Fisher 3710, 3720, 3722 Instruction Manual

Instruction Manual Form 5300 July 1993
Types 3710, 3720, 3722
Type Typ
Incorporates Errata dated August 1994; see page 42 Incorporates Loop Schematics dated December 1994
s 3
e 3
710
72
, 3
2 C
72
0 P
neumati
onverter
c P
W6144/IL
    
     
SUPPLY CONNECTION
Figure 1. Positioners
W6058-1/IL
    
     
D101728X012
Types 3710, 3720, 3722
Contents
Introduction
Scope of Manual 2. Description 2
Type Number Description 3. Positioner to Actuator Mountings List 3.
Specifications 3
Installing the Type 3722 Converter Mounting the Positioner Connections
Supply Connection 11. Output Connections 12. Instrument Connection 12. Vent Opening, Purge Option, and Actuator
Vent Connection 12.
Connecting the Purge Tube 13.
Electrical Connection for the Type 3722
Positioner 14.
Diagnostic Connections 14.
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Assembling the Spool Valve, Action Block, and
Gasket 29.
2.
Assembling the Feedback Shaft (Cam Shaft) 29. Replacing the Feedback Arm Assembly
and Span Adjuster Assembly 30.
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Type 3722 Converter Maintenance
Disassembling the Type 3722 Converter 30. Assembling the Type 3722 Converter 30. Testing the Type 3722 Converter Module 31.
3.
Parts Ordering
6.
Parts Kits
10
Parts List
Positioner Common Parts 31. Diagnostic Connections 35. Type 3722 Electro-Pneumatic Converter 36. Positioner Mounting Parts 37.
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Introduction
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30.
31.
31.
31.
Calibration
Setting the Initial Cam Position 16. Zero and Span Adjustments 17. Standard or Beacon Indicator Alignment 18.
Changing Positioner Action
Single-Action/Double-Action 19 Direct-Action/Reverse-Action 19 Split-Range Operation 20. Changing the Spool Valve (To Increase Positioner
Output Capacity) 20.
Changing the Span Adjuster Assembly (To Change
Positioner Input Range) 21.
Principle of Operation Positioner Maintenance
Replacing the Standard or Beacon Indicator 23. Removing the Type 3722 Converter 23. Removing the Positioner 23. Removing the Feedback Arm Assembly 25. Disassembling the Feedback Arm Assembly
and Span Adjuster Assembly 25. Removing the Feedback Shaft (Cam Shaft) 26. Disassembling the Spool Valve, Action Block,
and Gasket 26. Disassembling the Input Module and
Summing Beam Assembly 27. Replacing the Input Module Diaphragm 27. Assembling the Input Module and Summing
Beam Assembly 28.
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16
Scope of Manual
This instruction manual includes installation, operation, calibration, maintenance, and parts ordering informa­tion for the Type 3710 pneumatic positioner and Type 3720 electro-pneumatic positioner. This manual also
19.
provides field installation and maintenance information for the Type 3722 electro-pneumatic converter. Refer to separate instruction manuals for information on the actuator, control valve, and other accessories.
Only personnel qualified through training or experience should install, operate, or maintain the positioner. If there are any questions concerning the instructions in this manual, contact your Fisher sales office or sales representative before proceeding.
22.
23.
Description
The Fisher Controls Type 3710 pneumatic positioner and the Type 3720 electro-pneumatic positioner are used with either diaphragm actuators (spring return) or piston rotary actuators (spring return or double-action) as shown in figure 1. These positioners provide a valve ball or disk position for a specific input signal. These positioners can easily be configured to provide single- or double-action output for Fisher Controls rotary actuators.
The Type 3710 pneumatic positioner accepts a pneu­matic input signal. The Type 3720 electro-pneumatic positioner accepts a milliampere (mA), direct current
2
MOUNTING SCREW
FEEDBACK SHAFT
Types 3710, 3720, 3722
TIE BAR
W6059-1*/IL
MOUNTING SCREWS
Figure
2. Mounting the Positioner Base Plate
EXTENSION (KEY 44)
(dc), input signal. Refer to the type number description for an explanation of type numbers.
The Type 3710 pneumatic positioner provides a valve position for a standard pneumatic input signal. The positioner may also be split-ranged. See table 2 for input signal ranges.
The Type 3720 electro-pneumatic positioner provides a valve position for a milliampere (mA), direct current (dc), input signal. The positioner may also be split­ranged. See table 2.
Type Number Description
The following descriptions provide specific information on the different positioner constructions. If you do not know the type number of a specific unit, refer to the nameplate on the positioner (key 5, figure 26).
POSITIONER MOUNTING PLATE (KEY 43)
Positioner to Actuator Mountings List
The positioner mounts directly to the actuator cover plate of Fisher Controls Types 1051, 1052, and 1061 actuators. See table 3 for actuator sizes.
Figure 2 shows a positioner ready for mounting on a Fisher Controls piston rotary actuator. A mounting plate (key 43) is used to mount the positioner base plate to Fisher Controls Types 1031, 1032, 1051, 1052, 1061, and 1062 actuators. See table 3 for ac­tuator sizes.
Specifications
Specifications are shown in table 1.
Installing
the T
ype 3722 Converter
Type 3710: A pneumatic rotary valve positioner
Type 3720: An electro-pneumatic rotary valve posi-
tioner consisting of a Type 3710 with a Type 3722 attached.
Type 3722: An electro-pneumatic converter used for conversion of a 4 to 20 milliampere (mA), direct cur­rent (dc), input signal to a pneumatic input signal for the pneumatic positioner. Use this unit in combination with a Type 3710 positioner to make a Type 3720 po­sitioner.
WARNING
Avoid personal injury from sudden release of process pressure. Before mounting the Type 3720 electro­pneumatic positioner or Type 3722 electro-pneumatic converter:
Disconnect any operating lines pro­viding air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve.
3
Types 3710, 3720, 3722
Table 1. Specifications
Unless otherwise specified, the specifications listed are for all positioner type numbers.
Available Configurations
Refer to the type number description
Input Signal
(1)
Type 3710:
Standard:
J 3 to 15 psig (0.2 to 1.0 bar) or J 6 to
30 psig (0.4 to 2.0 bar)
Split-Range:
J 3 to 9 psig (0.2 to 0.6 bar) and 9 to
Operating Influences
Supply Pressure Sensitivity: A 10% change in
supply pressure changes the valve shaft position less than the following percent ages of valve rotat ion:
Type 3710: Type 3720:
1.0% at 60 psig supply pressure
1.5% at 60 psig supply pressure
Supply Pressure
Minimum Recommended: 5 psig (0.3 bar) above
actuator requirement Maximum: 150 psig (10.3 bar)
15 psig (0.6 to 1.0 bar) or J 6 to 18 psig (0.4 to 1.2 bar) and 18 to 30 psig (1.2 to 2.0 bar)
Type 3720:
Standard:
J 4 to 20 mA dc constant current with
30 V dc maximum compliance voltage
Split-Range:
Output Signal
J 4 to 12 mA dc or 12 to 20 mA dc
(1)
Pneumatic pressure as required by the actuator up to full supply pressure
Action
(2)
: Field-reversible between J direct and
J reverse within the pneumatic positioner
Equivalent Circuit
Type 3720: 120 ohms shunted by three 5.6 V zener
diodes. See figure 10
Typical Performance
(1)(4)
Type 3710 Pneumatic Positioner
Independent Linearity: Hysteresis: Deadband:
0.5% of output span
0.3% of input span
±0.5% of output span
Type 3720 Electro-Pneumatic Positioner
Independent Linearity: Hysteresis: Deadband:
0.6% of output span
0.35% of input span
Electromagnetic Interference (EMI)
Type 3720:
When tested per SAMA Standard
±1.0% of output span
(1)
PMC 33.1-1978, change in steady-state deviation is less than ±1% in an electromagnetic field classified as 3-abc with a field strength of 30 V/m. Positioner is tested with cover on and with external wiring in rigid metal conduit.
Maximum Supply Air Demand
(3)
(Double-Action
Output)
Standard Spool Valve: 60 psig (4.1 bar) supply,
480 scfh (13 normal m3/hour) High-Capacity Spool Valve: 60 psig (4.1 bar) sup­ply, 860 scfh (23 normal m3/hour)
1. This term is defined in ISA Standard S51.1:1979.
2. For direct action, an increasing input signal extends actuator rod. For reverse action, an increasing input signal retracts actuator rod.
3. Scfh — standard cubic feet per hour (60°F and 14.7 psia). Normal cubic meters per hour (0°C and 1.01325 bar absolute).
4. Typical valves tested using a Fisher Controls Type 1061 size 30 actuator at 60 psig (4.1 bar) supply pressure. Performance may vary with other actuator types and supply pressures.
Steady-State Air Consumption
Type 3710:
Standard Spool Valve:
mal m3/hour) at 60 psig (4.1 bar) supply pressure
High-Capacity Spool Valve:
mal m3/hour) at 60 psig (4.1 bar) supply pressure
Type 3720:
Standard Spool Valve:
mal m3/hour) at 60 psig (4.1 bar) supply pressure
High-Capacity Spool Valve:
mal m3/hour) at 60 psig (4.1 bar) supply pressure
Operative Temperature Limits
J –40 to 180°F (–40 to 80°C) or J –40 to 250°F (–40 to 121°C)
Housing Classification for Type 3720
NEMA 3R, IEC 529 IP14; Mounting orientation re­quires converter vent (key 78, figure 27) to be be­low horizontal
Electrical Classification for Type 3720
Refer to the Hazardous Area Classification bulletin for specific approvals
Pressure Connections
1/4-inch NPT female
Conduit Connection for Type 3720
J 1/2-inch NPT female (standard) or J M20 female (optional)
Rotary Valve Rotation
J 90 degrees (standard)
Approximate Weight
Type 3710: 4.5 pounds (2.04 kg) Type 3720: 6.0 pounds (2.72 kg)
(1)
(1)
(3)
23 scfh (0.61 nor-
28 scfh (0.75 nor-
30 scfh (0.80 nor-
35 scfh (0.93 nor-
(1)
4
Types 3710, 3720, 3722
Table
2. Input Signal Range
POSITIONER TYPE
T
w/3 to 15 psig span adj. ass’y
w/6 to 30 psig span adj. ass’y
Direct Mounting to Actuator Cover Plate
S Fisher Type 1051, sizes 30 S Fisher Type 1052, sizes 30
S Fisher Type 1061, sizes 30, 40, 60, and 68
1. Includes purge tube option.
2. The size 30 actuator is no longer manufactured by Fisher Controls. The Types 3710, 3720 positioners are available for field installation on existing size 30 actuators.
ype 3710
(no color coding)
T
ype 3710
(red color coding)
T
ype 3720
(2)
, 40, and 60
(2)
, 40, 60, and 70
T
able 3. Positioner to Actuator Mountings
POSITIONER T
(1)
O ACTUA
Pneumatic Electronic
J 3 - 15 psig (0.2 - 1.0 bar) J 3 - 9 psig (0.2 - 0.6 bar) and
9 - 15 psig (0.6 - 1.0 bar), split-ranging
J 6 - 30 psig (0.4 - 2.0 bar) J 6 to 18 psig (0.4 - 1.2 bar)
and 18 - 30 psig (1.2 - 2.0 bar), split-ranging
–––
TOR MOUNTINGS
S Fisher Type 1031, sizes 26, 33, 45, 60, and 80 S Fisher Type 1032, sizes 45, 70, 185, 280, 425,
680, 1125, 1370, 2585, and 4580
S Fisher Type 1051, size 33 S Fisher Type 1052, sizes 20, 33 S Fisher Type 1061, sizes 80, 100 S Fisher Type 1066, sizes 20, 27, and 75
INPUT SIGNAL RANGE
J 4 - 20 mA, dc J 4 - 12 mA, dc, or 12 - 20
mA,
dc, split-ranging
Mounting Plate Required
–––
–––
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure on both sides of the valve. Drain the process media from both sides of the valve.
D Vent the power actuator loading pressure and relieve any actuator spring precompression.
D Relieve any supply or output pres­sure in the existing positioner.
D When installing an electro-pneumatic positioner or converter in a hazardous area, turn off control signals until installation is complete. Be sure all safety barriers, connections, and the converter housing cap and O-ring are properly installed before supplying a control signal to the unit.
D Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.
WARNING
The positioner can provide full supply pressure to any connected equipment. To avoid personal injury and equipment damage, make sure supply pressure never exceeds the maximum safe work­ing pressure of any connected equip­ment.
See figure 3. To change an existing Type 3710 positioner into a
Type 3720 positioner, install a Type 3722 electro-pneumatic converter. The Type 3722 electro-pneumatic converter mounts over the input and supply connections of the Type 3710 positioner.
1. Be sure all safety procedures have been followed. Remove the input and supply connections from the existing Type 3710 base plate and clean the ports.
2. Locate the two O-rings (key 85, figure 27) and properly lubricate (key 82) them. Place one O-ring in the recessed area surrounding the input port on the positioner base plate. Place the other O-ring around the supply port.
5
Types 3710, 3720, 3722
W6145/IL
SUPPLY CONNECTION
EXTERNAL GROUNDING SCREW
Figure 3. T
ype 3722 Electro-Pneumatic Converter
3. Locate the two socket head mounting screws (key
84). Properly orient the converter and secure it to the positioner base plate with the mounting screws. Be sure the O-rings remain in place while securing the converter to the positioner base plate.
4. Connect supply pressure to the converter supply port.
Mounting the Positioner
Typically, a positioner is ordered with an actuator. At the factory, the positioner is mounted on the actuator and calibrated. However, a positioner can be order separately and mounted on an existing actuator.
To field-mount a positioner to an existing actuator, an actuator cover plate with mounting holes and purge tube knockout may be required. Check the existing actuator cover plate. It must have three positioner mounting holes and, for specific actuators, a purge tube knockout. See table 3.
If the proper mounting holes are present, perform the following mounting procedure and then follow the cal­ibration procedures in this instruction manual. Refer to the appropriate instruction manuals for actuator and valve mounting procedures.
WARNING
Avoid personal injury from sudden re­lease of process pressure. Before mounting the positioner:
Disconnect any operating lines pro­viding air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve.
Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure on both sides of the valve. Drain the process media from both sides of the valve.
Vent the power actuator loading pressure and relieve any actuator spring precompression.
Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.
When installing a positioner or converter in a hazardous area, turn off control signals until installation is com­plete. Be sure all safety barriers, con­nections, and the converter housing cap and O-ring are properly installed before supplying a control signal to the unit.
6
Types 3710, 3720, 3722
WARNING
The positioner can provide full supply pressure to connected equipment. To avoid personal injury and equipment damage, make sure the supply pressure never exceeds the maximum safe work­ing pressure of any connected equip­ment.
Note
Mounting, Actuator Types
The positioner mounts directly to the actuator cover plate of several Fisher Controls actuators. See table 3. To directly mount the positioner to an existing Fisher Controls actuator, you must use an actuator cover plate with three positioner mounting holes and the 5/8-inch purge option knockout plug.
See the parts list for the specific actua­tor cover plate required above to inte­grally mount the positioner.
See figures 4, 29 for positioner mounting drawings.
Note
Replacing An Existing Type 3610
Positioner
To mount the positioner to an actuator with an existing Type 3610 positioner, remove the Type 3610 positioner and replace it with an appropriate metal cov­er plate and four cap screws. For assis­tance, contact your Fisher Controls sales office or representative.
1. See figure 5 for a typical actuator. Remove the ac­tuator travel indicator machine screws, travel indicator, and actuator cover cap screws.
Note
Rod End Bearing
When removing the actuator cover plate, take care not to change the position of the rod end bearing on the end of the turnbuckle inside the actuator housing.
2. If necessary, install a new cover plate. a. Remove the existing cap screws and actuator
cover plate from the actuator housing. b. Remove the retaining ring (e-clip) and hub from
the cover plate. c. Install the hub and retaining ring into the new
actuator/positioner cover plate.
Note
Cover Plate Orientation
Position the actuator cover plate so the positioner mounting holes on the new cover plate allow placement of the posi­tioner in the desired orientation.
Actuator cover alignment on the Type 1052 actuator can be aided by moving the actuator slightly away from its ”up” travel stop using a regulated air source. If the hole alignment cannot be obtained in this manner, temporarily loosen the cap screws that secure the housing to the mounting yoke and shift the housing slightly. Do not completely travel the actuator while the cover is removed.
Tighten the actuator cap screws before continuing.
3. Position the new actuator/positioner cover plate so
the positioner mounting holes on the new cover plate allow placement of the new positioner in the desired orientation. Secure the new cover plate to the actua­tor.
4. Install the positioner tie bar (key 42) in place of the
travel indicator on the actuator hub.
Note
Positioner Mounting Alignment
Before installation of the positioner mounting plate (key 43), review the mounting drawings (figures 4, 29). Properly align the positioner mounting plate before attaching the mounting plate to the actuator cover plate. Note that the three positioner mounting holes must be aligned to match the three mounting screws which will pass through the base of the positioner.
7
Types 3710, 3720, 3722
42B8466-A/DOC
42B8466-A/DOC
8
Figure 4. Typical Positioner/Actuator Combinations
Types 3710, 3720, 3722
W6147-1/IL
    
W6146-1/IL
       
Figure 5. Typical Piston Actuator (T
ype 1061)
9
Types 3710, 3720, 3722
W5916/IL
Figure
6. Loosening the Cam Locknut
5. If the specific actuator requires a positioner mounting plate (key 43), install the mounting plate using the cap screws (key 45).
6. Unscrew the four captive cover screws and remove the cover assembly (key 7) from the positioner.
7. See figure 6. Loosen the cam locknut (key 37) and rotate the feedback shaft (key 38) as necessary to align the slot in the feedback shaft end with the tie bar on the actuator hub. Tighten the cam locknut.
8. Align the positioner with the mounting holes in the new actuator cover plate or positioner mounting plate. Be sure that the tie bar fits securely into the feedback shaft end slot. Secure the positioner to the actuator cover plate or mounting plate using the (hex) socket head cap screws (key 46).
9. Before installing the positioner cover, properly align the valve position indicator (standard, low-profile indi­cator or optional beacon indicator). Follow the stan­dard or beacon indicator alignment procedure given in this instruction manual. Then, install the positioner cover assembly.
Connections
WARNING
The positioner is capable of providing full supply pressure to connected equip­ment. To avoid personal injury and equipment damage, make sure the sup­ply pressure never exceeds the maxi­mum safe working pressure of any con­nected equipment.
To complete the installation of a positioner, connect tubing and fittings between the positioner and the ac­tuator. The fittings, tubing, and mounting parts re­quired depend on the type number and optional equip­ment such as filter, regulator, and bypass valve.
Positioner pressure and electrical connection locations are shown in figure 7. All pressure connections are 1/4-inch NPT female. Use 3/8-inch tubing or 1/4-inch pipe for all tubing connections.
10
Types 3710, 3720, 3722
34B0693-A B2386-1/IL
Figure
The conduit connection to the converter is 1/2-inch NPT female with an M20 connection, optional.
The positioner does not have a remote vent connec­tion. Refer to the section on vent opening, purge op­tion, and actuator vent connection for instructions about a remote vent connection.
Supply Connection
WARNING
Personal injury or property damage may occur from an uncontrolled process if the supply medium is not clean, dry, oil-free, or non-corrosive gas. Industry
7. Connections
instrument air quality standards describe acceptable dirt, oil, and moisture content.
Because differences in air quality can cause a variety of problems in pneumat­ic control operation, Fisher Controls has no technical basis to recommend the level of filtration equipment required to prevent performance degradation of pneumatic equipment. A filter or filter regulator capable of removing particles of 40 microns in diameter should be suf­ficient for most applications.
Use appropriate filtration equipment and establish a maintenance cycle to moni­tor positioner operation.
See figure 7.
11
Types 3710, 3720, 3722
Connect a clean, dry, oil-free, non-corrosive air source to the supply connection of the positioner. Recom­mended supply line size is 3/8-inch tubing or 1/4-inch pipe. A supply air filter or a filter regulator capable of removing particles 40 microns in diameter is recom­mended. Refer to the positioner specifications, table 1, for supply pressure requirements.
Supply pressure must not exceed the following limits:
For the positioner, do not exceed the maximum
pressure rating of 150 psig (10.3 bar).
For actuator pressure, refer to the appropriate actuator instruction manual for maximum allowable pressures.
For the valve body assembly, do not exceed the maximum allowable torque or thrust of the specific valve.
Output Connections
See figure 7. Use 3/8-inch tubing between the actuator and position-
er.
For diaphragm rotary actuators (single-action out­put from the positioner): Plug OUTPUT A. Connect
OUTPUT B to the diaphragm casing connection.
For piston rotary actuators (double-action output from the positioner): To extend the actuator stem
with increasing instrument input signal, connect OUT­PUT A to the lower actuator cylinder connection and OUTPUT B to the upper actuator cylinder connection. To retract the actuator stem with increasing instrument input signal, connect OUTPUT A to the upper actuator cylinder connection and OUTPUT B to the lower ac­tuator cylinder connection.
Instrument Connection
See figure 7. Use 3/8-inch tubing to connect the output from the
control device to the INSTRUMENT connection on a pneumatic positioner. For the electro-pneumatic posi­tioner, refer to the electrical connections section.
Vent Opening, Purge Option, and Actuator Vent Connection
personal injury or property damage could result from fire or explosion of the accumulated gas. Personal injury or property damage could also result from contact with the flammable, toxic, or reactive gas.
The positioner/actuator assembly does not form a gas-tight seal and flammable, toxic, or reactive gas could leak from the assembly. Therefore, if the assembly is enclosed, install a remote vent line from the enclosure. Furthermore, a re­mote vent pipe from the enclosure alone cannot be relied upon to remove all haz­ardous gas.
Use adequate ventilation and other nec­essary safety measures. Vent line piping should comply with local and regional codes and should be as short as pos­sible with adequate inside diameter and few bends to reduce case pressure buildup.
See figure 8.
The positioner does not have an external vent connec­tion. A unit exhausts actuator pressure through a screened hole (vent opening, figure 7) located in the positioner base plate. Do not restrict the vent opening. Restricting the vent opening can produce a pressure buildup in the positioner case and degrade positioner performance.
A purge tube (key 58, figure 8) is available as an op­tion when mounting the positioner on selected Fisher Controls actuators. One end of the purge tube with an O-ring (key 59) installs in the actuator cover plate. The other end of the purge tube with an O-ring installs in the vent opening in the positioner base plate. When the purge tube is used, it relays actuator exhaust pres­sure from the positioner into the actuator housing.
Within the actuator and positioner assembly, exhaust pressure takes the following course:
The actuator exhaust pressure vents from the actuator through the positioner spool valve into the positioner case.
The exhaust pressure then exits the positioner case through the vent opening.
WARNING
If a flammable, toxic, or reactive gas is used as the supply pressure medium,
12
The purge tube carries the exhaust pressure into the actuator housing.
The exhaust pressure then purges the actuator housing and dissipates from the housing.
LONG-BLADED SCREW DRIVER THROUGH VENT
Types 3710, 3720, 3722
PURGE TUBE (KEY 58)
O-RINGS (KEY 59)
W6073/IL
Figure
8. Mounting the Positioner Base Plate with Purge T
Most actuators manufactured by Fisher Controls do not have vent openings. The exhaust pressure simply dissipates from within the actuator housing. However, the Types 1051, 1052, and 1061 actuators feature an operational screened vent connection when a metal access plate is specified for the actuator housing.
When using the purge option, remember: The actuator and positioner assembly is not airtight. However, if you use the optional purge tube to connect the positioner to the actuator and the actuator has a vent opening, leave open the 1/4-inch NPT vent connection in the actuator housing to prevent pressure buildup in the positioner case.
If the 1/4-inch NPT vent connection is available, a vent line can be installed from the actuator. However, the valve/actuator/positioner assembly is not airtight. Maintain adequate ventilation and observe other safe­ty measures.
For help in selecting the purge option for positioner/ actuator combinations, contact your Fisher sales office or representative.
Connecting the Purge Tube
The positioner mounts directly to the actuator cover plate of Fisher Controls Types 1051, 1052, and 1061 actuators. See table 3 for actuator sizes.
With an integral mounting, a purge tube (key 58), with two O-rings (key 59), can be used to relay actuator
ube
exhaust pressure from the positioner into the actuator housing. If the current actuator cover plate does not have the positioner mounting holes and purge tube knockout, order a new cover plate. See the parts list for the specific actuator cover plate required for each actuator.
1. The actuator cover plate features a purge tube knockout. Locate the knockout and use appropriate tools to open this hole in the cover plate.
2. Install the actuator cover plate and then insert the purge tube with O-ring into the purge tube hole in the cover plate.
Note
Purge Tube Installation
When mounting a positioner to an ac­tuator with the purge tube installed, guide the purge tube into the vent open­ing in the positioner base plate by re­moving the vent screen (key 41) and then inserting an appropriate tool such as a screwdriver through the vent open­ing into the purge tube.
When the positioner is secured to the actuator, install the vent screen.
3. Before mounting the positioner, be sure the second O-ring is properly fitted to the end of the purge tube. Use care when mounting the positioner. Be sure the purge tube with O-ring fits into the vent opening on the rear of the positioner base plate.
13
Types 3710, 3720, 3722
4. Secure the positioner to the mounting plate using the (hex) socket head cap screws (key 46).
5. Install the vent screen in the positioner base plate.
Electrical Connection for Type 3720 Positioner
WARNING
In explosion-proof applications, discon­nect power before removing the con­verter housing cap.
In Class I, Division 1 explosion-proof applications, install rigid metal conduit and a conduit seal no more than 18 inches (457 mm) from the converter. Personal injury or property damage may result from explosion if the seal is not installed.
A5577*/IL
Figure
9. Field Wiring Diagram
For intrinsically-safe installations, refer to Fisher loop schematics or to instruc­tions provided by the barrier manufac­turer for proper wiring and installation.
Use the 1/2-inch NPT (or M20 thread) conduit connec­tion for field wiring installation. Refer to figures 9 and 10 when connecting field wiring from the control de­vice to the converter. Connect the positive wire from the control device to the converter’s positive ( + ) ter­minal and the negative wire from the control device to the converter’s negative ( – ) terminal.
Do not overtighten the terminal screws. Maximum torque is 4 pounds force per inch (4 lbfSin.) or
0.45 Newton-meters (0.45 NSm).
Diagnostic Connections
See figure 11.
For diagnostic testing of control valve packages (valve, actuator, positioner, and accessories), special connectors and hardware are available. The hardware required for diagnostic connections includes 3/4-inch NPT pipe nipples and pipe tees with a 1/8-inch NPT pipe bushing for the connector. The connector con­sists of a 1/8-inch NPT body and body protector. If the diagnostic connectors are ordered for a positioner with gauges, 1/8-inch stems are also included.
Install connectors and hardware between the position­er and the actuator.
21B2335-D A5578-1/IL
Figure 10. Circuit Schematic
1. Before assembling the pipe nipple, pipe tee, pipe bushing, actuator piping, and connector body, apply sealant (key 64) to all threads.
2. Assemble connectors and hardware. Remove stan­dard piping connections, if necessary, and install the diagnostic connections.
D Type 3720: For a diagnostic connection to the instrument pressure output from the converter module, remove the 1/8-inch NPT pipe plug (key 86) from the Type 3722 converter housing. Apply sealant (key 83) to the threads of the 1/8-inch NPT connector body and install it directly into the housing.
D Types 3710, 3720: For diagnostic connections made up of a pipe nipple, pipe tee, pipe bushing, and connector body, turn the pipe tee to position the con­nector body for easy access when doing diagnostic testing.
14
Types 3710, 3720, 3722
13B8743-A B2414/IL
12B8055-A B2385/IL
Figure
1
1. Diagnostic Connections
15
Types 3710, 3720, 3722
W5916/IL
Figure
12. Loosening the Cam Locknut
Calibration
The following calibration procedures are for Type 3710 pneumatic positioner adjustment. For the Type 3720 electro-pneumatic positioner, there are no adjustments within the Type 3722 converter portion of the position­er. All adjustments are accomplished within the pneu­matic portion of the positioner.
WARNING
Avoid personal injury or equipment damage from sudden release of process fluid. Before calibration:
Use bypass valves or completely shut off the process to isolate the valve from process pressure.
Release process pressure from both sides of the valve.
Setting the Initial Cam Position
Before trying any calibration procedure, follow these instructions to position the cam (key 36) with respect to the valve position.
1. Unscrew the four captive cover screws (key 8) and remove the positioner cover assembly (key 7).
2. See figure 12. Inspect the cam (key 36) and loosen the cam locknut (key 37).
3. Disconnect the positioner output tubing at the ac­tuator and attach a regulated air source or other means of positioning the actuator.
4. Position the actuator to correspond with the initial valve position at minimum instrument input signal. Stroke the actuator to the final valve position and note the direction of actuator shaft rotation. Return the ac­tuator to its initial valve position.
5. See figure 13. Position the cam on the roller for the desired input signal range, for example, 0 - 100%, and insure that the arrow on the cam corresponds with the direction of actuator shaft rotation for increasing input signal. Tighten the cam locknut, leaving a gap of approximately 0.031 inches (0.80 mm) between the cam and roller.
6. Reconnect the output tubing to the actuator.
16
A6045/IL
Figure
13. Proper Cam Position
Types 3710, 3720, 3722
1 2
SPAN ADJ ASSY
NAMEPLATE AREA
SCREENED VENT OPENING
ZERO ADJ PIVOT
SPAN ADJ SHAFT (THREADED ROD)
ZERO ADJUSTER LOCK NUT
ZERO ADJUSTER
FEEDBACK
NOTES:
1
THE SPAN ADJ ASSY IS MADE UP OF THE RANGE SPRING, SPAN ADJ SHAFT (THREADED ROD), AND SPAN ADJ KNOB. THE SPAN ADJ ASSY FEATURES A RED COLOR-CODED RANGE SPRING FOR A 6 TO 30 PSIG INPUT SIGNAL
2
W5947
ARM ASSY
Figure 14. Features and Adjustments
ACTION BLOCK
MOUNTING SCREW HOLE
MOUNTING SCREW HOLE
CAM
SPOOL VALVE
INPUT MODULE
SUMMING BEAM
MOUNTING SCREW HOLE
Zero and Span Adjustments
See figure 14.
1. To start this procedure, if necessary, unscrew the four captive cover screws (key 8) and remove the cover assembly (key 7).
2. Apply supply pressure.
3. Provide a way to check the input signal. Apply the minimum input signal. For example:
For a Type 3710 pneumatic positioner, if the in­put signal range is 3 to 15 psig (0.2 to 1.0 bar), apply 3 psig (0.2 bar).
For a Type 3720 electro-pneumatic positioner, if the input signal range is 4 to 20 mA, apply 4 mA to the Type 3722 converter.
17
Types 3710, 3720, 3722
2
FEEDBACK SHAFT (CAM SHAFT) (KEY 38)
NOTES:
1
RETAINING RING (E-CLIP) (KEY 12) IS NOT SHOWN. THE SHAFT OF THE INDICATOR (KEY 15) PASSES THROUGH THE POSITIONER COVER
2
AND FITS OVER THE END OF THE FEEDBACK SHAFT (CAM SHAFT) (KEY 38).
W6061/IL
INDICATOR (KEY 15)
1
Figure
15. Standard Indicator
Note
Key 35
The zero adjustment locknut and zero adjustment knob are identical parts, key 35.
4. Loosen the zero adjustment locknut (key 35) and turn the zero adjustment knob (key 35) until the actua­tor travels the valve to the proper position. This valve position must correspond to the minimum input signal.
Tighten the zero adjustment locknut before proceeding to step 5.
5. Slowly increase the input signal until the input reaches the maximum input signal. Observe the ac­tuator travel and valve position as the input increases. Determine the actuator/valve position at the maximum input signal.
6. After observing the actuator/valve travel at maxi­mum input signal, return the input signal to the mini­mum input signal before turning the span adjustment knob.
If the actuator/valve travel, observed in step 5, stopped short of the required valve position at maxi­mum input signal, increase the actuator/valve travel by rotating the positioner span adjustment knob toward the zero adjustment nut (key 35) to add active spring coils to the range spring.
If the actuator/valve travel, observed in step 5, reaches the required valve position before the input signal reaches the maximum input signal, decrease the actuator/valve travel by rotating the positioner span adjustment knob away from the zero adjustment
INDICATOR SCALE (KEY 14)
nut (key 35) to remove active spring coils from the range spring.
7. After turning the span adjustment knob to change actuator travel, re-zero the positioner using the proce­dure given in steps 4 and 5, above.
8. Increase the input signal until the input reaches the maximum input signal. Observe the actuator/valve travel as the input increases. Repeat steps 3 through 8 until the actuator travel corresponds to the input sig­nal range.
9. Properly align the indicator and replace the posi­tioner cover assembly.
Standard or Beacon Indicator Alignment
Note
Indicator
The standard, low-profile indicator con­sists of the indicator cover (key 14), in­dicator (key 15) with internal retaining ring (e-clip) (key 12), and separate point­er (key 13) recessed into the indicator. An O-ring (key 15A) fits over the molded Phillips slot in the indicator to retain the pointer.
The optional beacon indicator consists of an external unit (key 10) with external retaining ring (key 12) and extension shaft (key 11).
See figure 15.
18
Types 3710, 3720, 3722
1. Locate the indicator/extension shaft (key 11 or key
15) inside the front cover. To align the indicator, rotate the indicator/extension shaft to match the position of the feedback shaft extending from the cam (key 36).
2. Install the cover assembly (key 7) so that the indi­cator/extension shaft joins with the feedback shaft. The standard indicator (key 15) features a molded Phillips slot that protrudes through the indicator cover (key 14). If necessary, use a small, Phillips head screwdriver to align the indicator with the feedback shaft.
3. Inspect the indicator, pointer, and scale. Make sure the proper valve position is shown. Follow the proce­dures given in this instruction manual to travel the valve from fully opened to fully closed. Make sure the indicator properly displays the valve travel.
If the indicator is not properly aligned, continue with the following procedure.
4. If the indicator pointer and indicator scale are slightly out of alignment, loosen the four machine screws (key 3) that hold the indicator scale to the posi­tioner cover. Turn the scale to properly align it with the pointer. Tighten the four screws and travel the valve to confirm proper valve position indication.
5. If the pointer in the standard, low-profile indicator is positioned in the wrong quadrant, loosen the four ma­chine screws (key 8) that hold the indicator scale (key
14) to the positioner cover. Remove the indicator scale and O-ring (key 15A). Then, carefully lift the pointer (key 13) from the indicator (key 15). Place the pointer in the proper position and re-install the O-ring, indica­tor scale, and screws. Make sure the indicator scale and pointer are now properly aligned by traveling the valve.
6. If the internal scale of the beacon indicator is not properly aligned, remove the four machine screws that hold the beacon indicator (key 10) to the positioner cover. Properly orient the beacon cover and replace the screws. Make sure the beacon cover and scale are now properly aligned by traveling the valve.
control signal to the actuator and acces­sories. Be sure the actuator cannot sud­denly open or close the valve.
Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure on both sides of the valve. Drain the process media from both sides of the valve.
Vent the actuator loading pressure.
Use lock-out procedures to be sure
that the above measures stay in effect while you work on the equipment.
Single-Action/Double-Action
See figure 16 for positioner output connections. See figure 18 for the positioner schematic.
Use 3/8-inch tubing between the positioner and actua­tor.
For single-action output, plug positioner OUTPUT A. Refer to the actuator instruction manual for the spe­cific connection for positioner OUTPUT B. Connect positioner OUTPUT B to the actuator connection for single-action. For Fisher Controls diaphragm actua­tors, this connection is known as the diaphragm casing connection.
For double-action output (with direct-action), refer to the actuator instruction manual for the specific con­nections for positioner OUTPUT A and B. Connect positioner OUTPUT A to the actuator cylinder connec­tion where actuator air pressure is exhausted during the initial actuator stroke. Connect positioner OUTPUT B to the actuator cylinder connection where supply pressure enters the actuator during the initial actuator stroke. For Fisher Controls piston actuators, OUTPUT A connects to the lower actuator cylinder connection and OUTPUT B connects to the upper actuator cylin­der connection.
Changing Positioner Action
WARNING
Avoid personal injury or equipment damage from sudden release of process fluid. Before changing positioner action:
Disconnect any operating lines pro-
viding air pressure, electric power, or a
Direct-Action/Reverse-Action
This section explains changing the positioner action from direct to reverse or reverse to direct. With direct­action, the actuator stem extends as the input signal to the positioner increases. With reverse-action, the ac­tuator stem retracts as the input signal to the position­er increases.
See figure 16.
1. Turn off supply pressure. Reverse the piping con­nections between the actuator and the positioner out­put connections (OUTPUT A and OUTPUT B).
19
Types 3710, 3720, 3722
6 to 18 psig (0.4 to 1.2 bar)
18 to 30 psig (1.2 to 2.0 bar)
1. Turn off supply pressure. Remove the positioner cover assembly (key 7).
2. Loosen the cam locknut (key 37). Rotate the cam to the desired split-range value: either “0-50%” or “50-100%”.
3. Before tightening the cam locknut, perform the cam alignment procedure given in this manual.
4. Turn on supply pressure. Perform the zero and span adjustment procedure given in this manual. Use the proper input signal range to match the cam split­range value selected in step 2, above.
5. Replace the positioner cover assembly.
A6056/IL
Figure
16. Output Connections
For single-action output, disconnect piping from OUTPUT B. Unplug OUTPUT A and connect the piping to it. Plug OUTPUT B.
For double-action output, disconnect piping from both positioner outputs. Connect piping from OUTPUT A to OUTPUT B. Connect piping from OUTPUT B to OUTPUT A.
It may be necessary to bend new lengths of tubing if rigid tubing is used.
2. After reversing the piping connections, remove the positioner cover assembly (key 7) and reverse the cam (key 36). To reverse the cam, unscrew the cam locknut (key 37). Remove the cam, turn it over, and reinstall it, making sure the cam is positioned for the proper input signal range.
3. Set the initial cam position following the cam align­ment procedure given in this manual. Tighten the cam locknut.
4. Turn on supply pressure. Perform the zero and span adjustment procedure given in this manual.
5. Replace the positioner cover assembly.
Split-Range Operation
Changing The Spool Valve (To Increase Positioner Output Capacity)
WARNING
Avoid personal injury or equipment damage from sudden release of process fluid. Before changing the spool valve:
Disconnect any operating lines pro­viding air pressure, electric power, or a control signal to the actuator and acces­sories. Be sure the actuator cannot sud­denly open or close the valve.
Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure on both sides of the valve. Drain the process media from both sides of the valve.
Vent the actuator loading pressure.
Use lock-out procedures to be sure
that the above measures stay in effect while you work on the equipment.
The positioner can be used for split-range operation with the input signal from a single control device split between two positioner/actuator/control valve pack­ages. One positioner will fully stroke one actuator with an input signal range from:
3 to 9 psig (0.2 to 0.6 bar)9 to 15 psig (0.6 to 1.0 bar)
20
A high-capacity spool valve is available as an option. Use of the high-capacity spool valve permits increased actuator stroking speed. See table 2 for outputs for the standard and high-capacity spool valves.
1. Turn off supply pressure. Release actuator pres­sure. Remove the positioner cover assembly (key 7).
Note
Spool Valve Body, Spool
Handle the spool valve body and spool with care. The body and spool are manufactured to precise tolerances and are prepared as a matched set.
2. Unscrew the two machine screws (key 3) that hold the spool valve (key 1) onto the action block (key 28). Remove the spool valve, taking care when separating the spool from the flexure on the summing beam.
3. Inspect the three O-rings (key 2) found between the spool valve and the action block. Remove and re­place the O-rings, if necessary.
Note
Spool Valve Body, Spool
Types 3710, 3720, 3722
A6044/IL
Figure
17. Spool V
alve and Summing Beam
Handle the spool valve body and spool with care. The body and spool are manufactured to precise tolerances and are prepared as a matched set.
4. Check the function of the new spool valve to be installed. The spool should slide freely in the valve body.
Note
Spool Head, Summing Beam
See figure 17. Before securing the spool valve, make sure the spool head makes proper contact with the end of the sum­ming beam.
5. See figure 17. Position the spool valve on the ac­tion block. Make sure the spool extending from the spool valve body properly engages the summing beam. Start the two machine screws (key 3) so the spool valve is loosely held in position on the action block.
6. Before tightening the machine screws holding the spool valve, make sure the end of the summing beam does not contact the spool. Rather, the summing beam should contact the spool head. If necessary, adjust the position of the spool valve on top of the ac­tion block, making sure the summing beam does not bind on the spool. Tighten the two machine screws.
7. Be sure the spool head and summing beam remain engaged over the entire operating range of the input module.
Changing the Span Adjuster Assembly (To Change Positioner Input Range)
The span adjuster assembly (key 4) consists of the span adjustment knob, span adjustment shaft (threaded rod), range spring, and washer. The range spring is welded to the washer and the washer is welded to the span adjustment shaft.
To identify the span adjuster assembly for 6 to 30 psig (0.4 to 2.0 bar) input range, red color coding appears on the range spring.
1. Unscrew the cam locknut (key 37) and remove the cam (key 36).
Note
Key 35
The zero adjustment locknut and zero adjustment knob are identical parts, key 35.
2. Loosen the zero adjustment locknut and turn the zero adjustment knob (key 35) until the range spring is free from the summing beam. Move the feedback arm (key 21) until the range spring falls away from the summing beam.
Note
Feedback Pivot
The feedback pivot cannot be removed from the positioner base plate.
21
Types 3710, 3720, 3722
3. Remove the retaining ring (e-clip) (key 27) which holds the feedback arm assembly (key 21) onto the feedback pivot. Remove the washer under the retain­ing ring and pull the feedback arm from the pivot.
4. Remove the span adjuster assembly from the feed­back arm by removing the zero adjuster locknut and sliding the span adjustment shaft (threaded rod) from the zero adjustment pivot on the feedback arm.
5. Remove the zero adjustment knob from the span adjuster assembly. Install the zero adjustment knob on the new span adjuster assembly.
6. Inspect the zero adjustment pivot (key 32). Be sure it rotates freely. If necessary, replace the zero adjust­ment pivot. Also, if necessary, replace the feedback arm assembly (key 21) and cam roller (key 23), follow­ing the instructions given in this manual.
7. Install the new span adjuster assembly by sliding the span adjustment shaft (threaded rod) through the zero adjustment pivot. Install the zero adjustment lock­nut on the span adjustment shaft.
8. Install the feedback arm assembly with the new span adjuster assembly by returning the feedback arm assembly to the feedback pivot. Turn the zero adjust­ment locknut and zero adjustment knob as needed to fit the range spring to the summing beam. Install the washer and retaining ring that hold the feedback arm assembly in position.
9. Install the cam and cam locknut. Be sure the cam roller on the feedback arm assembly is properly posi­tioned in contact with the cam.
10. Perform the calibration procedures in this manual.
A5944-1/IL
A5944-1/IL
Figure
18. T
ype 3710 Positioner Schematic
One force applied to the summing beam is developed from the input signal pressure on the diaphragm. The other force is from the range spring and is proportional to the position of the feedback lever. The feedback lever position is determined by the location or rise of the cam which is attached to the feedback shaft. When the two opposing forces are equal or at a steady state, the summing beam holds the spool in a neutral position. At steady state, a small flow of air passes from supply through both outputs of the spool valve to the actuator, holding the actuator at a constant position. At the same time, another small flow of air exhausts out each end of the spool valve.
Principle of Operation
See figure 18.
The Type 3710 pneumatic positioner accepts a pneumatic input signal and the Type 3720 electro-pneumatic positioner accepts a milliampere (mA), direct current (dc), input signal from a control device. The Type 3720 positioner uses a Type 3722 converter to provide a pneumatic input to the pneumatic portion (Type 3710) of the electro-pneumatic positioner.
The pneumatic portion of the positioner is a force-balance instrument that provides a control valve position proportional to a pneumatic input signal. The balance of opposing forces in the positioner occurs at the summing beam.
22
When the input pressure is increased to the dia­phragm of the input module, the diaphragm strokes down, increasing the effective force from the input module and compressing the range spring. The sum­ming beam moves the spool down in the spool body, opening output port B to supply air to the left side of the actuator. At the same time, output port A of the spool valve opens, allowing the right side of the actua­tor to vent to atmosphere.
The piston in the actuator moves to the right, rotating the feedback shaft and cam counterclockwise. This rotation causes the feedback lever to rotate clockwise, increasing the compression on the range spring. These rotations continue until the additional force from the spring balances with the input module force on the summing beam. When the forces are equal, the sum­ming beam returns to its steady state or neutral posi­tion and the actuator is held at a new position.
Types 3710, 3720, 3722
The Type 3720 electro-pneumatic positioner is a combination of a Type 3710 pneumatic positioner with a Type 3722 electro-pneumatic converter. The converter provides a pneumatic output pressure proportional to the 4 to 20 milliampere (mA), direct current (dc), input signal. The pneumatic output pressure becomes the input signal pressure to the Type 3710 pneumatic positioner.
Positioner
Maintenance
WARNING
Avoid personal injury or equipment damage from sudden release of process fluid. Before performing any positioner maintenance:
Disconnect any operating lines pro­viding air pressure, electric power, or a control signal to the actuator and acces­sories. Be sure the actuator cannot sud­denly open or close the valve.
Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure on both sides of the valve. Drain the process media from both sides of the valve.
Vent the actuator loading pressure.
Use lock-out procedures to be sure
that the above measures stay in effect while you work on the equipment.
Positioner parts are subject to normal wear and must be inspected and replaced as necessary. The frequency of inspection and replacement depends upon the severity of service conditions. The following procedure describes disassembly and reassembly of the positioner. When inspection or repairs are required, disassemble only those parts necessary to accomplish the task. When reassembly is complete, adjust the positioner as described in the calibration section of this manual.
Due to the care Fisher Controls takes in meeting all manufacturing requirements (heat treating, materials of construction, dimensional tolerances, and other characteristics specified by Fisher Controls), use only replacement parts manufactured by Fisher Controls.
Replacing the Standard or Beacon Indicator
1. Remove the positioner cover assembly (key 7).
2. Remove the four machine screws (key 8) that hold the indicator scale (key 14) to the positioner cover. Remove any other external indicator parts such as the pointer (key 13).
Note
Indicator
The standard, low-profile indicator uses a retaining ring (e-clip) (key 12) inside the positioner cover. The retaining ring holds the indicator. After removing the external scale, remove the internal re­taining ring to free the indicator.
The optional beacon indicator uses a retaining ring (e-clip) (key 12) on the outside of the positioner cover. The re­taining ring holds the extension shaft. After removing the beacon indicator, re­move the external retaining ring to free the extension shaft.
3. Remove the internal or external retaining ring that holds the indicator/extension shaft. Remove the indi­cator/extension shaft from the positioner cover.
4. Install the new indicator/extension shaft and secure it with the retaining ring. Install other indicator parts and properly align the indicator using the procedure given in this instruction manual.
Removing the Type 3722 Converter
See figure 19.
1. Be sure all safety procedures have been followed. Remove the input wiring and supply connection from the installed Type 3722 housing.
2. Remove the two mounting screws (key 84) and carefully separate the converter from the positioner base plate. Locate the two O-rings (key 85) and inspect them. Save or replace as necessary.
3. Be sure the input and supply ports in the positioner base plate are clean. Apply sealant (key 64) to the threads of any pipe nipples or other connectors to be installed in the ports in the positioner base plate. Con­nect pneumatic input and supply pressure to the posi­tioner, if necessary.
Removing the Positioner
1. If you are planning to remove a Type 3720 positioner, be sure to turn off electric power to the Type 3722 converter. Disconnect field wiring. Release all pressure to the positioner. Disconnect the supply, instrument, and output tubing.
23
Types 3710, 3720, 3722
W6149/IL
      
W6148/IL
Figure
24
    
  
19. Removing the Converter Mounting Screws
2. Unscrew the four captive cover screws (key 8) and remove the positioner cover assembly (key 7).
3. Unscrew the three socket head screws (key 46) and remove the positioner.
4. Inspect the feedback tie bar (key 42) attached to the actuator hub. If necessary, unscrew the machine screws (key 47) and remove the tie bar.
Removing the Feedback Arm Assembly
1. Unscrew the cam locknut (key 37) and remove the cam (key 36).
Note
Key 35
The zero adjustment locknut and zero adjustment knob are identical parts, key 35.
2. Loosen the zero adjustment locknut and turn the zero adjustment knob (key 35) until the range spring is free from the summing beam. See figure 20. Move the feedback arm (key 21) until the range spring falls away from the summing beam.
Types 3710, 3720, 3722
W6062/IL
Figure
20. Cam Removed; Range Spring Free
From Summing Beam
Note
Note
Feedback Pivot
The feedback pivot cannot be removed from the positioner base plate.
3. Remove the retaining ring (e-clip) (key 27) which holds the feedback arm (key 21) onto the feedback pivot. Remove the washer under the retaining ring and pull the feedback arm from the pivot.
4. Remove the flanged bearing (key 22) from the feedback pivot or from the feedback arm. Inspect and replace the bearing, if necessary.
Disassembling the Feedback Arm Assembly and Span Adjuster Assembly
Note
Key 35
The zero adjustment locknut and zero adjustment knob are identical parts, key 35.
Red Color Coding, Span Adjuster As­sembly
To identify the span adjuster assembly for 6 to 30 psig (0.4 to 2.0 bar) input range, red color coding appears on the range spring.
1. Remove the feedback arm assembly and flanged bearing (key 22) from the feedback pivot in the posi­tioner base plate. Then, remove the span adjuster as­sembly (key 4) by unscrewing the zero adjuster lock­nut (key 35) and sliding the span adjustment shaft (threaded rod) from the zero adjustment pivot on the feedback arm (key 21).
2. Inspect the flanged bearing. If the bearing shows signs of wear or damage, replace it.
3. Inspect the zero adjustment pivot. Be sure the pivot rotates freely. If necessary, remove the retaining ring (e-clip) (key 34), washer (key 33), and zero adjust­ment pivot (key 32).
4. After removing the retaining ring, washer, and pivot, inspect the needle bearing (key 25). The needle bearing is pressed into the feedback arm. If the needle bearing must be replaced, replace the feedback arm assembly (key 21).
5. If necessary, replace the retaining ring, washer, and zero adjustment pivot.
25
Types 3710, 3720, 3722
SPOOL VALVE BODY
SPOOL VALVE BODY
SPOOL
W5917*/IL
Figure
21. Spool V
6. Be sure the cam roller (key 23) turns freely. If nec­essary, remove the shoulder screw (key 24) and cam roller from the feedback arm and replace them.
Removing the Feedback Shaft (Cam Shaft)
1. Unscrew the cam locknut (key 37) and remove the cam (key 36).
2. Remove the retaining ring (e-clip) (key 40) and washer (key 39) that hold the feedback shaft (key 38) in place.
3. Grasp the feedback shaft where it extends from the back of the positioner base plate. Pull the feedback shaft from the base plate, being careful not to scratch the outside diameter of the shaft.
4. Inspect the spacer (key 69) on the shaft. Inspect the flanged bearings (key 17) in the positioner base plate. If the spacer or bearings show signs of wear or damage, replace them. When re-installing the feed­back shaft, spacer, and bearings, be sure the shaft rotates freely.
alve Body and Spool
Disassembling the Spool Valve, Action Block, and Gasket
Note
Spool Valve Body, Spool
See figure 21. Handle the spool valve body and spool with care. The body and spool are manufactured to precise tolerances and are prepared as a matched set.
1. Unscrew the two machine screws (key 3) that hold the spool valve (key 1) onto the action block (key 28). Remove the spool valve, taking care when separating the spool from the flexure on the summing beam.
2. Inspect the three O-rings (key 2) found between the spool valve and the action block. Remove and re­place the O-rings, if necessary. Lubricate (key 63) O­rings before installation.
3. Unscrew the four machine screws (key 3) that hold the action block onto the positioner base plate. Lift off the action block and inspect the gasket (key 29) un­derneath it. Replace the gasket, if necessary.
4. Check the function of the spool valve. The spool should slide freely in the valve body. Clean the spool valve or replace it.
26
W5913/IL
Types 3710, 3720, 3722
Figure
22. Separating the Summing Beam Assembly from the Input Module
Disassembling the Input Module and Summing Beam Assembly
1. Remove the four machine screws (key 3) that hold the input module assembly (key 30) to the positioner base plate. If the spool valve has not been removed, use care when lifting off the input module and sum­ming beam assembly. Be sure to properly separate the spool from the summing beam flexure.
2. Inspect the one O-ring (key 31) in the positioner base plate. Replace it, if necessary.
CAUTION
Avoid damage to the diaphragm (key 30B) when removing the machine screw (key 30E) that joins the diaphragm connector and the summing beam assembly. Use a wrench or other tool to hold the diaphragm connector while removing the machine screw.
3. Remove the machine screw (key 30E) holding the diaphragm connector to the summing beam assembly, taking care not to twist the diaphragm connector and diaphragm. Use a wrench or other tool to hold the dia­phragm connector while removing the machine screw.
4. See figure 22. Separate the summing beam as­sembly from the input module by removing one of the two machine screws (key 20) that hold the flexure re­tainers which join the summing beam flexure to the input module housing.
Replacing the Input Module Diaphragm
See figure 23.
1. After removing the input module, remove the four machine screws (key 20) that hold the input module housing together. Remove the diaphragm cover.
Note the orientation of the diaphragm (key 30B)
inside the input module.
Note the raised center circular area (convolution)
of the diaphragm.
Note the orientation of the diaphragm plates. The diaphragm plates support the diaphragm and act as travel stops. When assembling the input module, be sure the diaphragm plates are properly positioned.
Pull out the assembly (diaphragm, diaphragm plates, and diaphragm connector).
2. Grasp the diaphragm connector with a wrench or other appropriate tool and unscrew the machine screw (key 30F) on the opposite side of the diaphragm. Re­move the diaphragm plates and discard the dia­phragm.
27
Types 3710, 3720, 3722
W5915/IL
Figure
23. Input Module Diaphragm and Diaphragm Housing
3. See figure 24. Position the new diaphragm (key 30B) between the diaphragm plates (key 30C). Be sure the diaphragm convolution is properly oriented between the diaphragm plates. Attach the diaphragm connector (key 30D) with the machine screw (key 30F).
4. Position the diaphragm assembly inside the input module housing using the alignment pins. Replace the diaphragm cover and secure it to the input module housing with the four machine screws (key 20).
Assembling the Input Module and Summing Beam Assembly
1. Position the summing beam and input module housing. Place the flexure over the alignment pins ex­tending from the flexure and input module. Secure the flexure by placing the two flexure retainers over the alignment pins extending through the flexure. Install the two machine screws (key 20) that hold the flexure retainers.
CAUTION
Avoid damage to the diaphragm (key 30B) when installing the machine screw (key 30E) that holds the dia-
A6043/IL
Figure
24. Assembly of Input Module
phragm connector to the summing beam assembly. Use a wrench or other tool to hold the diaphragm connector while installing the machine screw.
28
2. Install the machine screw (key 30E) that connects the summing beam flexure to the diaphragm connec­tor, taking care not to twist the diaphragm connector and diaphragm (key 30B). Use a wrench or other tool to hold the diaphragm connector while installing the machine screw.
3. Inspect the one O-ring (key 31) in the positioner base plate. Replace it, if necessary. Properly lubricate (key 63) the O-ring.
Note
Spool Head, Summing Beam
See figure 25. Before securing the input module and summing beam assembly, make sure the end of the summing beam does not come in contact with the spool shaft. Instead, the end of the sum­ming beam should engage the spool head.
4. See figure 25. Properly position the input module and summing beam assembly on the positioner base plate using the alignment pins on the input module. If the spool valve (key 1) has not been removed, use care when positioning the input module and summing beam assembly. Make sure the spool extending from the spool valve body properly engages the summing beam flexure.
5. Secure the assembly with the four machine screws (key 3).
Assembling the Spool Valve, Action Block, and Gasket
1. Place the action block gasket (key 29) on the mounting area found on the positioner base plate. Place the action block (key 28) on the gasket and se­cure it to the base plate using the four machine screws (key 3).
2. Inspect the three O-rings (key 2) found between the spool valve (key 1) and the action block. Replace the O-rings, if necessary.
Types 3710, 3720, 3722
A6044-1/IL
Figure
25. Spool V
Spool Valve, Summing Beam
See figure 25. Before securing the spool valve, make sure the spool head makes proper contact with the end of the sum­ming beam.
4. See figure 25. Position the spool valve on the ac­tion block. Make sure the spool extending from the spool valve body properly engages the summing beam. Start the two machine screws (key 3) so the spool valve is loosely held in position on the action block.
5. Before tightening the machine screws holding the spool valve, make sure the end of the summing beam does not contact the spool. Rather, the summing beam should contact the spool head. If necessary, adjust the position of the spool valve on top of the ac­tion block, making sure the summing beam does not bind on the spool. Tighten the two machine screws.
alve and Summing Beam
Note
Note
Spool Valve Body, Spool
See figure 21. Handle the spool valve body and spool with care. The body and spool are manufactured to precise tolerances and are prepared as a matched set.
3. Be sure the spool valve is ready for service. Clean or replace it, if necessary.
6. Be sure the spool head and summing beam remain engaged over the entire operating range of the input module.
Assembling the Feedback Shaft (Cam Shaft)
1. Inspect the feedback shaft (key 38). Be sure the shaft is free from any damage. Inspect the flanged bearings (key 17) and spacer (key 69). Replace, if necessary.
29
Types 3710, 3720, 3722
2. Properly install the flanged bearings in the position­er base plate. Install the spacer on the feedback shaft. Then, insert the shaft with spacer through the bearings and base plate. Make sure the feedback shaft rotates freely.
3. Install the washer (key 39) and retaining ring (e­clip) (key 40) that hold the feedback shaft in place.
4. Attach the cam (key 36) and cam locknut (key 37).
5. Set the initial cam position following the procedures given in this manual, if necessary.
Replacing the Feedback Arm Assembly and Span Adjuster Assembly
Note
Key 35
The zero adjustment locknut and zero adjustment knob are identical parts, key 35.
Note
Red Color Coding, Span Adjuster
Assembly
To identify the span adjuster assembly for 6 to 30 psig (0.4 to 2.0 bar) input range, red color coding appears on the range spring.
1. Make sure the zero adjustment knob (key 35) is installed on the span adjustment shaft (threaded rod) before installation into the zero adjustment pivot. Install the span adjustment assembly by sliding the threaded rod through the zero adjustment pivot on the feedback arm. Install the zero adjuster locknut on the threaded rod.
2. Install the cam roller (key 23) and shoulder screw (key 24). Be sure the cam roller rotates freely.
3. Place the flanged bearing (key 22) and feedback arm assembly on the feedback pivot. Place the wash­er (key 26) on the pivot and install the retaining ring (e-clip) (key 27) to secure the feedback arm on the feedback pivot.
4. If necessary, attach the cam (key 36) and cam locknut (key 37) to the feedback shaft.
5. Perform the calibration procedures in this manual.
Type 3722 Converter Maintenance
Disassembling the Type 3722 Converter
See figure 26 for key number locations.
1. Turn off electrical power to the converter. Release all supply pressure from the positioner.
2. Remove the cap (key 72) and disconnect the field wiring from the terminal block.
If a grounding wire is used inside the housing compartment, disconnect the wire from the interior housing ground screw (key 81).
If an exterior grounding wire is used, disconnect the grounding wire from the external ground screw (key 81).
3. To remove the converter module, remove the two screws (key 80) and pull the module out of the hous­ing. Inspect the O-ring (key 77) and replace it, if nec­essary.
If you are removing the converter assembly from the pneumatic positioner, continue with steps 4 through 6. Or:
If you are replacing the converter module only, obtain a replacement converter module and refer to the procedure for assembling the converter. After re­placing the converter module, calibrate the pneumatic portion of the positioner by performing the calibration procedures. There is no converter module calibration.
4. Disconnect the supply tubing, output tubing, and conduit from the converter.
5. Remove the two socket head screws (key 84) and remove the converter from the positioner base plate (key 16, figure 26). Inspect the two O-rings (key 85) and replace them if necessary. Apply lubricant (key 82) to the O-rings before replacement.
Assembling the Type 3722 Converter
Refer to figure 27 for key number locations, unless otherwise indicated, while assembling the converter. If the converter was removed from the pneumatic posi­tioner, re-install it using the following instructions.
1. Inspect the O-rings (key 85) and replace, if neces­sary. If the O-rings are in good condition, apply lubri­cant (key 82) to the O-rings and install them in the re­cessed areas surrounding the input and supply ports on positioner base plate (key 16, figure 26). Be sure the O-rings remain in place.
30
Types 3710, 3720, 3722
2. Apply sealant (key 64 or 83) to the two socket head screws (key 86). Then, properly align the converter and attach it to the positioner base plate using the socket head screws. Be sure the O-rings remain in place. Tighten the socket head screws.
3. Apply sealant (key 64 or 83) and install pipe bush­ings (key 68), pipe tees (key 56), gauges (key 53, 54, or 55), pipe plugs (key 57 or 86), tire valves (key 62), or diagnostic connectors as applicable to the convert­er.
4. If the converter module was removed from the housing, apply lubricant (key 82) to the O-ring (key 77) and insert the converter module into the housing.
5. Replace the two screws (key 80) and tighten them.
6. Connect the supply tubing, output tubing, and con­duit to the converter.
7. Connect the wiring to the terminal block by using installation procedures.
If an internal grounding wire is used inside the housing compartment, connect the wire to the internal housing ground screw (key 81).
If an exterior grounding wire is used, connect the grounding wire to the exterior ground screw (key 81).
8. Inspect the O-ring (key 79) inside the converter cap (key 72). Replace, if necessary. Lubricate (key 82) the O-ring and install it inside the cap.
9. Lubricate (key 87) the threads of the cap and re­place it.
10. If the converter module was replaced, calibrate the pneumatic portion of the positioner by performing the procedures in the calibration section of this manu­al. Do not attempt to calibrate the converter module. There are no converter module adjustments.
3. If necessary, replace the converter module and test the new module. Then, calibrate the pneumatic portion of the positioner by performing the procedures in the calibration section of this manual. Do not attempt to calibrate the converter module. There are no converter module adjustments.
Parts Ordering
When corresponding with the Fisher sales office or sales representative about this equipment, be sure to mention the positioner serial number. When ordering replacement parts, refer to the part number of each required part as found in the following parts list.
Parts Kits
Key Description Part Number
Pneumatic Positioner Elastomers Kit
Contains keys 2, 15A, 17, 19, 22, 29,
30B, 31, 59, 69 nitrile R3710X00012 synthetic rubber R3710X00022
Electro-Pneumatic Converter Kit
Contains keys 76, 77, 79, 85, 88 nitrile R3722X00012 synthetic rubber R3722X00022
Parts
Key Description Part No. Qty
List
Testing the Type 3722 Converter Module
Check the operation of the converter module by instal­ling a pressure gauge in the instrument output port in the converter housing.
1. Remove the pipe plug (key 86, figure 27) in the in­strument output port and connect a pressure gauge. Provide supply pressure and a 4 to 20-mA dc input signal.
2. Apply a 20 psig (1.4 bar) supply pressure. The in­strument output pressure at a 4-mA dc input signal should be 2.3 to 3.5 psig (0.16 to 0.24 bar). The pres­sure output at a 20-mA dc input signal should be 14.0 to 15.5 psig (0.97 to 1.07 bar).
* Recommended spare part.
1. Also recommended as a spare part if metric fasteners are not available at the installation site.
Positioner Common Parts (Figure 26)
1* Spool Valve Assy, SST/SST
2* O-ring, used between spool valve and
3
std capacity 22B7250X012 1
high capacity 22B7312X012 1 action block
nitrile 12B7253X012 3
synthetic rubber 12B7253X022 3
(1)
Screw (metric), slot-head/cross-recessed,
S18800 (18-8 SST)
Qty 4 req’d to attach action block to
positioner base plate
Qty 2 req’d to attach spool valve to
action block
Qty 4 req’d to attach input module to
positioner base plate 12B7254X012 10
31
Types 3710, 3720, 3722
42B7272 SHT 1 OF 3/DOC
42B7272 SHT 2 OF 3/DOC
42B7272 SHT 2 OF 3/DOC
Figure
26. T
ype 3710 Components and Subassemblies
32
Types 3710, 3720, 3722
42B7272 SHT 3 OF 3/DOC
Figure
26. T
ype 3710 Components and Subassemblies (Continued)
33
Types 3710, 3720, 3722
Key Description Part No. Qty
Note
To identify the span adjuster assy for 6 to 30 psig (0.4 to 2.0 bar) input range, red color coding appears on the range spring.
4 Span adjuster assy, SST/plastic
3 to 15 psig (0.2 to 1.0 bar) (no color-coding) 22B7311X012 1 6 to 30 psig (0.4 to 2.0 bar) (color-coded red) 22B7311X022 1
5 Nameplate, positioner 12B4505X0A2 1 6 Screw, self-tapping, pan head, slotted,
for positioner nameplate
S18800 (18-8 SST) 1P426928982 2
7 Cover assy, includes screws (key 8) and
O-rings (key 7B), plastic/SST
nitrile O-rings 32B7264X012 1 synthetic rubber O-rings 32B7264X022 1
7B* O-ring, used to hold positioner cover screws
nitrile 12B7268X012 4 synthetic rubber 12B7268X022 4
(1)
8
Screw (metric), slot-head/cross-recessed,
S18800 (18-8 SST)
Qty 4 for indicator cover Qty 4 for positioner cover (captive) 12B7267X012 8
9 Hex nut, S18800 (18-8 SST)
For indicator cover screws (key 8) 12B7269X012 4 10 Beacon indicator 12B2640X102 1 11 Extension feedback shaft, for use with
beacon indicator 32B7320X012 1
(1)
12
Retaining ring (e-clip) (metric), SST
Used to secure the indicator. Use inside the
positioner cover for the standard indicator
Use outside the positioner cover for the
beacon indicator 1F6252X0012 1
Note
Key 13, pointer, is used with key 15, indicator. Key 13, pointer, fits over the molded Phillips slot in the center of key 15 and rests in appropriate quadrant recess in the surface of key 15. Key 15A, O-ring, fits over the molded Phillips slot to retain key 13.
13 Pointer 22B7323X022 1 14 Indicator scale 32B7259X022 1
Note
Key 15, indicator, features a molded Phillips slot to facilitate adjustment of the indicator during installation of the positioner cover.
15 Indicator w/molded Phillips slot, plastic
w/nitrile O-ring (key 15A) 32B7306X022 1
w/synthetic rubber O-ring (key 15A) 32B7306X032 1
Key Description Part No. Qty
Note
Key 16, base assy, includes key 38, feedback shaft, and key 17, flanged bearing (qty 2) only. Key 16 does not include key 18, supply cover, key 19, O-ring, and key 70, screw (qty 2).
16 Base assy, aluminum/SST 42B7304X012 1 17* Flanged bearing, nylon
Qty 2 for feedback shaft (key 38) 12B7324X012 2 18 Supply cover, S18800 (18-8 SST) 22B7277X012 1 19* O-ring, used under the supply
cover (key 18)
nitrile 13B9353X012 1 synthetic rubber 13B9353X022 1
(1)
20
Screw (metric), slot-head/cross-recessed,
S18800 (18-8 SST)
Qty 4 for diaphragm cover plate Qty 2 for connecting summing beam
to input module 12B7279X012 6
21 Feedback arm assy, aluminum/SST
Includes needle bearing (key 25)
Needle bearing is pressed into
feedback arm 32B7293X012 1
22* Flanged bearing, nylon
For feedback pivot 12B7273X012 1
23* Cam roller (ball bearing, metric)
S18800 (18-8 SST)
Here, the bearing is used as the cam roller,
attached to the feedback arm assy (key 21) by the shoulder screw (key 24) 12B7297X012 1
(1)
24
Shoulder screw (metric), S18800 (18-8 SST) 12B7298X012 1
25 Needle bearing, S18800 (18-8 SST)
Needle bearing is pressed into the feedback
arm (key 21). To install a new needle bearing, the existing bearing must be pressed out. Please consult your Fisher sales office or representative 12B7271X012 1
(1)
26
Washer (metric), S18800 (18-8 SST) 12B7299X012 1
(1)
27
Retaining ring (e-clip) (metric)
S18800 (18-8 SST) 12B7300X012 1
28 Action block, A03600 (aluminum) 32B7261X012 1 29* Action block gasket
neoprene 32B7262X012 1
synthetic rubber 32B7262X022 1
30 Input module assy
Includes:
30A Input module housing 42B7281X012 1 30B* Input module diaphragm
nitrile 22B7282X012 1
synthetic rubber 22B7282X022 1 30C Diaphragm plate 12B7283X012 2 30D Diaphragm connector 12B7284X012 1
(1)
30E
Screw (metric), slot-head/cross-recessed,
For connecting summing beam to
diaphragm connector
30F
Screw (metric), pan head
S18800 (18-8 SST) 12B7279X012 1
(1)
This screw passes through the top
diaphragm plate, diaphragm, and bottom diaphragm plate. Screw it into the diaphragm conn. (key 30D) 13B6878X012 1
34
* Recommended spare part.
1. Also recommended as a spare if metric fasteners are not available at the installation site.
Types 3710, 3720, 3722
Key Description Part No. Qty
30G Diaphragm cover 22B7286X012 1 30H Summing beam assy 22B7287X012 1
30K Summing beam flexure 22B7290X012 1 30L Flexure retainer 12B7291X012 2 30M Spring seat 23B8701X012 1
31* O-ring
For use between input module assy and
positioner base plate nitrile 12B7292X012 1 synthetic rubber 12B7292X022 1
32 Zero adjustment pivot, S30300 (303 SST) 22B7301X012 1
(1)
33
Washer (metric), S18800 (18-8 SST)
For zero adjustment pivot 12B7317X012 1
(1)
34
Retaining ring (e-clip) (metric)
S18800 (18-8 SST)
For zero adjustment pivot 12B7318X012 1
Note
Key 35, zero adjuster, shows a quantity of 2. One is used for the zero adjustment locknut and one is used for the zero adjustment knob.
35 Zero adjuster, SST/plastic 22B7302X012 2 36* Cam, S18800 (18-8 SST) 32B7303X012 1
(1)
37
Cam locknut (hex/metric),
S18800 (18-8 SST) 12B7296X012 1
38 Feedback shaft (cam shaft),
S30300 (303 SST) 32B7305X012 1
(1)
39
Washer (metric), S18800 (18-8 SST)
For feedback shaft (cam shaft) (key 38) 12B7315X012 1
(1)
40
Retaining ring (e-clip) (metric) S18800 (18-8 SST), for feedback shaft
(cam shaft) (key 38) 12B7316X012 1
41 Vent screen, S18800 (18-8 SST) 12B7321X012 1
Note
To attach a gauge or tire valve to the positioner or con­verter, use a pipe nipple (key 68) and a street tee (key
56).
53* Supply gauge, plastic case,
W/chrome-plated brass connection (requires street tee, key 56)
0 to 30 psig/0 to 0.2 MPa/0 to 2 bar 11B4040X012 1
0 to 60 psig/0 to 0.4 MPa/0 to 4 bar 11B4040X022 1
0 to 160 psig/0 to 1.1 MPa/0 to 11 bar 11B4040X032 1
54* Instrument gauge, plastic case,
W/chrome-plated brass connection (requires street tee, key 56)
0 to 30 psig/0 to 0.2 MPa/0 to 2 bar 11B4040X012 1
0 to 60 psig/0 to 0.4 MPa/0 to 4 bar 11B4040X022 1
55* Output gauge, plastic case
W/chrome-plated brass connection (requires street tee, key 56)
0 to 30 psig/0 to 0.2 MPa/0 to 2 bar 11B4040X012 1
0 to 60 psig/0 to 0.4 MPa/0 to 4 bar 11B4040X022 1
0 to 160 psig/0 to 1.1 MPa/0 to 11 bar
(single action) 11B4040X032 1
0 to 160 psig/0 to 1.1 MPa/0 to 11 bar
(double action) 11B4040X032 2
Key Description Part No. Qty
56 Street tee, qty 1, required to attach each
gauge or tire valve to pipe bushing (key 68)
Steel, carbon steel, zn pl 1P312321992 1 SST, S31600 (316 SST) 1P506938982 1
57 Pipe plug, for single-acting positioners only
alloy steel, pl 1C333528992 1 SST 1A767535072 1
62 Tire valve
Single action 1H447099022 1 Double action 1H447099022 2
63 Dow Corning Comp 111 Lubricant
(not furnished with positioner)
64 Sealant, Zink-Plate No. 770
(2)
or equivalent
(3)
or equivalent
(not furnished with positioner)
65 Lubricant, 20W/50 Motor Oil or equivalent
(not furnished with positioner)
66
Dow Corning Magna-Lub G
(4)
or equivalent
(not furnished with positioner)
68 Pipe bushing, qty 1, required to attach each
pipe tee (key 56) to positioner connection
Steel, carbon steel, pl 1E253726232 1 SST, S31600 (316 SST) 1E2537K0012 1
69* Spacer, qty 1, required between the feedback
shaft (key 38) and the positioner base plate
plastic 13B8202X012 1
(1)
70
Screw (metric), slot-head/cross-recessed
Used to secure key 18, supply cover, to key 16,
base ass’y
S18800 (18-8 SST) 13B9626X012 2
Diagnostic Connections (Figure 28)
FlowScannert valve diagnostics system hook-up
Includes pipe tee, pipe nipple, pipe bushings, connector body, and body protector. If ordered for units with gauges, a stem is also included. Also, the part number provides correct quantities of each item.
For Type 3710 Positioner
Single-action units
For units w/gauges
SST fittings 12B8054 X012 Brass fittings 12B8054 X022
For units w/o gauges
SST fittings 12B8054 X032 Brass fittings 12B8054 X042
Double-action units
For units w/gauges
SST fittings 12B8055 X012 Brass fittings 12B8055 X022
For units w/o gauges
SST fittings 12B8055 X032 Brass fittings 12B8055 X042
* Recommended spare part.
1. Also recommended as a spare part if metric fasteners are not available at the installation site.
2. Mark owned by Dow Corning Corp.
3. Mark owned by Armite Laboratories.
4. Mark owned by Dow Corning Corp.
35
Types 3710, 3720, 3722
Figure
27. T
34B0694-A/DOC
Key Description Part No. Qty For Type 3720 Positioner
Single-action units
For units w/gauges
SST fittings 13B8742 X012 Brass fittings 13B8742 X022
For units w/o gauges
SST fittings 13B8742 X032 Brass fittings 13B8742 X042
Double-action units
For units w/gauges
SST fittings 13B8743 X012 Brass fittings 13B8743 X022
For units w/o gauges
SST fittings 13B8743 X032 Brass fittings 13B8743 X042
36
ype 3722 Components and Subassemblies
Key Description Part No. Qty
Type 3722 Electro-Pneumatic Converter (Figure 27)
71 Housing, aluminum
1/2-inch NPT conduit connection
standard 24B0625X012 explosion-proof 24B0626X012
M20 thread conduit connection 24B0627X012
72 Cap, aluminum
standard 31B2305X012 explosion-proof 21B2393X012
73 Screw, aluminum (not shown)
used to secure explosion-proof cap 11B8574X012
74 Cable gland, plastic
for M20 thread conduit connection 11B3870X012
75 Nozzle restriction
Aluminum/synthetic sapphire 13B7116X012
76* O-ring
used w/nozzle restriction, key 75
nitrile 1P420706992 synthetic rubber 1P4207X0032
* Recommended spare part.
Types 3710, 3720, 3722
Key Description Part No. Qty
77* O-ring
Qty 1 used w/nozzle restriction, key 75 Qty 1 used w/converter module, key 89
nitrile 1C8538X0022 2 78 Vent, plastic/stainless steel 11B8279X012 79* O-ring
80 Machine screw, stainless steel 1A9021X0012 2 81 Wire retaining screw, pl steel
82 Lubricant, Lubriplate
83 Sealant, Zink-Plate No. 770 84 Cap screw, hex socket, S18800 (18-8 SST)
85* O-ring
86 Pipe plug, hex head
87 Lubricant, Never-Seez Nickel Lubricant 88 Filter, stainless steel 11B5996X012
89 I/P converter module 33B7073X012 90 Nameplate, converter module 14B0227X0A2
91 Screw, self-tapping, pan head, slotted,
synthetic rubber 1C8538X0072 2
used with converter cap, key 72
nitrile 1H8762X0012
synthetic rubber 1H8762X0032
Used as a grounding screw Qty 2: internal and external locations includes square washer 16A2821X012 2
(not furnished with positioner) –––
(not furnished with positioner) ––– For attaching the converter to the
positioner base plate 14B0695X012 2 used between positioner base plate and converter
nitrile 11A8741X052 2 synthetic rubber 11A8741X032 2
steel 1D829328982 stainless steel 1D8293X0012
or equivalent (not furnished with positioner) –––
for positioner nameplate
S18800 (18-8 SST) 1P426928982 2
(5)
MAG-1 or equivalent
(3)
or equivalent
(6)
Positioner Mounting Parts (Figure 29)
Note
To mount the Type 3710 or 3720 positioner to an existing actuator, replace the actuator cover plate with a new plate which has the three positioner mounting holes and the 5/8-inch purge option knockout plug.
Please contact your Fisher Controls sales office or representative for any additional parts required for controller mounting.
Actuator cover plate, aluminum
For 1051/1052 size 30 For 1061 size 30 22B8469X012 1 For 1051 size 60 22B8471X012 1 For 1052 size 60, 70 22B8471X012 1 For 1061 size 30, 40, 60 22B8471X012 1
(7)
, 40 22B8469X012 1
Key Description Part No. Qty
42 Tie bar, S18800 (18-8 SST)
For 1051/1052 size 33 and 1066 size 20,
use tie bar extension (key 44) instead of the tie bar (key 42)
For 1032 sizes 45, 70, 185, 280, 425,
680, 1125, 1370, 2585, 4580, use the coupling (key 60) and spacer (key 61) instead of the tie bar (key 42).
For 1031 sizes 26 14B1489X012 1 For 1031 sizes 33, 45, 60, 80 12B8467X012 1 For 1051/1052 sizes 30(7), 40, 60 12B8467X012 1 For 1052 size 20 12B8464X012 1 For 1052 size 70 12B8467X012 1 For 1061 sizes 30, 40, 60, 68 12B8467X012 1 For 1061 sizes 80, 100 12B8473X012 1 For 1066 size 27 12B8480X012 1 For 1066 size 75 12B8485X012 1
43 Mounting plate, steel
For 1031 sizes 26, 33, 45, 60, 80 32B8487X012 1 For 1032 size 45 32B8463X012 1 For 1032 sizes 70, 185, 280 32B8495X012 1 For 1032 sizes 1125, 1370, 2585, 4580 33B0320X012 1 For 1052 size 20 32B8465X012 1 For 1051/1052 size 33 32B8463X012 1 For 1061 sizes 80, 100 32B8475X012 1 For 1066 size 20 32B8463X012 1 For 1066 size 27 32B8463X012 1 For 1066 size 75 32B8486X012 1
44 Tie bar extension, S18800 (18-8 SST)
For 1051/1052 size 33 12B8462X012 1 For 1066 size 20 12B8468X012 1
45 Cap screw, hex head, steel, pl
For attaching the mounting plate to the actuator cover plate
For 1031 sizes 26, 33, 45, 60, 80 1A782024052 2 For 1032 size 45 1A407824052 4 For 1032 sizes 70, 185, 280 1C631224052 4 For 1032 sizes 425, 680 1D529824052 2 For 1032 sizes 1125, 1370 1A3444K0022 2 For 1032 sizes 2585, 4580 1A485724052 2 For 1052 size 20 1A344924052 4 For 1051/1052 size 33 1C5958X0022 2 For 1066 size 20 1C5958X0022 2 For 1066 size 27 1A353124052 2 For 1066 size 75 1A582324052 2
46 Cap screw, hex socket, S18800 (18-8 SST)
For attaching the positioner base plate to the mounting plate or actuator cover plate
For 1031 sizes 26, 33, 45, 60, 80 1J591438992 3 For 1032 sizes 45, 70, 185, 280,
425, 680 1L481238992 3 For 1032 sizes 1125, 1370, 2585, 4580 1J591438992 3 For 1051/1052 sizes 30(7), 40, 60;
1052 size 70; 1061 sizes 30, 40,
60, 68 10B1246X042 3 For 1051/1052 size 33; 1052 size 20;
1061 sizes 80, 100; and
1066 sizes 20, 75 1J591438992 3 For 1066 size 27 12B8481X012 3 For 1066 size 75 1J591438992 3
* Recommended spare part.
5. Mark owned by Armite Laboratories.
6. Mark owned by Dow Corning Corp.
7. The size 30 actuator is no longer manufactured by Fisher Controls. The type 3710 positioner is available for field installation on existing size 30 actuators.
37
Types 3710, 3720, 3722
13B8743-A B2414/IL
12B8055-A B2385/IL
38
Figure
28. Diagnostic Connections
Types 3710, 3720, 3722
42B8478-A/DOC
Figure
29. Positioner Mountings
Key Description Part No. Qty
47 Machine screw, self-tapping, S18800 (18-8 SST)
For attaching the tie bar or tie bar extension to the actuator hub
For 1031 sizes 26, 33, 45, 60, 80 15A7843X022 2 For 1051/1052 sizes 30
1052 size 70; 1061 sizes 30, 40,
60, 68 15A7843X022 2 For 1052 size 20 1B9925X0012 2 For 1051/1052 size 33 1H332538992 2 For 1061, sizes 80, 100 15A7843X022 2 For 1066 sizes 20, 27 1V7309X0012 2 For 1066 size 75 1A8176X0012 2
58 Purge tube, S18800 (18-8 SST)
For 1051/1052 sizes 30
1052 size 70; 1061 sizes 30, 40, 60, 68 12B7322X012 1
59* O-ring, purge tube, nitrile F1367806562 2 60 Coupling, S18800 (18-8 SST)
For 1031 sizes 26, 33, 45, 60, 80 12B8482X012 1 For 1031 sizes 60, 80 12B8474X012 1 For 1032 sizes 45, 70, 185, 280,
425, 680 12B8494X012 1
For 1032 sizes 1125, 1370, 2585, 4580 12B8498X012 1 For 1061 sizes 80, 100 12B8474X012 1 For 1066 size 27 12B8482X012 1
61 Spacer, steel
For 1031 sizes 26, 33, 45, 60, 80 17A8301X012 2 For 1032 sizes 45, 70, 185, 280, 425, 680 1N416224092 3 For 1032 sizes 1125, 1370 12B8497X012 2 For 1032 sizes 2585, 4580 12B8499X012 2 For 1066 size 27 1N822924092 3
(7)
, 40, 60;
(7)
, 40, 60;
Key Description Part No. Qty
67 Indicator, steel
For 1031 size 26 12B8493X012 1 For 1031 size 33 12B8492X012 1 For 1031 size 45 12B8491X012 1 For 1031 size 60 12B8488X012 1 For 1031 size 80 12B8489X012 1
For mounting the 67AFR on the Type 1032 actuator
Cap screw 1K747624052 2 Lock washer 1C225728982 2 Hex nut 1E944024112 2
Fittings
Note
Contact your Fisher Controls sales of­fice or representative for descriptions of fittings including materials of construc­tion. Specify quantity of fittings re­quired.
50 Elbow 51 Connector 52 Swivel
* Recommended spare part.
7. The size 30 actuator is no longer manufactured by Fisher Controls. The Type 3710 positioner is available for field installation on existing size 30 actuators.
39
Types 3710, 3720, 3722
42B8466-A/DOC
42B8484-A/DOC
40
Figure
29. Positioner Mountings (Continued)
32B8490-A/DOC
Types 3710, 3720, 3722
33B0322-B/DOC
33B0321-B/DOC
Figure
29. Positioner Mountings (Continued)
41
Types 3710, 3720, 3722
Errata Sheet for
August 1994
Types 3710
1. On page 6 of the instruction manual, near the heading Mounting the Positioner, write a note that says, “Also see errata sheet dated August 1994”.
2. On page 37 of the instruction manual, near the heading Positioner Mounting Parts, write a note that says, “Also see errata sheet dated August 1994”.
Installing
the T
, 3720 P
neumati
c P
ype 3710 or 3720
ositioner
For
m 5
Pneumatic Positioner on Size 25 or 50 Type 585 and 585R Actuators
Refer to figures 1, 2, and 3 in this errata sheet for key number locations unless noted otherwise.
1. An actuator stem bracket is supplied with the posi­tioner. Assemble the various positioner feedback parts to the stem bracket as follows:
a. Refer to figure 2. Install the roller bearing (key
101) on the drive stud (key 95) and secure with the E-ring (key 102).
b. Refer to figure 3. Attach the drive stud (with roll­er bearing) to the drive stud bracket (key 98) with 1/4-inch hex nut (key 96), lock washer (key 100), and flat washer (key 103). Place the flat washer between the lock washer and the hex nut. The washers and hex nut should all be on the same side of the drive stud bracket as shown in figure 3. The flat washer may be moved to the other side of the drive stud (between the drive stud and the drive stud bracket) if extra space is required to position the roller bearing near the center of the feedback lever. Leave the hex nut loose for later adjustment.
c. Attach the drive stud bracket (with drive stud) to the actuator stem bracket using two cap screws (key 99), two lock washers (key 100), and two hex nuts (key 96). Leave the hex nuts loose for later adjustment.
2. Stroke the actuator from the top stop to the bottom stop, and record the travel.
In steps 3 through 6, refer to the actuator instruction manual for key number locations unless noted other­wise.
s a
nd Type 372
300
, July 1
3. Loosen eight screws, and remove the front and back yoke covers (keys 18 and 20).
4. Loosen the two cap screws in the stem connector assembly (key 15) and remove the stem connector. Separate the actuator piston stem (key 12) from the valve plug stem.
5. Loosen the stem bracket retainer (key 14) and let it slide down over the valve plug stem. Remove the stem bracket assembly (key 13).
6. Install the stem bracket assembly (with drive stud and drive stud bracket) on the actuator stem. Align the stem bracket assembly so that it will be parallel with the back yoke cover. Install the stem bracket retainer and tighten to 50 lbfSft (68 NSm). If the actuator was removed from the valve, install the actuator on the valve. Do not attach the stem connector at this time.
7. Attach the mounting bearing (key 97) to the mount­ing plate (key 43) with three hex socket cap screws (key 93).
8. Refer to the actuator instruction manual. Loosen the four screws, and remove the actuator blanking plate.
9. Attach the positioner mounting plate to the actuator yoke as shown in figure 4 with four spacers (keys 61), four cap screws (key 45) and lock washers (key 92).
10. Loosen the four captive cover screws and remove the positioner cover.
11. Loosen the cam locknut (key 37, figure 26).
12. Attach the positioner to the mounting plate with three hex socket cap screws (key 46). Make sure that the positioner feedback shaft (key 38, figure 26) ro­tates freely and is not binding with the mounting bear­ing, adjust if necessary.
13. Attach the feedback lever (key 94) to the end of the feedback shaft with the two hex socket cap screws
2 C
onverte
r I
nstructio
993
Before performing the next step, position the valve plug stem at the lower end of its travel. Position the actuator stem at the upper travel stop. Check for sufficient clearance between the actuator stem and the valve stem to allow removing the stem bracket assembly. If there is in sufficient clearance, remove the actuator from the valve.
Note
n M
anual
42
Types 3710, 3720, 3722
Figure 1. Typical T
(key 93). The markings on the feedback lever should be visible when looking toward the back of the posi­tioner. Make sure the roller bearing (key 101) on the drive stud engages the slot in the feedback lever.
ype 3710 Positioner Mounted on a T
WARNING
An unexpected change in actuator sup­ply pressure while performing the fol­lowing steps could result in personal injury. Use lockout procedures to en­sure a stable air supply.
14. Perform the Actuator Mounting procedure steps 2 through 8 in the actuator instruction manual to recon­nect the actuator stem and valve stem.
15. Make sure the cam locknut (key 37, figure 26) is loose, then stroke the valve/actuator to mid-travel. Ad-
ype 585 Actuator
just the drive stud location vertically so that the feed­back lever is perpendicular to the stem. Tighten the hex nut attached to the drive stud.
16. Refer to figure 5. Adjust the position of the drive stud bracket so that the center of the roller bearing aligns with the appropriate travel mark on the feed­back lever.
17. Tighten the cap screws to secure the drive stud bracket to the stem bracket. If necessary, readjust the drive stud position to keep the feedback lever perpen­dicular to the stem.
18. Make the output, supply, instrument, and vent connections as described in the Connection section. Calibrate the positioner by performing the procedures in the Calibration section.
19. Replace the actuator front and back yoke covers. Discard the actuator blanking plate and four screws.
43
Types 3710, 3720, 3722
Figure 2. Drive Stud and Roller Bearing Assembly
Figure 4. Mounting Plate Positioned on Actuator
Figure 3. Drive Stud Bracket with Drive Stud
and Roller Bearing Assembly
Parts
List
Mounting Parts for Mounting Positioner on Type 585 and 585R Actuators
See figures 1, 2, and 3 in this errata sheet for key number unless noted otherwise.
Key Description Part Number
38 Feedback Shaft (see instruction manual figure 26) 34B3927 X012 43 Mounting Plate 34B3929 X012 45 Cap Screw 46 Cap Screw 61 Spacer 92 Lock washer 93 Cap Screw
1B7877 24052
1J5914 38992
1F9067 24092 1C2257 28982 1R4500 28982
Figure 5. Positioning Drive Stud in Feedback Lever
Key Description Part Number
94 Feedback Lever 24B4168 X012 95 Drive Stud 14B4166 X012 96 Hex Nut 97 Mounting Bearing 14B4329 X012 98 Drive Stud Bracket 24B4627 X012 99 Cap Screw 100 Lock washer 101 Roller Bearing 14B5617 X012 102 E-RIng11A7309 X012 103 Washer
Pipe Nipple, for mounting Type 67 Filter Regulator
1A3457 24122
1E8220 38992
1L3239 28982
1A4988 28982 1B2927 38322
44
Types 3710, 3720, 3722
December 1994, Form 5362
Type 372
Loop Schematics
This document includes loop schematics required for wiring of intrinsically safe installations. If you have any questions, contact your Fisher Controls sales repre­sentative or sales office.
CSA Schematics
2 E
lectro-Pneumati
c C
onverter
24B0238-A/DOC
45
Types 3710, 3720, 3722
FM Schematics
24B0239-A/DOC
Fisher, Fisher-Rosemount, and Managing The Process Better are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc. All other marks are the property of their respective owners.
EFisher Controls International, Inc. 1991, 1993; All Rights Reserved
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For information, contact Fisher Controls:
Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461
46
Printed in U.S.A.
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