Instruction Manual
D101615X012
Fisher™ DVI Desuperheater Venturi Inline
DVI Desuperheater
July 2017
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 1.................................
Principle of Operation 2.........................
Installation 3..................................
Operating Instructions 4.........................
Verification of Control Instrumentation 4.........
Maintenance Instructions 5......................
Servicing 6...................................
Troubleshooting 7..............................
Parts Ordering 7................................
Parts List 8....................................
Figure 1. Fisher DVI Desuperheater Venturi Inline
W5365‐1
Introduction
Scope of Manual
This instruction manual includes installation and operation information for the Fisher DVI desuperheater venturi inline.
Do not install, operate, or maintain a DVI desuperheater without being fully trained and qualified in valve, actuator,
and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important
to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If
you have any questions about these instructions, contact your Emerson sales office
proceeding.
or LocaL Business Partner before
Description
The DVI desuperheater venturi inline (figure 1) offers efficient desuperheating in steam pipelines of NPS 24 and less. It
is particularly designed for rugged service conditions and can maintain final temperatures to within 6 to 8_C (10 to
15_F) of saturation. By utilizing a compact design and unique flow path, the desuperheater provides even distribution
of spraywater with good turndown for a fixed orifice desuperheater. It is easily installed between any two ASME flanges
up to CL1500 and NPS 24. The simple design of the desuperheater allows for virtually maintenance‐free operation.
www.Fisher.com
DVI Desuperheater
July 2017
Table 1. Specifications
Instruction Manual
D101615X012
Steam Line Sizes
NPS 1 through 24
Steam Line Connection Sizes
Designed for water connection with NPS 1 through
24 J CL150, J 300, J 600, J 900, and J 1500
raised‐face and ring type joint flanges
Maximum Inlet Pressures
Consistent with applicable CL150, 300, 600, 900, or
1500 pressure‐temperature ratings per ASME B16.34
Inherent Rangeability
Up to 10:1
Spraywater Pressure Required
3.5 to 35 bar (50 to 500 psi) greater than steam line
Spraywater Connection Sizes
J NPS 1/2, J 3/4, J 1, and J 2 J CL150, J 300,
J 600, J 900, and J 1500 raised‐face and ring type
joint flanges
1. Do not exceed the pressure or temperature limits in this instruction manual, nor any applicable code or standard limitations.
2. Ratio of maximum to minimum controllable C
.
v
pressure ‐‐ depending on nozzle design
Minimum Steam Velocity
6.1 m/s (20 feet per second) ‐‐ depending on
conditions
Figure 2. Detail of Fisher DVI Desuperheater
WATER TUBE
DISTRIBUTION CHAMBER
INJECTION ORIFICE
(1)
(2)
INJECTION POINT
STEAM FLOW
DESUPERHEATER
VENTURI
W5370‐1*
Principle of Operation
The operation of the DVI desuperheater is quite simple. Spraywater flow is throttled by a control valve that responds to
the signal generated by the temperature control loop. The spraywater enters the desuperheater water tube and then
continues into the distribution chamber (see figure 2). As the chamber fills, the spraywater is forced into the injection
orifices. As the flow area is reduced, the spraywater accelerates to the injection point. The accelerated flow results in a
fine spray for efficient and rapid vaporization.
At the same time, the steam flow is entering the desuperheater venturi. The reduction in flow area continues until the
point of water injection. This results in a higher velocity and turbulent steam flow, thus improving the mixing of the
spraywater with the steam and increasing overall system turndown.
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Instruction Manual
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DVI Desuperheater
July 2017
Installation
WARNING
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal
injury.
Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations:
D Use bypass valves or completely shut off the process to isolate the line from process pressure. Relieve process pressure
on both sides of the valve. Drain the process media from both sides of the valve.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
D If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
WARNING
Personal injury or equipment damage caused by sudden release of pressure may result if the desuperheater is installed
where service conditions could exceed the limits given in table 1 or on the nameplate. To avoid such injury or damage,
provide a relief valve for over‐pressure protection as required by government or accepted industry codes and good
engineering practices.
CAUTION
When ordered, the desuperheater configuration and construction materials were selected to meet particular pressure,
temperature, pressure drop, and fluid conditions. Do not apply any other conditions to the desuperheater without first
contacting your Emerson sales office
1. Mount the DVI desuperheater between two flanges with gaskets and bolt the desuperheater to the pipe in
accordance with standard piping practice.
2. Clean and flush out the cooling water line before connection to the desuperheater. Use only clean sources of
cooling water. Use of clean water decreases wear and prevents clogging of the desuperheater by solid particles.
Note
Installation of a strainer and isolating valve on the water line leading to the desuperheater is recommended. Failure to do so may
result in clogging of the desuperheater by solid particles, thus hampering temperature control of the steam. Please consult the
factory for the minimum diameter of the nozzles and recommended strainer size to assure debris will not disrupt the flow by
blocking the nozzles.
or Local Business Partner.
3. A straight run of pipe is required downstream of the desuperheater to ensure complete vaporization of the cooling
water. Consult the desuperheater sizing sheet for installation recommendations including the exact straight pipe
distance required.
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DVI Desuperheater
July 2017
Figure 3. Typical Control Loop with Fisher DVI Desuperheater
Instruction Manual
D101615X012
TC
B2318-1
4. A temperature sensor should be mounted in accordance with the manufacturer's instructions. The recommended
distance from the desuperheater to the temperature sensor changes with the velocity and percentage of
spraywater required. Consult the desuperheater sizing sheet for installation recommendations including the exact
distance required before the temperature sensor.
5. Allow no branching out from the steam line, to divide the steam flow, between the temperature sensor and the
desuperheater.
A typical control loop is illustrated in figure 3. A temperature sensor generates a signal (pneumatic or digital) through
a transmitter. This signal is transmitted to the positioner on the spraywater control valve. The positioner output signal
is piped to the actuator, which strokes the spraywater control valve governing the amount of spraywater flow.
Operating Instructions
Verification of Control Instrumentation
1. Connect the appropriate signal lines to the temperature transmitter, indicating control station, and valve positioner
in accordance with the instrumentation manufacturer's instructions.
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Instruction Manual
D101615X012
DVI Desuperheater
July 2017
2. Switch the controller to manual control.
3. This instruction manual assumes a pneumatic signal of 0.2 to 1.0 bar (3 to 15 psig). If 0.4 to 2.0 bar (6 to 30 psig) or
another range is used, adjust the instrument signal referenced in the following steps accordingly. Adjust the
instrument signal to 0.2 bar (3 psig). Check that the water valve is completely closed. Adjust the positioner, if
necessary.
4. Now adjust the instrument signal to 1.0 bar (15 psig). Check that the control valve opens to its full travel. Adjust the
positioner to correct the range and re‐zero if needed, by referring to step 3.
5. Thereafter, check that the controller is responding so that rising steam temperature gives an increasing instrument
signal.
6. Adjust the instrument signal to 0.6 bar (9 psig).
7. Open the water supply.
8. Observe the downstream steam temperature.
9. Increase the instrument signal to 0.8 bar (11 psig). Check that the steam temperature decreases.
10. Adjust the instrument signal to 0.5 bar (7 psig) and check that the steam temperature rises.
Note
If the temperature does not fall when the instrument signal is increased, the cause may be that either the water valve has not been
opened or that the steam temperature is close to saturation. If the latter is the case, set the instrument signal to 0.3 bar (4 psig)
[water valve slightly open] and increase the signal to 0.4 bar (6 psig). Check if the temperature decreases.
11. When satisfactory coordination between the instrument signal and steam temperature is reached, adjust the
controller in accordance with the manufacturer's instructions.
12. Switch the controller to “automatic” for automatic positioning.
Note
For more detailed calibration information, refer to the instrument manufacturer's operating instructions.
Maintenance Instructions
WARNING
Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations:
D Do not remove the actuator from the valve while the valve is still pressurized.
D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal
injury.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator for the
spraywater control valve. Be sure the actuator cannot suddenly open the valve.
D Completely shut off the process to isolate the DVI desuperheater from process pressure. Relieve process pressure on
both sides of the desuperheater. Drain the process media from the desuperheater.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
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DVI Desuperheater
July 2017
Figure 4. Fisher DVI Desuperheater with Nozzle Cross Section
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Instruction Manual
D101615X012
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B2710
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Servicing
Although the DVI desuperheater is a simple design requiring very little maintenance, in the event that the spray
nozzles become clogged by debris, it may be necessary to service the unit. Prior to removal of the unit from the line,
ensure that the necessary gaskets and spare nozzles (if applicable) are available for rebuild if turnaround time for the
repair is critical. Review the drawing and specification sheet for clarification. If in doubt as to the construction, advise
your Emerson sales office
clarification.
WARNING
Residual system pressure may be released during the following steps if the system was improperly isolated or vented. Use
extreme care to prevent personal injury while loosening any fasteners in the pressure boundary.
Ensure that the weight of the unit is sufficiently supported to avoid personal injury.
1. Slowly loosen the flange stud bolts retaining the DVI desuperheater in line taking care to ensure that there is no
residual pressure and that the weight of the unit is sufficiently supported to avoid personal injury. Normally the
lower flange bolts will be left loosely in place during removal of the desuperheater from the line unless the location
or design requires their complete removal.
2. Remove the DVI desuperheater from the line.
3. Inspect the desuperheater for cuts on the flange mating facing and repair if needed. If there is damage on the
gasket surfaces that is too large for field repair, the unit may require replacement.
4. Inspect the nozzles or spray orifices. If the desuperheater has drilled holes for water injection, ream out the holes
with a small drill bit or welding rod to clear all obstructions. If the desuperheater has a screwed in nozzle(s) (key 5,
figure 4), cut the tack weld(s) and unscrew the nozzle(s).
5. Thoroughly flush the DVI desuperheater after cleaning. For desuperheaters using screwed in nozzles, it is
recommended that the nozzles be replaced if the unit has required cleaning.
6. After cleaning the unit including all gasket surfaces, screw in the new nozzles (key 5), if applicable, and tack weld
the new nozzles in place with ER309 or similar weld rod taking care not to damage any gasket surface or other
nozzles.
or Local Business Partner of the serial number and model number and ask for further
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Instruction Manual
D101615X012
DVI Desuperheater
July 2017
7. When reinstalling the unit in line, take care to center the desuperheater between the steam line flanges as evenly as
possible. This will help avoid leakage as well as making sure that the steam flow is not disrupted by not having the
desuperheater installed evenly in the piping. Tighten the steam line flanges in accordance with good piping
practice.
8. After installing the DVI desuperheater in the steam line, reconnect the water line flange connection.
9. After ensuring that the desuperheater is properly reinstalled in the pipeline, the unit may be returned to service.
The desuperheater should be monitored as the unit is brought on line to ensure that there are no leaks in the
connections.
Troubleshooting
The following guide (table 2) is a basic first line troubleshooting guide. Contact your Emerson sales office or Local
Business Partner for assistance if you are unable to resolve your field operation problem.
Table 2. Troubleshooting Guide
Problem Possible Solution
Temperature setpoint is not reached Check water source availability and pressure
Temperature setpoint is not reached Check nozzle(s) for plugging
Temperature setpoint is not reached Make sure that steam saturation pressure is not above setpoint
Temperature setpoint is not reached Check to ensure full actuator stroke is reached
Temperature is below setpoint Check temperature control loop ‐ reset
Temperature is below setpoint Check nozzle for fouling/poor spray pattern ‐ clean/replace
Temperature is below setpoint Check temperature sensor location ‐ relocate per guidelines
Temperature oscillates around setpoint Tune control system parameters
Temperature oscillates around setpoint Temperature setpoint may be too close to saturation
Water in steam line Check that steam traps are functioning properly
Water in steam line when steam line isolated Check for leakage of spraywater control valve
Water in steam line Review piping configuration for downstream tees and elbows
Parts Ordering
Each DVI desuperheater is assigned a serial number that can be found on the DVI desuperheater body or on a tag
attached to the water pipe. Refer to the serial number when contacting your Emerson sales office
Partner for technical assistance. When ordering a replacement nozzle, refer to the serial number and key number. The
key numbers in figure 4 can be used to help in part identification.
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Automation Solutions should
not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the
performance of the valve, and could cause personal injury and property damage.
or Local Business
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DVI Desuperheater
July 2017
Parts List
Instruction Manual
D101615X012
Key Description
Note
For part numbers not shown, contact your Emerson sales office
Business Partner.
or Local
1 Body
2 Venturi
3 Water Pipe
4 Water Flange
5* Spray Nozzle
*Recommended spare parts
Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher is a mark owned by one of the companies in the Emerson Automation Solutions business division of Emerson Electric Co. Emerson Automation
Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective
owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Automation Solutions
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Cernay 68700 France
Dubai, United Arab Emirates
Singapore 128461 Singapore
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EFisher Controls International LLC 1990, 2017; All Rights Reserved
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