Fisher Fisher 4200 Electronic Position Transmitters Manuals & Guides

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Instruction Manual

D200354X012

4200 Transmitters

October 2021

Fisher™ 4200 Electronic Position Transmitters

Contents

Introduction 2.................................

Scope of Manual 2.............................

Description 2.................................

Specifications 5...............................

Educational Services 5.........................

Installation 6..................................

Hazardous Area Classifications and

Special Instructions for “Safe Use” and

Installations in Hazardous Locations 6..........

Mechanical Connections 7......................

Sliding‐Stem Actuator Mounting 7...........

Rotary‐Shaft Actuator Mounting 8............

Long‐Stroke Sliding‐Stem Actuator

Mounting Fisher 585C and 470‐16 8........

Long‐Stroke Sliding‐Stem Actuator

Mounting Fisher 585CLS and 490 9.........

Electrical Connections 10.......................

Conduit 10...............................

Field Wiring 10............................

Potentiometer Alignment 13....................

Direct or Reverse Action 14.....................

Operating Information 15........................

Initial Considerations 15........................

Transmitter and Position Switch

Conditions 15..........................

Normal Operation 16..........................

Calibration 17..................................

Test Equipment Required 18....................

Test Connections to the Field Wiring

Compartment 19...........................

Transmitter Circuit Zero and Span

Adjustment 20.............................

High and Low Position Switch Adjustment 20......

Setting the High Position Switch 21...........

Setting the High Position Switch

Deadband 21...........................

Setting the Low Position Switch 21...........

Setting the Low Position Switch

Deadband 22...........................

Position Switch Circuit Shutoff 22................

Figure 1. Typical Fisher 4200 Position Transmitters

W4273‐1

SLIDING‐STEM

ACTUATOR MOUNTING

Principle of Operation 22........................

Transmitter Circuit 23..........................

Position Switch Circuit 24.......................

Maintenance 25................................

Troubleshooting Procedures 26.................

Transmitter Circuit 26......................

Position Switch Circuit 26...................

Parts Ordering 31...............................

Parts Kits 31...................................

Parts List 32...................................

W4274‐1

ROTARY

ACTUATOR MOUNTING

www.Fisher.com

4200 Transmitters

October 2021

Instruction Manual

D200354X012

Introduction

Scope of Manual

This instruction manual provides installation, operating, calibration, maintenance, and parts ordering information for Fisher 4200 electronic position transmitters (figure 1). Refer to separate instruction manuals for information on the actuator and valve.

Do not install, operate, or maintain a 4200 electronic position transmitter without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage,

it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions regarding these instructions contact your Emerson sales office

proceeding.

Description

4200 electronic position transmitters combine Fisher field‐proven electronic and mechanical expertise in a versatile, accurate instrument. They sense the position of a sliding‐stem actuator, rotary actuator, vent, damper, or other device and send a standard (4‐20 mA) output signal to an indicating device, a process control system or programmable logic controller. 4200 transmitters are available as a transmitter only, as a transmitter with integral high and low position switches, or with high and low position switches only. Refer to the nameplate to determine the type of transmitter. Use the Type number and table 2 to determine the output and travel ranges available from the transmitter.

before

When the instrument is mounted, the potentiometer shaft (figure 2) is mechanically connected to the device to sense mechanical motion. Except for the 4215 transmitter, all types of transmitters use a single potentiometer for position input. The 4215 transmitter uses dual potentiometers mounted on the same shaft. This permits using individual potentiometers for the transmitter and the position switch circuits, providing additional electrical isolation. For long‐stroke applications, a multi‐turn potentiometer attached to a travel transducer assembly senses linear motion of the actuator stem or other device.

Figure 2. Transmitter Dimensions

(2.00)

5/16‐18UNC 13 DEEP

(2.00)

BOTTOM VIEW

19A7968-E B1910-4

(0.53)

PORT 1/2 NPT (2 PLACES)

CAP (2 PLACES)

6 (0.25) DIA.

102

(4.00)

(2.62)

END VIEW

(0.81)

TRANSMITTER COMPARTMENT

102

(4.00)

(1.38)

(3.00)

ALLOW 254 mm (10 INCHES) FOR MAINTENANCE (2 PLACES)

SIDE VIEW

FIELD WIRING

COMPARTMENT

159

(6.25)

(2.62)

POTENTIOMETER SHAFT

(INCH)

Instruction Manual

D200354X012

Table 1. Specifications

4200 Transmitters

October 2021

Available Configurations

See table 2

Input Signal

Source: Single potentiometer is standard or a dual potentiometer is available for the 4215 only. Refer to table 3 for zero and span limits

Output Signal

Range: 4 to 20 milliampere DC transmitter output (4210, 4211, 4215, 4220, and 4221 transmitters)

Load Impedance (transmitter only): See figure 3 Output Current Limit: 30 milliamperes DC maximum Switches: ON/OFF condition of high and low position

switch relay (SPDT)

Power Supply Requirements

Transmitter Terminal

Voltage (VDC)

Min Max Transmitter Only 11 30 20 max.

Position Switch with Transmitter

Position Switch without Transmitter

1. Values indicate minimum power supply capabilities.

20 30 80 max.

20 30 50 max.

Current Required

(mA)

Recommended Power Supply

24 volts DC nominal

Position Switch Relays

Type: Two single‐pole, double‐throw relays (SPDT) Service Rating: The relay contact rating is 5 amperes

at either 30 volts DC or 120 volts AC (resistive load) Life Expectancy: 100,000 operations at rated load, or 50,000 operations at a typical inrush current of 10 amperes with 120 volts AC lamp or motor load

Reference Accuracy

±1% of output span. Includes combined effects of hysteresis, linearity, and deadband

Repeatability

±0.25% of span

Operating Influences

Ambient Temperature: For a 38_C (100_F) change in normal operating conditions, maximum zero shift is ±0.5%; maximum span shift is ±0.75% of span Power Supply: Output signal changes less than ±0.1%

NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.

when operating terminal voltage varies between 11 and 30 volts DC

Electromagnetic Compatibility for 4211 and 4221:

Meets EN 61326‐1:2013 Immunity—Industrial locations per Table 2 of the EN 61326‐1 standard. Performance is shown in table 4 below. Emissions—Class A ISM equipment rating: Group 1, Class A

Operating Conditions

Condition

Ambient Temperature

Ambient Relative Humidity

Normal and

Operative

Limits

-40 to 71_C

(-40 to 160_F)

10 to 95% 10 to 95% 40%

Transportation

and Storage

Limits

-50 to 80_C (-60 to 180_F)

Normal

Reference

25_C

(77_F)

Mounting

The instrument can be mounted on the actuator of sliding‐stem or rotary valves or on other devices

Electrical Classification

CSA—Intrinsically Safe, Explosion-proof, Dust Ignition-proof

FM—Intrinsically Safe, Explosion‐proof, Dust Ignition-proof, Non‐Incendive

ATEX—Intrinsically Safe, Type n, Flameproof IECEx—Intrinsically Safe, Type n, Flameproof

Other Classifications/Certifications

CUTR— Customs Union Technical Regulations (Russian, Kazakhstan, Belarus, and Armenia)

KTL—Korea Testing Laboratory (South Korea) NEPSI—National Supervision and Inspection Centre

for Explosion Protection and Safety of Instrumentation (China)

PESO—Petroleum and Explosives Safety Organization (India)

Contact your Emerson sales office

for

classification/certification specific information

Housing

NEMA 4X; CSA Enclosure 4X; IP66

Approximate Weight

Transmitter Without Mounting Bracket: 1.8 kg (4 pounds)

4200 Transmitters

October 2021

Table 2. Available Fisher 4200 Series Configurations

TYPE NUMBER TRANSMITTER

4210 4211 4212 4215

4220 4221 4222

1. See table 3 for zero and span limits.

X X

- - X

X X

- - -

ELECTRICAL

POSITION

SWITCHES

- - X X

- - X

Standard Stroke Up to 105 mm

(Up to 4.125 Inches)

(1)

X X X X

- - -

TRAVEL

Long‐Stroke

Up to 610 mm

(Up to 24 Inches)

(1)

- - -

X X X

Instruction Manual

D200354X012

DUAL

POTENTIOMETER

- - -

- - X

- - -

Table 3. Zero and Span Limits

TYPE NUMBER

4210 4211 4212 4215

4220 4221 4222

1. Zero position is the range of values over which the transmitter zero can be adjusted. Span is the range of shaft rotation or stem travel the transmitter span can be adjusted. For example, a zero position of 45 degrees and a span of 15 degrees means the transmitter output is 4 mA DC after 45 degrees of shaft rotation. The output then increases from 4 mA DC to 20 mA DC as the shaft rotates from 45 to 60 degrees.

2. Refer to figures 15, 22, and 23 for locations of connections.

POTENTIOMETER ROTATION

Zero

Position

0 to 90 15 90

0 to 884 150 884

(1)

DEGREES OF

Span

Min. Max. Min. Max. Min. Max.

CONNECTION

12‐Inch Transducer 0 to 305 105 305 0 to 12 4.125 12

24‐Inch Transducer 0 to 610 305 610 0 to 24 12 24

(2)

Zero

Position

1 0 to 51 8 51 0 to 2 0.315 2

2 0 to 105 17 105 0 to 4.125 0.670 4.125

SLIDING‐STEM ACTUATOR TRAVEL

mm INCHES

Span

Zero

Position

Span

Figure 3. Power Supply Requirements

1000

750

650

500

250

LOAD IMPEDANCE (OHMS)

POWER SUPPLY VOLTAGE (VOLTS DC)

A6765

OPERATING REGION

3020

MAXIMUM TRANSMITTER TERMINAL VOLTAGE

NOMINAL SUPPLY VOLTAGE

MINIMUM TRANSMITTER TERMINAL VOLTAGE

Instruction Manual

D200354X012

4200 Transmitters

October 2021

Table 4. Fisher 4211 and 4221 Position Transmitter EMC Summary Results—Immunity

Port Phenomenon Basic Standard Test Level

Electrostatic Discharge (ESD) IEC 61000‐4‐2

Enclosure

I/O signal/control

Specification limit = ±1% of span

1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.

Radiated EM field IEC 61000‐4‐3

Rated power frequency magnetic field

Burst (fast transients) IEC 61000‐4‐4 1 kV A Surge IEC 61000‐4‐5 1 kV (line to ground only, each) B

Conducted RF IEC 61000‐4‐6

IEC 61000‐4‐8 60 A/m at 50 Hz A

4 kV contact 8 kV air

80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80% 2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%

150 kHz to 80 MHz at 3 Vrms 1 kHz AM at 80%

Performance

Criteria

(1)

For instruments equipped with position switches, the high relay position switch can be set at any point of travel. The low relay position switch can be offset from the high relay position switch trip point by as little as 1/20 of the travel. In the event of a power loss both position switch relays de‐energize, indicating loss of transmitter power.

Specifications

Specifications for the 4200 transmitters are listed in table 1.

WARNING

This product is intended for a specific current range, temperature range and other application specifications. Applying different current, temperature and other service conditions could result in malfunction of the product, property damage or personal injury.

Educational Services

For information on available courses for 4200 electronic position transmitters, as well as a variety of other products, contact:

Emerson Automation Solutions Educational Services - Registration Phone: 1-641-754-3771 or 1-800-338-8158 E-mail: education@emerson.com emerson.com/fishervalvetraining

4200 Transmitters

October 2021

Instruction Manual

D200354X012

Installation

WARNING

Always wear protective clothing and eyewear when performing any installation operations to avoid personal injury or property damage.

Check with your process or safety engineer for any additional measures that must be taken to protect against process media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual.

When a 4200 transmitter is ordered with an actuator, the factory mounts the transmitter and adjusts the zero and span for the travel specified on the order. Make field wiring connections as described in the electrical connections procedure and fine tune the transmitter to the application. Refer to the appropriate actuator and valve instruction manuals to install the attached assemblies.

If the transmitter has been ordered separately, or removed for maintenance, perform the appropriate portion of the Mechanical Connections, Electrical Connections, Potentiometer Alignment, and Calibration procedures.

The transmitter can be mounted in any of four positions. Mount the transmitter vertically or horizontally depending on the application requirements. Refer to figures 15 through 23 for examples of typical actuator mounting assemblies.

As an aid to installation, and to understand the transmitter design in general, refer to figure 2 to see the location of the transmitter compartment and the field wiring compartment. The transmitter compartment contains the transmitter and/or the position switch circuit on the printed wiring board, associated wiring assemblies, adjustment potentiometers, and the potentiometer that senses position. Remove the cover on the transmitter compartment to gain access to this compartment. Note that you will need to loosen the set screw (key 106) before removing the cover. The transmitter compartment is adjacent to the

Except for a 4211 or 4221 transmitter, the field wiring compartment contains a printed wiring board with the terminal blocks (figure 4) for connecting field wiring and associated cable assemblies. It also contains the position switch relays which are mounted on the printed wiring board. Remove the cap adjacent to the + and - symbols on the housing to access this compartment. Note that you will need to loosen the set screw (key 106) before removing the cover.

For a 4211 or 4221 transmitter without position switch circuits, the field wiring compartment contains a barrier strip for installation of the transmitter field wiring (figure 4).

Figure 2 shows the location of the ports into the field wiring compartment. Two ports are available for routing the transmitter and/or position switch wiring into the transmitter housing. After transmitter installation, install a plug in the unused port. When installing the transmitter, allow sufficient space for removing the covers to perform maintenance and to make the wiring connections. Figure 2 also shows the basic transmitter outline dimensions.

symbol on the housing.

Hazardous Area Classifications and Special Instructions for “Safe Use” and Installations in Hazardous Locations

Refer to the following instruction manual supplements for approval information.

D CSA Hazardous Area Approvals - Fisher 4200 Electronic Position Transmitters (D104308X012

D FM Hazardous Area Approvals - Fisher 4200 Electronic Position Transmitters (D104309X012

)

Instruction Manual

D200354X012

D ATEX Hazardous Area Approvals - Fisher 4200 Electronic Position Transmitters (D104310X012)

4200 Transmitters

October 2021

D IECEx Hazardous Area Approvals - Fisher 4200 Electronic Position Transmitters (D104311X012

All documents are available from your Emerson sales office for all other approval/certification information.

or at www.Fisher.com. Contact your Emerson sales office

)

Mechanical Connections

Sliding‐Stem Actuator Mounting; 4210, 4211, 4212, and 4215 Transmitters

Use the following general procedures and figures 15, 16, 17, and 18 to mount the transmitter on sliding‐stem actuators, standard stroke up to 105 mm (4.125 inches) travel.

Refer to figure 15 for key number locations for this example.

1. Install the transmitter on the mounting plate (key 21) with two cap screws (key 32).

2. Bolt the stem mounting bracket and spacer (keys 34 and 39) to the stem connector on the actuator stem. Replace the stem connector cap screws with the two cap screws (key 35) furnished with the stem mounting bracket.

3. If necessary, refer to the appropriate procedures in the actuator instruction manual to reconnect the actuator stem to the valve stem.

4. Fasten the stem bracket (key 33) to the stem mounting bracket (key 34) with two cap screws (key 37) centered in the slots of the stem bracket. Tighten the cap screws slightly.

5. On the transmitter, install the pickup pin into the lever assembly (key 30) in the position to match the application. Refer to table 3 and figure 15.

6. Temporarily connect the 24 volt DC power supply to the instrument as indicated in figure 4.

7. Perform the potentiometer alignment procedures before mounting the transmitter on the actuator. To simulate mid‐stroke position in step 4 of the procedure, move the lever assembly (key 30) until its center line is parallel with the center line of the operating arm (key 25). After completing step 9 of the potentiometer alignment procedure, remove the 24 volts DC, and continue the actuator mounting procedure as described in the following steps.

8. Stroke the actuator to the mid position of the valve travel.

9. Fit the pickup pin, located in the lever assembly (key 30), into the horizontal slot in the stem bracket (key 33). Bolt the mounting plate (key 21) to the actuator with cap screws, washers, and spacers (keys 23, 24, and 22) using the two tapped holes in the side of the actuator yoke.

10. Use the mounting plate slots, which allow the lever assembly (key 30) and the operating arm (key 25) to be nearly parallel, and position the long edge of the mounting plate parallel with the actuator stem. Tighten the bolts securely.

11. Loosen the two cap screws (key 37) connecting the stem bracket (key 33) to the stem mounting bracket (key 34). Manually move the lever assembly (key 30) until its center line is parallel with the center line of the operating arm (key 25).

12. Tighten the two cap screws (key 37) in the slotted holes.

13. Stroke the actuator to ensure that full travel is allowed.

14. Perform the electrical connection and direct and reverse action procedures.

15. Verify potentiometer alignment by performing the potentiometer alignment procedure.

4200 Transmitters

October 2021

Instruction Manual

D200354X012

Rotary‐Shaft Actuator Mounting; 4210, 4211, 4212, and 4215 Transmitters

Use the following general procedures and figures 19, 20, and 21 to mount the transmitter on rotary‐shaft actuators.

Refer to figure 19 for key number locations for this example.

1. Install the transmitter on the mounting plate (key 21) with two cap screws (key 32). The transmitter can be mounted in any of four positions on the bracket. Tighten the cap screws slightly.

2. On the actuator, attach the coupler plate assembly (key 57) and travel indicator to the actuator shaft. This is accomplished by removing two self‐tapping screws and travel indicator and replacing them with the self‐tapping screws and coupler plate assembly furnished with the transmitter for the mounting application.

3. Install the mounting plate (key 21) on the actuator using the four cap screws and washers (keys 23 and 24). The transmitter and bracket can be mounted in any of four positions by using the cap screws (key 23) on the face of the actuator hub.

4. Tighten the cap screws (key 23) slightly while aligning the potentiometer shaft on the transmitter with the coupler plate assembly pin (key 57). When aligned, tighten the four cap screws (key 23). Maintain this alignment while tightening the two cap screws (key 32) holding the transmitter to the mounting plate (key 21).

5. Slide the coupler (key 52) over the potentiometer shaft and into the hole in the mounting plate (key 21). Slide the coupling (key 54) onto the plate assembly pin and attach the coupling to the plate assembly pin using the set screw.

6. Slide the coupler (key 52) into the coupling (key 54). The coupling should not be deflected in any direction when installed. Do not tighten the coupling set screw (key 53) as it will be tightened during the potentiometer alignment procedure.

7. Perform the electrical connections and potentiometer alignment procedures.

Long‐Stroke Sliding‐Stem Fisher 585C and 470‐16 Actuator Mounting; 4220, 4221, and 4222 Transmitters

Use the following general procedures and figure 22 to mount the transmitter on long‐stroke sliding‐stem 585C and 470‐16 actuators with 105 to 206 mm (4.125 to 8.125 inches) travel.

CAUTION

To avoid damaging the potentiometer after the transmitter is mounted, do not stroke the actuator without first loosening the socket screw set (key 100F) that fastens the coupling (key 100E) to the potentiometer shaft (key 5).

1. Stroke the actuator to mid‐stroke.

2. Bolt the cable bracket (key 60) to the stem connector on the actuator stem. To do this, first replace the existing stem connector cap screws with studs (key 78). Slide the cable bracket (key 60) over the studs (key 78) before installing the nuts (key 71). Tighten the nuts (key 71).

3. If necessary, refer to the appropriate actuator instruction manual for the procedure to reconnect the actuator stem to the valve stem.

4. Attach the cable transducer housing (key 100A) to the mounting plate (key 63) using cap screws (key 103) and hex nuts (key 104).

5. Attach the mounting plate (key 63) to the actuator using hex head cap screws (key 32). Note: Some actuators may require spacers (key 101) between the mounting plate (key 63) and the actuator.

CAUTION

Free release of the cable (key 100B) will damage the transducer. Whenever the cable (key 100B) is extended, take steps to ensure that free release does not happen.

Instruction Manual

D200354X012

6. Carefully pull the cable (key 100B) down to the cable bracket (key 60) and attach it with the socket head cap screw (key 102), the lock washer (key 83) and the nut (key 72).

7. Remove the four cap screws (key 100D) and the mounting plate (key 100C) from the cable transducer.

8. Mount the mounting plate (key 100C) to the transmitter using cap screws (key 105).

9. Verify that the actuator is still in the mid‐stroke position. Loosen the socket cap screws (key 100F) and rotate the coupling until the socket cap screws (key 100F) can be accessed with a hex wrench through one of the openings in the cable transducer housing (key 100A). Lock the coupling in place by tightening the inboard socket cap screw (key 100F).

10. Turn the potentiometer shaft (key 5) to the midpoint of its range.

11. Carefully install the transmitter to the cable transducer housing (key 100A) making sure that the potentiometer shaft (key 5) slides freely into the coupling (key 100E) and remains in the midpoint position. Reinstall the four cap screws (key 100D).

12. Lock the coupling (key 100E) to the potentiometer shaft (key 5) by tightening the outer socket cap screw (key 100F).

13. Install the cable cover assembly (key 64) on to the mounting plate (key 63) with the two machine screws (key 81). Attach the lower end of the cable cover assembly (key 64) to the actuator yoke with the cap screw (key 82). Note: Some actuators may require additional pieces to fully cover the yoke.

14. Perform the electrical connections.

4200 Transmitters

October 2021

Long‐Stroke Sliding‐Stem Fisher 585CLS and 490 Actuator Mounting; 4220, 4221, and 4222 Transmitters

Use the following general procedures and figure 23 to mount the transmitter on long‐stroke sliding‐stem 585CLS and 491 actuators with 229 to 610 mm (9 to 24 inches) travel.

CAUTION

1. Stroke the actuator to mid‐stroke.

2. Bolt the cable clip (key 61) to the stem connector on the actuator stem. To do this, first replace the existing stem connector cap screws with a stud (key 35). Slide the cable clip (key 61) over the stud (key 35) before installing the nuts (key 73). Tighten the nuts.

3. If necessary, refer to the appropriate actuator instruction manual for the procedure to reconnect the actuator stem to the valve stem.

4. Attach the cable transducer housing (key 100A) to the mounting plate (key 63) using cap screws (key 103) and hex nuts (key 104).

5. Attach the mounting plate to the actuator using hex head cap screws (key 75). Note: Some actuators may require spacers (key 101) between the mounting plate (key 63) and the actuator.

CAUTION

Free release of the cable (key 100B) will damage the transducer. Whenever the cable (key 100B) is extended, take steps to ensure that free release does not happen.

4200 Transmitters

October 2021

Instruction Manual

D200354X012

6. Carefully pull the cable (key 100B) down to the cable clip (key 61) and attach it with the socket head cap screw (key 102), the lock washer (key 83) and the nut (key 72).

7. Remove the four cap screws (key 100D) and the mounting plate (key 100C) from the cable transducer.

8. Mount the mounting plate (key 100C) to the transmitter using cap screws (key 105).

10. Turn the potentiometer shaft (key 5) to the midpoint of its range.

12. Lock the coupling (key 100E) to the potentiometer shaft (key 5) by tightening the outer socket cap screw (key 100F).

13. Install the lower yoke cover (key 69) on to actuator yoke with pan head machine screws (key 77) and washers (key 86).

14. Perform the electrical connections.

Electrical Connections

WARNING

Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection and temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage from fire or explosion.

Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval. Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or explosion.

Note

For North American intrinsically safe installations, refer to the loop schematics included in the appropriate Hazardous Area Approval Supplement (CSA, D104308X012 proper wiring and installation. For all other applications install the product per local, regional, or national code, rules, and regulations.

Conduit

Install conduit using local and national electrical codes which apply to the application.

or FM, D104309X012) or to instructions supplied by the barrier manufacturer for

Field Wiring

Figure 4 shows typical field wiring connections into the field wiring compartment. The transmitter is powered by 24 volts DC. Refer to table 1 to determine the power supply requirements. For units without position switches, the 24 volts DC can be provided by the receiving device or an external supply.

Instruction Manual

D200354X012

Figure 4. Wiring Connections

4200 Transmitters

October 2021

FIELD CIRCUIT PRINTED WIRING BOARD

TB1

GROUNDING TERMINAL UNDER PRINTED WIRING BOARD

BARRIER STRIP (KEY 11)

GROUNDING TERMINAL

POSITION SWITCH

TB2

FIELD WIRING

TRANSMITTER FIELD WIRING

RELAY RETURN

FIELD WIRING COMPARTMENT

TB3

FOR FISHER 4210, 4215, OR 4220 TRANSMITTER WITH POSITION SWITCHES

AND 4212 OR 4222 POSITION SWITCHES WITHOUT THE TRANSMITTER

FIELD WIRING COMPARTMENT

TRANSMITTER FIELD WIRING

EARTH GROUND

POWER SUPPLY

DEVICE RECEIVING 4 TO 20 MA DC SIGNAL

DEVICE RECEIVING LO POSITION SWITCH OUTPUT (CONTACT CLOSURE)

DEVICE RECEIVING HI POSITION SWITCH OUTPUT (CONTACT CLOSURE)

POWER SUPPLY

EARTH GROUND

SAFETY GROUND

DEVICE RECEIVING 4 TO 20 MA DC SIGNAL

FOR FISHER 4211 OR 4221 TRANSMITTER WITHOUT POSITION SWITCHES

NOTES:

1 4212 AND 4222 POSITION SWITCHES WITHOUT THE TRANSMITTER CIRCUIT DO NOT REQUIRE A RECEIVING DEVICE OR THE ASSOCIATED WIRING. 2 RECEIVING DEVICE MAY BE ANALOG CURRENT INPUT TO DISTRIBUTED CONTROL SYSTEM, PROGRAMMABLE LOGIC CONTROLLER OR INDICATING DEVICE. INDICATING DEVICE CAN BE A VOLTMETER ACROSS A 250 OHM RESISTOR OR A CURRENT METER. 3 DURING NORMAL CONDITIONS, RELAYS K1 AND K2 ARE ENERGIZED, WHICH CONNECTS THE COMMON (C) TERMINAL TO THE NORMALLY OPEN (NO) TERMINAL. A TRIPPED (OR ALARM) CONDITION IS WITH THE RELAY(S) DE‐ENERGIZED, WHICH CONNECTS THE COMMON (C) TERMINAL TO THE NORMALLY CLOSED (NC) TERMINAL. 4 SEPARATE RETURN REQUIRED FOR RELAYS. RETURN WIRE MUST BE CONNECTED EVEN IF RELAY OUTPUTS ARE NOT USED.

C0601‐4

For units with position switches, the power supply provides 24 volt DC power to the position switch circuit in units without the transmitter, or to both the position switch circuits and transmitter in units with the transmitter. A 24 volt

4200 Transmitters

October 2021

Instruction Manual

D200354X012

DC power supply independent of the receiving device is recommended. A separate return is required for the relays. This prevents relay return currents from flowing in the transmitter 4 to 20 milliamperes DC current loop.

For the position switch relay wiring, during normal operating conditions relays K1 and K2 are energized, which connects the common (C) terminal to the normally open (NO) terminal (TB1 and TB2, figure 4). During a tripped (or alarm) condition the relay is de‐energized, which connects the C terminal to the normally closed (NC) terminal. If power is removed or lost from the power supply both relays are de‐energized which connects the common (C) terminals to the normally closed terminals (NC).

CAUTION

Connect the transmitter grounding terminal (key 58) to an earth ground. Improper grounding of the position transmitter can cause erratic operation.

Before making transmitter or position switch connections, ensure that the power supply is turned off. Refer to figure 4 for location of connections.

1. Remove the cover from the field wiring compartment. Note that you will need to loosen the set screw (key 106) before removing the cover.

2. Bring the transmitter field wiring and/or position switch wiring into the housing through one or both of the ports.

3. Field wiring connections:

Note

On transmitters with position switches, always make the connection between the power supply negative (-) terminal and the (R) terminal on TB3, even if the position switch outputs are not used.

a. For a 4210, 4215, or 4220 transmitter with position switches, connect a wire from the (-) terminal of the power

supply to the (R) terminal on TB3. Also connect a wire from the (-) terminal on the power supply to the negative (-) terminal of the receiving device. Connect a wire from the receiving device positive (+) terminal to the (-) terminal on TB3. Connect a wire from the (+) terminal on the power supply to the (+) terminal on TB3. Provide wiring for the position switch indicating device to match the application.

b. For 4212 and 4222 position switches without a transmitter, connect a wire from the (+) terminal of the power

supply to the (+) terminal on TB3. Connect a wire from the (-) terminal of the power supply to the (R) terminal on TB3. Provide wiring for the position switch indicating device to match the application.

c. For a 4211 or 4221 transmitter without position switches. Connect a wire from the (+) terminal of the power

supply to the (+) terminal on the barrier strip (key 11). Connect a wire from the (-) terminal of the power supply to the negative (-) terminal of the receiving device. Connect a wire from the receiving device positive (+) terminal to the (-) terminal on the barrier strip.

4. Connect the grounding terminal (key 58) to an earth ground.

5. For a 4210, 4212, 4215, 4220, or 4222 instrument with position switches, perform the following steps to connect the position switch wiring:

a. Connect the high position switch field wiring from the high indicating device to TB1 on the field circuit printed

wiring board.

b. Connect the low position switch field wiring from the low indicating device to TB2 on the field circuit printed

wiring board.

Instruction Manual

D200354X012

4200 Transmitters

October 2021

6. If only one output port is used, screw the pipe plug (supplied with the transmitter) into the unused port.

7. Perform the potentiometer alignment and direct/reverse action procedures for all applications.

Potentiometer Alignment

CAUTION

The following procedure must be performed prior to calibrating the transmitter or position switches. Failure to perform this procedure may result in erratic performance or unit failure.

This procedure adjusts the potentiometer to the center of its electrical travel when the control valve actuator or other device is at the center of its mechanical travel.

Refer to the Calibration section for the test equipment required in this section.

WARNING

Do not remove the covers on explosion-proof instruments when an explosive atmosphere is present. Personal injury or property damage may result from fire or explosion if covers are removed in an explosive atmosphere.

WARNING

When monitoring current during operation of an intrinsically safe instrument in an intrinsically safe area, a meter approved for hazardous areas must be used.

Refer to figure 5 for component locations.

1. Remove power from the instrument.

2. Connect the digital voltmeter (DVM) leads as follows:

a. For all transmitters (except a 4212 or 4222) connect between TP3 (+) and TP4 (-) on the printed wiring board.

b. For a 4212 or 4222 transmitter, connect the DVM between TP5 (+) and TP6 (-).

3. Loosen the appropriate set screw connecting the potentiometer shaft to the linkage:

a. For sliding‐stem applications, loosen the set screw (key 26, figure 15) in the operating arm (key 30) on the

potentiometer shaft.

b. For rotary actuator applications, loosen the set screw in the coupling (key 50, figure 19) on the potentiometer

shaft.

c. For long‐stroke applications, leave the coupler (key 100E) rigidly attached to the potentiometer shaft. Loosen

only the coupling screw (key 100F, figures 22 and 23) in the coupler (key 100E) on the transducer shaft.

4. Stroke the actuator or other device to the mid‐stroke position.

Note

On units with position switches, the (R) terminal on TB3 must be connected to the power supply negative (-) terminal as shown in figure 9 to attain correct potentiometer alignment.

4200 Transmitters

October 2021

Figure 5. Transmitter Printed Wiring Board Assembly

Instruction Manual

D200354X012

TOP COMPONENT SIDE (VIEWED FROM TOP SIDE)

IDENTIFICATION LABEL

5. Apply power to the instrument.

6. While the device is in mid‐stroke position, insert a screwdriver blade into the slot in the end of the potentiometer shaft (see figure 15), or turn the coupler (key 52, figure 19 or key 100E, figures 22 and 23) to turn the potentiometer shaft until the DVM reads 1.25 ±0.05 volts DC. This establishes the electrical center of the potentiometer.

7. Tighten the appropriate set screw. Check that the DVM reading has remained at 1.25 ±0.05 volts DC.

Note

For sliding‐stem applications, tighten the set screw (key 26, figure 15) in the operating arm (key 30) to a torque of 3.39 to

3.95 NSm (30 to 35 lbfSin).

8. Remove the power from the transmitter power supply.

9. Remove the DVM leads from TP3 and TP4 (transmitter signal) or TP5 and TP6 (position switch signal).

10. Refer to the direct or reverse action procedures.

Direct or Reverse Action

Direct action means, when looking at the slotted end of the potentiometer shaft, a clockwise rotation of the shaft produces an increasing output signal from the transmitter.

Reverse action means, when looking at the slotted end of the potentiometer shaft, a clockwise rotation of the shaft produces a decreasing output signal from the transmitter.

The transmitter produces a direct or reverse action output signal depending on the location of the potentiometer wires inserted in terminal block number 1 (TB1) mounted on the transmitter printed wiring board. Refer to figure 6 for the location of the wires and the wire color sequence for direct action.

Instruction Manual

D200354X012

For reverse action, exchange the positions of the brown and red wires.

Arrange wires on the terminal block (TB1) for either direct or reverse action to match the application requirements; then repeat the potentiometer alignment procedures.

Refer to the Calibration section to adjust the zero and span of the transmitter and/or position switch circuits.

4200 Transmitters

October 2021

Operating Information

Initial Considerations

If the transmitter is ordered with an actuator, the transmitter is factory calibrated to the length of travel specified on the order. If the transmitter is ordered separately, adjust the zero and span as described in the Calibration section so that the transmitter operates properly in your specific application.

If the transmitter is calibrated for a specific control valve actuator travel, perform the procedures in the Calibration section to fine tune the zero and span adjustments to the specific application.

Transmitter and Position Switch Conditions

D A 4210 or 4220 transmitter (with position switches) obtains stem position from the input potentiometer and circuit

electronics to provide a 4 to 20 milliampere output. The transmitter output connects to a terminal block mounted in the field wiring compartment. The high position switch circuit output controls relay K1 mounted on the field circuit printed wiring board, and the relay contacts connect to TB1. The low position switch circuit output controls relay K2, and the relay contacts connect to TB2. The relationship between the transmitter output, relay position switch outputs, and deadband is shown in figure 7. Deadband is the difference between trip and reset points of a relay.

D A 4211 or 4221 transmitter (without position switches) obtains input information from the potentiometer and

provides a 4 to 20 milliampere output. The transmitter output connects to the barrier strip (key 11, figure 4) mounted in the field wiring compartment.

D A 4212 or 4222 position switch (without the transmitter) obtains stem position from the input potentiometer and

provides position switch outputs from relays K1 and K2 (figures 4 and 9). The high position switch circuit output controls relay K1 mounted on the field circuit printed wiring board and, the relay contacts connect to TB1. The low position switch circuit output controls relay K2 and, the relay contacts connect to TB2. Deadband is the difference between trip and reset points of a relay.

D A 4215 transmitter obtains position information from a dual potentiometer on the same shaft, which allows for

individual potentiometers for the transmitter circuit and the position switch circuits. The transmitter input is from one of the potentiometers and its output connects to TB3 (figure 6) mounted on the field circuit printed wiring board. The position switch input is obtained from the other potentiometer.

The high position switch circuit output controls relay K1 mounted on the field circuit printed wiring board and the relay contacts connect to TB1. The low position switch circuit output controls relay K2 and the relay contacts connect to TB2. The relationship between the transmitter output, relay position switch outputs, and deadband is shown in figure 7. Deadband is the difference between the trip and reset points of a relay.

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Figure 6. Instrument Assembly Details

Instruction Manual

D200354X012

TB1

BROWN

ORANGE

RED

FEEDTHROUGH TRANSMITTER

PRINTED WIRING BOARD

END VIEW CUTAWAY SIDE VIEW END VIEW

FOR FISHER 4210, 4215, OR 4220 TRANSMITTER WITH POSITION SWITCHES

AND 4212 OR 4222 POSITION SWITCHES WITHOUT THE TRANSMITTER

PLUG

TB1

RFI FILTER

WIRES FROM RFI FILTER

CAP

TRANSMITTER COMPARTMENT

O‐RINGS

RFI FILTER

PORT

POTENTIOMETER SHAFT

FIELD WIRING COMPARTMENT

TB2

TB1

TB3

GROUNDING TERMINALS

BARRIER STRIP (KEY 11)

FIELD CIRCUIT PRINTED WIRING BOARD

BROWN

ORANGE

RED

NOTE: 1 WIRES CONNECTED TO TB1 ARE SHOWN IN THE COLOR SEQUENCE FOR DIRECT ACTION. FOR REVERSE ACTION, THE COLOR SEQUENCE IS RED, ORANGE, AND BROWN (FROM LEFT TO RIGHT).

C0602-4

FOR FISHER 4211 OR 4221 TRANSMITTER WITHOUT POSITION SWITCHES

TRANSMITTER PRINTED WIRING BOARD

GROUNDING TERMINALS

Normal Operation

WARNING

Once the instrument has been calibrated and placed in operation, further adjustments should not be necessary. The 4 to 20 milliampere output can be monitored during operation (in a non‐hazardous environment) by removing the cover and connecting a milliammeter between TP1 (+) and TP2 (-) on the printed wiring board (figure 5) on 4210,

Instruction Manual

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4211, 4215, 4220, or 4221 transmitter. On 4212 or 4222 connect a voltmeter between TP5 (+) and TP6 (-) to measure potentiometer position.

Note

You will need to loosen the set screw (key 106) before removing the cover.

For position switch circuits, the switching condition can be monitored by observing the indicating device or using an ohmmeter connected to the terminal blocks (TB1 and TB2) in the field wiring compartment. Refer to the Calibration section for the test setup.

Calibration

Note

The potentiometer alignment procedures, in the Installation section, must be completed before performing instrument calibration. Also, be sure the direct or reverse action is correct for the application.

Calibration of the instrument consists of adjusting the zero and span of the transmitter and/or adjusting the high and low position switches for a specific travel. The high and low position switches also have deadband adjustments that are made during the calibration procedures. Refer to figure 7 for transmitter and position switch conditions.

For a 4212 or 4222 instrument with position switch circuits only, refer to the high and low position switch adjustment procedures in this section. For a transmitter with or without position switch circuits, refer to the transmitter circuit zero and span adjustment procedures in this section.

If satisfactory results cannot be obtained during calibration, refer to the appropriate procedures in the Maintenance section.

Figure 7. Transmitter and Position Switch Conditions (also see table 5)

ACTUATOR TRAVEL UP OR DOWN

REFER TO TABLE 5 FOR CONDITIONS

ACTUATOR TRAVEL UP OR DOWN

HIGH ALARM RANGE

LOW ALARM RANGE

HIGH ALARM SETPOINT (TRIPS ON)

LOW ALARM SETPOINT (TRIPS ON)

TERMINAL CONNECTIONS

0-10% FULL SPAN

(TRIPS OFF)

0-10% FULL SPAN

CONTACT OPEN

CONTACT CLOSED

DESIRED DEADBAND

CONTACT CLOSED

NOTE: 1 WHEN USING THE COMMON (C) AND THE NORMALLY CLOSED (NC) TERMINAL CONNECTIONS, THE CONTACTS WILL BE CLOSED WHEN THE RELAY COIL IS DE‐ENERGIZED.

A3787

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Table 5. Transmitter and Position Switch Conditions (also see figure 7)

FOR ROTARY ACTUATORS

Type

4210

4212

4215

4211 Not required for transmitter without position switches

4210 4220

4212 4222

4215

4211,4221 Not required for transmitter without position switches

1. Viewed from the potentiometer shaft end.

Transmitter

Action

Direct

Reverse

Direct

Reverse Not available for position switches without transmitter

Direct

Reverse

Direct - - -

Reverse - - -

Direct - - -

Reverse Not available for position switches without transmitter

Direct - - -

Reverse - - -

Actuator Style Actuator Stem Travel

A,D

B,C

A,D

B,C

A,D

B,C

A,D

B,C

A,D

B,C

Down CW 20 Hi

Up CCW 4 Lo Up CW 20 Hi

Down CCW 4 Lo

Up CCW 20 Hi Down CW 4 Lo Down CCW 20 Hi

Up CW 4 Lo Down CW

Up CCW Lo

Up CW Hi Down CCW Lo

Down CW 20 Hi

Up CCW 4 Lo

Up CW 20 Hi Down CCW 4 Lo Down CW 4 Hi

Up CCW 20 Lo

Up CW 4 Hi Down CCW 20 Lo

FOR SLIDING‐STEM ACTUATORS

Down CW 20 Hi

Up CCW 4 Lo

Up CCW 20 Hi Down CW 4 Lo Down CW N/A Hi

Up CCW N/A Lo

Down CW 20 Hi

Up CCW 4 Lo Down CW 20 Hi

Up CCW 4 Lo

Input Potentiometer

Rotation

(1)

Instruction Manual

Transmitter

Current Output,

Milliampere

N/A

D200354X012

Set Position Switch

Test Equipment Required

The following test equipment is used in the calibration and maintenance of the instrument:

D Digital voltmeter (DVM) that measures voltages in the range of 0 to 30 volts DC with an accuracy of ±0.25 percent.

D Power supply capable of supplying 20 to 30 volts DC at 100 mA.

D Resistor, 250 ohms, 0.1%, 0.5 watt or greater.

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Test Connections to the Field Wiring Compartment

During calibration set up the transmitter as shown in figure 8. Except for 4211 and 4221 transmitters, the field circuit printed wiring board is used. A 4211 or 4221 transmitter uses a barrier strip (key 11, figure 4) mounted in the field wiring compartment for field wiring connections. For calibration and bench check of the 4211 or 4221 transmitter, make connections to the barrier strip (key 11).

For a 4210, 4215, or 4220 transmitter with position switches, the transmitter can be calibrated with or without the position switch outputs being connected.

Note

On units with position switches, the (R) terminal on TB3 must be connected to the power supply negative (-) terminal for proper instrument operation, even if the position switch outputs are not used.

For a 4211 or 4221 transmitter without position switches, use a two wire system with the indicating device installed as shown in figure 8.

Figure 8. Calibration and Bench Check Test Setup

TRANSMITTER COMPARTMENT

TO RFI

FILTERS J1 FROM RFI FILTERS

J1 (SEE VIEW A)

FIELD WIRING

COMPARTMENT

VIEW A

+ 24 VOLT DC POWER SUPPLY

B1948‐5

NOTES: 1 CONNECT DVM TO TEST POINTS AS DIRECTED BY CALIBRATION AND MAINTENANCE PROCEDURES. 2 INSURE THAT THE CONNECTOR ATTACHED TO J1 (VIEW A) IS NOT REVERSED WHEN INSTALLING IT ON THE PRINTED WIRING BOARD. 3 THE INDICATING DEVICE CAN BE A VOLTMETER ACROSS A 250 OHM RESISTOR OR A CURRENT METER. 4 SEPARATE RETURN LEAD REQUIRED FOR RELAYS. RETURN WIRE MUST BE CONNECTED EVEN IF RELAY OUTPUTS ARE NOT USED.

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October 2021

Instruction Manual

D200354X012

Transmitter Circuit Zero and Span Adjustment

WARNING

On an intrinsically safe instrument, the current monitoring across TP1 and TP2 during operation must be with an approved meter. Personal injury or property damage may result from fire or explosion if an approved meter is not used in a hazardous area.

Calibration of the transmitter consists of adjusting the zero and span for a 1 to 5 volt DC output across a 250 ohm resistor, or a 4 to 20 mA output current for a specific travel. If necessary refer to the type number on the nameplate to determine the configuration of the transmitter.

1. Remove power from the instrument.

2. Connect the transmitter as shown in figure 8.

3. Remove the transmitter covers. Note that you will need to loosen the set screws (key 106) before removing the covers.

4. Stroke the valve or device to the mid‐stroke position

5. Check the potentiometer alignment by connecting a digital voltmeter (DVM) as follows:

a. For all transmitters (except a 4212 or 4222) connect between TP3 (+) and TP4 (-) on the printed wiring board.

b. For a 4212 or 4222 transmitter, connect the DVM between TP5 (+) and TP6 (-).

6. Apply power to the instrument.

7. The DVM should read 1.25 ±0.05 volts DC. If not, perform the potentiometer alignment procedures in the Installation section.

8. Stroke the valve or device to the point of travel where the transmitter output is to be 4 milliamperes DC.

9. Adjust the zero potentiometer (R1, figure 5) until the output is 4 milliamperes DC (1.00 volt across 250 ohms).

10. Stroke the valve or device to the point of travel where the transmitter output is to be 20 milliamperes DC.

11. Adjust the span potentiometer (R2, figure 5) until the output is 20 milliamperes DC (5.00 volts across 250 ohms).

12. Some small interaction between the two adjustments may occur. Repeat steps 8 through 11 until the error is within the application requirements.

13. For a 4211 or 4221 transmitter without position switches, calibration is complete. Refer to the installation and/or operating information to place the transmitter in service.

14. If calibration is complete, replace the transmitter covers. Be sure to tighten the set screws (key 106) securely after installing the covers. For transmitters with position switches, refer to the high and low position switch adjustment procedure below.

High and Low Position Switch Adjustment

Note

The “high” and “low” designations refer to the voltage output of the position potentiometer. See figure 7 for relationship to valve or actuator travel.

The high position switch must be adjusted before the low position switch. If the deadband of either the high or low position switches exceeds the difference between the set points of the high and low position switches, both position switches may be on at the same time.

Instruction Manual

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4200 Transmitters

October 2021

The following procedure sets the high and low position switches, and the deadband for each of them. The high position switch must be adjusted before the low position switch. Use an ohmmeter connected between the normally closed (NC) and common (C) connections on terminal block TB1 (high switch) or TB2 (low switch) to observe relay switching action as directed by the procedures.

The potentiometer alignment procedures must be performed before calibrating the position switch circuits. For transmitter and position switch switch conditions, refer to figure 7 while performing the following calibration:

1. If necessary, perform the potentiometer alignment procedure.

2. Remove power from the instrument.

3. Remove the transmitter covers. Note that you will need to loosen the set screws (key 106) before removing the covers.

4. To provide an indication of switch conditions, remove power from the instrument. Disconnect the position switch field wiring from TB1 and TB2, and connect an ohmmeter to TB1 between the (NC) and (C) terminals (figure 4).

Turn both the high and low deadband potentiometers (DBH, R4, and DBL, R5) fully counterclockwise to set the deadbands to minimum and set the low position switch potentiometer (LOW, R6) fully counterclockwise.

Note

The potentiometers are 25 turn trimpots with a slip clutch. To set these potentiometers at their maximum counterclockwise position, turn them 25 or more turns in the counterclockwise direction.

Setting the High Position Switch

For 4210, 4220, 4212, 4222, and 4215 direct acting transmitters, refer to figure 5 for location of adjustments.

1. Turn the high position switch potentiometer (HIGH, R3) fully clockwise.

2. Stroke the valve or device to the point of travel where the high position switch is to operate (see figure 7).

3. Apply power to the instrument.

4. Turn the high position switch potentiometer (R3) slowly counterclockwise until the high position switch trips, the ohmmeter changes from a high resistance to a low resistance reading.

5. The high position switch is now set.

Setting the High Position Switch Deadband

1. Slowly stroke the actuator or device between the tripped and reset point of the high position switch. Observe this by the changing readings of the ohmmeter. Note the differences in travel between the trip point and reset points. This is the deadband of the switch.

2. If necessary, increase the deadband by turning the potentiometer (DBH, R4), clockwise.

3. Repeat steps 1 and 2 until the desired deadband setting is obtained.

Setting the Low Position Switch

Note

Perform the high position switch adjustment procedures before adjusting the low position switch.

4200 Transmitters

October 2021

1. To provide an indication of switch condition, remove power from the instrument. Connect an ohmmeter to TB2 between the (NC) and (C) terminals (figure 4).

2. Stroke the device to the point of travel where the low position switch is to operate (See figure 7).

3. Apply power to the instrument.

4. Ensure that the low position switch potentiometer (LOW, R6, figure 5) is fully counterclockwise as previously instructed.

5. Turn the low position switch potentiometer (R6) slowly clockwise until the low position switch trips, the ohmmeter changes from a high to a low resistance reading.

6. The low position switch is now set.

Instruction Manual

D200354X012

Setting the Low Position Switch Deadband

1. Slowly stroke the actuator or device between the tripped and reset point of the low position switch. Observe this by the changing readings on the ohmmeter. Note the differences in travel between the trip point and reset points. This is the deadband of the low position switch.

2. If necessary, increase the deadband, by turning potentiometer (DBL, R5, figure 5) clockwise.

3. Repeat steps 1 and 2 until the desired deadband setting is obtained.

4. If adjustments are complete, remove power from the instrument and disconnect the ohmmeter.

5. Perform the installation and/or operating procedures to place the transmitter in service and replace the transmitter covers. Be sure to tighten the set screws (key 106) securely after installing the covers.

Position Switch Circuit Shutoff

Refer to figure 5 for location of adjustments.

Certain conditions may require the position switch circuit capabilities to be shut off. To shut off the position switches, turn the high position switch potentiometer (HIGH, R3) fully clockwise, and turn the low position switch potentiometer (LOW, R6) fully counterclockwise. To restore the position switch circuits to operation, follow the high and low position switch adjustment procedures described in this section.

Note

Both position switch relays are energized in this condition. The trip points cannot be adjusted to prevent the relays from energizing.

Principle of Operation

The basic concept of the electronic position transmitter can be understood by visualizing the entire transmitter as a variable resistor in series with a load and connected to a power supply as shown in figure 9. A linkage or travel transducer assembly transmits linear motion of the device into rotary motion of the potentiometer. The potentiometer is connected to the input of the transmitter circuit. The voltage present at the wiper of the potentiometer supplies input voltage to the electronic circuitry in the transmitter to produce a current output.

Instruction Manual

D200354X012

Figure 9. Transmitter Operation

4200 Transmitters

October 2021

TRANSMITTER

TRANSMITTER PRINTED WIRING BOARD

TRANSMITTER CIRCUIT

MECHANICAL CONNECTION TO DEVICE

NOTES: 1 THIS EQUIVALENT CIRCUIT IS TYPICAL FOR ALL TYPES OF TRANSMITTERS. GENERALLY, IF A PORTION OF THE CIRCUIT IS NOT USED, IT IS OMITTED. 2 RECEIVING DEVICE MAY BE ANALOG CURRENT INPUT TO DISTRIBUTED CONTROL SYSTEM, PROGRAMMABLE LOGIC CONTROLLER OR INDICATING DEVICE. INDICATING DEVICE CAN BE A VOLTMETER ACROSS 250 OHM RESISTOR OR A CURRENT METER. 3 FIELD WIRING FOR POSITION SWITCHING CIRCUITS CAN BE A TWO OR THREE WIRE SYSTEM DEPENDING ON THE APPLICATION REQUIREMENTS. 4 SEPARATE RETURN REQUIRED FOR RELAYS. RETURN WIRE MUST BE CONNECTED EVEN IF RELAY OUTPUTS ARE NOT USED.

B1946‐4

SWITCHING CIRCUIT

FIELD CIRCUIT PRINTED WIRING BOARD

K1 RELAY

K2 RELAY

24 VOLT

DC POWER SUPPLY

DEVICE

RECEIVING 4 TO 20 MA DC SIGNAL

DEVICE RECEIVING HI POSITION SWITCH OUTPUT (CONTACT CLOSURE)

DEVICE RECEIVING LO POSITION SWITCH OUTPUT (CONTACT CLOSURE)

The position switch circuit is driven by the same input system as the transmitter (except for the 4215 transmitter). The position switch circuit acts as an electronic switch that controls two relays. The voltage present at the wiper of the potentiometer is compared to the settings of the high and low position switch set points and provides an on or off condition for the relays. Instruments that use a single element potentiometer use the same element for both the transmitter input and the input to the position switch circuits. A 4215 transmitter with dual element potentiometers uses one element of the potentiometer for the transmitter input and the other element for the position switch circuit input. On an instrument with position switches only, the single element potentiometer is used for the position switch circuit input. Each of the position switch circuit outputs is connected to a relay on the field circuit printed wiring board, and depending on the potentiometer position, the relays are energized or de‐energized.

Transmitter Circuit

At all times, the current flow into the transmitter equals the current flow out of the transmitter. The current flowing into the transmitter divides between a regulator circuit and transistor Q1.The regulator circuit establishes two voltages one of which is (VREF). This voltage is applied across the input potentiometer. The other voltage, (VREG) powers the Op Amps.

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October 2021

Instruction Manual

D200354X012

On units with position switches, the transmitter voltage regulator, 4 to 20 mA signal, and relay coil currents flow in the wire between the power supply (+) terminal and the (+) terminal on TB3. The transmitter voltage regulator, switching, and relay coil currents are returned to the power supply common from the (R) terminal on TB3. The 4 to 20 mA output signal flows between the (-) terminal on TB3 and the power supply common. This prevents the relay coil switching currents from appearing on the 4 to 20 mA output.

Position Switch Circuit

A regulated voltage is setup to power the position switch circuit. The position switch circuit senses the position of the potentiometer and triggers the appropriate position switch relay (K1 or K2, figure 10) when travel reaches the trip points established by the adjustments. The 4215 transmitter uses dual potentiometers which allows individual potentiometers for the transmitter circuit and the position switch circuit.

Figure 10. Schematic Diagram for the Field Printed Wiring Board

NOTE: 1 RELAYS K1 AND K2 ARE SHOWN IN THE DE‐ENERGIZED POSITION (TRIPPED POSITION).

29A6206‐D

Instruction Manual

D200354X012

4200 Transmitters

October 2021

Maintenance

WARNING

To avoid personal injury or property damage from the sudden release of pressure:

D Always wear protective clothing and eyewear when performing any maintenance operations.

D Do not remove the actuator from the valve while the valve is still pressurized.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

on both sides of the valve.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

CAUTION

When replacing components, use only components specified by the factory. Always use proper component replacement techniques, as presented in this manual. Improper techniques or component selection may invalidate the approvals and the product specifications, as indicated in table 1. It may also impair operations and the intended function of the device.

WARNING

Test equipment for the following procedure is listed in the Calibration section. Voltage references in this procedure may vary depending on the temperature of the instrument. The voltages below are taken at approximately 22_C (72_F) ambient temperature.

CAUTION

Electrostatic voltages present in the environment may be transferred to the transmitter printed wiring board which may cause failure or degraded performance. Use appropriate antistatic procedures when working with the printed wiring board to protect the electronic circuits.

The following procedures consider the instrument assembled with all components installed according to the type number description. The following procedures can be used in the field or for a bench check. Connect the instrument as shown in figure 8 for bench check.

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Instruction Manual

D200354X012

Troubleshooting Procedures

Transmitter Circuit

Note

On transmitters with position switches, the (R) terminal on the field circuit printed wiring board must be connected to the power supply negative (-) terminal for proper transmitter operation, even though the position switch outputs are not used.

1. Verify that the instrument is receiving power, and verify that the receiving device(s) are operating correctly.

2. If the transmitter is the problem, maintenance can be performed by either sending the entire instrument to the factory for repair, by replacing the printed wiring board(s), or by replacing the pot/bushing assembly (key 3, figures 11 and 14) depending on which is defective.

3. Troubleshoot the transmitter circuit by measuring the voltages.

4. Location of test voltage designated by V1 (table 6) is shown on the printed wiring board assembly (figure 12).

Table 6. Test Procedure (also refer to figure 12)

STEP

1 V1 TP4 2.46 to 2.54 VDC (VREF)

2 V2 TP6 14.1 to 16.1 VDC (+15)

3 V3 TP6 2.46 to 2.54 VDC (VREF2)

CONNECT DVM TO

(+) Lead (-) Lead

DVM READS

5. Check the voltage at V1 as described in table 6.

6. If the voltage is not present, field repair of the instrument is not recommended. Either replace the printed wiring board or return the instrument to the factory for repair.

7. If this voltage is present, the potentiometer may be the source of trouble.

8. Check the voltage between TP3 (+) and TP4 (-) as the position of the potentiometer is varied. For 4212 and 4222 transmitters, check the voltage between TP5 and TP6 as the position of the potentiometer is varied.

a. If the voltage does not vary with position, perform the potentiometer alignment. If the problem remains, replace

the pot/bushing assembly (key 3, figure 11 or 14).

b. If the potentiometer wiper voltage checks good, but the transmitter output is constant or non‐linear, the

problem may be due to improper potentiometer alignment. Perform the potentiometer alignment procedures; then repeat step 8 above.

c. If the potentiometer voltage is present but the transmitter output current does not change linearly as the

position of the potentiometer changes, replace the transmitter printed wiring board, or return the transmitter to the factory for repair.

Position Switch Circuit

1. Ensure that the position switch circuit is connected correctly, and that the terminal marked (R) on the field circuit printed wiring board is returned to the negative terminal of the supply. Refer to figure 4 for wiring connections.

2. Ensure that the power supply voltage is between 20 and 30 volts DC.

Instruction Manual

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3. Check voltages V2 and V3 as described in table 6:

a. If either or both of the voltages are not present, field repair of the instrument is not recommended. Return the

instrument to the factory for repair.

b. If V2 and V3 are correct, continue with the following steps:

4. Perform the high and low position switch calibration procedures in the Calibration section.

5. If the position switches cannot be set, replace the field circuit printed wiring board (figure 11) or return the instrument to the factory for repair.

Printed Wiring Board Removal and Replacement

WARNING

Refer to the Maintenance WARNING at the beginning of this section.

CAUTION

Figure 11. Housing Assembly for Fisher 4210, 4215, or 4220 Transmitter with Position Switches and 4212 or 4222 Position Switches without Transmitter

APPLY LUBRICANT OR SEALANT NOTES: 1 KEY 17 IS LOCATED BETWEEN THE TERMINAL POST BASE AND THE DEVICE HOUSING. 2 ON 4212, 4222, USE KEY 35 INSTEAD OF KEY 17/19 AT THE “-”FEEDTHROUGH POSITION, OMIT KEY 10.

49A7893 P

4200 Transmitters

October 2021

Transmitter Printed Wiring Board

Refer to figure 12 for component locations.

Figure 12. Transmitter Printed Wiring Board

Instruction Manual

D200354X012

Removal:

1. Remove power from the transmitter.

2. With the transmitter compartment covers removed, disconnect the connectors from J1, J2, and J3 if they are used. Note that you will need to loosen the set screws (key 106) before removing the covers.

3. Note the locations of the wires, then disconnect the wires from TB1.

4. Remove the three screws that hold the board in place.

5. Grasp one of the components that protrudes from the board, and gently lift the board from the transmitter compartment.

6. Place the board on an anti‐static surface for repair or replacement.

Instruction Manual

D200354X012

4200 Transmitters

October 2021

Replacement:

Note

When replacing connectors J1, J2, and J3 do not reverse the connector. The connector can be forced on in the opposite direction. Reversing any connector can cause incorrect operation of the transmitter. Refer to figure 8, view A, for proper insertion of the connectors.

1. Check the printed wiring board for correct jumper configuration. Refer to table 7.

Table 7. Jumper Configuration

Type Circuit PWB Assembly Jumpers Installed

4211/4221 Transmitter Only GE15866X012 W4, W5 (C1 Removed)

4210/4220 Transmitter with Alarms GE15866X022 W1, W2, W4, W5, W6

4212/4222 Alarm Switches Only GE15866X032 W3, W6

4215 Transmitter w/Alarms - Dual Pot GE15866X042 W3, W4, W5, W6

* See figure 5 for jumper locations on the printed wiring board. NOTES:

1. The three wire cable assembly connected to J3 provides the position switch circuit output to relays K1 and K2 on the field circuit printed wiring board.

2. Terminal block number 1 (TB1) provides the connections for the three wire cable assembly from the potentiometer. On a dual potentiometer system, it provides the transmitter input only.

3. Connector J2 is only used with a dual potentiometer or for position switches without transmitter circuit. It provides the position switch circuit input to the printed wiring board.

4. The two wire cable assembly connected to J1 is used for the transmitter output signal, (4 to 20 milliamperes), and is connected to the RFI filter.

2. When the replacement board is ready, lower the board into the transmitter compartment.

3. Insert and tighten the three screws.

4. Install the plug connections that were removed.

5. Connect the red and black wires to the printed wiring board according to the transmitter type.

6. Perform the potentiometer alignment and calibration procedures.

Field Circuit Printed Wiring Board

Refer to figure 13 for component locations.

Figure 13. Field Circuit Printed Wiring Board

39A6195‐F

Removal:

1. Note the locations of the field wires then disconnect the wires from TB1, TB2, and TB3 (if they are all used).

4200 Transmitters

October 2021

2. Remove the three screws that hold the board in place.

3. Grasp one of the components that protrudes from the board and gently lift the board from the field wiring compartment.

4. Place the board on an anti‐static surface for repair or replacement.

Instruction Manual

D200354X012

Replacement:

1. When the replacement board is ready, lower the board into the transmitter compartment.

2. Insert and tighten the three screws and, install the wiring connections that were removed.

3. The red and black power wires must be connected to TB3 according to the transmitter type.

Pot/Bushing Assembly Replacement

CAUTION

Remove the wiring assembly or assemblies connected between the potentiometer and the transmitter printed wiring board before removing the pot/bushing assembly (key 3) from the transmitter housing (key 1). Failure to disconnect the wiring assembly(ies) may result in damage to the wiring.

1. Remove power from the instrument.

2. Remove the covers (key 2, figure 11 or 14) from the transmitter housing. Note that you will need to loosen the set screws (key 106) before removing the covers.

3. Note the location of the field wiring, and disconnect the wiring from the field circuit printed wiring board, or from the barrier strip (key 11, figure 14), mounted in the field wiring compartment.

4. Remove the transmitter from its mounting.

5. Perform the transmitter printed wiring board removal procedure.

6. Remove the pot/bushing assembly (key 3) from the housing (key 1).

7. When installing the pot/bushing assembly (key 3) in the transmitter housing, apply lubricant (key 50) to the bushing threads.

8. Install the pot/bushing assembly in the transmitter housing and tighten. Ensure free rotation of the potentiometer shaft.

9. Perform the printed wiring board replacement procedure.

10. Perform the installation, potentiometer alignment, and calibration procedures to return the transmitter to service.

Instruction Manual

D200354X012

4200 Transmitters

October 2021

Parts Ordering

When corresponding with your Emerson sales office about this equipment, always mention the transmitter serial number.

WARNING

Use only genuine Fisher replacement parts. Components that are not supplied by Emerson should not, under any circumstances, be used in any Fisher instrument. Use of components not supplied by Emerson may void your warranty, might adversely affect the performance of the instrument, and could cause personal injury or property damage.

Parts Kits

Description Part Number

4200 Field Wiring Assembly with Alarms Repair Kit Includes keys 6 and 43 R4200X00012

Control PWB Repair Kit Includes keys 6 and 45 4210/4220 R4210CBX012 4211/4221 R4211CBX012 4212/4222 R4212CBX012 4215 R4215CBX012

Pot/Bushing Repair Kit Includes keys 3 and 15 4210/4211 R4210PSX012 4220/422 R4220PSX012

4200 Transmitters

October 2021

Figure 14. Housing Assembly for Fisher 4211 or 4221 Transmitter without Position Switches

Instruction Manual

D200354X012

APPLY LUBRICANT OR SEALANT NOTE: 1 KEY 17 IS LOCATED BETWEEN THE TERMINAL POST BASE AND THE DEVICE HOUSING.

49A7891‐M

Parts List

Note

Contact your Emerson sales office

Transmitter Common Parts (Figures 11 and 14)

Key Description

1 Housing 2 Cap (2 req'd) 3* Pot/bushing Assembly 4 Wire Assembly (not used on 4211, 4221)

6 Machine Screw

4211, 4221 (3 req'd) 4210, 4212, 4215, 4220, 4222 (6 req'd)

7 Split Washer (4211, 4221 only) (2 req'd) 9 Wire (red) 10 Wire (black) (Not used on 4212, 4222)

for Part Ordering information.

Key Description

11 Barrier Strip (4211, 4221 only) 12 Machine Screw (4211, 4221 only) (2 req'd) 13 Barrier Marker Strip (4211, 4221 only)

14* O‐Ring (2 req'd) 15* O‐Ring Bushing 16 Solder Lug (4211, 4221 only) (2 req'd) 17 Washer, Insulating

4212, 4222 (1 req'd)

4210, 4211, 4215, 4220, 4221 (2 req'd) 18 Self Tapping Screw (2 req'd) 19 RFI Filter

4212, 4222 (1 req'd)

4210, 4211, 4215, 4220, 4221 (2 req'd) 20 Pipe Plug (4211, 4221 only) 35 Machine Screw (4212, 4222 only)

43* Field Circuit Printed Wiring Board Assembly 45 Transmitter Printed Wiring Board Assembly

48 Lithium grease (not furnished with transmitter) 49 Thread Locking Adhesive (medium strength)

(not furnished with transmitter) 50 Anti‐seize lubricant (not furnished with transmitter)

58 Wire Retainer (2 req'd) 65 Nameplate 67 2‐Wire Connector 68 Identification label (see figure 5) 106 Set screws, hex socket (2 req'd)

*Recommended spare parts

Instruction Manual

D200354X012

4200 Transmitters

October 2021

Mounting Parts for Sliding‐Stem Actuators

Parts for Mounting the Transmitter on 585C size 60 thru 130 (470 and 471) Actuator (figure 15)

Key Description

21 Mounting plate 22 Yoke Spacer (2 req'd)

Size 30, 45 only

23 Cap Screw (2 req'd)

24 Washer (2 req'd) 25 Operating Arm 26 Cap Screw 27 Square Nut 29 Torsional Spring 30 Lever Assembly 31 Shoulder Screw 32 Cap Screw (2 req'd) 33 Stem Bracket 34 Stem Mounting Bracket 35 Cap Screw (2 req'd) 36 Sleeve 37 Cap Screw (2 req'd) 38 Stem Washer (2 req'd) 39 Stem Spacer (2 req'd)

48 Lithium grease (not furnished with transmitter) 49 Thread Locking Adhesive (medium strength)

(not furnished with transmitter)

51 Thread Locking Adhesive (mild strength)

(not furnished with transmitter)

Key Description

32 Cap Screw (2 req'd) 33 Stem Bracket 34 Stem Mounting Bracket 35 Cap Screw (2 req'd)

36 Sleeve 37 Cap Screw (2 req'd) 38 Stem Washer (2 req'd)

39 Stem Spacer (2 req'd)

48 Lithium grease (not furnished with transmitter) 49 Thread Locking Adhesive (medium strength)

(not furnished with transmitter) 51 Thread Locking Adhesive (mild strength)

(not furnished with transmitter)

Parts for Mounting the Transmitter on Fisher 657 or 667 Actuator (figure 15)

21 Mounting plate 22 Yoke Spacer (2 req'd) 23 Cap Screw (2 req'd) 24 Washer (2 req'd) 25 Operating Arm 26 Cap Screw 27 Square Nut 29 Torsional Spring 30 Lever Assembly

31 Shoulder Screw

32 Cap Screw (2 req'd)

33 Stem Bracket

Parts for Mounting the Transmitter on 585C, size 60 thru 130 (470‐7 and 471‐7) Actuator (figure 15)

21 Mounting plate 23 Cap Screw (2 req'd) 24 Washer (2 req'd) 25 Operating Arm 26 Cap Screw 27 Square Nut 29 Torsional Spring 30 Lever Assembly 31 Shoulder Screw

34 Stem Mounting Bracket 35 Cap Screw (2 req'd)

657 or 667 36 Sleeve

37 Cap Screw (2 req'd) 38 Stem Washer (2 req'd) 39 Stem Spacer (2 req'd)

48 Lithium grease (not furnished with transmitter) 49 Thread Locking Adhesive (medium strength)

(not furnished with transmitter) 51 Thread Locking Adhesive (mild strength)

(not furnished with transmitter)

4200 Transmitters

Instruction Manual

October 2021

Figure 15. Typical Transmitter Mounting on Fisher 585C Size 60 Thru 130 (470, 471, 470‐7, 471‐7), 657, or 667 Actuator

D200354X012

TRAVEL,

mm (Inch)

Up to 54 (2.125) max

Up to 105 (4.125) max

PICKUP PIN CONNECTION NUMBER 2

PICKUP PIN CONNECTION NUMBER 1

PICK‐UP PIN

CONNECTION

NUMBER

ACTUATOR STEM CONNECTION

1 2

HEX NUT

PICK-UP PIN

OPERATING ARM

ACTUATOR YOKE

LEVER

ASSEMBLY

TRANSFER PIN

HEX CAP SCREW

PICK‐UP PIN IN

CONNECTION NUMBER 2

PICK-UP PIN

LEVER ASSEMBLY

PICK‐UP PIN IN

TRANSFER PIN

OPERATING ARM

CONNECTION NUMBER 1

V APPLY LUBRICANT

NOTES:

1 PICK‐UP PIN AND TRANSFER PIN ARE PART OF LEVER ASSEMBLY FOR SIZE 30 THRU 130, UP TO 54 mm MAX TRAVEL, KEY 30 2 PICK‐UP PIN, TRANSFER PIN, HEX NUT, AND HEX CAP SCREW ARE PART OF LEVER ASSEMBLY FOR SIZE 80 THRU 130 UP TO 105 mm MAX TRAVEL, KEY 30

39A7768‐B

Instruction Manual

D200354X012

Figure 16. Typical Transmitter Mounting on Fisher 585 or 585R Actuator

STEM BRACKET

VIEW

INDENT 1

INDENT 2

INDENT 3

INDENT 4

INDENT MARK

4200 Transmitters

October 2021

40B9854‐D

39A7636‐D

STEM BRACKET

VIEW

INDENT NUMBER

1 2 3 4

INDENT 1

INDENT 2

INDENT 3

INDENT 4

INDENT 5

INDENT 6

INDENT 7

INDENT 8

INDENT MARK

19 29 38 51

TRAVEL

INDENT NUMBER

1 2 3 4 5 6 7 8

INCHES

0.75

1.125

1.5 2

FOR SIZES 25 AND 50

TRAVEL

19 29 38 51 64 76 89 102

INCHES

0.75

1.125

1.5 2

2.5 3

3.5 4

FOR SIZES 100

4200 Transmitters

October 2021

Figure 17. Typical Transmitter Mounting on Fisher 585C or 585CR Actuator

Instruction Manual

D200354X012

37B4775‐A

Parts for Mounting the Transmitter on 585 or 585C Actuators (figures 16 and 17)

Key Description

12 Machine Screw (2 req'd)

585 & 585R only

21 Mounting Plate

23 Cap Screw

585 and 585R (4 req'd) 585C and 585CR (2 req'd)

24 Washer (2 req'd)

585C and 585CR only

25 Operating Arm

26 Cap Screw 27 Square Nut 29 Torsional Spring 30 Lever Assembly

Key Description

Note

The lever assembly, key 30, is not used with size 25 and 50 actuators. Individual parts below (key 30A through 30C) are needed.

30A Lever/Bearing Assembly 30B Transfer Pin 30C Pickup Pin 31 Shoulder Screw

32 Hex Cap Screw (2 req'd) 33 Stem Bracket

585C and 585CR only 36 Sleeve 40 Positioner Bracket

585 and 585R only 83 Lockwasher (2 req'd)

585C and 585CR only

Instruction Manual

D200354X012

Figure 18. Typical Transmitter Mounting on Fisher 1250 or 1250R Actuator

4200 Transmitters

October 2021

APPLY LUBRICANT

40B7441-A

Parts for Mounting the Transmitter on 1250 or 1250R Actuator (figure 18)

Key Description

21 Mounting Plate 25 Operating Arm 26 Cap Screw 27 Square Nut 29 Torsional Spring 30A Lever/Bearing Assembly 30B Transfer Pin 30C Pickup Pin 31 Shoulder Screw

Key Description

32 Hex Cap Screw (2 req'd) 33 Stem Bracket 36 Sleeve 49 Thread Locking Adhesive (medium strength)

(not furnished with transmitter) 51 Thread Locking Adhesive (mild strength)

(not furnished with transmitter) 91 Cap Screw (2 req'd) 92 Washer (2 req'd) 93 U‐Bolt (2 req'd) 94 Hex Nut (4 req'd) 95 Washer (4 req'd)

4200 Transmitters

October 2021

Figure 19. Typical Transmitter Mounting on Fisher 1051, 1052, or 1061 Actuator

Instruction Manual

D200354X012

APPLY LUBRICANT

49A7766‐B

Mounting Parts for Rotary Actuators

Parts for Mounting the Transmitter on 1051, 1052, or 1061 Actuator (figure 19)

Key Description

21 Mounting Plate

w/o tandem linkage w/tandem linkage

32 Cap Screw (2 req'd) 50 Anti‐seize lubricant (not furnished with transmitter) 52 Coupler 53 Socket Set Screw 54 Coupling 57 Coupling Plate Assembly

Instruction Manual

D200354X012

4200 Transmitters

October 2021

Figure 20. Typical Transmitter Mounting on Fisher 1052, Size 20 Actuator

NOTE:

FIELD MOUNTING PARTS

APPLY LUBRICANT

34A8843‐B

Figure 21. Typical Transmitter Mounting on Fisher 1063, 1064, 1065, 1066, or 1066SR Actuator

APPLY LUBRICANT

34A8841‐A

Parts for Mounting the Transmitter on 1052, Size 20 Actuator (figure 20)

Key Description

21 Mounting Plate 32 Cap Screw (2 req'd) 50 Anti‐seize lubricant (not furnished with transmitter) 52 Coupler 53 Socket Set Screw 54 Coupling 57 Coupling Plate Assembly

Parts for Mounting the Transmitter on 1063, 1064, 1065, 1066, or 1066R Actuator without Tandem Linkage (figure 21)

Key Description

21 Mounting Plate 32 Cap Screw (2 req'd) 50 Anti‐seize lubricant (not furnished with transmitter) 52 Coupler 53 Socket Set Screw 54 Coupling 57 Coupling Plate Assembly

4200 Transmitters

October 2021

Instruction Manual

D200354X012

Figure 22. Typical Transmitter Mounting on a Fisher 585C with Travel Greater than 4 inches (470‐16 Actuator)

SECTION A-A

TRANSDUCER ASSEMBLY

GE13433

GE16564

Instruction Manual

D200354X012

4200 Transmitters

October 2021

Mounting Parts for Long‐Stroke Sliding‐Stem Actuators

Parts for Mounting the Transmitter on 585C with travel greater than 4 inches (470‐16 Actuator) (figure 22)

Key Description

32 Hex Cap Screw (2 req'd) 60 Cable Bracket 63 Mounting Plate 64 Cable Cover Assembly 71 Hex Nut (4 req'd) 72 Hex Nut 78 Stud (2 req'd) 81 Machine Screw (2 req'd) 82 Cap Screw 83 Lockwasher 100 Transducer Assy 102 Cap Screw 103 Cap Screw (4 req'd) 104 Hex Nut (4 req'd) 105 Cap Screw (2 req'd)

Parts for Mounting the Transmitter on a 585CLS (490) Actuator (figure 23)

Key Description

35 Stud 61 Cable Clip 63 Mounting Plate 69 Lower Yoke Cover 72 Hex Nut 73 Hex Nut (2 req'd) 75 Cap Screw (4 req'd) 77 Machine Screw (6 req'd) 83 Lockwasher 86 Washer (6 req'd) 100 Transducer Assy 101 Spacer (4 req'd) 102 Cap Screw 103 Cap Screw (4 req'd) 104 Hex Nut (4 req'd) 105 Cap Screw (2 req'd)

4200 Transmitters

October 2021

Figure 23. Typical Transmitter Mounting on a Fisher 585CLS (490) Actuator

Instruction Manual

D200354X012

SECTION A-A

GE13430

TRANSDUCER ASSEMBLY

GE16563

Instruction Manual

D200354X012

4200 Transmitters

October 2021

4200 Transmitters

October 2021

Instruction Manual

D200354X012

Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.

Fisher is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

Emerson Automation Solutions

Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Cernay, 68700 France Dubai, United Arab Emirates Singapore 128461 Singapore

www.Fisher.com

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