Fisher IM Supplement: IECEx Hazardous Area Approvals-FIELDVUE DVC6005 Series Remote Mount Digital Valve Controllers Manuals & Guides

Instruction Manual Supplement
D104212X012
DVC6005 Digital Valve Controllers
August 2017
IECEx Hazardous Area Approvals
Fisher
FIELDVUE™ DVC6005 Series
Remote Mount Digital Valve Controllers
Hazardous Area Approvals and Special Instructions for “Safe Use” and Installations in Hazardous Locations
Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may override, the standard installation procedures. Special instructions are listed by approval type.
Note
This information supplements the nameplate markings affixed to the product and the DVC6005 Series Remote Mount quick start guide (D103784X012
Approval information is for both aluminum and stainless steel constructions.
Always refer to the nameplate itself to identify the appropriate certification.
), available from your Emerson sales office, Local Business Partner or at Fisher.com.
WARNING
Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion and area re‐classification.
www.Fisher.com
DVC6005 Digital Valve Controllers
August 2017
Instruction Manual Supplement
D104212X012
Flameproof
WARNING
Do not open while energized.
Potential electrostatic charging hazard. Do not rub or clean the cover with solvents. To do so could result in an explosion.
Covered by Standards:
IEC 60079-0:2011IEC 60079-1:2007
DVC6005 Series (HART HW1 & HW2, F
OUNDATION Fieldbus)
Ex d IIC T5 (Ta ≤ 80°C) / T6 (Ta ≤ 75°C) Gb
30 V max, 20 mA IP66
-52°C Ambient +80°C
DVC6015, DVC6025, DVC6035
Ex d IIC T4 (Ta ≤ 125_C) / T5 (Ta ≤ 95_C) / T6 (Ta ≤ 80_C) Gb
10 V max, 5 mA IP66
-60°C Ambient +125°C
Type n
WARNING
Do not open while energized.
Potential electrostatic charging hazard. Do not rub or clean the cover with solvents. To do so could result in an explosion.
Covered by Standards:
IEC 60079-0:2011IEC 60079-15:2010
DVC6005 Series (HART HW1 & HW2, F
OUNDATION Fieldbus)
Ex nC IIC T5 (Ta ≤ 80_C) / T6 (Ta ≤ 75_C) Gc
30 V max, 20 mA IP66
-52°C Ambient +80°C
DVC6015, DVC6025, DVC6035
Ex nA IIC T4 (Ta ≤ 125_C) / T5 (Ta ≤ 95_C) / T6 (Ta ≤ 80_C) Gc
10 V max, 5 mA IP66
-60°C Ambient +125°C
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Instruction Manual Supplement
D104212X012
Intrinsically Safe
Covered by Standards:
IEC 60079-0:2011IEC 60079-11:2011
DVC6005 Digital Valve Controllers
August 2017
DVC6005 Series (HART HW1 & HW2, F
OUNDATION Fieldbus)
Ex ia IIC or IIB T4/T5/T6 (as applicable) Ga
30 V max, 20 mA IP66
-52°C Ambient +80°C
DVC6015, DVC6025, DVC6035 Ex ia IIC T4/T5/T6 (as applicable) Ga
10 V max, 5 mA IP66
-60°C Ambient +125°C
Intrinsically safe when connected per drawing GE42990, as shown in the following figures
DVC6005 HW1 and DVC6015, DVC6025, DVC6035 figure 1 and 5................
DVC6005 HW2 and DVC6015, DVC6025, DVC6035 figure 2 and 5................
DVC6005f and DVC6015, DVC6025, DVC6035 figure 3 and 5....................
DVC6005f and DVC6015, DVC6025, DVC6035, FISCO Installations figure 4 and 5..
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DVC6005 Digital Valve Controllers
Instruction Manual Supplement
August 2017
Figure 1. IECEx Loop Schematics FIELDVUE DVC6005 HW1 and DVC6015, DVC6025, DVC6035
ZONE 0, Ex ia IIC OR IIB T5…T6
REMOTE FIELD WIRING TERMINAL BOX
D104212X012
DVC6005
FIELD WIRING
TERMINAL BOX
ZONE 0, Ex ia IIC T4…T6
DVC6015, DVC6025,
DVC6035
Ui = 30 VDC Ii = 100 mA Ci = 0 uF Li = 0 mH Pi = 160 mW
NOTE 1, 3
TYPE
DVC6015 DVC6025 DVC6035
1
Ex ia IIC T4…T6
T CODE =
T4 (Ta 125_C)
T5 (Ta 95_C)
T6 (Ta 80_C)
Ex ia IIC or Ex ia IIB
POT
30K OHMS
Uo = 9.6 VDC Io = 3.5 mA Po = 8.4 mW Co = 3.6 uF Lo = 100 mH
TYPE
DVC6005
Ex ia IIC
LOOP TERMINALS
Ui = 30 VDC Ii = 226 mA Pi = 1.4 W Ci = 5 nF Li = 0.55 mH
AUX TERMINALS
Not Used
Ex ia IIC OR IIB T5…T6
T CODE =
T5 (Ta 80_C)
T6 (Ta 75_C)
Ex ia IIC
LOOP TERMINALS
Ui = 30 VDC Ii = 101 mA Pi = 757 mW Ci = 5 nF Li = 0.55 mH
AUX TERMINALS
Uo = 30 VDC Io = 101 mA Po = 757 mW Co = 64 nF Lo = 5.34 mH
1 SEE NOTES IN FIGURE 5
GE42990 Sheet 5, Rev E
4
Instruction Manual Supplement
D104212X012
HAZARDOUS LOCATION NON‐HAZARDOUS LOCATION
DVC6005 Digital Valve Controllers
August 2017
Ex ia IIC
LOOP TERMINALS
Ui = 24.3 VDC Ii = 169 mA Pi = 1.026 W Ci = 5 nF Li = 0.55 mH
AUX TERMINALS
Uo = 24.3 VDC Io = 169 mA Po =1.026 W Co = 118 nF Lo = 0.30 mH
Ex ia IIB
LOOP TERMINALS
Ui = 30 VDC Ii = 226 mA Pi = 1.4 W Ci = 5 nF Li = 0.55 mH
AUX TERMINALS
Uo = 30 VDC Io = 226 mA Po = 1.4 W Co = 558 nF Lo = 3.76 mH
NOTE 5
IECEx APPROVED BARRIER
NOTE 1, 3, 4 1
1
5
DVC6005 Digital Valve Controllers
Instruction Manual Supplement
August 2017
Figure 2. IECEx Loop Schematics FIELDVUE DVC6005 HW2, and DVC6015, DVC6025, DVC6035
ZONE 0, Ex ia IIC OR IIB T5…T6
D104212X012
ZONE 0, Ex ia IIC T4…T6
DVC6015, DVC6025,
DVC6035
Ui = 30 VDC Ii = 100 mA Ci = 0 uF Li = 0 mH Pi = 160 mW
NOTE 1, 3
HW2 - WITH OR WITHOUT I/O PACKAGE
REMOTE FIELD WIRING TERMINAL BOX
Ex ia IIC Ex ia IIC
LOOP TERMINALS
Ui = 30 VDC
Ex ia IIC or Ex ia IIB
TERMINALS
Uo = 30 VDC Io = 21.2 mA Po = 160 mW Co = 55 nF Lo = 78 mH
1
Ii = 130 mA Pi = 1.0 W Ci = 15 nF Li = 0.15 mH
*
AUX TERMINALS
Not Used
DVC6005
FIELD WIRING
TERMINAL BOX
LOOP TERMINALS
Ui = 30 VDC Ii = 101 mA Pi = 757 mW Ci = 15 nF Li = 0.30 mH
AUX TERMINALS
Uo = 30 VDC Io = 101 mA Po = 757 mW Co = 52.4 nF Lo = 5.84 mH
TYPE
DVC6015 DVC6025 DVC6035
1 SEE NOTES IN FIGURE 5
GE42990 Sheet 13, Rev. C
6
Ex ia IIC T4…T6
T CODE =
T4 (Ta 125_C)
T5 (Ta 95_C)
T6 (Ta 80_C)
TYPE
DVC6005
*Li = 0.15 mH WHEN THE AUX TERMINALS ARE NOT USED OR IF THEY ARE NOT PROVIDED
Ex ia IIC OR IIB T5…T6
WITHOUT I/O PACKAGE
T CODE =
T5 (Ta 80_C)
T6 (Ta 74_C)
T5 (Ta 80_C)
T6 (Ta 61_C)
WITH I/O PACKAGE
T CODE =
Instruction Manual Supplement
D104212X012
HAZARDOUS LOCATION NON‐HAZARDOUS LOCATION
DVC6005 Digital Valve Controllers
August 2017
Ex ia IIC
LOOP TERMINALS
Ui = 27.1 VDC Ii = 130 mA Pi = 880 mW Ci = 15 nF Li = 0.30 mH
AUX TERMINALS
Uo = 27.1 VDC Io = 130 mA Po = 880 mW Co = 75 nF Lo = 2.73 mH
Ex ia IIB
LOOP TERMINALS
Ui = 30 VDC Ii = 130 mA Pi = 1.0 W Ci = 15 nF Li = 0.30 mH
AUX TERMINALS
Uo = 30 VDC Io = 130 mA Po = 1.0 W Co = 546 nF Lo = 16.93 mH
Ex ia IIC or Ex ia IIB OUTPUT TERMINALS
Ui = 28 VDC Ii = 100 mA Pi = 1.0 W Ci = 15 nF Li = 0.20 mH
NOTE 5
IECEx APPROVED BARRIER
NOTE 1, 3, 4 1
1
IECEx APPROVED BARRIER
NOTE 1, 3, 4 1
POWER MAY BE APPLIED TO EITHER THE LOOP TERMINALS OR OUTPUT TERMINALS OR TO BOTH SETS OF TERMINALS AT THE SAME TIME
UNITS WITHOUT I/O PACKAGE WILL NOT HAVE “OUTPUT TERMINALS” OR “AUX TERMINALS” AVAILABLE FOR CONNECTION
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DVC6005 Digital Valve Controllers
Instruction Manual Supplement
August 2017
Figure 3. IECEx Loop Schematics FIELDVUE DVC6005f and DVC6015, DVC6025, DVC6035
HAZARDOUS LOCATION NON‐HAZARDOUS LOCATION
D104212X012
NOTE 5 1
IECEx APPROVED ENTITY DEVICE
NOTE 1, 3
TYPE
DVC6015 DVC6025 DVC6035
ZONE 0, Ex ia IIC T4…T6
DVC6015, DVC6025
DVC6035
Ui = 30 VDC Ii = 100 mA Ci = 0 uF Li = 0 mH Pi = 160 mW
NOTE 1, 3
1
Ex ia IIC T4…T6
T4 (Ta 125_C)
1
T CODE =
T5 (Ta 95_C)
T6 (Ta 80_C)
ZONE 0, Ex ia IIC T4…T6
REMOTE FIELD WIRING TERMINAL BOX
POT
30K OHMS
Uo = 24 VDC Io = 17.5 mA Po =105 mW Co = 121 nF Lo = 100 mH
TYPE
DVC6005F
DVC6005F
FIELD WIRING
TERMINAL BOX
LOOP
TERMINALS
Ui = 24 VDC Ii = 380 mA Pi = 1.4 W Ci = 5 nF Li = 0 mH
IECEx APPROVED BARRIER
NOTE 1, 3, 4 1
Ex ia IIC T4…T6
T CODE =
T4 (Ta 80_C)
T5 (Ta 77_C)
T6 (Ta 62_C)
1 SEE NOTES IN FIGURE 5
GE42990 Sheet 6, Rev. E
8
Instruction Manual Supplement
D104212X012
DVC6005 Digital Valve Controllers
August 2017
Figure 4. IECEx Loop Schematics FIELDVUE DVC6005f and DVC6015, DVC6025, DVC6035; FISCO Installations
IECEx APPROVED FISCO DEVICE
IECEx APPROVED FISCO TERMINATOR
NOTE 2, 3
ZONE 0, Ex ia IIC T4…T6
DVC6015, DVC6025
DVC6035
Ui = 30 VDC Ii = 100 mA Ci = 0 uF Li = 0 mH Pi = 160 mW
1
NOTE 2, 3
1
ZONE 0, Ex ia IIC T4…T6
REMOTE FIELD WIRING TERMINAL BOX
POT
30K OHMS
Uo = 17.5 VDC Io = 17.5 mA Po =105 mW Co = 121 nF Lo = 100 mH
HAZARDOUS LOCATION
DVC6005F
FIELD WIRING
TERMINAL BOX
LOOP
TERMINALS
Ui = 17.5 VDC Ii = 380 mA Pi = 5.32 W Ci = 5 nF Li = 0 mH
NON‐HAZARDOUS LOCATION
IECEx APPROVED FISCO BARRIER
NOTE 2, 3, 4 1
1 SEE NOTES IN FIGURE 5
GE42990 Sheet 7, Rev. E
TYPE
DVC6015 DVC6025 DVC6035
Ex ia IIC T4…T6
T CODE =
T4 (Ta 125_C)
T5 (Ta 95_C)
T6 (Ta 80_C)
TYPE
DVC6005F
Ex ia IIC T4…T6
T CODE =
T4 (Ta 80_C)
T5 (Ta 77_C)
T6 (Ta 62_C)
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DVC6005 Digital Valve Controllers
August 2017
Instruction Manual Supplement
D104212X012
Figure 5. Notes for IECEx Loop Schematics
THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT
SPECIFICALLY EXAMINED IN SUCH COMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Vmax OR Ui), THE CURRENT (Imax OR Ii), AND THE POWER (Pmax or Pi) OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE (Voc OR Uo), AND THE CURRENT (Isc OR Io), AND THE POWER (Po) DEFINED BY THE ASSOCIATED APPARATUS. IN ADDITION, THE SUM OF THE MAX UNPROTECTED CAPACITANCE (Ci) AND MAX UNPROTECTED INDUCTANCE (Li), INCLUDING THE INTERCONNECTING CABLING CAPACITANCE (Ccable) AND CABLING INDUCTANCE (Lcable) MUST BE LESS THAN THE ALLOWABLE CAPACITANCE (Ca) AND INDUCTANCE (La) DEFINED BY THE ASSOCIATED APPARATUS. IF THE ABOVE CRITERIA IS MET, THEN THE COMBINATION MAY BE CONNECTED.
Vmax or Ui ≥ Voc or Uo Imax or Ii ≥ Isc or Io Pmax or Pi Po Ci + Ccable Ca Li + Lcable La
THE FISCO CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT
SPECIFICALLY EXAMINED IN SUCH COMBINATION. THE CRITERIA FOR THE INTERCONNECTION IS THAT THE VOLTAGE (Vmax OR Ui), CURRENT (Imax OR Ii), AND POWER (Pmax or Pi), WHICH AN INTRINSICALLY SAFE APPARATUS CAN RECEIVE AND REMAIN INTRINSICALLY SAFE, CONSIDERING FAULTS, MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE (Voc OR Uo), CURRENT (Isc OR Io), AND POWER (Po) LEVELS WHICH CAN BE DELIVERED BY THE ASSOCIATED APPARATUS, CONSIDERING FAULTS AND APPLICABLE FACTORS. IN ADDITION THE MAXIMUM UNPROTECTED CAPACITANCE (Ci) AND INDUCTANCE (Li) OF EACH APPARATUS (OTHER THAN THE TERMINATION) CONNECTED TO THE FIELDBUS MUST BE LESS THAN OR EQUAL TO 5 nF AND 10 uH RESPECTIVELY.
IN EACH SEGMENT ONLY ONE ACTIVE DEVICE, NORMALLY THE ASSOCIATED APPARATUS, IS ALLOWED TO PROVIDE THE NECESSARY ENERGY FOR THE FIELDBUS SYSTEM. THE VOLTAGE (Uo OR Voc OR Vt) OF THE ASSOCIATED APPARATUS HAS TO BE LIMITED TO THE RANGE OF 9 V TO 17.5 VDC. ALL OTHER EQUIPMENT CONNECTED TO THE BUS CABLE HAS TO BE PASSIVE, MEANING THAT THEY ARE NOT ALLOWED TO PROVIDE ENERGY TO THE SYSTEM, EXCEPT FOR A LEAKAGE CURRENT OF 50 uA FOR EACH CONNECTED DEVICE. SEPARATELY POWERED EQUIPMENT NEEDS A GALVANIC ISOLATION TO ASSURE THAT THE INTRINSICALLY SAFE FIELDBUS CIRCUIT REMAINS PASSIVE.
THE CABLE USED TO CONNECT THE DEVICES NEEDS TO HAVE THE PARAMETERS IN THE FOLLOWING RANGE:
LOOP RESISTANCE R': 15 TO 150 ohms/km INDUCTANCE PER UNIT LENGTH L: 0.4 TO 1 mH/km CAPACITANCE PER UNIT LENGTH C': 80 TO 200 nF/km C' = C' LINE/LINE + 0.5' LINE/SCREEN, IF BOTH LINES ARE FLOATING OR C' = C' LINE/LINE + C' LINE/SCREEN, IF THE SCREEN IS CONNECTED TO ONE LINE. LENGTH OF SPLICE: < 1 m (T‐BOX MUST ONLY CONTAIN TERMINAL CONNECTIONS WITH NO ENERGY STORAGE CAPABILITY) LENGTH OF SPUR CABLE: < 30 M LENGTH OF TRUNK CABLE: < 1 km
AT EACH END OF THE TRUNK CABLE AN APPROVED INFALLIBLE TERMINATION WITH THE FOLLOWING PARAMETERS IS SUITABLE: R = 90 TO 100 ohms AND C = 0 TO 2.2 uF NOTE, A BUILT‐IN TERMINATOR IS INCLUDED IN THE FIELD SIDE AND A SELECTABLE TERMINATOR IS AVAILABLE ON THE HOST SIDE.
THE NUMBER OF PASSIVE DEVICES CONNECTED TO THE BUS SEGMENT IS NOT LIMITED IN THE FISCO CONCEPT FOR INTRINSICALLY SAFE REASONS. IF THE ABOVE RULES ARE RESPECTED, UP TO A TOTAL LENGTH OF 1000 m (SUM OF THE LENGTH OF THE TRUNK CABLE AND ALL SPUR CABLES), THE INDUCTANCE AND CAPACITANCE OF THE CABLE WILL NOT IMPAIR THE INTRINSIC SAFETY OF THE INSTALLATION.
INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL WIRING PRACTICES OF THE COUNTRY IN USE.LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER'S INSTRUCTIONS.IF HAND‐HELD COMMUNICATOR OR MULTIPLEXER IS USED, IT MUST BE IECEx APPROVED WITH ENTITY PARAMETERS AND
INSTALLED PER THE MANUFACTURER'S CONTROL DRAWINGS.
GE42990 Sheet 8, Rev. D
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