Fisher 749B Operating Manual

Instruction Manual
MCK-1179
June 2012
Types 749B and R130
Types 749B and R130 Changeover Manifolds
TYPE HSRL-749B
TYPE R130/21
Figure 1. Changeover Manifolds and Regulator Assemblies
WARNING
!
Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion and/or re causing property damage and personal injury or death.
Fisher® equipment must be installed, operated, and maintained in accordance with federal, state, and local codes and Emerson Process Management Regulator Technologies, Inc. instructions. The installation in most states must also comply with NFPA No. 54 and 58 standards.
Only personnel trained in the proper procedures, codes, standards, and regulations of the LP-Gas industry should install and service this equipment.
TYPE 64SR/122
TYPE 749B/21
Things to tell the Gas Customer:
1. Point out the regulator’s vent to the customer (or vent assembly or vent tube), and stress that this opening must remain unobstructed at all times. Tell the customer to be sure to check the vent opening after a freezing rain, sleet storm, or snow to make sure ice has not formed in the vent.
2. Show the customer the shutoff valve on the container. The customer should close this valve immediately if gas is smelled, appliance pilot lights fail to stay on or appear higher than usual, or any other abnormal situation occurs.
3. Tell the customer to call your company to service the regulator if the regulator vents gas or a leak develops in the system. Only a qualied gas
service person should install or service the regulator.
www.sherregulators.com
D450078T012
Types 749B and R130
Specications
The Specications table lists the specications for the regulators. Contact the factory if the regulators are to be used on
any sevice other than LP-Gas, natural gas, or air.
Changeover Manifold Assemblies
CAPACITY BTU/HR.
PROPANE
1,475,000
1,500,000
1. Based on 100 psig / 6.9 bar inlet, reserve setting.
(1)
(1)
TYPE
R130/21 1/4-inch FNPT 1/4-inch FNPT 45 psig 3.1 bar 30 psig 2.1 bar
749B/21 1/2-inch FNPT 1/2-inch FNPT 15 psig 1.0 bar 5 psig 0.35 bar
INLET
CONNECTIONS
OUTLET
CONNCETIONS
Commercial Automatic Changeover Regulators
CAPACITY
BTU/HR.
PROPANE
1,575,000 HSRL-749B 1/2-inch FNPT 3/4-inch FNPT 11-inches w.c. 27 mbar 9 to 13-inches w.c. 22 to 32 mbar P100A
1,210,000 64SR/122 1/2-inch FNPT 1/2-inch FNPT 10 psig 0.69 bar 5 to 20 psig 0.35 to 1.4 bar - - -
TYPE
INLET
CONNECTION
OUTLET
CONNCETION
OUTLET
PRESSURE SETTING
OUTLET PRESSURE SETTING
Supply Setting Reserve Setting
OUTLET
ADJUSTMENT RANGE
MOUNTING
BRACKET
Maximum Inlet Pressure
250 psig / 17.2 bar
Introduction
Scope of the Manual
The Instruction Manual covers installation and maintenance for the Types 749B, R130 changeover manifolds and the Types 64SR/122 and HSRL-749B commercial automatic changeover regulators.
Description
Changeover Manifold Assemblies
Type R130/21—Composed of two Type 67C
regulators and a special 0 to 60 psig / 0 to 4.1 bar pressure gauge, the Type R130/21 delivers a 45 psig /
3.1 bar outlet pressure on supply and 30 psig /
2.1 bar on reserve. The gauge, which serves as the changeover indicator, is painted red from 0 to 35 psig / 0 to 2.4 bar. When the dial reads in the 0 to 35 psig / 0 to 2.4 bar range, it indicates that the manifold has switched from the supply to the reserve cylinder.
Temperature Range
-20 to 160°F / -29 to 71°C
CAUTION
Capacity of all these changeover manifolds is dependent on the size of the second stage regulator with which they are used.
WARNING
!
If the manifolds are used on nal-stage (pounds-to-pounds), a relief valve is required in the downstream system.
Commercial Automatic Changeover Regulators
Designed for large capacity multi-cylinder or tank installations, these regulators are used on such applications as bakeries, motels, restaurants, and grain dryers. The manifold portion of the assembly (Type 749B/21) consists of two Type 64 regulators and a direct mounted Type 803 indicator.
Type 749B/21—Large capacity changeover manifold for commercial and industrial applications. It consists of two Type 64 regulators and a Type 803 direct indicator.
The assembly is used primarily in conjunction with either a Type HSRL or 64SR regulator. The standard outlet setting is 15 psig / 1.0 bar (supply) and 5 psig /
0.34 bar (reserve).
2
Type HSRL-749B—For low-pressure service. The Type HSRL second-stage portion has the “drip lip” vent feature and built-in travel stop to open the internal relief valve.
Type 64SR/122—For high-pressure (pounds to pounds) service with the second-stage composed of Type 64SR that has internal relief.
1ST STATE CHANGEOVER MANIFOLD SECTION
Types 749B and R130
PRESSURE GAUGE OR INDICATOR WITH RED WARNING FLAG
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SUPPLY INLET
SUPPLY
VENT
POINT ALL VENTS DOWN
T40469
FINAL STAGE REGULATOR
Figure 2. Changeover Regulator
Operation
The Changeover Manifold (Figure 2) consists of two
regulators (supply and reserve) and an indicator that denotes when the reserve regulator is in operation. The “Supply” regulator has the handwheel labelled “SUPPLY”.
Open both container valves slowly. Gas will now ow
from both containers through the piping into the
rst-stage section of the regulator manifold by way of the inlet ttings. When the reserve pressure setting (see Specications) is reached in the rst-stage
regulator manifold, the disk assembly in the reserve regulator will shutoff gas from the “Reserve” container.
Gas from the “Supply” container will continue to enter the supply regulator until the supply pressure setting
(see Specications) is maintained. Any second or nal stage regulator reduces this pressure for use by
the appliance.
The “Supply’’ side of the regulator manifold will
continue to supply gas as long as sufcient gas
remains in the “Supply” container. When pressure in the “Supply” side container drops to the reserve setting, the “Reserve” side of the regulator manifold
C
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S
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s
VENT
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S
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A
F
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VENT
RESERVE INLET
FINAL STAGE REGULATOR
will open and maintain the reserve setting to the second-stage regulator, which continues to regulate the pressure to the appliance. At the time the pressure in the “Supply” container drops to the
reserve side pressure, a red warning ag appears in
the indicator window or the pressure gauge pointer drops into the red section (Type R130) and also on the remote indicator if one is used.
Switching Supply Containers
WARNING
!
The open line (pigtail or hose) must be capped because gas will escape to the atmosphere through the open connection if pressure in the supply cylinder drops to the reserve pressure setting (red indicator ag visible).
Refer to Figure 3. Once the “Supply” container is empty, remove the “Reserve” cap (key 4) which is attached to the chain assembly (key 8) and the “Supply” handwheel (key 3) by turning them counter-clockwise. Do not remove the adjusting screw (key 5) or the nut (key 1) on the adjusting screw. Screw the “Supply”
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