This instruction manual describes “quick” connectors
available from Emerson Process Managementt to
support diagnostic testing of process control valve
packages. Process control valve packages include a
control valve, actuator, positioner, and accessories.
The connectors are for use with any actuator,
positioner, or volume booster, or other products
available from Emerson Process Management. The
Instrument & Valve Services
D101939X012
Connectors for FlowScannert System
Table 1. Specifications
Instruction Manual
Form 5330
April 2006
Available Configurations
Pipe nipple, pipe tee, pipe bushing, and connector
body. Install for ease of connection with the
FlowScanner System
Recommended Applications
Fisher (instruction manuals): J 377 Series
Trip Valves, J Types 546 and 546S
Electro-Pneumatic Transducers, J Type 646
Electro-Pneumatic Transducer, J Type i2P-100
Electro-Pneumatic Transducer, J Type 2625
Volume Booster, J 3570 Series Pneumatic
Valve Positioners, J 3582 Series Valve
Positioners, Type 3582i Valve Positioner, and
Type 3583 Valve Stem Position Transmitter, J
Types 3590, -S, and -ST Electro-Pneumatic Valve
Positioners, J 3610J and 3620J Series
Positioners, J Types 3660 and 3661 Positioners,
J Type 3710 Pneumatic Positioner, J 471
Series Actuators, J Type 481 Actuator, J 490
Series Actuators, J Type 513 and 513R
Diaphragm Actuators, J Types 585 and 585R
Actuators, J Type 657 Diaphragm Actuator, J
Type 667 Diaphragm Actuator, J Type 1031
Piston Rotary Actuators, J Type 1032
Rack-and-Pinion Rotary Actuators, J Types
1051 and 1052 Diaphragm Rotary Actuators, J
Type 1061 Piston Rotary Actuators, J Types
1066 and 1066SR Piston Rotary Actuators, J
Types 1250 and 1250R Actuators
Contact your Emerson Process Management
sales office if assistance is needed in obtaining
any of the above instruction manuals.
Other Manufacturers: J PMV Positioners, J
R
Moore
Positioner when these products are installed on
Fisher valve/actuator packages
Connector
J Stainless steel or J brass
Connector Body: 1/8 inch NPT male with female
“quick-connect” receptacle. 46.5 mm (1.83
inches) overall length. Internal poppet valve
Body Protector: Male component (solid plug).
44.5 mm (1.75 inches) overall length. Inserted
into connector body to protect internal body
components against damage or plugging caused
by foreign contamination
Stem: 1/8 inch NPT female, for gauge, with male
component (open connection). 51.3 mm (2.02
inches) overall length. Stem does not contain
internal valve
The FlowScanner System comes equipped with
flexible tubing and stems to mate with installed
connector bodies for diagnostic testing
Maximum Temperature Limit
70_C (250_F)
Maximum Safe Working Pressure
When coupling/uncoupling body/stem: 17 bar
(250 psi)
When body/stem are coupled
SST: 207 bar (3000 psi)
Brass: 138 bar (2000 psi)
61H Booster Relay, J BaileyR P88-21
connectors allow a quick positive connection
between installed control devices and the Instrument
& Valve Services FlowScannert Valve Diagnostic
System. To support the use of the FlowScanner
System, connectors are recommended for all
R
Fisher
retrofit items for installed units.
No person may install diagnostic connectors or
install, operate, or maintain process control
equipment without first D being fully trained and
qualified in valve, actuator and accessory
installation, operation and maintenance, and D
carefully reading and understanding the contents of
this manual. If you have any questions regarding
these instructions, contact your Emerson Process
Management sales office before proceeding.
2
actuators and positioners, especially as
Description
The FlowScanner System from Instrument & Valve
Services is a portable, microprocessor-based
diagnostic and calibration system specifically
designed for use with pneumatically-operated
process control valves. The FlowScanner System
analyzes each pneumatic valve assembly as a
complete process control package. This system also
analyzes individual components such as the I/P
transducer, positioner, actuator, volume booster, and
other accessories. The FlowScanner System then
determines critical valve parameters such as bench
set, seat load, valve stroke, packing and bearing
friction, and other relevant aspects of valve
performance.
Instruction Manual
Form 5330
April 2006
Connectors for FlowScannert System
To facilitate diagnostic testing with the FlowScanner
System, Emerson Process Management offers a
standard connector assembly for all inputs and
outputs from process control equipment. The
connector assembly consists of pipe nipple, pipe tee,
and pipe bushing as necessary to tap pneumatic
lines and a connector body and body protector. See
figure 1 for standard installation orientations of the
connector. With connectors installed, the
FlowScanner system can be rapidly configured for
testing of a control valve package.
For more information about the FlowScanner
System, contact your Emerson Process
Management sales office
Specifications
Specifications for diagnostic connectors are listed in
table 1.
Educational Services
For information on available courses for diagnostic
connectors or process control equipment, as well as
a variety of other products, contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1st Ave.
Marshalltown, IA 50158−2823
Phone: 800−338−8158 or
Phone: 641−754−3771
FAX: 641−754−3431
e-mail: education@emersonprocess.com
Note
Neither Emerson
Management, Fisher, nor any of their
affiliated entities assumes
responsibility for the selection, use,
and maintenance of any product.
Responsibility for the selection, use,
and maintenance of any product
remains with the purchaser and
end-user.
R
, Emerson Process
Installation
Connector Mounting Orientation
Assemble the pipe nipple, pipe tee, pipe bushing,
and connector according to the orientations shown in
figure 1. Refer to the appropriate assembly drawing
for the installation points for diagnostic testing.
Rotate the connector body for ease of connection to
the FlowScanner System.
Piping
WARNING
To avoid personal injury or property
damage resulting from the sudden
release of pressure, do not install any
system components, including piping,
where service conditions could exceed
the limits given in this manual, in
product manuals, or on product
nameplates. Use pressure relieving
devices as required by government or
accepted industry codes and good
engineering practices.
WARNING
Personal injury or property damage
could result from fire or explosion of
accumulated gas, or from contact with
hazardous gas, if a flammable or
hazardous gas is used as the supply
pressure medium. Follow appropriate
safety practices and instructions given
in product instruction manuals when
installing connectors in piping
carrying flammable or hazardous gas.
Refer to the appropriate assembly drawings in this
manual and figures in the product instruction manual
for the location of all input and output connections
where connectors will be installed. Use the correct
size and type of tubing or piping for all connections.
Always follow accepted engineering, installation, and
safety practices to ensure the safe and accurate
transmission of pneumatic signals and process
pressures. Install shutoff valves, vents, and drains,
or seal systems as required by accepted practices.
3
Connectors for FlowScannert System
Instruction Manual
Form 5330
April 2006
Supply Pressure
WARNING
Severe personal injury or property
damage may occur if the instrument
air supply is not clean, dry, and
oil-free, or noncorrosive gas. While
use and regular maintenance of a filter
that removes particles larger than 40
microns in diameter will suffice in
most applications, check with an
Emerson Process Management field
office and industry instrument air
quality standards for use with
corrosive gas or if you are unsure
about the proper amount or method of
air filtration or filter maintenance.
Supply pressure must be clean, dry air or
noncorrosive gas. Follow instructions given for
specific products when installing process control
valve packages with connectors.
Principle of Operation
The connector body contains an internal poppet
valve. The poppet valve provides positive shutoff to
minimize pressure loss when removing the stem or
body protector.
Inserting the stem or body protector into the body
does not open the poppet valve until the stem or
body protector is seated in the body. When removing
the stem, the poppet valve seals before the stem or
body protector leaves the body.
WARNING
If maintenance procedures require
taking process control devices out of
service, avoid personal injury and
property damage caused by
uncontrolled process pressure.
Observe the following before
performing any maintenance
procedures:
D Always wear protective clothing,
gloves, and eyewear.
D Provide some temporary means
of control for the process before
taking the controller out of service.
D Shut off the supply pressure to
the controller.
D Disconnect any operating lines
providing supply air pressure, a
process input signal, or other pressure
source to the controller.
D Follow all procedures given in the
appropriate product instruction
manuals.
D Check with your process or safety
engineer for any additional measures
that must be taken to protect against
process media.
Select the appropriate maintenance procedure from
the appropriate product instruction manual and
perform the numbered steps. Shut off the supply
pressure and process pressure before beginning
maintenance.
To Couple: Align stem with body. Push stem into
body until stem and body lock together.
To Uncouple: Pull knurled sleeve on body toward
stem until stem and body unlock. Remove the stem
from the body.
Maintenance
Connectors are subject to normal wear. Inspect and
replace parts as necessary. Inspection and
maintenance frequency depends on the severity of
service conditions.
4
Parts
Parts Ordering
Whenever corresponding with your Emerson
Process Management sales office about process
control equipment, always mention the serial number
of each component. When ordering replacement
parts, refer to the 11-character part number of each
required part as found in the following parts list.
Note
Use only genuine Fisher replacement
parts. Components that are not
Instruction Manual
Form 5330
April 2006
Connectors for FlowScannert System
supplied by Emerson Process
Management, should not, under any
circumstances, be used in any Fisher
instrument. Use of components not
supplied by Emerson Process
Management will void your warranty,
might adversely affect the
performance of the instrument, and
might jeopardize worker and
workplace safety.
Note
Neither Emerson, Emerson Process
Management, Fisher, nor any of their
affiliated entities assumes
responsibility for the selection, use,
and maintenance of any product.
Responsibility for the selection, use,
and maintenance of any product
remains with the purchaser and
end-user.
Connector/Hardware, for Diagnostic
Testing (FlowScanner System
Hook-Up)
Part numbers listed here are for complete
FlowScanner System hook-up assemblies. Each
assembly includes the connector body, body
protector, gauge stem, and hardware such as pipe
tees, bushings, and nipples. Contact your Emerson
Process Management sales office for assistance in
ordering individual parts.
KeyDescriptionPart Number
Positioners
For Type 546 Transducers (see figure 2)
If the Type 546 transducer is used in a valve
assembly with a positioner, no hook-up for
diagnostic testing is required for the Type 546. The
hook-up for the diagnostic testing should be
installed at the positioner.
For units with gauges
SST fittings12B8041X012
Brass fittings12B8041X022
For units without gauges
SST fittings12B8041X032
Brass fittings12B8041X042
KeyDescriptionPart Number
For Type 646 and i2P-100 Transducers (see figure 3 and 4)
If the Type 646 or i2P-100 transducer is used in a
valve assembly with a positioner, no hook-up for
diagnostic testing is required for the Type 646 or
i2P-100. The hook-up for the diagnostic testing
should be installed at the positioner.
Front Output
Type 646 transducer only
For units with gauges
SST fittings12B8040X012
Brass fittings12B8040X022
For units without gauges
SST fittings12B8040X032
Brass fittings12B8040X042
Side Output
Type 646 and i2P-100 transducers
For units with gauges
SST fittings12B8040X052
Brass fittings12B8040X062
For units without gauges
SST fittings12B8040X072
Brass fittings12B8040X082
For Type 2625 Volume Booster (see figures 5 and 6)
For unit used with diaphragm actuator
SST fittings12B8042X012
Brass fittings12B8042X022
For unit used with piston actuator
SST fittings12B8043X012
Brass fittings12B8043X022
For Type 3570 Series Positioners w/Type 377 Valve (see figure 7)
For units with gauges
SST fittings12B8044X012
Brass fittings12B8044X022
For units without gauges
SST fittings12B8044X032
Brass fittings12B8044X042
For Type 3582 Series Valve Positioners (see figure 8)
For units with gauges
SST fittings12B8045X012
Brass fittings12B8045X022
For units without gauges
SST fittings12B8045X032
Brass fittings12B8045X042
For Type 3582i Valve Positioner (see figure 9)
For units with gauges
SST fittings12B8046X012
Brass fittings12B8046X022
For units without gauges
SST fittings12B8046X032
Brass fittings12B8046X042
5
Connectors for FlowScannert System
Instruction Manual
Form 5330
April 2006
KeyDescriptionPart Number
For Type 3590 Positioners (see figure 10)
For units with gauges
SST fittings12B8047X012
Brass fittings12B8047X022
For units without gauges
SST fittings12B8047X032
Brass fittings12B8047X042
For Type 3610J Positioners (see figure 11)
For units with gauges
SST fittings12B8048X012
Brass fittings12B8048X022
For units without gauges
SST fittings12B8048X032
Brass fittings12B8048X042
For Type 3610JP Positioners (see figure 12)
For units with gauges
SST fittings12B8050X012
Brass fittings12B8050X022
For units without gauges
SST fittings12B8050X032
Brass fittings12B8050X042
For Type 3620J Positioners (see figure 13)
For units with gauges
SST fittings12B8049X012
Brass fittings12B8049X022
For units without gauges
SST fittings12B8049X032
Brass fittings12B8049X042
For Type 3620JP Positioners (see figure 14)
For units with gauges
SST fittings12B8051X012
Brass fittings12B8051X022
For units without gauges
SST fittings12B8051X032
Brass fittings12B8051X042
For Type 3660 Positioners (see figure 15)
For units with supply gauges
SST fittings12B8052X012
Brass fittings12B8052X022
For units without supply gauges
SST fittings12B8052X032
Brass fittings12B8052X042
For Type 3661 Positioners (see figure 16)
For units with supply gauges
SST fittings12B8053X012
Brass fittings12B8053X022
For units without supply gauges
SST fittings12B8053X032
Brass fittings12B8053X042
For Type 3710 Pneumatic Positioners (see figures 17 and 18)
Single-Action Units
For units with gauges
SST fittings12B8054X012
Brass fittings12B8054X022
For units without gauges
SST fittings12B8054X032
Brass fittings12B8054X042
KeyDescriptionPart Number
For Type 3710 Pneumatic Positioners (cont’d)
Double-Action Units
For units with gauges
SST fittings12B8055X012
Brass fittings12B8055X022
For units without gauges
SST fittings12B8055X032
Brass fittings12B8055X042
For Bailey P88-21 Positioners (see figures 19 and 20)
Single-Action
For units with gauges
SST fittings12B8062X012
Brass fittings12B8062X022
For units without gauges
SST fittings12B8062X032
Brass fittings12B8062X042
Double-Action
For units with gauges
SST fittings12B8056X012
Brass fittings12B8056X022
For units without gauges
SST fittings12B8056X032
Brass fittings12B8056X042
For Moore 61H Booster Relay (see figures 21 and 22)
Used with Spring/Diaphragm Actuator
SST fittings12B8058X012
Brass fittings12B8058X022
Used with Piston Actuator
SST fittings12B8057X012
Brass fittings12B8057X022
For PMV P-1200 Series Positioner (see figure 23)
For units with gauges
SST fittings12B8059X012
Brass fittings12B8059X022
For units without gauges
SST fittings12B8059X032
Brass fittings12B8059X042
For PMV P-1500 Series Positioner (see figure 24)
For units with gauges
SST fittings12B8060X012
Brass fittings12B8060X022
For units without gauges
SST fittings12B8060X032
Brass fittings12B8060X042
For PMV P-2000 Series Positioner (see figure 25)
For units with gauges
SST fittings12B8061X012
Brass fittings12B8061X022
For units without gauges
SST fittings12B8061X032
Brass fittings12B8061X042
Actuators
For Type 471 Actuator, Sizes 30−130 (see figure 26)
SST fittings13B8717X012
Brass fittings13B8717X022
6
Instruction Manual
Form 5330
April 2006
Connectors for FlowScannert System
KeyDescriptionPart Number
For Type 481 Actuator, Sizes 30−130 (see figure 27)
SST fittings13B8718X012
Brass fittings13B8718X022
For Type 490 Actuator, All Sizes (see figure 28)
SST fittings13B8721X012
Brass fittings13B8721X022
For Type 513 Actuator, Sizes 20, 32 (see figure 29)
SST fittings13B8720X012
Brass fittings13B8720X022
For Type 513R Actuator, Sizes 20, 32 (see figure 29)
SST fittings13B8720X032
Brass fittings13B8720X042
For Type 585, 585R Actuator, Sizes 25, 50, 100 (see figure 29)
SST fittings13B8715X012
Brass fittings13B8715X022
For Type 657 Actuator, Sizes 30−87 with or R
without Top-Mtd Handjack (see figure 31)
SST fittings12B8097X012
Brass fittings12B8097X022
For Type 667 Actuator, Sizes 30−34, 40 (see figure 32)
SST fittings12B8098X012
Brass fittings12B8098X022
For Type 667 Actuator, Sizes 45, 50 (see figure 32)
SST fittings12B8098X032
Brass fittings12B8098X042
For Type 667 Actuator, Sizes 46, 60, 70, 87 (see figure 32)
SST fittings12B8098X052
Brass fittings12B8098X062
For Type 667 Actuator, Sizes 80, 100 (see figure 33)
SST fittings12B8099X012
Brass fittings12B8099X022
For Type 1031 Fail-Close Actuator, Model 33072 (see figure 34)
SST fittings13B8725X012
Brass fittings13B8725X022
KeyDescriptionPart Number
For Type 1031 Fail-Close Actuator, Models 33082, 33102, 33122,
45102, 45122, 45171, 45211 (see figure 35)
SST fittings13B8724X012
Brass fittings13B8724X022
For Type 1031 Double-Acting Actuator, Models 45102, 45121,
45171, 45211 (see figure 36)
SST fittings13B8726X012
Brass fittings13B8726X022
For Type 1031 Fail-Open Actuator, Models 33072 (see figure 37)
SST fittings13B8728X012
Brass fittings13B8728X022
For Type 1031 Fail-Open Actuator, Models 33082, 33102, 33122
(see figure 38)
SST fittings13B8727X012
Brass fittings13B8727X022
For Type 1032 Double-Acting Actuator, All Sizes (see figure 39)
SST fittings13B8722X012
Brass fittings13B8722X022
For Type 1032 Spring Return Actuator, All Sizes (see figure 40)
SST fittings13B8723X012
Brass fittings13B8723X022
For Types 1051, 1052 Actuator, Sizes 30−70, with or
without Top Mtd Handjack (see figure 31)
SST fittings12B8097X012
Brass fittings12B8097X022
For Type 1061 Actuator, Sizes 30−68 (see figure 41)
SST fittings13B8716X012
Brass fittings13B8716X022
For Type 1066, 1066SR Actuator, Sizes 20−75 (see figure 42)
SST fittings13B8714X012
Brass fittings13B8714X022
For Type 1250 Actuator, Sizes 225, 450, 675 (see figure 43)
SST fittings13B8719X012
Brass fittings13B8719X022
For Type 1250R Actuator, Sizes 225, 450, 675 (see figure 43)
SST fittings13B8719X032
Brass fittings13B8719X042
7
Connectors for FlowScannert System
Figure 1. Standard Application ArrangementFigure 2. Type 546 Electro-Pneumatic Transducer
Instruction Manual
Form 5330
April 2006
Figure 3. Type 646 Electro-Pneumatic Transducer
STEM
PROVIDED WHEN
GAUGE IS SPECIFIED
GAUGE
BODY PROTECTOR
BODY
PIPE BUSHING
GE06439-A
(sheet 1 of 4)
B2395-1/IL
PIPE TEE
PIPE NIPPLE
Figure 4. Type i2P-100 Electro-Pneumatic Transducer
8
Instruction Manual
Form 5330
April 2006
Connectors for FlowScannert System
Figure 5. Type 2625 Volume Booster with Diaphragm Actuator
Figure 6. Type 2625 Volume Booster with Piston Actuator
9
Connectors for FlowScannert System
Instruction Manual
Form 5330
April 2006
Figure 7. 3570 Series Positioner with Type 377 Valve
Figure 8. 3582 Series Valve PositionerFigure 9. Type 3582i Valve Positioner
10
Instruction Manual
Form 5330
April 2006
Figure 10. Type 3590 Positioner
Connectors for FlowScannert System
Figure 11. Type 3610J Positioner
Figure 13. Type 3620J Positioner
Figure 12. Type 3610JP Positioner
Figure 14. Type 3620JP Positioner
11
Connectors for FlowScannert System
12B8052-A
A6084
Figure 15. Type 3660 Positioner
Instruction Manual
Form 5330
April 2006
12
12B8053-A
A6085
Figure 16. Type 3661 Positioner
Figure 17. Type 3710 Pneumatic Positioner, Single-Action
Instruction Manual
Form 5330
April 2006
Connectors for FlowScannert System
Figure 18. Type 3710 Pneumatic Positioner, Double-Action
Figure 36. Type 1031 Piston Rotary Actuator (Double-Action,
Models 45102, 45121, 45171, 45211)
Figure 38. Type 1031 Piston Rotary Actuator (Fail Open,
Models 33082, 33102, 33122)
Figure 37. Type 1031 Piston Rotary Actuator (Fail Open,
Model 33072)
18
Figure 39. Type 1032 Rack-and-Pinion Rotary Actuator
(Double-Action)
Instruction Manual
Form 5330
April 2006
Connectors for FlowScannert System
Figure 40. Type 1032 Rack-and-Pinion Rotary Actuator
(Spring-Return)
Figure 41. Type 1061 Piston Rotary Actuator
Figure 42. Type 1066, 1066SR Piston Rotary Actuator
19
Connectors for FlowScannert System
Instruction Manual
Form 5330
April 2006
Figure 43. Type 1250, 1250R Actuators
FlowScanner and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business division
of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric
Co. Moore is a mark owned by Moore Industries-International, Inc. Bailey Is a mark owned by ABB ASEA Brown Boveri Ltd. Corp. All other marks
are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are
not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.
We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Neither Emerson, Emerson Process Management, Fisher, nor any of their affiliated entities assumes responsibility for the selection, use and
maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.
Emerson Process Management
Instrument & Valve Services
205 South Center Street
Marshalltown, Iowa 50158 USA
www.ivs.assetweb.com
20
Instrument & Valve Services 1992, 2006; All Rights Reserved
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