Figure 1. Fisher 1078 Manual Actuator Mounted on
a 2052 Size 1 Actuator
X0178
Introduction
Scope of Manual
This instruction manual includes installation, operation, and maintenance information for the Fisher 1078
declutchable manual actuator (figure 1). Refer to separate instruction manuals for instructions covering the power
actuator and control valve.
Do not install, operate, or maintain a 1078 declutchable manual actuator without being fully trained and qualified in
valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage,
it is important to carefully read, understand, and follow all the contents of this manual, including all safety cautions
and warnings. If you have any questions about these instructions, contact your Emerson sales office
Partner before proceeding.
www.Fisher.com
or Local Business
Page 2
1078 Actuator
June 2017
Table 1. Specifications
Instruction Manual
D101329X012
Available Configurations
Direct and reverse acting; see Handwheel Rotation in
this specification table
Actuator Sizes
See tables 2, 3, and 4
Acceptable Coupling Shaft Diameters
See tables 2, 3, and 4
Power Actuator Compatibility
See tables 2, 3, and 4
Output Torque
See tables 2, 3, and 4
Wheel‐Rim Force
See tables 2, 3, and 4
Handwheel Turns Required For Full Rotation
See tables 2, 3, and 4
Handwheel Rotation
Direct Acting Construction: Clockwise handwheel
rotation closes the valve (produces clockwise valve
shaft rotation)
Decide whether Direct or Reverse Action is required
by referring to the appropriate valve or power
actuator instruction manual and determining valve
rotation.
Maximum Output Rotation
90 degrees; limited by travel stops in the power
actuator
Standard Mounting Positions
1052 (size 70)
(1)
: handwheel down (std) or
handwheel right‐hand or left‐hand mount (optional)
1061 (sizes 30, 40, 60, 68, 80, and 100)
(1)
:
handwheel down (std) or handwheel right‐hand or
left‐hand mount (optional)
(1)
2052 (sizes 1, 2, and 3)
: handwheel down (std) or
handwheel right-hand or left-hand mount (optional)
Approximate Weights without Handwheel
Size AAA: 2.7 kg (6 lb)
Size AA: 6.8 kg (15 lb)
Size A: 9.5 kg (21 lb)
Size 2A: 13.6 kg (30 lb)
Size 1A: 15.9 kg (35 lb)
Size B: 23.1 kg (51 lb)
Size C: 29.9 kg (66 lb)
Size D: 63.5 kg (140 lb)
Size
II‐FA: 81.6 kg (180 lb)
Handwheel Weight
6‐inch: 1.8 kg (4 lb)
8‐inch: 2.3 kg (5 lb)
12‐inch: 3.2 kg (7 lb)
16‐inch: 6.8 kg (15 lb)
24‐inch: 5.4 kg (12 lb)
30‐inch: 6.4 kg (14 lb)
36‐inch: 7.3 kg (16 lb)
1. If a positioner is used, the right‐hand or left‐hand mounting option will be limited to the side away from the positioner.
Description
The 1078 manual actuator, shown in figures 1 and 2, is a declutchable unit for manual operation of control valves and
equipment that use power actuators. The 1078 manual actuator mounts directly to Fisher 1052 size 70; 1061 sizes 30,
40, 60, 68, 80, and 100; and to all sizes of 2052 actuators. The 1078 manual actuator can be engaged to allow manual
operation of the valve when the power actuator is not in use. It can be disengaged to allow automatic operation of the
valve by the power actuator. The mechanism used allows manual actuator engagement at any point of power actuator
rotation.
2
Page 3
Instruction Manual
D101329X012
Figure 2. Fisher 1078 Declutchable Manual Actuator Mounted on a 2052 Size 1 Actuator and V300 Valve with
FIELDVUE™ DVC6200 Digital Valve Controller
1078 Actuator
June 2017
X0177
Specifications
1078 manual actuator specifications are given in table 1. Specifications for a control valve assembly as it comes from
the factory appear on a nameplate attached to the power actuator.
Educational Services
For information on available courses for Fisher 1078 manual actuators, as well as a variety of other products, contact:
Table 2. Fisher 2052 Actuator Size Selection and Specifications for Sizes AAA, A, and C
MANUAL
ACTUATOR
SIZE
AAA
(2400 in•lbs)
A
(8000 in•lbs)
C
(18000
in•lbs)
SHAFT SIZE
mmInchTypeSizemmInchNSmLbfSinNPoundsNPounds6090
12.71/2
14.2x15.9
15.9
19.13/4271240029867
14.3x15.9
15.9
19.13/4590522124654
22.2
25.4
28.6x31.8
31.8
19.13/4
22.2
25.4
28.6x31.8
31.8
38.1
39.7x44.5
44.5
50.8
9/16x5/8
5/8
9/16x5/8
5/8
7/8
1
1-1/8x1-1/4
1-1/4
7/8
1
1-1/8x1-1/4
1-1/4
1-1/2
1-9/16x1-3/4
1-3/4
2
POWER
ACTUATOR
205212038
2052240616
2052361024
STANDARD
HANDWHEEL
DIAMETER
MAXIMUM
TORQUE
131115614432
211186623252
489432620445
818724134175
904800037783
13381184227961
15661386232671
20341800042493
For Maximum
WHEEL‐RIM‐FORCE
Torque
Instruction Manual
For Less Than Maximum
Torque
Divide NSm
req'd by
0.91
Divide NSm
req'd by 2.4
Divide NSm
req'd by 4.8
Divide lbfSin
req'd by 36
Divide lbfSin
req'd by 96
Divide lbfSin
req'd by 194
D101329X012
HANDWHEEL
TURNS FOR
ROTATION
Degrees
46
5.38
913.5
Table 3. Fisher 1052 Actuator Size Selection and Specifications for Sizes 2A, 1A, B, and C
MANUAL
ACTUATOR
SIZE
(max output
torque)
1A
(8200 in•lbs)
B
(12,000
in•lbs)
C
(18,000
in•lbs)
1. Field conversion of actuators for F and G mounting adaptations requires installation of new parts.
2. Compare table value with torque requirements of the valve plus the torque required to compress the power actuator spring (from Fisher Catalog 14). Note that dynamic torque of the valve
may have a positive or negative effect on total torque required.
SHAFT SIZE
mmInchTypeSizemmInchNSmLbfSinNPoundsNPounds6090
31.8,
28.6x
31.8
38.1
31.8x
38.1
(44.4,
50.8),
39.7
x44.5
31.81‐1/4
38.1,
(44.4,
50.8)
31.81‐1/4
(44.4,
50.8)
1‐1/4,
1‐1/8x
1‐1/4
1‐1/2,
1‐1/4x
1‐1/2
(1‐3/4,
2),
1‐9/16
x1‐3/4
1‐1/2,
(1‐3/4,
2)
(1‐3/4,
2)
POWER
ACTUATOR
10527032:161024929820037885
10527040:161024135612,00036983
10527054:161024203418,00041493
GEAR
(1)
RATIO
HANDWHEEL
DIAMETER
MAXIMUM
TORQUE
(2)
For Maximum
WHEEL‐RIM‐FORCE
Torque
For Less Than
Maximum Torque
Divide NSm
req'd by 2.4
Divide NSm
req'd by 3.6
Divide NSm
req'd by 4.8
lbfSin req'd
lbfSin req'd
lbfSin req'd
Divide
by 96
Divide
by 144
Divide
by 194
HANDWHEEL
TURNS FOR
ROTATION
Degrees
5.38
6.710
913.5
4
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Instruction Manual
D101329X012
1078 Actuator
June 2017
Table 4. Fisher 1061 Actuator Size Selection and Specifications for Sizes 2A, 1A, B, C, D, and II‐FA
MANUAL
ACTUATOR
SIZE
(max output
torque)
2A
(4800 in.lbs)
1A
(8200 in.lbs)
B
(12,000 in.lbs)
C
(18,000 in.lbs)
D
(30,000 in.lbs)
II‐FA
(60,000 in.lbs)
1. Compare table value with torque requirements of the valve plus the torque required to compress the power actuator spring (from Fisher Catalog 14). Note that dynamic torque of the valve
may have a positive or negative effect on total torque required.
2. Has spur gear.
3. 2A 3/4 inch shaft will also mount on the 1061 size 40, 60, and 68.
4. Maximum torque of connection between power and manual actuator.
SHAFT SIZE
mmInchTypeSizemmInchNSmLbfSinNPoundsNPounds6090
12.71/2
15.9,
14.3x
9.5
19.13/4
(22.2,
25.4)
31.81‐1/4541480041694
(22.2,
25.4)
31.8,
28.6x
31/8
38.1
31.8x
38.1
(44.4,
50.8),
39.7
x44.5
31.81‐1/4
38.1,
(44.4,
50.8)
31.81‐1/4
(44.4,
50.8)
(44.4,
50.8)
54,
63.5
57.2x
63.5
54,
63.5
5/8,
9/16x
5/8
(7/8, 1)
(7/8, 1)
1‐1/4,
1‐1/8x
1‐1/4
1‐1/2,
1‐1/4x
1‐1/2
(1‐3/4,
2),
1‐9/16
x1‐3/4
1‐1/2,
(1‐3/4,
2)
(1‐3/4,
2)
(1‐3/4,
2)
2‐1/8,
2‐1/2,
2‐1/4x
2‐1/2
2‐1/8,
2‐1/2
POWER
ACTUATOR
10613034:1
(3)
1061
1061
1061
1061
1061
40,
60, 68
40,
60, 68
40,
60, 68
80,
100
80,
100
GEAR
RATIO
288:1
HANDWHEEL
DIAMETER
1526
2038239212027662
30512
30512467414038286
32:1
40:161024
54:161024
64:1
61024929820037885
76230265823,52436982
91436339030,00039487
(2)
40616630155,76240090
MAXIMUM
(1)
TORQUE
585158920
138122521448
(4)
467
4140
1109981530868
135612,00037783
1109981523151
203418,00042493
For Maximum
(4)
36081
WHEEL‐RIM‐FORCE
Torque
For Less Than Maximum
Torque
Divide NSm
req'd by
Divide NSm
req'd by
Divide NSm
req'd by 1.3
Divide NSm
req'd by 1.2
Divide NSm
req'd by 2.4
Divide NSm
req'd by 3.6
Divide NSm
req'd by 4.8
Divide NSm
req'd by 7.2
Divide NSm
req'd by 8.6
Divide NSm
req'd by
0.66
0.86
15.7
Divide lbfSin
req'd by 26
Divide lbfSin
req'd by 34
Divide lbfSin
req'd by 51
Divide lbfSin
req'd by 48
Divide lbfSin
req'd by 96
Divide lbfSin
req'd by
144
Divide lbfSin
req'd by
194
Divide lbfSin
req'd by
287
Divide lbfSin
req'd by
345
Divide lbfSin
req'd by
619
HANDWHEEL
TURNS FOR
ROTATION
Degrees
5.78.5
5.38
6.710
913.5
10.716
4872
Installation
WARNING
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal
injury.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
5
Page 6
1078 Actuator
June 2017
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
Instruction Manual
D101329X012
The 1078 manual actuator is normally shipped mounted on a power actuator. If the manual actuator has been shipped
separately for installation on a power actuator, or if the manual actuator was removed for maintenance, mount the
manual actuator by following the instructions presented in this section.
Converting An Existing Power Actuator For Use With The Fisher 1078
Manual Actuator
Field conversion of a power actuator for use with the 1078 manual actuator may require replacement and/or removal
of some parts. The procedures which follow apply only to power actuators which were not ordered specifically for use
with the 1078 manual actuator. Proceed as appropriate:
Installing the Manual Actuator
WARNING
Avoid personal injury from sudden release of process pressure or bursting of parts. Before performing any maintenance
operations:
D Do not remove the actuator from the valve while the valve is still pressurized.
D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal
injury.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the power actuator. Be sure
the actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
on both sides of the valve. Drain the process media from both sides of the valve.
D Vent the power actuator loading pressure and relieve any actuator spring precompression.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
CAUTION
Undertravel or overtravel of the valve ball or disk, especially at the closed position, may result in poor valve performance
and/or damage to the equipment. Make certain that the power actuator travel stops are properly set before installing and
adjusting the manual actuator. Refer to the instruction manuals for the valve and the power actuator for information about
setting travel stops.
1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the
process media from both sides of the valve. Also shut off all pressure lines to the power actuator and release all
6
Page 7
Instruction Manual
D101329X012
pressure from the power actuator. Use lock‐out procedures to be sure that the above measures stay in effect while
you work on the equipment.
2. Make certain that the power actuator travel stops have been properly set according to the caution given above.
3. For spring‐return power actuators, allow the power actuator to remain in the position where the spring is relaxed.
For double‐acting power actuators, apply supply pressure as appropriate to position the valve disk or ball in either
the open or closed position.
4. Note whether the valve disk or ball is in the open or closed position.
5. Rotate the handwheel to move the drive sleeve gear and travel indicator to the position that corresponds with the
position of the valve disk or ball. For both direct and reverse acting manual actuators, clockwise handwheel rotation
sets the manual actuator to the closed position. Counterclockwise handwheel rotation sets the manual actuator to
the open position.
1078 Actuator
June 2017
Installing the Manual Actuator on a 1061 Size 30, 40, 60, 68, 80, or 100 and 1052 Size 70
For manual actuator installation on 1061 sizes 30, 40, 60, 68, 80, and 100; and 1052 size 70, remove the actuator
cover (key 34) and attached parts from 1061 or 1052. Replace with 1078. Most assemblies require installation of a new
lever and splined adaptor to complete the installation. When used, the splined adaptor slides inside the new lever and
the lever is then clamped onto the splined adaptor. See figure 5.
1. Remove the lever and add a new lever and splined adaptor when needed. See figure 5.
The splined adaptor slides inside the new lever and the lever is then clamped onto the splined adaptor.
2. Disengage the manual actuator.
3. Install the manual actuator.
4. Tighten the cap screws to the final torque value.
5. For double‐acting power actuators, be certain the power actuator is equipped with a bypass valve. Operating the
handwheel mechanism against the force of differential cylinder pressures will be difficult or impossible.
Installing the Manual Actuator on a 2052 Size 1, 2, or 3
1. Remove the travel scale and travel indicator. They will no longer be required since the 1078 has it's own scale and
indicator.
2. Mount the manual actuator on the surface where the travel scale was.
3. Position the manual actuator on the 2052 so that the drive square fits into the quad square spline of the 2052 lever.
4. Bolt the manual actuator onto the 2052.
Operation
After the travel indicator pointer has been adjusted and the control valve assembly installed, the manual actuator is
ready for operation.
CAUTION
Applying too much torque to the actuator and valve parts could cause damage to the parts. To avoid such damage, do not
exceed the maximum allowable torques listed in table 2, 3, or 4 or any other torque limitation of internal valve parts. Also,
do not use wrenches or other devices on the handwheel or handwheel shaft to increase operating force.
If the force required to rotate the handwheel exceeds the wheel‐rim force listed in tables 2, 3, and 4, refer to the
maintenance procedure.
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1078 Actuator
June 2017
Instruction Manual
D101329X012
Engaging and Disengaging the Manual Actuator
Engaging the Manual Actuator
1. Shut off the supply pressure to the power actuator.
2. Pull the ring on the detent mechanism to unlock the lever. Move the lever into the engaged position until it is
against the stop pin and locked in position by the detent mechanism. (Note that stop pins are not available on 1078
size
II‐FA actuators.)
3. If applicable, open the power actuator bypass valve.
Disengaging the Manual Actuator
CAUTION
Disengaging the manual actuator when forces such as spring compression, cylinder pressure, and dynamic torque are
present may cause sudden, extreme movement of all control valve components. This can result in damage to equipment
and violent disturbance of the process. Before disengaging the manual actuator, take appropriate steps to ensure that the
return to automatic operation will not result in an extreme repositioning of control valve components. Procedures to
determine approximate system balance are given in the following steps.
1. Before disengaging the manual actuator, approximate system balance should be achieved. The system is in balance
when the actual valve ball or disk position is approximately the same as the position requested by the automatic
control system. Under balanced system conditions, the manual actuator disengaging lever moves freely without
use of excessive force. If after releasing the detent mechanism, the lever does not move freely toward the
disengaged position, some system force is causing an imbalance. A forced return to automatic operation under
these conditions can cause serious damage to the equipment and violent disturbance of the process.
2. If possible, determine whether the automatic control system is tending to open or close the valve ball or disk, and
rotate the handwheel in the appropriate direction until friction in the manual operator is reduced and the lever can
be easily moved by hand. As an alternate approach, local manipulation of the supply pressure to the power actuator
may bring the set point of the automatic system closer to the actual valve ball or disk position.
3. If a smooth transition from manual to automatic operation cannot be ensured, isolate the valve from the process.
Position the manual actuator so that it matches the position of the ball or disk when no supply pressure is applied to
the power actuator.
4. Pull the ring on the detent mechanism to unlock the lever. Push the lever into the disengaged position until it is
against the stop pin and locked in position by the detent mechanism. (Note that stop pins are not available on 1078
size
II‐FA actuators.)
5. Close the bypass valve and return supply pressure to the power actuator.
Maintenance
If the force required to rotate the handwheel exceeds the wheel‐rim force listed in tables 2, 3, and 4, check for the
following conditions:
D Insufficient lubrication,
D Seized actuator parts,
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Instruction Manual
D101329X012
1078 Actuator
June 2017
D Excessive pressure drop across the valve body, or
D Obstruction to the valve disk or ball rotation.
If the manual actuator does not seem to control the process fluid, the worm or drive sleeve gear teeth may be broken,
the pin (key 3) may be sheared, or the internal power actuator or valve parts may be broken. Purchase a replacement
manual actuator if necessary. Refer to the power actuator and valve instruction manuals if power actuator or valve
maintenance is needed.
Lubrication
The interior parts of the 1078 manual actuator should be lubricated on a regular schedule with a quality gear lubricant.
The interior parts should also be lubricated whenever difficulty in handwheel rotation indicates a need for lubrication.
WARNING
Avoid personal injury from sudden release of process pressure or uncontrolled movement of parts. Before performing any
maintenance operations:
D Do not remove the actuator from the valve while the valve is still pressurized.
D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal
injury.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the power actuator. Be sure
the actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
from both sides of the valve. Drain the process media from both sides of the valve.
D Vent the power actuator loading pressure and relieve any actuator spring precompression.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the
process media from both sides of the valve. If using a power actuator, also shut off all pressure lines to the power
actuator, release all pressure from the actuator. Use lock‐out procedures to be sure that the above measures stay in
effect while you work on the equipment.
2. Mark the position of the travel indicator pointer on the indicator dial. The travel indicator pointer must be returned
to its original position when assembling the manual actuator. Remove the machine screws and the travel indicator
pointer.
3. Remove the manual actuator cover screws.
4. Remove the travel indicator scale and the gearbox cover plate. Coat the worm, the drive sleeve gear teeth, and the
bearing surfaces of the gearbox housing and worm with a quality gear lubricant.
5. Install the cover plate and the travel indicator scale on the gearbox.
6. Replace the manual actuator cover screws.
9
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1078 Actuator
June 2017
Instruction Manual
D101329X012
Parts Ordering
When corresponding with your Emerson sales office or Local Business Partner, indicate the type number and size of the
power actuator and the mounting adaptation used. If the manual actuator was shipped separately (not attached to a
power actuator), give the serial number of the unit, which is shown on a tag attached to the manual actuator.
For 1052 (size 70), and 1061 (sizes 30, 40, 60, 68, 80, and 100), indicate valve shaft size.
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Automation Solutions should
not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the
performance of the valve, and could cause personal injury and property damage.
Parts List
Note
A new lever and splined adaptor (figure 5) are needed on most
Note
Contact your Emerson sales office
Ordering information.
or Local Business Partner for Part
assemblies for field installation of the 1078 onto the 1052 size 70, and
1061 sizes 30, 40, 60, 68, 80, & 100 actuators.
NOTE:
PROPER ASSEMBLY OF SHAFT ADAPTOR KEY 9 WHEN REQUIRED
B2458
Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson
Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their
respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Automation Solutions
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Cernay 68700 France
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
12
E 1986, 2017 Fisher Controls International LLC. All rights reserved.
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