Fisher Fisher 585CLS Long Stroke Piston Actuator-INACTIVE Manuals & Guides

Instruction Manual
D103793X012
585CLS Actuator
April 2018
Fisher™ 585CLS Long Stroke Piston Actuator
Contents
Introduction 1.................................
Safety Instructions 1............................
Specifications 2................................
Inspection and Maintenance Schedules 2...........
Parts Ordering 2................................
Installation 3..................................
Operation 3...................................
Maintenance 3.................................
Latest Published Instruction Manual 5..............
Introduction
Part numbers in the included instruction manual should not be relied on to order replacement parts. For replacement parts, contact your Emerson sales office
For more than 20 years, Fisher products have been manufactured with asbestos‐free components. The included manual might mention asbestos containing parts. Since 1988, any gasket or packing which may have contained some asbestos, has been replaced by a suitable non‐asbestos material. Replacement parts in other materials are available from your sales office.
or Local Business Partner.
Safety Instructions
Please read these safety warnings, cautions, and instructions carefully before using the product.
These instructions cannot cover every installation and situation. Do not install, operate, or maintain this product without being fully trained and qualified in valve, actuator and accessory installation, operation and maintenance. To
avoid personal injury or property damage it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact
your Emerson sales office or Local Business Partner before proceeding.
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585CLS Actuator
April 2018
Instruction Manual
D103793X012
Specifications
This product was intended for a specific range of service conditions‐‐pressure, pressure drop, process and ambient temperature, temperature variations, process fluid, and possibly other specifications. Do not expose the product to service conditions or variables other than those for which the product was intended. If you are not sure what these conditions or variables are, contact your Emerson sales office product serial number and all other pertinent information that you have available.
or Local Business Partner for assistance. Provide the
Inspection and Maintenance Schedules
All products must be inspected periodically and maintained as needed. The schedule for inspection can only be determined based on the severity of your service conditions. Your installation might also be subject to inspection schedules set by applicable governmental codes and regulations, industry standards, company standards, or plant standards.
In order to avoid increasing dust explosion risk, periodically clean dust deposits from all equipment.
When equipment is installed in a hazardous area location (potentially explosive atmosphere), prevent sparks by proper tool selection and avoiding other types of impact energy. Control Valve surface temperature is dependent upon process operating conditions.
WARNING
Control valve surface temperature is dependent upon process operating conditions. Personal injury or property damage, caused by fire or explosion, can result if the valve body surface temperature exceeds the acceptable temperature for the hazardous area classification. To avoid an increase of instrumentation and/or accessory surface temperature due to process operating conditions, ensure adequate ventilation, shielding, or insulation of control valve components installed in a potentially hazardous or explosive atmosphere.
Parts Ordering
Whenever ordering parts for older products, always specify the serial number of the product and provide all other pertinent information that you can, such as product size, part material, age of the product, and general service conditions. If you have modified the product since it was originally purchased, include that information with your request.
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Automation Solutions should not, under any circumstances, be used in any Fisher product, because they may void your warranty, might adversely affect the performance of the product, and could cause personal injury and property damage.
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Instruction Manual
D103793X012
585CLS Actuator
April 2018
Installation
These safety instructions are limited to pneumatic actuators which are operating using air or nitrogen (inert gas). If the application requires use of a flammable or hazardous gas, you must contact your Emerson sales office Business Partner for assistance.
WARNING
To avoid personal injury and property damage caused by bursting of parts and to avoid parts damage, malfunction of control valve, or loss of control of the process caused by excessive pressure, do not exceed the maximum pressures or temperatures for this actuator, as given in the applicable product literature or on the nameplate. Use pressure‐limiting or pressure‐relieving devices to prevent the actuator pressure from exceeding specified limits. If you cannot determine the limits for this product, contact your Emerson Automation Solutions sales office before proceeding.
D To avoid personal injury, always wear protective gloves, clothing, and eyewear when performing any installation
operations.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
D If hoisting the actuator, use a nylon sling to protect the surfaces. Carefully position the sling to prevent damage to the
actuator tubing and any accessories. Also, take care to prevent people from being injured in case the hoist or rigging might slip. Be sure to use adequately sized hoists and chains or slings to handle the assembly.
D If installing into an existing application, also refer to the WARNING in the Maintenance section.
or Local
Operation
WARNING
When moving the actuator stem or shaft with loading pressure applied, use caution to keep hands and tools out of the actuator travel path. Personal injury and property damage is possible if something is caught between the actuator stem and other control valve assembly parts.
Maintenance
WARNING
Avoid personal injury or property damage from sudden release of process pressure or uncontrolled movement of parts. Before performing any maintenance operations:
D Do not remove the actuator while the valve is pressurized.
D Always wear protective gloves, clothing, and eyewear.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
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April 2018
Instruction Manual
D103793X012
D Vent any pneumatic pressure from the actuator and relieve any actuator spring pre‐compression.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D To avoid personal injury due to the sudden uncontrolled movement of parts, do not loosen the stem connector cap
screws when the stem connector has spring force applied to it.
D Never apply pressure to a partially assembled actuator unless all pressure‐retaining parts have been installed properly.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Emerson Automation Solutions
Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Cernay, 68700 France Dubai, United Arab Emirates Singapore 128461 Singapore
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4
E 2018 Fisher Controls International LLC. All rights reserved.
Instruction Manual
D103793X012
585CLS Actuator
Fisherr 585CLS Long Stroke Piston Actuator
October 2013
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 1.................................
Specifications 2...............................
Educational Services 2.........................
Principle of Operation 2.........................
Installation 4..................................
Bypass Assembly 5............................
Three-Way Valve Applications Note 6.............
Actuator Mounting 6............................
Handwheels 6.................................
Maintenance 7.................................
Non-Handwheel Construction 7.................
Handwheel Construction 8.....................
Stem Connection Procedure 9...................
Parts Ordering 9................................
Parts List 10...................................
Introduction
Figure 1. Fisher 585CLS Piston Actuator
W2795-1
Scope of Manual
This instruction manual provides information on installation, maintenance, and parts ordering for the Fisher 585CLS Long Stroke piston actuator. Refer to separate instruction manuals for information about other equipment and accessories used with these actuators.
Do not install, operate, or maintain a 585CLS actuator without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.
Description
585CLS piston actuators are available with travel capabilities exceeding 203 mm (8 inches) up through 610 mm (24 inches). This actuator is available with a manual handwheel, which can be used to open, close, or position the valve. The manual handwheel may also be used as a stop to limit the upward travel of the valve plug.
The 585CLS actuator typically is equipped with either a FIELDVUE™ DVC6200 digital valve controller or 3600 positioner for throttling service. For on-off service, the actuator cylinder is loaded and unloaded through the operation of a solenoid valve, pneumatic switch, or similar equipment.
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585CLS Actuator
October 2013
Instruction Manual
D103793X012
Specifications
Specifications for 585CLS piston actuators are given in table 1. Some individual actuators come from the factory with specifications stamped on a nameplate attached to the yoke.
Educational Services
For information on available courses for Fisher 585CLS pistonactuators,aswellasavariety of other products, contact:
Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1 Marshalltown, IA 50158-2823 Phone: 800-338-8158 or Phone: 641-754-3771 FAX: 641-754-3431 e-mail: education@emerson.com
st
Ave.
Principle of Operation
The 585CLS piston actuator uses a piston that moves inside the actuator cylinder.
From an equilibrium state, the actuator reacts to a force unbalance that is created by increasing supply pressure on onesideofthepiston,anddecreasingitontheother.Thismoves the piston up or down, and results in a repositioning of the valve control element.
For more detailed information on the 3610 positioner and DVC6200 digital valve controllers, refer to the Principle of Operation section in the 3610 and DVC6200 Instruction Manuals.
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Table 1. 585CLS Specifications (Fabricated Yoke Actuators)
Operating Pressure
Minimum Recommended: For v alves with low thrust requirements--2.4 bar (35 psig); for all other valves--3.4 bar (50 psig) Maximum Allowable: 127 mm (5-inch) to 305 mm (12-inch) diameter cylinders--17.2 bar (250 psig) unless limited by maximum allowable supply pressure of positioner or switching devices; 356 mm (14-inch) diameter cylinder--13.8 bar (200 psig) unless limited by maximum allowable supply pressure of positioner or switching device
(1)
585CLS Actuator
October 2013
Piston Diameters and Areas
See table 3
Yoke Boss and Valve Stem Diameters
See table 2
Pressure Connections
Standard is 1/4 NPT. For larger sizes, consult your Emerson Process Management sales office
Travel Information
Construction Materials
All Types: 229 mm (9 inches) through 610 mm (24 inches) in 25 mm (1-inch) increments as shown in figure 3 Travel Ratio for Handwheel Construction: 10 complete revolutions of the wheel moves the stem 25 mm (1 inch)
Thrust Information
See table 3
Operative Ambient Temperature
(1)
Standard:
-23 to 74_C(-10to165_F) Optional:
Low Temperature: -46 to 66_C(-50to150_F) High Temperature: -23 to 121_C(-10to250_F)
1. The pressure/temperature limits in this manualand any applicable standard or code limitation for valve should not be exceeded.
Cylinder Body: 127 mm through 356 mm (5-inch through 14-inch)
Piston Rod
Yoke Structural steel
Stem Connector Stainless steel
Piston Aluminum
Bolting and fasteners NCF
O-rings Nitrile
Options
J Fisher 377 trip valves to fail actuator up, down, or
lock in last position, side-mounted handwheel
Table2.YokeBossandValveStemDiameters
ACTUATOR SIZE
All
1. Heavy actuatorto bonnet bolting.
YOKE BOSS DIAMETER VALVE STEM DIAMETER
mm Inches mm Inches
127 178
5H
(1)
7
Part Material
Steel, chrome plated
Steel, chrome plated
J Limit switches, J Integral
25.4 or 31.8
50.8
1or1-1/4
2
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Table 3. Thrust
PISTON
DIAMETER
mm mm mm
127 152 182 5030 7560 10100 12600 15100 17600 18900 203 323 8940 13400 17900 22400 26800 31300 33500 254 507 14000 21000 27900 34900 41900 48900 52500 305 730 20100 30200 40300 50300 60500 70300 75600 356 993 27400 41100 54700 68500 82300 96100 103000 127 152 167 4580 6890 9210 11500 13800 16100 17300 203 309 8500 12800 17000 21300 25500 29800 31900 254 491 13600 20300 27100 33900 40700 47600 50700 203 254 475 305 698 19300 28900 38500 48000 57800 67200 72100 356 961 26500 39800 52900 66300 79600 93000 99600
PISTON
DIAMETER
Inches Inches Inches
5 6 28.3 1130 1700 2260 2830 3390 3960 4240
8 50.3 2010 3020 4020 5030 6030 7040 7540 10 78.5 3140 4710 6280 7850 9420 11000 11800 12 113.1 4520 6790 9050 11300 13600 15800 17000 14 153.9 6160 9240 12300 15400 18500 21600 23100
5
6 25.9 1030 1550 2070 2590 3100 3620 3880
8 47.9 1910 2870 3830 4790 5740 6700 7180 10 76.1 3050 4570 6090 7610 9140 10700 11400
8 10 73.6 12 108.2 4330 6490 8660 10800 13000 15100 16200 14 149.0 5960 8940 11900 14900 17900 20900 22400
1. For operating pressures above10.3 bar (150 psig), consult your Emerson Process Management salesoffice.
2. For travels greater than 406 mm (16 inches) with 10.3to 17.3 bar (150 to 250 psig) operating pressure.
3. For travels greater than 406mm (16 inches).
STROKE
Push ---
Pull 44.5
Pull 63.5
STROKE
Push ---
Pull 1.75
Pull 2.5
PISTON
ROD SIZE
PISTON
ROD SIZE
PISTON
AREA
2
127 3500 5250 6980 8720 10500 12200 13100
111 3060 4580 6140 7650 9210 10700 11500
(2)
293
(3)
PISTON
AREA
19.6 786 1180 1570 1960 2360 2750 2950
17.2 689 1030 1380 1720 2070 2410 2580
(2)
45.4
(3)
2.8 4.1 5.5 6.9 8.3 9.7 10.3
8050 12100 16100 20200 24200 28200 30200
13100 19700 26200 32700 39300 45800 48900
40 60 80 100 120 140 150
2
1810 2720 3630 4540 5440 6350 6800 2950 4420 5890 7360 8840 10300 11000
TOTAL THRUST
Operating Pressure, bar
Force, Newtons
Operating Pressure, psig
Force, Pounds
(1)
Installation
WARNING
To avoid personal injury or property damage caused by cylinder fracture as a result of piston impact, install the stem connector securely before supplying pressure to the positioner. Use only a regulator-controlled air supply to move the actuator piston so that you can install the stem connector. Do not use the positioner to move the actuator piston before installing the stem connector.
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury.
To avoid personal injury or property damage caused by bursting of pressure-retaining parts, be certain the cylinder pressure or other pressure ratings do not exceed the limits listed in table 1. Use pressure-limiting or pressure-relieving devices to prevent cylinder pressure or other pressure ratings from exceeding these limits.
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Check with your process or safety engineer for any additional measures that must be taken to protect against process media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance sections in this instruction manual.
585CLS Actuator
October 2013
When an actuator and valve are shipped together as a control valve assembly, the actuator is normally mounted on the valve. Follow the valve instructions when installing the control valve in the pipeline. If the actuator is shipped separately or if it is necessary to mount the actuator on the valve, perform the Actuator Mounting procedures in this instruction manual corresponding to your actuator size. For information on mounting valve positioners, refer to the 3610 or DVC6200 instruction manuals for details.
If a 585CLS actuator is being installed without a positioner, the cylinder loading pressures should be supplied through a 4-way solenoid valve or a switching valve.
The supply pressure medium should be clean, dry filtered air. If the supply source is capable of exceeding the maximum actuator operating pressure or positioner supply pressure, appropriate steps must be taken during installation to protect the positioner and all connected equipment against overpressure.
WARNING
Dropping the actuator and any attached accessories and/or valve may cause personal injury and/or equipment damage. For all mounting procedures use an adequately sized chain, sling, hoist, or crane to handle the actuator and any attached accessories and/or valve. Use caution during lifting and handling to prevent slippage, swinging, faulty equipment connections, or sudden shock loads.
CAUTION
To avoid damage to actuator parts and difficult operation of actuator handwheels, open the bypass valve before using a handwheel.
If manual operation is required, the actuator should be equipped with a manual handwheel. To manually move the piston rod with the handwheel, first open the bypass needle valve (key 54, figure 2), place the handwheel indicator in the neutral position, and insert the locking pin in the sleeve assembly. Then turn the handwheel in the selected direction as indicated on the wheel.
The control valve should be located where it will be accessible for servicing. Room should be left above and below the control valve to permit removal of the actuator and valve plug.
Bypass Assembly
The bypass is furnished as shown in figure 2 only when a handwheel actuator is specified. The bypass allows the pressure to equalize on either side of the piston, so that the manual actuator can be used to position the valve.
Flow through the bypass tubing is controlled by an angle needle valve (key 54, figure 2), which is operated manually. This valve should be closed when air pressure is being used to operate the valve.
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Three-Way Valve Applications Note
WARNING
To avoid loss of control of process fluid and subsequent personal injury or property damage caused by bursting of pressure-retaining parts, be sure the cylinder pressure does not exceed 80 psig in high cycle-rate, fast stroking speed, three-way valve applications.
In three-way valve applications where the actuator fully strokes at a frequency of once per minute or faster, and the stroking speed is rapid (less than 0.5 seconds per stroke), there is a possibility that the stem can fracture at the plug if the actuator cylinder pressure is greater than 80 psig. This can cause loss of control of process fluid and further damage to the actuator. Consideration should be given to the use of high-strength, fatigue-resistant stem materials in these applications.
Actuator Mounting
The following procedure describes how to mount a 585CLS actuator on a push-down-to-close valve so that the piston stem to valve plug stem connection allows full travel and proper shutoff. Key numbers referenced in the following steps are shown in figures 2 and 3.
If you purchase a 585CLS actuator for field installation on a control valve, mount the actuator on the valve and secure it to the bonnet with the eight bonnet-to-actuator bolts. The stem connection should then be made up to clamp the actuator stem and valve plug stem together to provide proper valve travel.
CAUTION
To avoid damaging the seating surfaces, do not rotate the valve plug while it is seated. Avoid damage to the valve plug stem by careful use of tools during travel adjustments.
1. With the valve assembled and actuator mounted, make sure the valve plug is in the closed position. Then turn the two stem locknuts (key 23) all the way onto the stem thread.
2. Starting with the cylinder fully retracted, manually or with air pressure extend the piston rod extension the specified valve travel.
3. Attach the stem connector (key 22), clamping the pistonrodextensiontothevalvestem.Besureyoualsoattach the feedback arm (key 4) and travel indicator (key 3).
4. Cycle the actuator to check availability of desired total travel and that the valve plug seats before the cylinder reaches the end of its stroke. You can make minor travel adjustments, if necessary, by loosening the stem connector slightly, tightening the locknuts together, and (with the valve plug off the seat) screwing the stem either into or out of the stem connector by means of a wrench on the locknuts.
5. If the total travel is adequate, tighten the stem connector (key 22) securely, lock the stem locknuts (key 23) against the connector, and adjust the indicator scale (key 7) on the yoke (key 1) to show valve plug position.
6. Provide a gauge, if necessary, to measure the pressure to the actuator. Make a final adjustment on the positioner to set the starting point of valve travel and to obtain full travel for the given instrument range.
Handwheels
Key numbers referenced in the following steps are shown in figures 2 and 3.
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585CLS Actuator
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With the pointer (key 42) in the neutral position, automatic operation is possible throughout full travel. The locking pin (key 10) should be left out during automatic operation, and the needle valve (key 54) must be closed.
For manual operation, the locking pin (key 10) must be inserted into the hole in the sleeve assembly before you open the needle valve (key 54). Rotation of the handwheel (key 32) in either direction causes the valve stem to move because of the pinned connection between the piston rod extension and sleeve. There is a directional arrow and the word “OPEN” cast on the handwheel to indicate the rotation required to open the valve. To shift from manual to automatic operation, return the handwheel pointer (key 42) to the neutral position, close the needle valve (key 54), andremovethetaperedpin(key10).
The handwheel assembly can provide a travel stop to restrict upward travel of the valve plug. When you set the travel stop, the tapered pin (key 10) should be left out. As an example, consider the control valve with a push-down-to-close valve plug action. To restrict full opening, turn the handwheel (key 32) to lower the sleeve assembly (key 9). In normal operation, as the valve opens, the stem connector (key 22) contacts the lower part of the sleeve before full valve travel is reached. You can note the amount of restriction on the travel scale (key 7).
Note
If an emergency arises, you can close the valve (push-down-to-close) quickly without inserting the pin into the sleeve assembly. First, turn the handwheel to move the sleeve against the stem connector (key 22), then open the needle valve and turn the handwheel to force the valve plug closed.
Maintenance
Instructions are given below for complete disassembly of the actuator. When inspection or repair is necessary, disassemble the actuator only as far as is required to accomplish the job.
WARNING
Avoid personal injury from sudden release of process pressure or uncontrolled process fluid. Before starting disassembly:
D Do not remove the actuator from the valve while the valve is still pressurized.
D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal
injury.
D Disconnect any operating lines providing air pressure to the actuator. Be sure the actuator cannot suddenly open or
close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
on both sides of the valve. Drain the process media from both sides of the valve.
D Vent the power actuator loading pressure.
D Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when loosening the packing box pipe plug.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
Non-Handwheel Construction
Key numbers used below are shown in the figure 3 assembly drawing.
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1. Disconnect the cylinder tubing from the cylinder (key 11) and positioner.
2. Break the stem connection by loosening the two locknuts (key 23) and removing the four cap screws from the stem connector.
Note
Refer to the appropriate instruction manual for any maintenance or adjustments that need to be made on the positioner.
3. You can remove the cylinder (key 11) by unscrewing the four cap screws (key 14) that fasten it to the yoke (key 1).
Note
Refer to the manufacturer's instruction manual for disassembly, maintenance and parts ordering instructions for the cylinder.
4. Reassemble the actuator in the reverse order of the above instructions. Refer to the section Stem Connection Procedure to properly attach the valve stem to the cylinder rod extension.
Handwheel Construction
Key numbers used below are shown in the figure 2 assembly drawing.
1. Disconnect the cylinder tubing (key 47) from the cylinder (key 11) and positioner.
2. Disengage the locking pin (key 10), if necessary. Then break the stem connection by loosening the two locknuts (key 23) and removing four cap screws from the stem connector (key 22).
Note
Refer to the appropriate instruction manual for any maintenance or adjustments that need to be made on the positioner.
3. Unscrew the four cap screws (key 14) that fasten the cylinder (key 11) to the handwheel extension (key 8). Then pull the cylinder, piston, and piston rod extension out of the sleeve (key 9).
4. Unscrew the piston rod extension from the cylinder piston rod using a wrench on the cylinder piston rod flats to keep the two from turning together.
Note
Refer to the manufacturer's instruction manual for disassembly, maintenance and parts ordering instructions for the cylinder.
5. To continue disassembly, remove the six cap screws (key 13) in order to take off the handwheel extension. Be careful not to lose the key (key 28).
6. Loosen the set screws (key 36) in the gear case (key 18) and handwheel cap (key 35). Unscrew the handwheel cap and remove the handwheel (key 32).
7. Unscrew the worm retainers (keys 29 and 30) and rotate the worm shaft (key 31) to remove it from the gear case.
8. Unscrew the cap screws (key 44) and remove the gear case.
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9. One thrust bearing (key 20) is now exposed. To expose the other thrust bearing, unscrew the gear (key 19) from the sleeve (key 9).
Note
The bearing retainer (key 21) sits on top of six set screws (key 27). If the gear case is just going to be repacked and no parts are changed which would change the free play in the bearings, you do not need to make any adjustment with the set screws.
10. Upon reassembly, pack the bearings (keys 20 and 40) with lithium grease. Also apply lithium grease to the surfaces ofthesleeveandthebearingsurfacesofthewormshaft.Usethe zerk fitting for periodic lubrication after assembly.
11. Reassemble in the reverse order of the above steps observing the following points: a. Line up the key (key 28) with the slot in the sleeve.
b. After the unit is reassembled, adjust the set screws (key27), if necessary, to eliminate free play in the bearings.
Lockthesetscrewsinplacewiththehexnuts(key41).
Note
Over-tightening the set screws will make handwheel operation difficult.
585CLS Actuator
October 2013
Stem Connection Procedure
Thefollowingprocedureisforapush-down-to-closevalve.Theobjectiveofthisprocedureisthatthestemconnection must be made so that the valve strokes from full open to closed before the actuator reaches full stroke.
CAUTION
To avoid damaging the seating surfaces, do not rotate the valve plug while it is seated. Avoid damage to the valve plug stem by careful use of tools during travel adjustments.
1. With the valve assembled and actuator mounted, make sure the valve plug is in the closed position. Then turn the two stem locknuts (key 23) all the way onto the stem thread.
2. Starting with the cylinder fully retracted, manually or with air pressure extend the piston rod extension the specified valve travel.
3. Attach the stem connector (key 22), clamping the pistonrodextensiontothevalvestem.Besureyoualsoattach the feedback arm and travel indicator (key 3).
4. Cycle the actuator to check availability of desired total travel and that the valve plug seats before the cylinder reaches the end of its stroke. You can make minor travel adjustments, if necessary, by loosening the stem connector (key 22) slightly, tightening the locknuts (key 23) together, and (with the valve plug off the seat) screwing the stem either into or out of the stem connector (key 22) by means of a wrench on the locknuts.
5. If the total travel is adequate, tighten the stem connector (key 22) securely, lock the stem locknuts (key 23) against the connector, and adjust the indicator scale (key 7) on the yoke to show valve plug position.
6. Provide a gauge, if necessary, to measure the pressure to the actuator. Make a final adjustment on the positioner to set the starting point of valve travel and to obtain full travel for the given instrument range.
Parts Ordering
When corresponding with your Emerson Process Management sales office about this equipment, refer to the serial number found on the actuator nameplate (key 21). Also, specify the complete 11-character part number from the following Parts List when ordering replacement parts.
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WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the performance of the valve, and could cause personal injury and property damage.
Parts List
Note
Part numbers are shown for recommendedspares only. For part numbers not shown, contact your Emerson Process Management sales office.
In the listing below, some parts are related to a 6-inch wide channel yoke leg or an 8-inch wide channel yoke leg. This refers to the size of the vertical channel iron member of the yoke. This is not to be confused with a 5H or 7-inch diameter yoke boss, which refers to the actuator-to-valve mounting design.
Some parts are also related to the piston rod or piston rod extension diameter. This measurement should be taken above the stem connector where the rod is full diameter.
Key Description
1Yoke 2 Cable Protector, galvanized steel 3TravelIndicator,SST 4 Feedback Arm, pl steel 4 Anti-Rotator, steel 5MachineScrew,steelpl 6 Washer, steel pl 7 Travel Scale, aluminum 8 Handwheel Extension
9 Sleeve Assembly 10 Locking Pin, 416 SST 11 Air Cylinder
Refer to the nameplateattached to the cylinder. Order all
replacement parts for the cylinder from the cylinder manufacturer. Also, if the handwheel is specified, order its replacement parts from the cylinder manufacturer. When corresponding with the cylinder manufacturer, include the cylinder serial number, model number, and all
other pertinent nameplate information. 12 Pipe Plug, steel 13 Cap Screw, plated steel 14 Cap Screw, plated steel 15 Bushing 16 Nameplate, SST 17 DriveScrew, SST 18 Gear Case, cast iron 19 WormGear, bronze 20 Bearing 21 Bearing Retainer, steel 22 StemConnector, 410 SST 23 HexNut, platedsteel
Key Description
24 Handwheel Indicator, SST 25 Chain,SST 26 Drive Screw, plated steel 27 Set Screw, steel 28 Key, steel 29 Front Worm Retainer, steel 30 Back Worm Retainer, steel 31 Worm Shaft, steel 32 Handwheel, cast iron 33 Handgrip,steel 34 Handgripbolt, steel 35 Handwheel Cap, cast iron 36 Set Screw, steel 37 ZerkFitting 38 Ball, alloy steel 39 Spring, phosphor bronze 40 Ball Bearing 41 Hex Nut, plated steel 42 Pointer, SST 43 Conduit Clamp 44 Cap Screw, plated steel 45 MachineScrew, plated steel 46 MachineScrew, plated steel 47 Tubing,copper (specifylength) 49 Connector, brass 50 Elbow,brass 51 Positioner 52 MachineScrew, SST 53 Lock Washer, SST 54 Needle Valve 55 Pipe Nipple, steel 56 Pipe Tee, steel
10
Instruction Manual
D103793X012
Figure 2. Fisher 585CLS Actuator
B
B
585CLS Actuator
October 2013
VIEW B-B
AA
BACK VIEW
LP
SECTION A-A
LP-LUBRIPLATE NO. 130AA PACK PARTS 20 AND 40 WITH MULTIPURPOSE GREASE
52A7782-A
LP
LP
11
585CLS Actuator
October 2013
Figure 3. Fisher 585CLS Actuator
Instruction Manual
D103793X012
52A7783-A
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12
E 2013 Fisher Controls International LLC. Allrights reserved.
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