Fisher Installation Guide: CSB700 Pressure Reducing Regulators | Fisher Manuals & Guides

Installation Guide D103483X014
English - May 2018
CSB700 Series
Introduction
This installation guide provides instructions for installation, startup, and adjustment. To receive a copy of the instruction manual, contact your local Sales Office or view a copy at www.fisher.com. For further information refer to: CSB700 Series Commercial / Industrial Pressure Reducing Regulators Instruction Manual, D103483X012.
P.E.D. Categories
This product may be used as a pressure accessory with pressure equipment in the following Pressure Equipment Directive. For information on the current PED revision see Bulletin: D103053X012. Pressure regulator does not require any supplementary upstream safety accessory for protection against overpressure compared with its design pressure PS, when upstream reducing station is sized for a maximum downstream incidental MIPd <= 1.1 PS.
TYPE DESCRIPTION
CSB700, CSB700F,
CSB720,
CSB720F and
CSB750
CSB704, CSB704F,
CSB724F CSB724
and CSB754
Reference Standards
Slam-shut Module
European EN
Base regulator I
Regulator with
PED
CATEGORY
IV
EN334 and
EN14382
FLUID GROUP
Groups 1 and 2 according
to PED 2014/68/EU, 1st and 2nd family gas according to EN 437 or
other gases (compressed
air, nitrogen). The gas
must be non-corrosive,
clean (ltration on inlet side
necessary) and dry.
Specifications
Available Configurations
See Table 1
Regulator Type
Differential Strength (DS)
Accuracy Class
Up to AC5 (depending on Outlet Pressure)
Lockup Class
Up to SG10 (depending on Outlet Pressure)
Failure Mode per EN334
Fail Open (FO)
Integral Strength (IS) Pressure Ratings
See Table 2
Differential Strength (DS) Pressure Ratings
See Table 3
Body Sizes, Materials, End Connections and Pressure Ratings
(1)
See Table 4
Operating Pressure Range
(1)
Regulator: See Table 5 Slam-Shut Module: See Tables 7a, 7b, 7c and 7d
(1)
(1)
Maximum Outlet Pressure
(1)
Emergency Casing:
Type CSB700/CSB700F/CSB720/CSB720F:
4.0 bar / 58.0 psig Type CSB750: 5.0 bar / 72.5 psig
To Avoid Internal Metallic Parts Damage:
Type CSB700/CSB700F/CSB720/CSB720F:
0.34 bar / 5.0 psig over set pressure Type CSB750: 1.5 bar / 21.8 psig over set pressure — not to exceed maximum emergency outlet
Operating Casing:
Type CSB700/CSB720: 1.1 bar / 16.2 psig Type CSB750: 5.0 bar / 72.5 psig
Outlet Pressure Ranges
(1)
9.0 mbar to 4.0 bar / 0.13 to 58.0 psig See Table 5
Orifice Size:
35 mm / 1-3/8 in.
Pressure Registration
External
Temperature Capabilities
(1)(2)(3)
According to PED Standards:
-20 to 66°C / -4 to 151°F
Non-PED:
-30 to 66°C / -22 to 151°F
Spring Case Vent Connection
1 NPT: Types CSB700 and CSB720 1/2 NPT: Type CSB750
Type VSX8 Slam-Shut Device Maximum Inlet Pressure (P
umax
(1)
)
:
Differential Strength (DS): 16 bar / 232 psig Integral Strength (IS): 6.0 bar / 87 psig
Approximate Weights
with Threaded body
Type CSB700/CSB720: 13 kg / 29 lbs Type CSB750 : 14 kg / 31 lbs Type CSB704/CSB724: 14 kg / 31 lbs Type CSB754 : 15 kg / 33 lbs
with Flanged body
Add 5.2 kg / 11 lbs to weights listed
Designed, Tested and Evaluated Consistent With:
ANSI B16, ASME BPVC Sec. VIII Div. I, ASTM B117 (Corrosion Resistance), EN334 and EN14382
Directive ATEX Information
See Table 6 For information about ATEX, refer to CSB700 Series (D103483X012) and VSX4/VSX8 Series (D103127X012) Instruction Manuals.
1. The pressure/temperature limits in this Installation Guide or any applicable standard limitation should not be exceeded.
2. Standard token relief set values listed in Table 6 are based on -20 to 60°C / -4 to 140°F.
3. Product has passed Emerson Process Management Regulator Technologies, Inc. (Emerson) testing for lockup, relief start-to-discharge and reseal down to -40°.
CSB700 Series
TYPE NUMBER
C S B 7
0 Low Pressure Applications (Outlet Pressure: 9 to 110 mbar / 3.6 in. w.c. to 1.60 psig)
2 Medium Pressure Applications (Outlet Pressure: 61 to 780 mbar / 0.9 to 11.3 psig)
5 High Pressure Applications (Outlet Pressure: 0.7 to 4 bar / 10.2 to 58 psig)
0 Without Overpressure Protection Module
0F
4 With Type VSX8 Slam-shut Module
4F
E External
Table 1. Available Congurations
OPTION
PRESSURE CONSTRUCTION
OVERPRESSURE PROTECTION
Without Overpressure Protection Module (Outlet Pressure: 9 to 110 mbar / 3.6 in. w.c. to 1.60 psig and 270 to 325 mbar /
3.9 to 4.7 psig only)
With Type VSX8 Slam-shut Module
3.9 to 4.7 psig only)
(2)
(2
(1)
(1)
(Outlet Pressure: 9 to 110 mbar / 3.6 in. w.c. to 1.60 psig and 270 to 325 mbar /
PRESSURE REGISTRATION
RELIEF
N None
T Token Internal Relief
Example: Type number CSB724ET: Type CSB700 regulator constructed for medium pressure applications, with Type VSX8 Slam-shut Module, with
External pressure registration and with Token relief.
1. Reference Instruction Manual D103127X012 for information regarding the Type VSX8 Slam-shut Module.
2. The pressure/temperature limits in this Installation Guide and any applicable standard or code limitation should not be exceeded.
3. Token relief not available for outlet pressure above 500 mbar / 8 psig.
(3)
(2)
(2)
(2)
(1)
MAXIMUM OPERATING INLET PRESSURE
P
UMAX
TYPE
Table 2. Integral Strength (IS) Pressure Ratings
MAXIMUM ALLOWABLE PRESSURE /
MAXIMUM EMERGENCY INLET PRESSURE
bar psig bar psig
P
S
CSB700 and CSB704
CSB700F and CSB704F
CSB720 and CSB724
4.0 58.0 4.0 58.0
CSB720F and CSB724F
CSB750 and CSB754 5.0 72.5 5.0 72.5
1. Applicable only to applications where the inlet rating cannot exceed the outlet rating.
2. For the Integral Strength (IS version), the maximum value of P
and P
should be similar to the PSD used for the Differential Strength (DS) version.
s
umax
Table 3. Differential Strength (DS) Pressure Ratings and Flow and Sizing Coefcients
SPECIFIC MAXIMUM
ALLOWABLE PRESSURE /
TYPE
CSB700 and
CSB704
CSB700F and
CSB704F
CSB720F and
CSB724F
CSB720 and
CSB724
CSB750 and
CSB754
MAXIMUM EMERGENCY
OUTLET PRESSURE
P
SD
bar psig bar psig bar psig mm In. C
4.0 58.0
5.0 72.5 20.0 290 16 232
1. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded.
MAXIMUM ALLOWABLE PRESSURE /
MAXIMUM EMERGENCY INLET
PRESSURE
P
S
OPERATING INLET
12.0 174
20.0 290 16 232
MAXIMUM
PRESSURE
P
UMAX
10 145
6 87
ORIFICE SIZE
WIDE-OPEN FLOW
COEFFICIENT
C
g
v
35 1-3/8 1080 27.7 39 0.96 0.89 0.66
(2)
IEC SIZING
COEFFICIENT
C1XTFDF
L
2
CSB700 Series
Table 4. Body Sizes, Material, End Connections and Cold Working Pressure Ratings
BODY MATERIAL
Ductile Iron
WCC Steel
BODY SIZE
DN NPS mm In. bar psig
40 1-1/2 50 2 40 1-1/2 50 2 50 2 50 2 254 10.0 50 2 267 10.5 50 2 50 2 200 7.87 50 2 254 10.0 40 1-1/2 PN 16 Slip-On 222 8.74 40 1-1/2 50 2 40 1-1/2 50 2 50 2 CL150 RF 50 2 PN 10/16 50 2 PN 10/16 191 7.52
END CONNECTION
NPT
Rp
CL125 FF/CL150 FF
PN 10/16
NPT
Rp
Table 5. CSB700 Series Primary Regulator Outlet Pressure Ranges
TYPE
CSB700, CSB704,
CSB700F and CSB704F
CSB720 and CSB724
CSB720F and CSB724F 270 to 325 3.9 to 4.7 ERAA11747A0 Black with White Stripe 6.5 0.256 235 9.25
CSB750 and CSB754
OPERATING PRESSURE RANGES, W
mbar psig mm In. mm In.
9 to 14 3.6 to 5.6 in. w.c. GE30336X012 Silver 3.00 0.118 224 8.82
13 to 24 5.2 to 9.6 in. w.c. ERSA01138A0 Red 3.50 0.138 264 10.4
22 to 39 8.8 to 15.7 in. w.c. GE30338X012 Black Stripe 4.32 0.170 172 6.78
32 to 50 12.8 to 20.1 in. w.c. GE30339X012 Purple 4.34 0.171 187 7.35
42 to 70 16.9 to 28.1 in. w.c. GE30340X012 White Stripe 4.62 0.182 188 7.40
61 to 110 0.9 to 1.6 ERSA03656A0 Dark Green 4.88 0.192 224 8.82
61 to 110 0.9 to 1.6 ERSA03656A0 Dark Green 4.88 0.192 224 8.82
105 to 220 1.5 to 3.2 ERSA03657A0 Blue 5.94 0.234 217 8.53
210 to 380 3.1 to 5.5 GG06247X012 Black 8.00 0.315 206 8.13
320 to 570 4.6 to 8.3 ERSA01582A0 Red with White Stripe 8.71 0.343 177 6.97
510 to 780 7.4 to 11.3 ERSA05055A0 Blue with White Stripe 10 0.394 181 7.13
0.7 to 1.19 bar 10.2 to 17.3 GE30345X012 Purple Stripe 9.00 0.354 225 8.87
1.05 to 2.7 bar 15.2 to 39.2 GE30346X012 Brown 11.0 0.433 226 8.88
2.3 to 3.25 bar 33.4 to 47.1 ERSA01125A0 Grey with Red Stripe 12.6 0.496 225 8.87
3.1 to 4 bar 45 to 58 ERSA01126A0 Grey with Orange Stripe 13.7 0.539 226 8.89
d
PART NUMBER
FACE-TO-FACE DIMENSION BODY PRESSURE RATING
155 6.10
191 7.52
191 7.52
155 6.10
254 20.0
SPRING
COLOR
SPRING WIRE
DIAMETER
17.2 250
16.0 232
20.0 290
16.0 232
SPRING FREE LENGTH
TYPE CLASSIFICATION ATEX ASSEMBLIES ATEX LABELLING
CSB704, CSB704F,CSB724, CSB724, CSB724F, CSB754
version with VSX8
CSB704, CSB704F, CSB724,
CSB724, CSB724F and CSB754
with limit switch
Table 6. Directive ATEX Information
Non-electrical equipment Not falling under the ATEX Directive 2014/34/EU No
Non-electric equipment equipped with an
electrical device falling under the scope of the
ATEX Directive 2014/34/EU
Constitutes an assembly according to the
ATEX Directive 2014/34/EU
2 G T
3
CSB700 Series
REGULATOR SLAM SHUT DEVICE
Type
Typical
Setpoint
Spring Range
psig psig psig min max psig psig psig
5.2 to
9.6 in. w.c.
8.8 to
15.7 in. w.c.
12.8 to
20.0 in. w.c.
24 in. w.c. to
1.6 psig
1.5 to 3.2
CSB704F
CSB724F
7 in. w.c.
11 in. w.c.
14 in. w.c.
1
2 3 3.8 125 140 0.6 5 5 3.1 to 5.5 6.2 125 140 0.7 3.2 to 11.0 7
10 7.4 to 11.3 5.8 to 13.3
5.2 to
9.6 in. w.c.
8.8 to
15.7 in. w.c.
12.8 to
20.0 in. w.c. 24 in. w.c. to
1.6 psig
1.5 to 3.2
CSB704
CSB724
7 in. w.c.
11 in. w.c.
14 in. w.c.
1
2 3 3.8 125 140 0.6 5
5 3.1 to 5.5 6.2 125 140 0.7 3.2 to 11.0 7 10 7.4 to 11.3 5.8 to 13.3 15 10.2 to 17.3
CSB754
20
15.2 to 39.2 13.1 to 43.5
30 35 40 33.4 to 47.1 23.2 to 72.5
- Gray areas indicate that token relief is not available above 8 psig setpoint.
1. Max OPSO setpoint truncated to reect maximum outlet pressure for spring range.
Type (Maximum Operating
Inlet)
VSX8L
(125 psi)
VSX8L
(232 psi)
VSX8H
(232 psi)
Token
Relief Set
Relief Range Shown as a %
12 in. w.c. 170 215 3.2 in. w.c. 12 to 24 in. w.c. 22 in. w.c.
17 in. w.c. 150 160 4 in. w.c. 16 in. w.c. to 1.6 psig 25 in. w.c.
21 in. w.c. 150 160 4 in. w.c. 24 in. w.c. to 2.8 psig 1.1
1.4 140 150 6.4 in. w.c. 1.4 to 4.1 2
2.6 130 140 0.6
12 in. w.c. 170 215 3.2 in. w.c. 12 to 24 in. w.c. 22 in. w.c.
17 in. w.c. 150 160 4 in. w.c. 16 in. w.c. to 1.6 psig 25 in. w.c.
21 in. w.c. 150 160 4 in. w.c. 24 in. w.c. to 2.8 psig 1.1
1.4 140 150 6.4 in. w.c. 1.4 to 4.1 2
2.6 130 140 0.6
Table 7b. European Overpressure Shut-off OPSO Only Ranges
Table 7a. North American Overpressure Shut-off OPSO Only Ranges
REGULATOR SLAM SHUT DEVICE
Type
Typical
Setpoint
Spring Range
mbar mbar mbar min max mbar mbar mbar
10 9 to 14
15 13 to 24 26 170 215 6
CSB704F
20 21 36 170 215 4 27 30 45 150 160 10 60
13 to 24
22 to 39
35 22 to 39 53 150 160 10 40 to 110 70 50 60 84 140 158 16 105
42 to 70
75 61 to 110 98 130 140 20 60 to 193 130 10 9 to 14 15 13 to 24 26 170 215 10 50
CSB704
20 21 36 170 215 10 55 27 30 45 150 160 10 60
13 to 24
22 to 39
35 22 to 39 53 150 160 10 40 to 110 70 50 60 84 140 158 16 105
42 to 70
75 61 to 110 98 130 140 20 60 to 193 130 100 61 to 110 120 150 195 130 140 40 250
105 to 220
160 105 to 220 208 130 140 40 95 to 280 265
CSB724
200 105 to 220 250 125 140 50 138 to 500 330 300 210 to 380 375 125 140 50 138 to 500 450 500 320 to 570 625 125 140 60 221 to 760 700 600 750 400 to 1100
510 to 780
CSB724F 300 270 to 325
1000 700 to 1190
CSB754
1200 1500 1900 2000 1050 to 2700 1600 to 4000
1050 to 2700 900 to 3000
3000 2300 to 3250 4000 3100 to 4000 4400
- Gray areas indicate that token relief is not available above 500 mbar setpoint.
1. Max OPSO setpoint truncated to reect maximum outlet pressure for spring range.
4
Type
(Maximum
Operating
Inlet)
VSX8L
(8.6 bar)
VSX8L
(16 bar)
VSX8L
(16 bar)
VSX8L
(8.6 bar)
VSX8H
(16 bar)
Token
Relief Set
Relief Range Shown as a %
17 170 215 8
34 170 215 6
41 150 160 5
70 140 158 16
17 170 215 8
34 170 215 10
41 150 160 10
70 140 158 16
130 130 140 20 60 to 193 170 156 130 140 40
of Regulator Setpoint
of Regulator Setpoint
Required Difference Between
Token Relief and OPSO
Required Difference Between
Token Relief and OPSO
Over Pressure Shut-off
(OPSO) Set Range
2.0 to 7.3
(1)
2.0 to 7.3
(1)
13.1 to 39.1
Over Pressure Shut-off
(OPSO) Set Range
(1)
(1)
30 to 60 32
30 to 60 40
30 to 60
60 to 193
30 to 60
30 to 60
30 to 60
60 to 193
95 to 280
(1)
400 to 915
(1)
138 to 500 450
400 to 1450 1320
(1)
1600 to 5000
(1)
Factory Set
OPSO
3.5
12
3.5
12 19 25
45
Factory Set
OPSO
46
90
40
55
55
90
205
840
1050
1600
2400 3400
Loading...
+ 8 hidden pages