
Deviation Alert Point before the alert is set.
Setting Travel Accumulation Alert
Follow the prompts on the Field Communicator to set the following travel accumulation alerts:
DTvl Acum Alrt Enab—Yes or No. Travel Accumulator Alert Enable activates checking of the difference between the
Travel Accumulator value and the Travel Accumulator Alert Point. The Travel Accumulator Alert is set when the Travel Accumulator value exceeds the Travel Accumulator Alert Point. It is cleared after you reset the Travel Accumulator to a value less than the alert point.
DTvl Accum Alrt Pt—Travel Accumulator Alert Point is the value of the Travel Accumulator, in percent (%) of ranged
travel, which, when exceeded, sets the Travel Accumulator Alert.
DTvl Accum DB—Travel Accumulator Deadband is the area around the travel reference point, in percent (%) of ranged
travel, that was established at the last increment of the accumulator. This area must be exceeded before a change in travel can be accumulated. See figure 2‐4.
DTvl Accum—Travel Accumulator records the total change in travel, in percent (%) of ranged travel, since the
accumulator was last cleared. The value of the Travel Accumulator increments when the magnitude of the change exceeds the Travel Accumulator Dead- band. See figure 2‐4. You can reset the Travel Accumulator by configuring it to zero.
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Detailed Setup and Calibration
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Figure 2‐4. Travel Accumulator Deadband (set at 10%)
DEADBAND EXCEEDED, NEW REFERENCE POINT ESTABLISHED
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D103176X012
DEADBAND REFERENCE POINT
DEADBAND (+/- 5%)
A6534
THIS AMOUNT OF CHANGE IS ADDED TO THE TRAVEL ACCUMULATOR.
Cycle Counter Alert
Follow the prompts on the Field Communicator to set the following cycle counter alerts:
DCycl Cnt Alrt Enab—Yes or No. Cycle Counter Alert Enable activates checking of the difference between the Cycle
Counter and the Cycle Counter Alert point. The Cycle Counter Alert is set when the value exceeds the Cycle Counter Alert point. It is cleared after you reset the Cycle Counter to a value less than the alert point.
DCycl Cnt Alrt Pt—Cycle Counter Alert Point is the value of the Cycle Counter, in cycles, which, when exceeded, sets the
Cycle Counter Alert.
DCycle Count DB—Cycle Counter Deadband is the area around the travel reference point, in percent (%) of ranged
travel, that was established at the last increment of the Cycle Counter. This area must be exceeded before a change in travel direction can be counted as a cycle. See figure 2‐5.
Figure 2‐5. Cycle Counter Deadband (set at 10%)
DEADBAND EXCEEDED, AND DIRECTION CHANGED, NEW REFERENCE POINT ESTABLISHED
22
A6533-1
POINT AT WHICH CYCLE IS COUNTED.
DEADBAND REFERENCE POINT
DEADBAND (+/- 5%)
Instruction Manual
D103176X012
DCycle Count—Cycle Counter records the number of times the travel changes direction. The change in direction must
occur after the deadband has been exceeded before it can be counted as a cycle. See figure 2‐5. You can reset the Cycle Counter by configuring it as zero.
Detailed Setup and Calibration
July 2020
Other Alerts
Follow the prompts on the Field Communicator to configure Drive Alert Enable:
DDrive Alert Enab—Yes or No. Drive Alert Enable activates checking of the relationship between the Drive Signal and
the calibrated travel. If one of the following conditions exists for more than 20 seconds, the Drive Alert is set.
For the case where Zero Control Signal is defined as closed:
Drive Signal < 10% and Calibrated Travel > 3%
Drive Signal > 90% and Calibrated Travel < 97%
For the case where Zero Control Signal is defined as open:
Drive Signal < 10% and Calibrated Travel < 97%
Drive Signal > 90% and Calibrated Travel > 3%
Alert Record
The alert record can store up to 20 alerts from any of the enabled alert groups: Valve Alerts, Failure Alerts, or Miscellaneous Alerts. Starting from a cleared database, the first 20 alerts that become active will be stored in memory.
Follow the prompts on the Field Communicator to set or display the following:
D Display Record—Displays all recorded alerts and the date and time the alerts were recorded.
D Clear Record—Clears the alert record. To clear the alert record, all alerts in enabled groups must be inactive.
D Inst Date & Time—Permits setting the instrument clock. When alerts are stored in the alert record, the date and time
(obtained from the instrument clock) that they were stored is also stored in the record. The instrument clock uses a 24-hour format. Enter the date and time in the form: MM/DD/YYYY HH:MM:SS, where MM is two digits for the month (1 through 12), DD is two digits for the day (1 through 31), and YYYY is four digits for the year (1980 through
2040), HH is two digits for the hour (00 to 23), MM is two digits for the minutes (00 to 59), and SS is two digits for the seconds (00 through 59).
DRecord Group Enab—Permits enabling one or more alert groups. Table 3‐2 lists the alerts included in each of the
groups. When any alert from an enabled group becomes active, active alerts in all enabled groups are stored.
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Self Test Failures for Instrument Shutdown
Field Communicator Setup & Diag > Detailed Setup > Self Test Shutdown (1-2-8)
Upon shutdown, the instrument attempts to drive its output pressure to the zero current condition and no longer executes its control function. In addition, the appropriate failure statuses are set. Once the problem that caused the shutdown has been fixed, the instrument can be restarted by cycling the power or selecting Restart from the Mode menu of the Field Communicator. Also see the Viewing Instrument Status section on page 35 for further details about failures.
Follow the prompts on the Field Communicator display to determine the self test shutdown criteria from the following:
D Done—Select this if you are done modifying the self test shutdown criteria.
D Flash ROM Fail—When enabled, the instrument shuts down whenever there is a failure associated with flash ROM
(read only memory).
DTemp Comp Fail—When enabled, the instrument shuts down whenever this is a failure associated with Temperature
Compensation.
DRef Voltage Fail—When enabled, the instrument shuts down whenever there is a failure associated with the internal
voltage reference.
D Drive Current Fail—When enabled, the instrument shuts down whenever the drive current does not read as expected.
D NVM Fail—When enabled, the instrument shuts down whenever there is a failure associated with NVM (non-volatile
memory).
DTemp Sensor Fail—When enabled, the instrument shuts down whenever there is a failure associated with the internal
temperature sensor.
DPress Sensor Fail—When enabled, the instrument shuts down whenever there is a failure associated with the pressure
sensor.
DTravel Sensor Fail—When enabled, the instrument shuts down whenever there is a failure associated with the travel
sensor.
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