Figure 1. Fisher EWNT-2 NPS 12 x 8 EWNT‐2 Valve
with Typical Actuator
W3310
Introduction
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for Fisher NPS 8 x 6 and 12 x 8 EWN
Series and EW‐1 Series valves (figure 1). Refer to separate manuals for instructions covering the actuator and
accessories.
Do not install, operate, or maintain an EWN or EW-1 Series valve without being fully trained and qualified in valve,
actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is
important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and
warnings. If you have any questions about these instructions, contact your Emerson sales office
Partner before proceeding.
Description
These single‐port globe‐style valves have cage guiding, threaded seat rings, metal‐to‐metal seating, and
push‐down‐to‐close valve plug action. Additional details are given in tables 1 and 2.
Specifications
Typical specifications for these valves are shown in table 1. Some of the specifications for a given valve assembly as it
was shipped from the factory appear on the actuator nameplate if the valve is part of a complete control valve
assembly.
or Local Business
www.Fisher.com
Page 2
EWN and EW-1 Valves
July 2017
Table 1. Specifications
Instruction Manual
D100400X012
Available Configurations and Valve Body Sizes
See table 2
End Connection Styles
Flanged Ends: Styles per ASME B16.5 are CL300, 600,
J raised‐face or Jring‐type joint
or 900
Buttwelding Ends: Styles per ASME B16.25 are
Schedule
or Schedule
J40 or J80 for all CL300 and 600 valves
J80, J100, or J120 for all CL900
valves
Maximum Inlet Pressures and Temperatures and
Pressure Drops
(1)
Consistent with applicable JCL300, J600, or J900
pressure/temperature ratings per ASME B16.34, but
do not exceed the pressure, temperature, and
pressure drop conditions specified when the valve
was ordered. Also see the Installation section
Shutoff Classifications
See table 3
Flow Characteristics
Standard Cages:J Linear, J quick‐opening, or J
equal percentage
Whisper Trim™ Cages: Linear, except equal
percentage for first 38.1 mm (1.5 inch) of travel with
level D cage for NPS 8 x 6 valve
Flow Directions
EWS‐1 with Standard Cage: Normally up
All Others with Standard Cages: Normally down
Whisper Trim Cages: Always up
Valve Plug Travels
See table 2
Approximate Weights
NPS 8 x 6 CL900 Valve Body
Flanged Ends: 839 kg (1850 lb)
Buttwelding Ends: 703 kg (1550 lb)
NPS 12 x 8 Valve Body
CL300 (Flanged Ends Only): 721 kg (1590 lb)
CL600 Flanged Ends: 930 kg (2050 lb)
CL600 Buttwelding Ends: 726 kg (1600 lb)
CL900 Flanged Ends: 1497 kg (3300 lb)
CL900 Buttwelding Ends: 1293 kg (2850 lb)
Additional Specifications
For specifications such as materials, cage levels, and
stem diameters, refer to the Parts List section.
1. The pressure or temperature limits in this manual and any applicable standard limitations should not be exceeded.
Table 2. Available Configurations
PRESSURE
RATING
CL90012 x 8
CL900 8 x 61275
CL300, 600, or
900
CL900
CL300, 600, or
900
CL90012 x 8
VALVE
SIZE,
NPS
12 x 82038
8 x 61275
12 x 82038
12 x 82038EWNT‐2 with Whisper Trim III cage only
VALVE
PLUG TRAVEL
mmInches
763EWD‐1 with standard cage
1526EWD‐1 with Whisper Trim III cage
763EWS‐1 with standard cage only
763EWT‐1 with standard cage
1526EWT‐1 with Whisper Trim III cage
VALVE BODY DESIGN & CAGE STYLEDESCRIPTION
EWND‐1 with Whisper Trim III cage only
EWNT‐1 with Whisper Trim III cage only
Seat ring threaded to valve body;
balanced valve plug with piston ring
Seat ring threaded to valve body;
balanced valve plug with spring‐loaded seat ring
Seat ring threaded to cage;
balanced valve plug;
spring‐loaded seal rings on both seat ring and valve plug
Seat ring threaded to valve body;
unbalanced valve plug
Seat ring threaded to valve body;
balanced valve plug with spring‐loaded seal ring
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Instruction Manual
D100400X012
EWN and EW-1 Valves
July 2017
Table 3. Shutoff Classification Per ANSI/FCI 70‐2 and IEC 60534‐4
ValveSeatingShutoff Class
EWD-1 or EWND-1Metal
EWND-1MetalIV (optional with extra piston rings)
EWS-1Metal
EWNT-1, EWNT-2, or EWT-1MetalIV (standard)
II (standard)
III (optional for CL300 or CL600 valves only)
IV (standard)
V (optional, consult your Emerson Automation Solutions sales office)
Educational Services
For information on available courses for the Fisher EWN series and EW-1 series valves, as well as a variety of other
products, contact:
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal
injury.
Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed
where service conditions could exceed the limits given in table 1 or on the appropriate nameplates. To avoid such injury or
damage, provide a suitable overpressure protection device as required by local, state, and Federal codes and good
engineering practices.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
CAUTION
When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature,
pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve
materials with process media rests solely with the purchaser and end‐user. Since some valve body/trim material
combinations are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve
without first contacting your Emerson sales office
If hoisting the valve, the use of a nylon sling is recommended to protect the painted surfaces. Also be careful to position the
sling so there will be no damage to the tubing or any accessories.
or Local Business Partner.
1. Before installing the valve, inspect the valve body and associated equipment for any damage and any foreign
material. Make certain that the valve body interior is clean, pipelines are free of foreign material, and the valve is
oriented so that pipeline flow is in the same direction as the arrow on the side of the valve body.
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EWN and EW-1 Valves
July 2017
Instruction Manual
D100400X012
2. The control valve assembly may be installed in any orientation unless limited by seismic criteria. However, the
normal method is with the actuator vertical above the valve. Other positions may result in uneven valve plug and
cage wear and in improper operation. With some valves, the actuator may also need to be supported when it is not
vertical. For more information, consult your Emerson sales office
or Local Business Partner.
Figure 2. Lubricator and Lubricator/Isolating Valve (Key 14)
LUBRICATOR
10A9421‐A
AJ5428‐D
A0832‐1
Note
If the valve being installed has a Whisper Trim cage with small internal flow passages, consideration should be given to installing
an upstream strainer to prevent the lodging of particles in these passages. This is especially important if the pipeline cannot be
thoroughly cleaned or if the flowing medium is not clean.
LUBRICATOR/ISOLATING VALVE
3. Use accepted piping and welding practices when installing the valve in the line. Internal elastomeric parts may stay
in place during the welding procedure. For flanged valves, use a suitable gasket between the valve body and
pipeline flanges.
CAUTION
Depending on valve body materials used, post weld heat treating may be required. If so, damage to internal elastomeric
and plastic parts, as well as internal metal parts is possible. Shrunk‐fit pieces and threaded connections may also loosen. In
general, if post weld heat treating is to be performed, all trim parts should be removed. Contact your Emerson sales office
or Local Business Partner for additional information.
4. With a leak‐off bonnet construction, remove the 1/4 NPT pipe plugs (keys 14 and 16, figure 6) to hook up the
leak‐off piping. If continuous operation is required during inspection or maintenance, install a three‐valve bypass
around the control valve assembly.
5. If the actuator and valve are shipped separately, refer to the appropriate actuator instruction manual for the
actuator mounting procedure.
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Instruction Manual
D100400X012
EWN and EW-1 Valves
July 2017
WARNING
Personal injury could result from packing leakage. Valve packing was tightened before shipment; however, the packing
might require some readjustment to meet specific service conditions. Check with your process or safety engineer for any
additional measures that must be taken to protect against process media.
Maintenance
Valve parts are subject to normal wear and must be inspected and replaced as necessary. Inspection and maintenance
frequency depends on the severity of service conditions. This section includes instructions for packing lubrication,
packing replacement, trim maintenance, and lapping seating surfaces. All maintenance operations may be performed
with the valve body in the line.
WARNING
Avoid personal injury or damage to property from sudden release of pressure or uncontrolled process fluid. Before starting
disassembly:
D Do not remove the actuator from the valve while the valve is still pressurized.
D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal
injury.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
from both sides of the valve. Drain the process media from both sides of the valve.
D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
Note
Whenever a gasket seal is disturbed by removing or shifting gasketed parts, a new gasket should be installed upon reassembly.
This is necessary to ensure a good gasket seal.
Packing Lubrication
CAUTION
Do not lubricate graphite packing. Graphite packing is self-lubricated. Additional lubrication may result in slip-stick
movement of the valve.
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July 2017
Instruction Manual
D100400X012
WARNING
To avoid personal injury or property damage resulting from fire or explosion, do not lubricate packing used in oxygen
service or in processes with temperatures over 260_C (500_F).
If a lubricator or lubricator/isolating valve (figure 2) is provided for PTFE/composition or other packings that require
lubrication, it will be installed in place of the 1/4 NPT pipe plug (key 14, figure 6). Use a silicon‐base lubricant. Packing
used in oxygen service or in processes with temperatures over 260°C (500°F) should not be lubricated. To operate the
lubricator, turn the cap screw clockwise to force the lubricant into the packing box. The lubricator/isolating valve
operates the same way except the isolating valve must first be opened and then closed after lubrication is completed.
Packing Maintenance
This section covers only PTFE V‐ring and PTFE/composition packing. Refer to a separate manual for graphite
laminate/filament packing if used. Key numbers refer to figure 3 for PTFE V‐ring packing and to figure 4 for
PTFE/composition packing unless otherwise indicated.
For spring‐loaded single PTFE V‐ring packing, the spring (key 8, figure 3) maintains a sealing force on the packing. If
leakage is noted around the packing follower (key 13, figure 3), check to be sure the shoulder on the packing follower
is touching the bonnet. If the shoulder is not touching the bonnet, tighten the packing flange nuts (key 5, figure 6)
until the shoulder is against the bonnet. If leakage cannot be stopped in this manner, proceed to the Replacing
Packing section.
If there is undesirable packing leakage with other than spring‐loaded packing, first try to limit the leakage and
establish a stem seal by tightening the packing flange nuts.
If the packing is relatively new and tight on the stem and if tightening the packing flange nuts does not stop the
leakage, it is possible that the valve stem is worn or nicked so that a seal cannot be made. The surface finish of a new
valve stem is 0.1 micro‐meter (4 micro‐inches) rms. If the leakage comes from the outside diameter of the packing, it
is possible that the leakage is caused by nicks or scratches around the packing box wall. If performing any of the
following procedures, inspect the valve stem and packing box wall for nicks and scratches.
Adding Packing Rings
When using packing with a lantern ring (key 8, figure 3 or 4), it is possible to add packing rings above the lantern ring
as a temporary measure without removing the actuator from the valve body.
1. Remove the packing flange nuts (key 5, figure 6), and lift the packing flange and follower (keys 3 and 13, figure 6)
away from the valve body.
2. It may be possible to dig out the old packing rings on top of the lantern ring, but use care to avoid scratching the
valve stem or packing box wall. Clean all metal parts to remove particles that would prevent the packing from
sealing.
3. If split‐ring packing is being added, spread the rings over the stem, and slide the rings into the packing box.
If solid‐ring packing is being added, remove the stem connector, and slip the rings over the end of the valve stem.
4. Replace the packing flange and packing follower. Tighten the packing flange nuts (key 5, figure 6) only far enough
to stop leakage under operating conditions.
5. If the valve‐actuator stem connection was taken apart, reconnect according to the appropriate actuator instruction
manual.
6. Check for leakage around the packing follower when the valve is being put into service. Retighten the packing
flange nuts as required.
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Instruction Manual
D100400X012
EWN and EW-1 Valves
July 2017
Figure 3. PTFE V‐Ring Packing Arrangements
UPPER WIPER
(KEY 12)
PACKING
FOLLOWER
(KEY 13)
PACKING
RING
WASHER
(KEY 10)
SPRING
(KEY 8)
PACKING BOX
RING (KEY 11)
FOR 316 OR 17‐4PH SST
METAL PACKING BOX PARTS
B1429
MALE
ADAPTOR
FEMALE
ADAPTOR
PACKING
SET (KEY 6)
LOWER
WIPER
SINGLE ARRANGEMENT
UPPER WIPER
(KEY 12)
PACKING
FOLLOWER
(KEY 13)
MALE
ADAPTOR (KEY 31)
PACKING RING (KEY 7)
FEMALE
ADAPTOR (KEY 32)
LANTERN
RING (KEY 8)
FEMALE
ADAPTOR
PACKING
RING
MALE
ADAPTOR
LOWER
WIPER
FOR ALL OTHER METAL PACKING
BOX PART MATERIALS
UPPER WIPER
(KEY 12)
PACKING
FOLLOWER
(KEY 13)
SPACER (KEY 8)
PACKING BOX
RING (KEY 11)
UPPER WIPER
(KEY 12)
PACKING FOLLOWER
(KEY 13)
FEMALE
ADAPTOR (KEY 32)
PACKING RING
(KEY 7)
MALE
ADAPTOR (KEY 31)
LANTERN
RING (KEY 8)
PACKING BOX
RING (KEY 11)
LOWER WIPER (KEY 30)
12A7839‐A
B1428
ASSEMBLY 1
(POSITIVE
PRESSURES)
ASSEMBLY 2
(VACUUM)
DOUBLE ARRANGEMENT
ASSEMBLY 3
(POSITIVE
PRESSURES &
VACUUM)
PACKING BOX
RING (KEY 11)
LOWER
WIPER
(KEY 30)
12A8178‐A
A2628
LEAK‐OFF ARRANGEMENT FOR 19.1 mm
(3/4 IN.) STEM ONLY
Replacing Packing
WARNING
Observe the warning at the start of the Maintenance section.
1. Disconnect the operating lines from the actuator and any leak‐off piping from the bonnet. Disconnect the stem
connector, and then remove the actuator from the valve by unscrewing the yoke locknut (key 15, figure 6) or the
hex nuts (key 26, figure 6).
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EWN and EW-1 Valves
July 2017
Figure 4. Detail of PTFE/Composition Packing Arrangements
UPPER WIPER
(KEY 12)
PACKING
FOLLOWER
(KEY 13)
PACKING RING
(KEY 7)
LANTERN
RING (KEY 8)
PACKING BOX
RING (KEY 11)
Instruction Manual
D100400X012
12A8173‐A
A2619
TYPICAL
(DOUBLE)
ARRANGEMENT
12A8180‐A
A1498‐2
19.1 OR 25.4 mm
(3/4 OR 1 IN.)
STEMS
12A8165‐A
31.8 mm
(1‐1/4 IN.)
STEMS
LEAK‐OFF ARRANGEMENT
2. Loosen the packing flange nuts (key 5, figure 6) so that the packing is not tight on the valve stem. Remove any
travel indicator parts and stem locknuts from the valve stem threads.
CAUTION
When lifting the bonnet (key 1, figure 6), be sure that the valve plug and stem assembly remains in the valve and on the
seat. This will avoid damage to the seating surfaces as a result of the assembly dropping from the bonnet after being lifted
part way out. The parts are also easier to handle separately.
3. Unscrew the hex nuts (key 16, figure 7 through 10) that bolt the bonnet and valve body together, and carefully lift
the bonnet off the valve stem.
4. If the valve plug and stem assembly starts to lift with the bonnet, use a brass or lead hammer on the end of the stem
and tap it back down. Set the bonnet on a protective surface to prevent damage to the bonnet gasket surface.
5. Remove the bonnet gasket (key 10, figure 7 through 10), and cover the opening in the valve body to protect the
gasket surface and prevent foreign material from getting into the valve body cavity.
6. Remove the packing flange nuts, packing flange, upper wiper, and packing follower (keys 5, 3, 12, and 13, figure 6).
Carefully push out all the remaining packing parts from the valve body side of the bonnet using a rounded rod or
other tool that will not scratch the packing box wall. Clean the packing box and the metal packing parts.
7. Inspect the valve stem threads and packing box surfaces for any sharp edges that might cut the packing. Scratches
or burrs could cause packing box leakage or damage to the new packing. If the surface condition cannot be
improved by light sanding, replace the damaged parts.
8. Remove the covering protecting the valve body cavity, and install a new bonnet gasket (key 10, figure 7 through
10), making sure the gasket seating surfaces are clean and smooth.
1. For other materials, contact your Emerson sales office or Local Business Partner for torques.
2. Determined from laboratory tests.
CL900 with steel or alloy steel bolting24401800
CL900 with stainless steel bolting27122000
(1)
BOLT TORQUES
NSmLbfSFt
(2)
FOR FIELD‐LUBRICATED BOLTING
Note
Proper performance of the tightening procedures in step 9 compresses the outer edge of the bonnet gasket (key 10, figure 7
through 10) enough to seal the valve body‐to‐bonnet joint.
The bolting procedures in step 9 include ‐‐ but are not limited to ‐‐ ensuring that bolting threads are clean and evenly tightening
the hex nuts onto the studs in a crisscross pattern. Because of the boltup characteristics of the bonnet gasket, tightening one nut
may loosen an adjacent nut. Repeat the crisscross tightening pattern several times until each nut is tight and the valve
body‐to‐bonnet seal is made. When the operating temperature has been reached, perform this torquing procedure once again.
Note
Stud(s) and nut(s) should be installed such that the manufacturer's trademark and material grade marking is visible, allowing easy
comparison to the materials selected and documented in the Emerson/Fisher serial card provided with this product.
WARNING
Personal injury or damage to equipment could occur if improper stud and nut materials or parts are used. Do not operate or
assemble this product with stud(s) and nut(s) that are not approved by Emerson/Fisher engineering and/or listed on the
serial card provided with this product. Use of unapproved materials and parts could lead to stresses exceeding the design
or code limits intended for this particular service. Install studs with the material grade and manufacturer's identification
mark visible. Contact your Emerson representative immediately if a discrepancy between actual parts and approved parts
is suspected.
9. Lubricate the stud bolts (key 15, figure 7 through 10) with anti‐seize lubricant, slide the bonnet over the stem and
onto the bolts, and secure with the stud bolt nuts (key 16, figure 7 through 10), using accepted bolting procedures
during tightening so that the valve body‐to‐bonnet joint will withstand test pressures and application service
conditions. The bolt torques in table 4 may be used as guidelines unless accepted bolting procedures dictate
otherwise.
10. Install new packing and the metal packing box parts according to the appropriate arrangement in figure 3 or 4.
Place a smooth‐edged pipe over the valve stem, and gently tap each soft packing part into the packing box, being
sure that air is not trapped between adjacent soft parts.
11. Slide the packing follower, upper wiper, and packing flange (keys 13, 12, and 3, figure 6) into position. Lubricate
the packing flange studs (key 4, figure 6) and the faces of the packing flange nuts (key 5, figure 6). Replace the
packing flange nuts.
12. For spring‐loaded PTFE V‐ring packing, tighten the packing flange nuts until the shoulder on the packing follower
(key 13, figure 6) contacts the bonnet.
For other packing types, tighten the packing flange nuts far enough to stop leakage under operating conditions.
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Instruction Manual
D100400X012
13. Mount the actuator on the valve body assembly, and reconnect the actuator and valve stem according to the
procedure in the appropriate actuator instruction manual. Check for leakage around the packing follower when the
valve is being put into service. Retighten the packing flange nuts as required.
Trim Removal
WARNING
Observe the warning at the start of the Maintenance section.
Except where indicated, key numbers in this section are referenced in figures 7 and 8 for EWN Series constructions and
in figures 9 and 10 for EW‐1 Series constructions.
1. Remove the actuator and the bonnet according to steps 1 through 5 of the Replacing Packing section.
CAUTION
When lifting the valve plug stem (key 7) and attached valve plug (key 2) out of the valve body, be certain that the cage or
cage assembly (key 3) remains in the valve body (key 1). This is to prevent damage caused by the cage or cage assembly
dropping back into the valve body after being lifted part way out.
Use care to avoid damaging gasket sealing surfaces. Any damage to the gasket sealing surfaces could cause the valve to
leak.
The graphite piston ring (key 5) in an EWD‐1 or EWND‐1 valve body is brittle and in two pieces. Use care to avoid damage to
the piston ring caused by dropping or rough handling.
The surface finish of the valve stem (key 7) is critical for making a good packing seal. The inside surface of the cage or cage
assembly (key 3) is critical for smooth operation of the valve plug and for making a seal with the piston ring or seal ring
(key 5). The seating surfaces of the valve plug (key 2) and seat ring (key 9) are critical for tight shutoff. Protect these parts
accordingly while disassembling the trim.
Table 5. Pin Replacement
VALVE STEM CONNECTION (VSC)
mmInches
19.1
25.4
31.8
3/4
1
1‐1/4
DRILL SIZE,
INCH
3/16
1/4
1/4
2. Packing parts can be removed if desired. Replace these parts as described in the Packing Replacement section.
3. Lift the valve plug and stem assembly out of the valve body and set it on a protective surface. If the valve plug is to
be reused, protect the valve plug seating surface to prevent scratches.
4. Install screws or bolts into the tapped holes in the top of the cage or cage assembly, and carefully lift it out of the
valve body. Remove the associated gaskets (key 10 and, if used, key 11).
5. The EWNT‐2 valve body has a seat ring seal ring (key 6). Inspect this seal ring, and remove it if replacement is
necessary. The EWNT‐2 seat ring is screwed into the cage and secured with two tack welds, one on each side of the
cage. The seat ring can be removed by grinding or filing off the tack welds and then inserting a bar through slots cut
in the seat ring to turn it out of the cage.
6. To remove the seat ring (key 9) from an EW‐1 or EWN‐1 Series valve, use a seat ring removal tool made as shown in
figure 5. Use a piece of pipe of the indicated size and schedule, machine as appropriate, and then weld a collar of
the indicated dimensions around the pipe. Engage the seat ring lugs with the 44.5 mm (1‐3/4‐inch) groove of the
tool, and then remove the seat ring by slipping a suitable length of pipe through the 76.2 mm (3‐inch) diameter
hole in the other end of the tool to provide leverage.
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EWN and EW-1 Valves
July 2017
7. Inspect parts for wear or damage that would prevent proper operation of the valve. Replace or repair trim parts
according to the following Lapping Seating Surfaces or Valve Plug Maintenance procedures as appropriate.
Lapping Seating Surfaces
Seating surfaces of the valve plug and seat ring (keys 2 and 9, figure 7 through 10) can be lapped for improved shutoff.
(Deep nicks should be machined out rather than ground out.) Use a commercial lapping compound or a mixture of
600‐grit carborundum and solidified vegetable oil.
Assemble the valve to the extent that the cage or cage assembly is in place and the bonnet bolted to the valve. A
simple handle can be made from a piece of strap iron locked to the valve plug stem with nuts. Rotate the handle
alternately in each direction to lap the seats. After lapping, remove the bonnet, and clean the seat surfaces.
Completely assemble the valve as described in the Trim Replacement section, and test the valve for shutoff. Repeat
the lapping procedure if leakage is still excessive.
Figure 5. Removal Tool Required for Seat Ring Threaded to Valve Body (also see tables 6 and 7)
36A9660‐B
B1464
FOR 136, 197, OR 203 mm (5‐3/8, 7‐3/4, OR 8‐INCH) SEAT RINGS
FOR 172 mm (6‐3/4 INCH) SEAT RINGS
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Table 6. Removal Tool Required for Seat Ring Threaded to Valve Body (For 136, 197, or 203 mm (5‐3/8, 7‐3/4, or
8‐inch) Seat Rings)
VALVE SIZE AND
DESIGN
8 x 6 EWN‐1 Series512061024.0012.70.5063.52.5025.41.002108.251335.25
Table 7. Removal Tool Required for Seat Ring Threaded to Valve Body (For 172 mm (6‐3/4‐inch) Seat Rings)
VALVE SIZE AND DESIGN
12 x 8
EW‐1 Series6XS67826.69
EWN‐1 Series6XS82532.50
PIPE TO MACHINEDIMENSION A
Size, InchSchedulemmInch
Valve Plug Maintenance
Except where indicated, key numbers in this section are referenced in figures 7 and 8 for EWN Series valve plugs and in
figures 9 and 10 for EW‐1 Series valve plugs.
CAUTION
If replacing the valve plug piston ring or seal ring (key 5), be careful not to scratch the surfaces of the ring groove in the
valve plug or any of the surfaces of the replacement ring, or the replacement ring may not seal properly.
1. With the valve plug (key 2) removed according to the Disassembly section, proceed as appropriate:
For the EWD‐1 or EWND‐1 graphite piston ring, the ring or rings can be easily removed since each ring is in two halves.
A new graphite piston ring is furnished as a complete ring and must be broken into two approximately equal portions.
Do this by placing the ring horizontally in a vise and applying pressure until the ring snaps. An alternate method is to
place the ring on edge on a smooth, hard surface and strike the ring squarely with a hammer. Be sure to match the
broken ends when installing the ring in the valve plug groove.
For the EWT‐1, EWNT‐1, or EWNT‐2 spring‐loaded seal ring, the ring used on the valve plug for an NPS 8 x 6 valve body
may be removed undamaged by first working the retaining ring (key 13) off with a screwdriver. Then carefully slide the
metal backup ring (key 12) and seal ring (key 5) off the valve plug (key 2). The spring‐loaded seal ring used on the valve
plug for an NPS 12 x 8 valve body must be carefully pried and/or cut from its groove. Therefore, it cannot be reused.
A spring‐loaded seal ring must be installed so that its open side faces toward either the top or the bottom of the valve
plug, depending on flow direction, as shown in view A of figure 7, 8, or 10. To install a spring‐loaded seal ring on the
valve plug for an NPS 8 x 6 valve body, slide the seal ring (key 5) onto the valve plug followed by the metal backup ring
(key 12). Then install the retaining ring (key 13) by inserting one end in the groove and, while turning the plug, press
the ring into the groove. Again, be careful not to scratch any surfaces of the ring or plug.
To install the seal ring on the valve plug for an NPS 12 x 8 valve body, lubricate it with a general purpose silicone‐base
lubricant. Then gently stretch the seal ring, and work it over the top edge of the valve plug. The PTFE material in the
seal ring must be permitted time to cold‐flow during stretching procedure; so avoid jerking sharply on the ring.
Stretching the seal ring over the valve plug may make it seem unduly loose when in the groove, but it will contract to
its original size after insertion into the cage.
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July 2017
CAUTION
Never reuse an old stem with a new valve plug. Using an old stem with a new plug requires drilling a new pin hole in the
stem. This weakens the stem and may cause it to fail in service. However, a used valve plug may be reused with a new stem.
2. To replace the valve stem (key 7) on all designs, drive out the pin (key 8) and unscrew the stem from the valve plug.
3. Tightly turn in the new stem; then refer to table 5 to select the proper drill size. Drill through the stem, using the
hole in the valve plug as a guide. Remove any chips or burrs, and drive in a new pin to lock the assembly.
Trim Replacement
Except where indicated, key numbers are referenced in figures 7 and 8 for EWN Series constructions and in figures 9
and 10 for EW‐1 Series constructions.
1. With an EW‐1 or EWN‐1 Series construction, lubricate the threads of the seat ring (key 9) with anti‐seize lubricant
and then install the seat ring into the valve body according to figure 5. Engage the seat ring lugs with the grooved
end of the tool, and then secure the seat ring by slipping a suitable length of pipe through the hole in the other end
to provide leverage. For NPS 8x6 valves, tighten to 6800 NSm (5000 lbfSft). For NPS 12x8 valves, tighten to 10,800
NSm (8000 lbfSft).
2. With an EWNT‐2 construction, turn the seat ring into the cage with a bar inserted through the seat ring slots. Tack
weld the seat ring to the cage using minimal heat. Two welds, 6 mm (1/4 inch) long and 180 degrees apart, are
required. Install the seat ring seal ring (key 6) so that its open side faces along the valve stem as shown in view B of
figure 8. Lubricate the seal ring with a general purpose silicone‐base lubricant, and place it over the bottom end of
the seat ring. Start the ring in the groove on one side of the seat ring, and gently work it over the seat ring.
3. Install a bonnet gasket (key 10) or the cage gasket if used (key 11) into the valve body. Temporarily install screws or
bolts into the tapped holes in the top of the cage or cage assembly (key 3) to help while installing this piece into the
valve body. Any rotational orientation of the cage or assembly with respect to the valve body is acceptable.
Use care to avoid damaging the seat ring seal ring and cage seating surfaces while handling the heavy parts. To help
insert the cage or assembly into the valve body, lubricate the outside diameter of the seat ring seal ring if used or the
cage/seat ring seating surfaces with a general purpose silicone‐base lubricant.
4. Slide the valve plug (key 2) and stem assembly into the cage. Make sure the valve plug piston ring or seal ring (key
5) is evenly engaged in the entrance chamfer at the top of the cage or cage assembly to avoid damaging the ring.
CAUTION
If the packing is to be reused and was not removed from the bonnet, use care when installing the bonnet to avoid
damaging the packing with the valve stem threads.
5. Mount the bonnet on the valve body, and complete assembly according to steps 9 through 13 of the Replacing
Packing section, omitting steps 10 and 11 if new packing is not being installed and being sure to observe the note
prior to step 9.
13
Page 14
EWN and EW-1 Valves
July 2017
Instruction Manual
D100400X012
Parts Ordering
Each valve body‐bonnet assembly is assigned a serial number, which can be found on the valve body. This same
number also appears on the actuator nameplate when the valve is shipped from the factory as part of a control valve
assembly. Refer to the serial number when contacting your Emerson sales office
assistance. When ordering replacement parts, refer to the serial number and to the 11‐character part number for each
part required from the following parts list.
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Automation Solutions should
not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the
performance of the valve, and could cause personal injury and property damage.
or Local Business Partner for technical
Parts List
Note
Part numbers are shown for recommended spares only. For part
numbers not shown, contact your Emerson sales office
Partner.
Bonnet Assembly
(figure 2, 3, 4, or 6)
KeyDescriptionPart Number
1Bonnet
If you need a bonnet, order by valve size and stem
diameter, serial number, and desired material.
5Packing Flange Nuts (2 req'd)
or Local Business
KeyDescriptionPart Number
6* Single PTFE V‐Ring Packing SetSee following table
7* Individual Packing RingSee following table
8Packing Box Spring or Lantern RingSee following table
10Special WasherSee following table
11Packing Box RingSee following table
12* Upper WiperSee following table
13Packing FollowerSee following table
14Packing Box Pipe Plug
14Packing Box Lubricator, steel/ 440 SST
14Packing Box Lubricator/Isolating Valve
Assy, Cd pl steel
15Yoke Locknut for 19.1 mm (3/4 in.) stem dia bonnet
16Pipe Plug for double‐tapped bonnet
25Cap Screw for 25.4 mm (1 in.) or 31.8 mm (1‐1/4 in.)
stem dia bonnet, steel (8 req'd)
26Hex Nut for 25.4 mm (1 in.) or 31.8 mm (1‐1/4 in.)
stem dia bonnet, pl steel (8 req'd)
27Pipe Nipple (for use only w/lube/iso valve)
30*Lower WiperSee following table
31*Male AdaptorSee following table
32*Female AdaptorSee following table
14
*Recommended spare parts
Page 15
Instruction Manual
D100400X012
Figure 6. Typical Bonnet Assemblies
EWN and EW-1 Valves
July 2017
CU3911‐C
CL300 OR CL600 DOUBLE‐TAPPED EXTENSION
BONNET FOR 19.1 mm (3/4 IN.) STEM
35A3976‐A
DETAIL OF CL900 BONNET FOR 31.8 mm (1‐1/4 IN.) STEM
30A9425‐A
C0363
CL300 OR CL600 DOUBLE‐TAPPED EXTENSION
BONNET FOR 25.4 mm (1 IN.) STEM
15
Page 16
EWN and EW-1 Valves
July 2017
Figure 7. Typical NPS 8 x 6 CL900 EWN Series Valve Body Assemblies
Instruction Manual
D100400X012
45A4111‐A
APPL Y LUB
45A4115‐A
EWND‐1 PLUG DETAIL
EWNT‐1 VALVE WITH LEVEL D1 OR D3 CAGE
Valve Body Assembly (figure 7‐10)
KeyDescriptionPart Number
1Valve Body
If you need a valve body as a replacement part, order by valve
size, serial number, and desired material.
2* Valve PlugSee following tables
3Cage, Cage Assembly, or Cage/Seat
Ring Assembly
5* Valve Plug Piston Ring, graphite
(not used w/ EWNT‐1, EWNT‐2, EWS‐1, or EWT‐1)
16
KeyDescriptionPart Number
NPS 8 x 6 EWND‐1 w/ Whisper Trim III cage,
all levels (2 req'd)
Steam or nonoxidizing service to
316_C (600_F)11A9727X012
Steam or nonoxidizing service to
482_C (900_F) or air or oxidizing
service to 427_C (800_F)11A9727X022
Steam or nonoxidizing service to
593_C (1100_F) or air or
oxidizing service to 538_C (1000_F)11A9727X032
*Recommended spare parts
Page 17
Instruction Manual
D100400X012
EWN and EW-1 Valves
July 2017
KeyDescriptionPart Number
NPS 12 x 8 EWD‐1 or EWND‐1 (1 req'd)
Steam or nonoxidizing service to 316_C (600_F)
Std or Level A, B, or C Whisper Trim III
cage10A3262X012
Level D Whisper Trim III cage15A9019X012
Steam or nonoxidizing service to 482_C (900_F)
or air or oxidizing service to 427_C (800_F)
Std or Level A, B, or C Whisper Trim III
cage10A3262X022
Level D Whisper Trim III cage15A9019X022
Steam or nonoxidizing service to 593_C (1100_F)
or air or oxidizing service to 538_C (1000_F)
Std or Level A, B, or C Whisper Trim lll
cage10A3262X032
Level D Whisper Trim III cage15A9019X032
5* Valve Plug Seal Ring (not used w/
EWD‐1, EWND‐1, or EWS‐1)
NPS 8 x 6 EWNT‐1 w/Whisper Trim III
cage (all levels)
Spring‐loaded PTFE for ‐73 to 232_C
(-100 to 450_F) service, except ‐73 to 149_C
(-100 to 300_F) for sour gas service10A5411X022
NPS 12 x 8 EWNT‐1, EWNT‐2, or EWT‐1
Spring‐loaded PTFE for ‐18 to 232_C
(0 to 450_F) service
Std or Level A, B, or C Whisper Trim III
cage10A3261X012
Level D Whisper Trim III cage13A1239X012
6* Seat Ring Seal Ring (used only w/ EWNT‐2)
Spring‐loaded PTFE for ‐18 to 232_C (0 to 450_F)
service15A9044X012
7* Valve Plug Stem, S31600
EWD‐1, EWS‐1, or EWT‐1 w/
31.8 mm (1‐1/4 in.) stem dia only
For 585C Series or 657,
667, or 1008 actuator used w/std cage11A3430X592
For 585C Series actuator used
w/Whisper Trim III cage11A3430X092
NPS 8 x 6 EWND‐1 or EWNT‐1
19.1 mm (3/4 in.) stem dia
For 102 mm (4 in.) max travel
W/585C Series actuator w/o handwheel and
all 657, 657‐4, 667, 667‐4, & 1008
actuators10A9265X592
W/585C Series actuator w/handwheel10A9265XF72
For 127 mm (5 in.) max travel w/ 585C
Series actuator10A9265X882
25.4 mm (1 in.) stem dia
For 102 mm (4 in.) max travel
W/ 667 & 667‐4 actuators w/o
handwheel11A3429X102
W/ 657, 657‐4, 667, & 667‐4
actuators w/handwheel1K7891X0012
KeyDescriptionPart Number
W/ 657 actuator w/o handwheel
and 585C Series actuators
for use w/sliding stem valves11A3429X722
For 127 mm (5 in.) max travel w/ 585C
Series actuator11A3429X112
31.8 mm (1‐1/4 in.) stem dia
For 102 mm (4 in.) max travel
W/ 667 & 667‐4 actuators
w/o handwheel1K747735162
W/ 657, 657‐4, 667, & 667‐4 actuators
w/handwheel11A3430X0142
W/ 657 actuator w/o
handwheel and all 585C Series
sliding stem actuators11A3430X432
For 127 mm (5 in.) max travel
W/ 585C Series actuators1V4641X00A2
NPS 12 x 8 CL900 EWND‐1
or EWNT‐111A3430X552
NPS 12 x 8 CL600 EWND‐1 or EWNT‐2
19.1 mm (3/4 in.) stem dia
Std service15A9152X022
Sour gas service15A9152X042
25.4 mm (1 in.) stem dia
Std service13A9942X042
Sour gas service13A9942X132
31.8 mm (1‐1/4 in.) stem dia
Std service13A4764X112
Sour gas service13A4764X142
8* Pin, S31600
All except EWS‐1
19.1 mm (3/4 in.) stem dia 1V326035072
25.4 mm (1 in.) or 31.8 mm (1‐1/4 in.)
stem dia1V334035072
EWS‐1 w/31.8 mm (1‐1/4 in.)
stem dia only1K249838992
9* Seat Ring
EWD‐1, EWS‐1, or EWT‐1 w/std cage
Heat‐treated CA6NM 25A9300X022
S3160025A9300X012
S31600 w/seat hard faced w/Alloy 625A9301X012
CY4025A9300X032
EWD‐1 or EWT‐1 w/Whisper Trim III cage
Level A, B, or C
Heat‐treated CA6NM36A0584X012
S31600 w/seat hard faced w/Alloy 636A4108X012
Level D
Heat‐treated CA6NM36A0582X012
S31600 w/seat hard faced w/Alloy 636A0583X022
NPS 8 x 6 EWND‐1 or EWNT‐1
S31600 w/seat hard faced w/Alloy 626A1135X022
NPS 12 x 8 CL600 EWND‐1
Level A, B, or C cage
S31600 w/seat hard faced w/Alloy 635A9046X012
Level D cage
S31600 w/seat hard faced w/Alloy 635A9021X012
NPS 12 x 8 CL900 EWND‐1 or EWNT‐1
Level A, B, or C cage
Heat‐treated CA6NM35A9284X012
S31600 w/seat hard faced w/Alloy 635A9285X012
Level D cage
Heat‐treated CA6NM35A9286X012
S31600 w/seat hard faced w/Alloy 635A9287X012
*Recommended spare parts
17
Page 18
EWN and EW-1 Valves
July 2017
Figure 8. Typical NPS 12 x 8 CL600 EWN Series Valve Body Assemblies
Instruction Manual
D100400X012
APPL Y LUB
55A9158‐B
55A9154‐D
EWNT‐2 VALVE WITH LEVEL A1 THROUGH C3 CAGE
EWND‐1 TRIM DETAIL
18
Page 19
Instruction Manual
D100400X012
Figure 9. NPS 12 x 8 CL900 EWS‐1 Valve Body Assembly
EWN and EW-1 Valves
July 2017
APPL Y LUB
56A6324‐B
KeyDescriptionPart Number
10* Bonnet Gasket
NPS 8 x 6 EWND‐1 or EWNT‐1 (1 req'd)
Standard service, silver plated
N0440011A8244X012
Sour gas service, tin plated
N0440011A8244X032
NPS 12 x 8 EWD‐1, EWND‐1,
EWNT‐1, EWNT‐2, EWS‐1, or EWT‐1
to 427_C (800_F), graphite (2 req'd)10A3265X112
11* Cage Gasket (for use only w/ NPS 8 x 6
EWND‐1 or EWNT‐1)
Standard service, silver plated
N0440013A3183X022
Sour gas service, tin plated
N0440013A3183X032
12Backup Ring (for use only w/ NPS 8 x 6
EWNT‐1)
*Recommended spare parts
KeyDescriptionPart Number
13Retaining Ring (for use only w/ NPS 8 x 6
EWNT‐1)
15Stud Bolt
NPS 8 x 6 EWND‐1 or EWNT‐1 (12 req'd)
NPS 12 x 8 CL600 EWND‐1 or
EWNT‐2 (16 req'd)
NPS 12 x 8 CL900 EWD‐1,
EWND‐1, EWNT‐1, EWS‐1, or EWT‐1 (12 req'd)
16Stud Bolt Nut
NPS 8 x 6 EWND‐1 or EWNT‐1 (12 req'd)
NPS 12 x 8 CL600 EWND‐1
or EWNT‐2 (16 req'd)
NPS 12 x 8 CL900 EWD‐1,
Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher and Whisper Trim are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson
Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their
respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Automation Solutions
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Cernay 68700 France
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
24
E 1981, 2017 Fisher Controls International LLC. All rights reserved.
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