Instruction Manual
D103374X012
Baumann™ 89000 Sanitary Control Valve
89000 Valve
June 2017
Contents
Introduction 2...................................
Scope of Manual 2.............................
Educational Services 2.........................
Safety Precautions 3...........................
Maintenance 4.................................
Installation 4..................................
Air Piping 5...................................
Valve Body Disassembly 5......................
Replacing O-Ring Seals 6.......................
Valve Body Reassembly 6.......................
Parts Ordering 7................................
Parts Kits 8....................................
Dimensions 9..................................
Figure 1. Baumann 89000 NPS 1/2 Sanitary Control
Valve Shown with FIELDVUE™ DVC2000 Digital Valve
Controller
W9850
Introduction
The Baumann 89000 sanitary control valve (figures 1 and 2) provides control solutions for sanitary and aseptic process
systems. These valves meet FDA and USP CLVI standards. They are designed to drain freely from inlet to outlet. In
sanitary and aseptic valve applications, the surface finish of all wetted parts is of the utmost importance and needs to
be free of pits and cracks. The Baumann 89000 series valves meet all of these requirements.
The 89000 control valve covers a wide range of applications in many industries including food and beverage,
biotechnology, pharmaceutical, and others where cleanliness and sterility are required. The valves are designed for
easy maintenance and all parts in contact with the media are made of corrosion resistant S31603 stainless steel.
www.Fisher.com
89000 Valve
June 2017
Figure 2. Baumann 89000 NPS 3 Sanitary Control Valve Shown with FIELDVUE DVC6200 Digital Valve Controller
Instruction Manual
D103374X012
W9851-2
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for the Baumann 89000 series
sanitary control valve.
Do not install, operate, or maintain Baumann 89000 control valves without being fully trained and qualified in valve,
actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is
important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and
warnings. If you have any questions about these instructions, contact your Emerson sales office
Partner before proceeding.
or Local Business
Educational Services
For information on available courses for Baumann 89000 valves, as well as a variety of other products, contact:
Emerson Automation Solutions
Educational Services - Registration
Phone: 1-641-754-3771 or 1-800-338-8158
E-mail: education@emerson.com
emerson.com/fishervalvetraining
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Instruction Manual
D103374X012
89000 Valve
June 2017
Safety Precautions
WARNING
Always wear protective gloves, clothing and eyewear when performing any installation operations to avoid personal
injury.
Personal injury or property damage caused by sudden release of pressure or bursting of pressure retaining parts may result
if service conditions exceed those for which the product was intended. To avoid injury or damage, provide a relief valve for
over pressure protection as required by government or accepted industry codes and good engineering practices.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
CAUTION
This valve is intended for a specific range of pressures, temperatures and other application specifications. Applying
different pressures and temperatures to the valve could result in parts damage, malfunction of the control valve or loss of
control of the process. Do not expose this product to service conditions or variables other than those for which the product
was intended. If you are not sure what these conditions are you should contact your Emerson sales office
Partner for more complete specifications. Provide the product serial numbers (shown on the nameplate) and all other
pertinent information.
or Local Business
WARNING
If you move or work on an actuator installed on a valve with loading pressure applied, keep your hands and tools away
from the stem travel path to avoid personal injury. Be especially careful when removing the stem connector to release all
loading on the actuator stem whether it be from air pressure on the diaphragm or compression in the actuator springs.
Likewise take similar care when adjusting or removing any optional travel stop. Refer to the relevant actuator Maintenance
Instructions.
If hoisting the valve, take care to prevent people from being injured in case the hoist or rigging slips. Be sure to use
adequate sized hoists and chains or slings to handle the valve.
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89000 Valve
June 2017
Instruction Manual
D103374X012
Maintenance
WARNING
Avoid personal injury and property damage from sudden release of process pressure or bursting of parts. Before
performing any maintenance operations:
D Do not remove the actuator from the valve while the valve is still pressurized.
D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
on both sides of the valve. Drain the process media from both sides of the valve.
D Depending on the actuator construction, it will be necessary to manage the pneumatic actuator spring
pre-compression. It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of
the actuator from the valve.
D Use lock‐out procedures to be sure the above measures stay in effect while you work on the equipment.
D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
Note
Whenever a gasket seal is disturbed by removing or shifting gasketed parts, install a new gasket during reassembly. This provides a
good gasket seal because the used gasket may not seal properly.
Installation
1. Before installing the valve in the pipeline, thoroughly clean the line of all dirt, welding chips, scale, oil or grease, and
other foreign material.
2. Install the valve so the controlled fluid will flow through the valve body in the direction indicated. If you are not sure,
reference Baumann bulletin 51.2:89SV, D103346X012
Partner.
3. A three-valve bypass must be used to permit removal of the control valve from the line without shutting down the
system.
WARNING
To avoid personal injury or property damage, do not attempt to do any work on a valve while the system is in operation,
the valve must be isolated 100% from the active system and the isolated line voided of pressure and/or hazardous fluids.
or contact your Emerson sales office or Local Business
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