Instruction Manual
Form 5054
June 1998
3582 and 3583 Series
3582 Series Valve Positioners, Type 3582i Valve
Positioner, and 3583 Series Valve Stem Position
Transmitters
Contents
Introduction
Scope of Manual 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type Number Descriptions 2. . . . . . . . . . . . . . . . . . .
Specifications 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
Mounting 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing Cam Position 9. . . . . . . . . . . . . . . . . . . . . . .
Pressure Connections 9. . . . . . . . . . . . . . . . . . . . . . . .
Supply Connection 10. . . . . . . . . . . . . . . . . . . . . . . .
Output Connection 11. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Connection 11. . . . . . . . . . . . . . . . . . . . .
Diagnostic Connections 11. . . . . . . . . . . . . . . . . . . .
Vent 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Connections for Type 3582i
Valve Positioner 12. . . . . . . . . . . . . . . . . . . . . . . . .
Installation Of Type 582i Converter 13. . . . . . . . . . .
Operating Information
Valve Positioner Cam Information 14. . . . . . . . . . . .
5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Stem Position Transmitter Cam
Information 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Positioner Bypass Operation 15. . . . . . . . . . .
Input Signal Ranges 16. . . . . . . . . . . . . . . . . . . . . . . .
Valve Positioner Split-Range Operation 16. . . . . . .
Changing Valve Positioner Action 17. . . . . . . . . . . .
Changing Valve Stem Position Transmitter
Action 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14. . . . . . . . . . . . . . . . . .
W5498/IL W5500/IL W5499/IL
Figure 1. Typical Mounting for the 3582 Series, Type 3582i, and 3583 Series Positioners and Transmitters
D200138X012
3582 and 3583 Series
Contents (cont’d)
Calibration Of Valve Positioner Or Valve
Stem Position Transmitter
Beam Alignment 17. . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Principle of Operation
3582 Series Valve Positioners 19. . . . . . . . . . . . . . .
Type 3582i Valve Positioner 20. . . . . . . . . . . . . . . . .
3583 Series Valve Stem Position Transmitters 20.
Maintenance
Changing the Range Spring 22. . . . . . . . . . . . . . . . .
Replacing Gaskets 22. . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Nozzle O-Ring 22. . . . . . . . . . . . . . . .
17. . . . . . . . . . . . .
19. . . . . . . . . . . . . . . . . .
21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction
Scope of Manual
This instruction manual includes installation, operation,
calibration, maintenance, and parts ordering information for the 3582 Series pneumatic valve positioners,
the Type 3582i electro-pneumatic valve positioner,
and the 3583 Series pneumatic valve stem position
transmitters. Refer to separate instruction manuals for
information on the control valve, actuator, and accessories.
Only personnel qualified through training or experience
should install, operate, or maintain the valve positioner
or valve stem position transmitter. If there are any
questions concerning the instructions in this manual,
contact your Fisher sales office or representative before proceeding.
Description
The 3582 Series pneumatic valve positioners and the
Type 3582i electro-pneumatic valve positioner shown
in figure 1 are used with diaphragm-actuated, slidingstem control valve assemblies. The pneumatic valve
positioners receive a pneumatic input signal from a
control device and modulate the supply pressure to
the control valve actuator. The positioner adjusts the
actuator supply pressure to maintain a valve stem
position proportional to the pneumatic input signal.
Type 3582NS positioners meet typical requirements of
the nuclear power industry. The Type 3582NS
construction includes materials that provide superior
performance at elevated temperature and radiation
levels. The O-rings are EPDM (ethylene propylene)
and the diaphragms are EPDM/Nomex. EPDM
onstrates superior temperature capability and shelf life
over nitrile. The Nomex diaphragm fabric demonstrates improved strength retention at elevated temperature and radiation conditions.
(1)
dem-
Removing and Replacing the Relay 23. . . . . . . . . . .
Relay Maintenance 23. . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Flapper Pivot 24. . . . . . . . . . . . . . . . . .
Replacing the Type 582i Converter
Primary O-Ring and Filter 24. . . . . . . . . . . . . . . . .
Replacing the Type 582i Converter Housing
Cap O-Ring 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Type 582i Converter 24. . . . . . . . . . .
Reassembling the Type 582i Converter 25. . . . . . .
Parts Ordering
Parts Kits
Parts List
In addition, the Type 3582NS positioner is qualified
“commercial grade dedicated” under Fisher’s
10CFR50, Appendix B, quality assurance program.
These can be supplied as 10CFR21 items.
The Type 3582i is an electro-pneumatic valve positioner, consisting of a Type 582i electro-pneumatic converter installed on a Type 3582 pneumatic valve positioner. The Type 3582i valve positioner provides an
accurate valve stem position that is proportional to a
dc current input signal.
The Type 582i electro-pneumatic converter is a modular unit that can be installed at the factory or in the
field. However, do not plan to install a Type 582i converter on an existing positioner until you contact your
Fisher sales office or representative for application
assistance.
The Type 582i converter receives the dc current input
signal and, through a nozzle/flapper arrangement, provides a proportional pneumatic output signal. This
pneumatic output signal provides the input signal to
the pneumatic valve positioner, eliminating the need
for a remote-mounted transducer.
The 3583 Series pneumatic valve stem position transmitters are for use with sliding-stem diaphragm actuators. These units provide an output signal that is directly proportional to the valve stem position.
Refer to the type number description for a detailed
explanation of type numbers.
25. . . . . . . . . . . . . . . . . . . . . . . . . . .
25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type Number Descriptions
The following descriptions provide specific information
on the different valve positioner or valve stem position
transmitter constructions. If the type number is not
known, refer to the nameplate on the positioner. For
the location of the nameplate, refer to key 25 in figure
21.
2
1. Use a clean, dry, oil-free air supply with instruments containing EPDM components.
EPDM is subject to degradation when exposed to petroleum-based lubricants.
3582 and 3583 Series
Table 1. Specifications for 3582 Series and Type 3582i Valve Positioners
Input Signal
(1)
,
3582 Series:
J 3 to 15 psig (0.2 to 1.0 bar), J 6 to 30 psig (0.4
to 2.0 bar), or J split range, see table 5
Type 3582i:
4 to 20 mA dc constant current with 30 V dc maximum compliance voltage, can be split range, see
table 5
Equivalent Circuit for Type 3582i
The Type 582i converter equivalent circuit is 120
ohms, shunted by three 5.6-volt zener diodes (see
figure 11)
Output Signal
(1)
Type: Pneumatic pressure as required by actuator
up to 95 percent of maximum supply
Action
(1)
: Field-reversible between J direct and
J reverse within the pneumatic valve positioner
Supply Pressure
(1)
Recommended: 5 psi (0.3 bar) above actuator re-
quirement
Maximum: 50 psig (3.4 bar) or pressure rating of
actuator, whichever is lower
Input Bellows Pressure Rating
(2)
See table 4 for minimum and maximum pressure
ratings (allowable input signal) for each available
range spring
Maximum Steady-State Air Consumption
(1)(3)
For 3582 Series
20 Psig (1.4 bar) Supply:
14.0 scfh (0.38 normal
m3/hr)
30 Psig (2.0 bar) Supply:
18.0 scfh (0.48 normal
m3/hr)
35 Psig (2.4 bar) Supply:
20.0 scfh (0.54 normal
m3/hr)
For Type 3582i Only
20 Psig (1.4 bar) Supply:
17.2 scfh (0.46 normal
m3/hr)
30 Psig (2.0 bar) Supply:
21.4 scfh (0.58 normal
m3/hr)
35 Psig (2.4 bar) Supply:
23.8 scfh (0.64 normal
m3/hr)
Maximum Supply Air Demand
(1)
For 3582 Series and Type 3582i
20 Psig (1.4 bar) Supply:
164.5 scfh (4.7 normal
m3/hr)
30 Psig (2.0 bar) Supply:
248.5 scfh (7.0 normal
m3/hr)
35 Psig (2.4 bar) Supply:
m3/hr)
Performance
For 3582 Series
Independent Linearity
span
Hysteresis
(1)
:
0.5 percent of span
For Type 3582i Only
Independent Linearity
span
Hysteresis
(1)
:
0.6 percent of span
(1)
:
±1 percent of output signal
(1)
:
±2 percent of output signal
Electromagnetic Interference (EMI)
per SAMA Standard PMC 33.1-1978, change in
steady-state deviation is less than ±1% in an electromagnetic field classified as 3-abc with a field
strength of 30 V/m. Positioner is tested with housing cap on and with external field wiring in rigid metal conduit.
For 3582 Series and Type 3582i
Open Loop Gain (Output Signal)
J 100 in the range of 3 to 15 psig (0.2 to 1.0 bar)
J 55 in the range of 6 to 30 psig (0.4 to 2.0 bar)
Operating Influences
(1)
Supply Pressure, For 3582 Series Units: Valve
travel changes less than 0.25 percent per 2 psi
(1.67 percent per bar) change in supply pressure
Supply Pressure, For Type 3582i Units: Valve
travel changes less than 1.5 percent per 2 psi (3.62
percent per bar) change in supply pressure
Operative Temperature Limits
Standard Construction, For 3582 Series and
Type 3582i Units: –40 to +160_F (–40 to +71_C)
Type 3582NS Units: –40 to +180_F (–40 to
+82_C) with EPDM elastomers
High-Temperature Construction, For Types
3582A and C only: 0 to +220_F (–18 to +104_C)
without gauges
Electrical Classification for Type 3582i
Please refer to the Hazardous Area Classifications
Bulletins for specific approvals. Also, refer to the
nameplates shown in figure 2 for the location of positioner or transmitter classification information and
approval descriptions.
Housing Classification for Type 3582i
NEMA 3, IEC 529 IP54: Mount instrument with vent
on the side or bottom if weatherproofing is a concern.
- Continued -
285.5 scfh (8.1 normal
(1)
:
When tested
(1)
:
(1)(2)
3
3582 and 3583 Series
Table 1. Specifications for 3582 Series and Type 3582i Valve Positioners (Continued)
Pressure Gauges
1-1/2 inch (40 mm) diameter with plastic case and
brass connection J triple scale (PSI, MPa, and bar)
Maximum Valve Stem Travel
4-1/8 inches (105 mm); adjustable to obtain lesser
travels with standard input signals
or J dual scale (PSI and kg/cm2)
Characterized Cams
Pressure Connections
See characterized cams section
1/4-inch NPT female
Approximate Weight
Electrical Connection for Type 3582i
1/2-14 NPT conduit connection
1. This term is defined in ISA Standard S51.1-1979.
2. Do not exceed any of the pressure or temperature limits in this instruction manual. Also, any applicable standard or code should not be exceeded.
3. Scfh—Standard cubic feet per hour (60_F and 14.7 psia); normal m3/hr—normal cubic meters per hour (0_C and 1.01325 bar, absolute).
13B8758-C SHT 1 / DOC
Figure 2. Typical Nameplates
3582 Series Units: 5-1/2 pounds (2.5 kg)
Type 3582i: 8 pounds (3.6 kg)
11B5625-E SHT B / DOC
Type 3582—Pneumatic valve positioner with bypass
and instrument, supply, and output pressure gauges.
Type 3582A—Pneumatic valve positioner without bypass and without pressure gauges.
Type 3582C—Pneumatic valve positioner without bypass and with automotive tire valves instead of pressure gauges.
Type 3582D—Pneumatic valve positioner with bypass
and with automotive tire valves instead of pressure
gauges.
Type 3582G—Pneumatic valve positioner without bypass and with instrument, supply, and output pressure
gauges.
Type 3582NS—Pneumatic valve positioner for nuclear
service applications with or without bypass and with
automotive tire valves instead of pressure gauges.
Type 3582i—Electro-pneumatic valve positioner without bypass; with Type 582i converter; and with: supply
and output pressure gauges, automotive tire valves, or
pipe plugs.
Type 582i—Electro-pneumatic converter with: supply
and output pressure gauges, automotive tire valves, or
pipe plugs. Used for conversion of a 4 to 20 milliampere input signal to a 3 to 15 psig (0.2 to 1.0 bar) input
signal for the pneumatic valve positioner.
Type 3583—Pneumatic valve stem position transmitter with supply and output pressure gauges.
Type 3583C—Similar to the Type 3583 valve stem
position transmitter except with automotive tire valves
in place of pressure gauges.
Specifications
Specifications for the valve positioners are shown in
table 1. Specifications for the valve stem position
transmitters are shown in table 2.
Refer to the unit nameplate to determine the type of
positioner or transmitter, supply pressure, etc. A typical nameplate is shown in figure 2.
4
3582 and 3583 Series
Table 2. Specifications for 3583 Series Valve Stem Position Transmitters
Input Signal
(1)
4-1/8 inches (105 mm) of valve stem travel; adjust-
Reference Accuracy
±1 percent of output signal span
(1)
able to obtain full output signal with lesser stem
travels
Output Signal
(1)
Operating Influence
Output signal changes 0.23 percent per 2 psig (1.67
percent per bar) change in supply pressure
(1)
Type: J 3 to 15 psig (0.2 to 1.0 bar) or J 6 to 30
psig (0.4 to 2.0 bar) pneumatic pressure
Action: Field-reversible between direct and reverse
Operative Ambient Temperature Limits
Standard Construction, 3583 Series: –40 to
Output Bellows Pressure Rating
(2)
See table 4 for minimum and maximum pressure
+160 _F (–40 to +71_C)
High-Temperature Construction, Type 3583C
only: 0 to +220 _F (–18 to +104_C)
ratings (allowable input signal) for each available
range spring
Supply Pressure
(1)
Recommended: 5 psi (0.3 bar) above upper limit of
output signal range
Maximum: 35 psig (2.4 bar) or pressure rating of
connected equipment, whichever is lower
Pressure Connections
Supply and output pressure connections are
1/4-inch NPT female
Maximum Valve Stem Travel
4-1/8 inches (105 mm); adjustable to obtain full output signal with lesser stem travels
Maximum Steady-State Air Consumption
20 Psig (1.4 bar) Supply:
14.0 scfh (0.38 normal
m3/hr)
30 Psig (2.0 bar) Supply:
18.0 scfh (0.48 normal
m3/hr)
35 Psig (2.4 bar) Supply:
20.0 scfh (0.54 normal
m3/hr)
1. This term is defined in ISA Standard S51.1-1979.
2. Do not exceed any of the pressure or temperature limits in this instruction manual. Also, any applicable standard or code should not be exceeded.
3. Scfh—Standard cubic feet per hour (60_F and 14.7 psia); normal m3/hr—normal cubic meters per hour (0_C and 1.01325 bar, absolute).
(1)(3)
Cam
Linear
Approximate Weight
5-1/2 pounds (2.5 kg)
(1)(2)
Installation
Note
All valve positioners and valve stem
position transmitters are shipped with
foam rubber packing material inside the
case. Remove the cover (key 33, figure
21) and the packing material before attempting to operate the unit. Make sure
all vent openings are clear before installation of the unit and that they remain
clear during use.
Typically, the positioner or transmitter is ordered with
the actuator. If so, the factory mounts the valve positioner or valve stem position transmitter and connects
the valve positioner output to the actuator. If a Type
67AFR filter-regulator is specified, it may be integrally
mounted to the valve positioner or valve stem position
transmitter, except for the Type 3582NS positioner.
For the Type 3582NS, the Type 67AFR is separately
mounted, not integrally mounted to the positioner.
Note
In some cases, alignment and calibra-
tion of the valve positioner or valve
stem position transmitter at the factory
may not be possible, and field align-
ment and calibration is required. Before
putting the valve positioner or valve
stem position transmitter into service,
check the operation of the unit to be
sure it is calibrated. If the valve posi-
tioner or valve stem position transmitter
requires alignment or calibration, refer
to the appropriate calibration instruc-
tions in this manual.
If the valve positioner or valve stem position transmitter is ordered separately, disconnected, or removed
from the actuator, refer to the appropriate sections of
this manual for installation information.
5
3582 and 3583 Series
41B8569-C SHT 1 AND 2 / DOC
Mounting
Key numbers used in this procedure are shown in figure 3 except where indicated.
1. Figure 3 shows the various mounting parts required
for mounting on Fisher actuators. Mounting parts for
Fisher actuators that require spacers have the spacers
(key 50) included. Type 657 and 667 actuators, sizes
70 through 100, with or without a side-mounted handwheel, use spacers (keys 97 and 102) between the
stem connector and the connector arm (key 48). On all
other actuators that use spacers, place the spacers
(key 50) between the mounting plate (key 63) and the
actuator mounting boss.
6
Figure 3. Mounting Assembly
When mounting the valve positioner or valve stem
position transmitter on an actuator by another
manufacturer, provide spacers, if necessary, by cutting sections from 1/2- or 3/8-inch pipe so that the ‘‘X’’
dimension matches the value given in figure 6.
2. As shown in figures 3 and 4, attach the connector
arm (key 48) to the stem connector so that the connector arm extends through the yoke legs on the side
of the lower mounting boss.
3. Attach the valve positioner or valve stem position
transmitter to the mounting plate (key 63) using the
holes shown in figure 5.
4. Mount the Type 67AFR regulator:
3582 and 3583 Series
TYPE
SIZE
POSITION
()
TYPE
SIZE
POSITION
()
Side Mounted
Side Mounted
Table 3. 3582 and 3583 Series Mounting Information
ACTUATOR
TYPE
513 & 513R 20
656 30
657-4 Without
Side-Mounted
Handwheel
657-4 With
Side-Mounted
Handwheel
657-8
667-4 Without
Side-Mounted
Handwheel
1. The indicated set number should be considered a reference point only, due to the variables related to making up the stem connection.
2. Normal position is shown in figure 4.
3. Travel pin position for Type 657 is normal.
4. Travel pin position for Type 667 is normal.
ACTUATOR
SIZE
32
40
60
70 4 102 3 Inverted 70 2
70
87
30
34
40
40
46
46
47
47
60
70
70
87
MAXIMUM
TRAVEL
Inch mm
3/4
3/41919
2
3-1/2
4
44102
2-1/8
2-1/8
3-1/8
3-1/2
3-1/8
4-1/8
3-1/8
4-1/8
4-1/8
4-1/8
44102
51
89
102
102
54
54
79
89
79
105
79
105
105
105
102
MOUNTING
HOLES
SET NO.
(1)
2
2
4
4
4
2
1
3
3
3
3
2
2
2
1
4
2
1
1
TRAVEL PIN
POSITION
(2)
Normal
Normal
Inverted
Inverted
Inverted
Inverted
Inverted
Normal
Normal
Normal
Normal
Normal
Normal
Inverted
Inverted
Inverted
Inverted
Normal
Normal
ACTUATOR
TYPE
657 & 667
Without
Side-Mounted
Handwheel
657 & 667
With
Side-Mounted
Handwheel
ACTUATOR
SIZE
30
34
40
45
45
50
60
2-1/16–3
3-1/16–4
80 3 76
87 2
2-1/16–3
3-1/16–4
100 4 102
34
40
45
50
60
70
80
87 3
3-1/16–47678–10222
MAXIMUM
TRAVEL
Inch mm
3/4
1-1/8
1-1/2
3/4
2
2
2
3/4
1-1/2
2
2
2
4
3
19
19
38
19
51
51
51
51
52–76
78–102
51
52–76
78–102
19
38
51
51
51
102
76
MOUNTING
HOLES
SET NO.
657 667
3
3
2
1
1
1
1
2
3
3
2 2 Normal
2
2
3
4 4 Inverted
2
1
1
4
3
2
2
TRAVEL PIN
(1)
POSITION
4
2
3
4
1
2
2
1
2
1
2
2
1
2
2
4
1
1
2
2
2
1
Normal
Normal
Normal
Inverted
Normal
Normal
Normal
Normal
Normal
Inverted
Normal
Normal
Inverted
Normal
Normal
Normal
Inverted
Inverted
Inverted
Normal
Normal
Inverted
(2)
(3)
(4)
(4)
(4)
(4)
CV1768-C
A1397–2/IL
Figure 4. Isometric View Showing Motion Feedback
Arrangement and Typical Stem Connection
3582 Series valve positioners (except Type
3582NS) and 3583 Series valve stem position
transmitters, mount the regulator on the integral boss
on the bypass block.
Type 3582NS valve positioners, use the
mounting plate with provision for separately mounting
the Type 67AFR regulator. Separately mount the positioner and the regulator on the mounting plate.
Type 3582i valve positioners, mount the regu-
lator on the integral boss that is part of the Type 582i
converter housing.
5. As shown in figure 5, the mounting bracket has four
sets of holes for mounting the assembly to the actuator. Refer to table 3 to determine which set of mounting holes to use, then attach the assembly to the lower
mounting pad on the actuator.
CAUTION
To avoid equipment damage, be certain
the connector arm clears the valve positioner or valve stem position transmitter
case as the actuator moves through its
complete stroke.
7
3582 and 3583 Series
SET NO. 1
SET NO. 2
SET NO. 3
HOLES FOR
MOUNTING REGULATOR
HOLES FOR MOUNTING
PLATE TO ACTUATOR
HOLES FOR MOUNTING
POSITIONER TO PLATE
BF2635-B/DOC
Figure 5. Mounting Plates Used with 3582 Series Valve Positioners and 3583 Series Valve Stem Position Transmitters
6. Position the actuator to its mid-travel position using
a handwheel or manual loading regulator.
11. Check the travel pin setting using the following
procedures:
HOLES FOR MOUNTING
PLATE TO ACTUATOR
HOLES FOR MOUNTING
POSITIONER TO PLATE
SET NO. 4
7. Slip the round end of the travel pin (key 60) into the
rotary shaft arm (key 2) slot as shown in figure 4.
8. Slide the square end of the travel pin into the pin
holder and pin lock (keys 61 and 59). Place the pin
lock and holder into the slot in the connector arm (key
48). Screw the cap nut (key 62) onto the pin lock (key
59), but do not tighten.
9. With the actuator at its mid-travel position, lift the
rotary shaft arm so that the 0-degree index marks on
the rotary shaft arm are aligned with the case index
marks as shown in figure 7.
For standard travel pin setting (that is, with the
travel pin setting equal to total actuator travel). Stroke
the actuator to each end of its travel. At each end of
travel, the 30-degree index marks on the rotary shaft
arm should align with the case index marks. If the index marks are not in line, loosen the cap nut (key 62)
and slide the travel pin (key 60) in the rotary shaft arm
slot until the 30-degree index marks align with the
case index marks. Be sure the travel pin remains perpendicular to the connector arm. After making this adjustment, tighten the cap nut and re-check the arm at
the mid-travel position. If the 0-degree index marks do
CAUTION
not align, repeat this procedure.
Never set the travel pin at a setting that
is less than the actual actuator stroke.
Setting the travel pin at a setting that is
less than the actual actuator stroke will
cause the cam to rotate more than 60
degrees, causing damage to the cam or
other parts.
10. Position the travel pin so that it is perpendicular to
the connector arm and aligns with the correct actuator
stem travel index on the rotary shaft arm. Tighten the
cap nut (key 62 in figure 4).
8
For special travel pin setting (that is, with the
travel pin setting greater than total actuator travel).
Check the index marks using a procedure similar to
the standard settings procedure. The arm will not rotate a full 60 degrees as the actuator is stroked, and
the 30-degree index marks on the cam will be short of
aligning with the case index marks. If necessary, adjust the travel pin position so that the 30-degree marks
are the same distance from the respective case index
mark at each end of actuator travel.
3582 and 3583 Series
X
30_ MAX.
30_ MAX.
11B6520-C/DOC
Figure 6. Spacing for Mounting on Other Than Fisher Actuators
Changing Cam Position
Refer to figure 21 for a typical cam illustration and key
number locations.
STEM
TRAVEL
1-1/8 or less
1-1/2
2
2-1/2
3
3-1/2
4
29 or less
38
51
64
76
89
102
3/8-Inch
(9.5 mm) Stem
3.19
3.56
4.00
4.44
4.88
5.31
5.75
Millimeters
81
90
102
113
124
135
146
1/2-Inch
(12.7 mm) Stem
Inches
3.44
3.81
4.25
4.69
5.12
5.56
6.00
87
97
108
119
130
141
152
X
3/4-Inch
(19.1 mm) Stem
3.94
4.31
4.75
5.19
5.62
6.06
6.50
100
109
121
132
143
154
165
Note
D For Valve Positioners: The small
arrow on the cam must point in the direction of stem movement with increasing actuator diaphragm pressure.
D For Valve Stem Position Transmitters: If the arrow on the cam points up
toward the nozzle, output pressure increases with downward stem movement. If the arrow points down, output
pressure decreases with downward
stem movement.
If the arrow is pointing in the wrong direction, use the following procedure to
remove, reverse, and re-install the cam.
When mounting a valve positioner or valve stem position transmitter, check to see if the correct cam (key 4)
and cam position has been selected. To change the
cam or cam position, unhook the extension spring (key
38), and remove the cam bolt and locking nut (keys 6
and 45). Remove the cam and spring retainer bracket
(key 43).
To install the cam, screw the locking nut all the way
onto the cam bolt. Attach the cam and spring retainer
bracket to the shaft assembly with the cam bolt. Tighten the bolt to secure the cam. Then, tighten the locking nut against the spring retainer bracket. Hook the
spring into the spring retainer bracket.
70CA0750-C
A2452-2/IL
Figure 7. Rotary Shaft Arm and Case Index Marks
Details on cam characteristics can be found in the
cam information portion of the operating information
section.
Pressure Connections
WARNING
Valve positioners and valve stem position transmitters are capable of providing full supply pressure to connected
equipment. To avoid personal injury and
equipment damage, make sure the supply pressure never exceeds the maximum safe working pressure of any connected equipment.
9
3582 and 3583 Series
7.19
(182.6)
9.88
(251.0)
10.50
(266.7)
11.44
(290.6)
5.56
(141.2)
4.69
(119.1)
.31
(7.9)
5.56
(141.2)
5.00
(127.0)
.34 (8.6) ∅ HOLES
SPACED .69 (17.5) APART
.34 (8.6) ∅ HOLES
SPACED .69 (17.5) APART
.31
(7.9)
5.50
(139.7)
5.50
(139.7)
2.25
(57.1)
2.25
(51.1)
.50
(12.7)
.50
(12.7)
9.94
(252.5)
11B6519-F
11B6520-E
C0775/IL
(DIMENSIONS FOR TYPES 3582A, C, D, G, AND NS ARE THE SAME)
Figure 8. Typical Dimensions and Connections
Pressure connections are shown in figure 8. All pressure connections are 1/4-inch NPT female. Use
3/8-inch tubing for all pressure connections. After
making pressure connections, turn on the supply pressure and check all connections for leaks.
Supply Connection
WARNING
Personal injury or property damage may
occur from an uncontrolled process if
the supply medium is not clean, dry, oilfree air, or non-corrosive gas. Industry
TYPE 3582
INCH
(mm)
instrument air quality standards describe acceptable dirt, oil, and moisture
content. Due to the variability in nature
of the problems these influences can
have on pneumatic equipment, Fisher
Controls has no technical basis to recommend the level of filtration equipment
required to prevent performance degradation of pneumatic equipment. A filter
or filter regulator capable of removing
particles 40 microns in diameter should
suffice for most applications. Use of
suitable filtration equipment and the establishment of a maintenance cycle to
monitor its operation is recommended.
10
12B8045-A
A6077–1/IL
3582 and 3583 Series
STEM PROVIDED
WHEN GAUGE IS
SPECIFIED
12B8046-A
A6078–1/IL
Figure 9. Diagnostic Connections
Supply pressure must be clean, dry, oil-free
(2)
air or
noncorrosive gas. Use a Fisher Type 67AFR Filter
Regulator, or equivalent, to filter and regulate supply
air. Except for the Type 3582NS, the filter regulator
can be mounted on the positioner. For the Type
3582NS the regulator can be mounted on the mounting plate with the positioner but not on the postioner.
The supply pressure should be high enough to permit
setting the regulator 5 psi (0.3 bar) above the upper
limit of the appropriate pressure range, for example:
20 psig (1.4 bar) for a 3 to 15 psig (0.2 to 1.0 bar)
range. However, do not exceed the maximum allowable supply pressure of 50 psig (3.4 bar) nor the pressure rating of any connected equipment.
Connect the nearest suitable supply source to the
1/4-inch NPT IN connection on the filter regulator (if
furnished) or to the 1/4-inch NPT SUPPLY connection
on the positioner block assembly.
Output Connection
A factory mounted valve positioner has the valve positioner output piped to the supply connection on the
actuator. If mounting the valve positioner in the field,
connect 3/8-inch tubing between the 1/4-inch NPT
valve positioner connection marked OUTPUT and the
actuator supply pressure connection. Connect the
valve stem position transmitter connection marked
OUTPUT to an instrument that indicates valve stem
position.
Instrument Connection
For a 3582 Series pneumatic valve positioner connect
3/8-inch tubing from the control device to the 1/4-inch
NPT INSTRUMENT connection. If the control device
is mounted on the control valve assembly by the factory, this connection is made.
The Type 3582i electro-pneumatic valve positioner
requires a 4 to 20 milliampere dc current input signal
from the control device. A 1/2-inch NPT conduit connection is provided for properly wiring electrical installations. For more information, see the electrical connections section.
Diagnostic Connections
To support diagnostic testing of valve/actuator/positioner/accessory packages, special connectors and
hardware are available. The hardware used includes
1/8-inch NPT connector bodies and body protectors. If
the diagnostic connectors are ordered for a positioner
with gauges, 1/8-inch stems are also included.
Install the connectors on the 3582 block assembly or
Type 582i housing as shown in figure 9. Before installing the connectors on the positioner, apply sealant to
the threads. Sealant is provided with the diagnostic
connections and hardware.
2. Use a clean, dry, oil-free air supply with instruments containing EPDM components.
EPDM is subject to degradation when exposed to petroleum-based lubricants.
11
3582 and 3583 Series
Vent
WARNING
If a flammable, toxic, or reactive gas is
to be used as the supply pressure medium, personal injury or property damage could result from fire or explosion
of accumulated gas or from contact with
toxic, or reactive gas. The positioner/actuator assembly does not form a gastight seal, and when the assembly is enclosed, a remote vent line, adequate
ventilation, and necessary safety measures should be used. A remote vent
pipe alone cannot be relied upon to remove all hazardous gas. Vent line piping should comply with local and regional codes and should be as short as
possible with adequate inside diameter
and few bends to reduce case pressure
buildup.
A3875*/IL
Figure 10. Typical Field Wiring Diagram
Electrical Connections for Type 3582i
Valve Positioner
CAUTION
When installing a remote vent pipe, take
care not to overtighten the pipe in the
vent connection. Excessive torque will
damage the threads in the connection.
The vent opening at the back of the case marked
VENT should be left open to prevent pressure buildup
inside the case and to provide a drain hole for any
moisture that might collect inside the case. A screen is
normally installed in this opening to prevent blockage
from debris or insects.
If a remote vent is required, the vent line must be as
short as possible with a minimum number of bends
and elbows. The vent connection is 3/8-inch NPT female. To connect a remote vent, press out the screen
and use 3/8-inch tubing to provide a remote vent. The
582i has a 1/4-inch NPT female vent connection.
WARNING
For explosion-proof applications, disconnect power before removing the
converter housing cap.
For explosion-proof applications, install
rigid metal conduit and a conduit seal
no more than 18 inches (457 mm) from
the converter. Personal injury or property damage might result from explosion if
the seal is not installed.
For intrinsically safe installations, refer
to the loop schematics at the end of this
manual, factory drawings, or to instructions provided by the barrier manufacturer for proper wiring and installation.
Use the 1/2-inch NPT conduit connection on the Type
582i converter housing for installation of field wiring.
For Class I, Division I explosion-proof applications,
install rigid metal conduit and a seal no more than 18
inches (457 mm) from the converter. Also, install conduit according to local and national electrical codes
which apply to the application.
Also, be certain that the exhaust holes in the relay
(key 32 in figure 21) are kept open.
12
Refer to figures 10, 11 and 12 when connecting field
wiring from the control device to the converter. Connect the positive wire from the control device to the
21B2335-D
A6012/IL
Figure 11. Type 582i Input Equivalent Circuit
3582 and 3583 Series
D Vent actuator loading pressure and
relieve any actuator spring precompression.
D Use lock-out procedures to be sure
that the above measures stay in effect
while you work on the equipment.
Note
Before planning to retrofit an installed
3582 Series positioner, refer to the positioner mounting plate illustrations
shown in figure 5. Mounting plates with
a three-hole mounting pattern (positioner to mounting plate) cannot support a
Type 582i converter. Do not attempt to
mount a Type 582i converter on an existing 3582 Series positioner which has
a three-hole mounting pattern.
Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and
drain the process media from both sides of the valve.
Use lock-out procedures to be sure that the above
measures stay in effect while you work on the equipment.
A7140 / IL
Figure 12. Type 582i Converter Wiring Connections
converter positive (+) terminal, and the negative wire
from the control device to the converter negative (–)
terminal. Do not overtighten the terminal screws. Maximum torque is 4 lbfSin. (0.45 NSm). Connect the converter grounding terminal to an earth ground.
Installation Of Type 582i Converter
(3)
WARNING
Avoid personal injury from sudden release of process pressure. Before
mounting the Type 582i converter:
D Disconnect any operating lines providing air pressure or a control signal to
the actuator. Be sure the actuator cannot suddenly open or close the valve.
D Use bypass valves or completely
shut off the process to isolate the valve
from process pressure. Relieve process
pressure on both sides of the valve.
Drain the process media from both
sides of the valve.
If a 3582 Series pneumatic valve positioner has previously been installed using a mounting plate with a
five-hole mounting pattern (positioner to mounting
plate), either at the factory or in the field, it can be upgraded to a Type 3582i electro-pneumatic valve positioner by installation of a Type 582i converter. To
install a Type 582i converter, refer to the following instructions.
Note
Inspect the existing valve positioner to
determine the input signal range. If the
input signal range is not 3 to 15 psig,
refer to the appropriate sections of this
manual describing input signal ranges
and how to change the range spring.
1. Inspect the positioner mounting plate. Be certain
that five screws fasten the positioner to the mounting
plate. Two additional screws fasten the plate to the
actuator.
When the positioner is correctly attached to the
mounting plate, proceed with the installation by taking
the control valve/actuator/positioner package out of
service.
2. Properly vent the actuator loading pressure and the
supply pressure. Disconnect the pressure tubing connections to the valve positioner.
3. Please contact your Fisher sales office or representative before planning to upgrade any existing 3582 Series valve positioner by field installation of a Type 582i
electro-pneumatic converter. Also, refer to this section of the instruction manual
which describes field installation of a Type 582i converter.
13
3582 and 3583 Series
3. Remove the two screws (key 105 in figures 24 or
25) holding the bypass block (key 34A in figures 24 or
25) to the valve positioner case and remove the bypass block. Save the screws to reattach the Type 582i
converter.
4. Remove and discard the existing gasket (key 104
in figures 24 or 25) between the bypass block and
valve positioner case.
5. Unpack the Type 582i converter to be installed.
6. Position the new gasket on the Type 582i converter
as shown in figure 27. Insert the existing screws (key
105 in figures 24 or 25) through the appropriate holes
in the Type 582i converter housing and new gasket.
7. Mate the converter and new gasket to the side of
the valve positioner case using the alignment pins on
the converter housing.
8. Tighten the screws.
CK4832-A / DOC
Figure 13. Cam Characteristic Curves
9. Reconnect the pressure connections according to
the instructions given in the pressure connections section of this manual.
10. Make the electrical connections according to the
instructions given in the electrical connections section
of this manual.
11. Complete the standard calibration procedure described in the calibration section of this manual.
12. Return the control valve package to service.
Operating Information
Instructions for setting the zero and span are found in
the calibration section.
Valve Positioner Cam Information
Note
The small arrow on the valve positioner
cam must point in the direction of stem
movement with increasing actuator diaphragm pressure. If the arrow is pointing in the wrong direction, remove, reverse, and re-install the cam.
Isolate the control valve and shut off
pressure lines to the valve positioner.
Refer to figure 21 for key number locations. Unhook the spring (key 38), and
remove the cam bolt and locking nut
(keys 6 and 45). Remove the cam (key 4)
and spring retainer bracket (key 43). To
install the cam, screw the locking nut all
the way onto the cam bolt. Attach the
cam and spring retainer bracket with the
cam bolt. Tighten the bolt to secure the
cam. Then, tighten the locking nut
against the spring retainer bracket.
Hook the spring into the spring retainer
bracket.
When shipped from the factory, 3582 Series valve positioners and the Type 3582i valve positioner have a
linear cam, Cam A, installed in the operating position.
Two characterized cams, Cams B and C, are available. These characterized cams may be used to
modify the valve flow characteristics.
Figure 13 shows resultant stem travel due to an incremental instrument pressure change for each cam. In
figure 13, the curves are based on 60 degrees cam
rotation for 100 percent stem travel. At 50 percent of
the input signal span, for example, the stem will travel
50 percent with cam A, 68 percent with cam B, and 32
percent with cam C. Figure 14 shows how the flow
characteristics change when using the cams with a
valve that has equal percentage characteristics. Figure
15 shows how the flow characteristics change when
using the cams with a valve that has linear characteristics.
When cam A is the operating cam, there is a linear
relationship between an incremental instrument pressure change and the resultant valve stem travel. The
flow characteristic is that of the control valve. Installing
either cam B or C as the operating cam, changes the
relationship between the incremental instrument pressure change and valve stem travel, thereby modifying
the valve flow characteristic.
14
CK4835-A / DOC
Figure 14. Flow Characteristics with Different
Cams and Equal Percentage Valve Plug
3582 and 3583 Series
remove the cam bolt and locking nut
(keys 6 and 45). Remove the cam (key 4)
and spring retainer bracket (key 43). To
install the cam, screw the locking nut all
the way onto the cam bolt. Attach the
cam and spring retainer bracket with the
cam bolt. Tighten the bolt to secure the
cam. Then, tighten the locking nut
against the spring retainer bracket.
Hook the spring into the spring retainer
bracket.
The linear cam is the only cam available for the 3583
Series valve stem position transmitter. There is always
a linear relationship between stem travel and the stem
position transmitter output.
Valve Positioner Bypass Operation
Type 3582 and 3582D valve positioners, and Type
3582NS positioners with bypass, are supplied with a
bypass assembly. A handle on the bypass assembly
permits selecting positioner or bypass operation. Refer
to figure 24 for key number locations.
CK4833-A / DOC
Figure 15. Flow Characteristics with Different
Cams and Linear Valve Plug
Valve Stem Position Transmitter Cam
Information
Note
If the small arrow on the valve stem
position transmitter cam points up toward the nozzle, output pressure increases with downward stem movement. If the arrow points down, output
pressure decreases with downward
stem movement. If the arrow is pointing
in the wrong direction, remove, reverse,
and re-install the cam.
Isolate the control valve and shut off
pressure lines to the valve positioner.
Refer to figure 21 for key number locations. Unhook the spring (key 38), and
CAUTION
Do not use bypass when the valve positioner is reverse-acting or is in splitrange operation. In these cases, bypassing the valve positioner sends the input
signal directly to the actuator. Such a
change will affect the desired operation
and possibly upset the system. Use bypass only when the input signal range is
the same as the valve positioner output
range required for normal actuator operation.
Labels on the bypass block (key 34A) and a pointer on
the bypass handle (key 34D) indicate if the input signal
from the instrument goes to the positioner or directly to
the control valve actuator. Push the bypass handle
toward the back of the positioner to move the pointer
over the word POSITIONER. With the bypass handle
in this position, the input signal goes to the valve positioner bellows and the output pressure of the valve
positioner goes to the actuator. Pull the bypass handle
forward to move the pointer over the word BYPASS.
In this position, the input signal goes directly to the
actuator.
15
3582 and 3583 Series
INSTRUMENT INPUT
RANGE SPRING
RANGE SPRING PART
Silver
1V621727012
Split
Table 4. Standard Instrument Input Signals and Range Springs
INSTRUMENT INPUT
SIGNAL RANGE
3–15 psig 12 psig 1 psig 21 psig
0.2–1.0 bar 0.8 bar 0.07 bar 1.4 bar
4–20 mA
0.4–2.0 bar 1.6 bar 0.07 bar 2.4 bar
1. Minimum and maximum allowable input signals ensure functional operation.
2. For Type 3582i, only.
(2)
6–30 psig 24 psig 1 psig 35 psig
STANDARD SPAN
16 mA 2 mA 22 mA
ALLOWABLE INPUT SIGNAL
Minimum Maximum
Note
A difference between the input signal
pressure and the valve positioner output pressure could cause a transient
bump in the controlled system when the
bypass handle is moved to BYPASS.
With a reverse-acting or split-range valve positioner,
the bypass handle may be locked in the POSITIONER
position so that bypass cannot be used. To lock the
bypass handle in the POSITIONER position, first shut
off the instrument and supply pressure to the valve
positioner. Then, remove the hex head shoulder screw
from the center of the handle. Remove the handle and
rotate it 180 degrees and re-install it with the handle
between the two lugs cast on the bypass block. Replace the shoulder screw.
Input Signal Ranges
Standard input signal ranges for valve positioners and
valve stem position transmitters are shown in table 4.
Changing from one standard range to another requires
changing the range spring. To change the range
spring, refer to the instructions for changing the range
spring in the maintenance section of this manual. Splitrange operation of 3582 Series valve positioners or
the Type 3582i valve positioner normally does not require changing the spring. Refer to the section below
for split-range information.
Valve Positioner Split-Range Operation
The 3582 Series valve positioners and the Type 3582i
valve positioner are suitable for split-range operations.
In split-range operation, the input signal, either pneumatic or dc current, from a single control device is split
between two or more control valves. No additional
parts are required to use an existing valve positioner
for split-range operation.
Table 5 shows some typical split-ranges for the valve
positioners.
(1)
Split
Two-way
Three-way
Split 4 to 20 Milliampere Input Signal
Two-way
Three-way
RANGE SPRING RANGE SPRING PART
COLOR
Silver 1V621727012
Red 1V621927012
Table 5. Split-Range Capabilities
3582 SERIES POSITIONERS
3 to 15 Psig or 0.2 to
1.0 Bar Input Signal
Psig Bar Psig Bar
3 to 9
9 to 15
3 to 7
7 to 11
11 to 15
TYPE 3582i POSITIONER
0.2 to 0.6
0.6 to 1.0
0.2 to 0.5
0.5 to 0.7
0.7 to 1.0
4 to 12
12 to 20
4 to 9.3
9.3 to 14.7
14.7 to 20
NUMBER
6 to 30 Psig or 0.4 to
2.0 Bar Input Signal
6 to 18
18 to 30
6 to 14
14 to 22
22 to 30
0.4 to 1.2
1.2 to 2.0
0.4 to 0.9
0.9 to 1.5
1.5 to 2.0
To change to split-range operation, perform the beam
alignment procedures then perform the calibration procedure using the desired split range inputs that result
in full valve travel. For example, for a 3582 Series positioner with a 3 to 15 psig (0.2 to 1.0 bar) input signal
range in a two-way split, a 9 psig input signal should
completely stroke the valve for a 3 to 9 psig signal
range.
Note
The flapper must approach the nozzle
squarely at the midpoint value of the input signal range for proper operation.
On some applications where the input
signal span is comparatively small (as
found with split-range applications), the
nozzle adjustment may not be enough
to set the proper starting point. Also,
some difficulty may be experienced in
keeping a valve positioner from unloading when the input signal continues to
increase above the split-range.
For example, for a 3 to 9 psig (0.2 to 0.6
bar) input signal range, the input signal
could increase to 15 psig (1.0 bar). Continued bellows travel due to the increased input signal over the split-range
would drive the flapper into the nozzle.
The impact could possibly cause mis-
16
3582 and 3583 Series
alignment between the flapper and
nozzle. Such a misalignment, in turn,
could affect split-range calibration.
In these cases, adjust the follower assembly screw in addition to the nozzle
adjustment to obtain satisfactory results.
Note
The 3582 Series valve positioners require a relatively small percentage of the
instrument pressure span to obtain full
valve travel. With the travel pin set to
equal the valve travel, the input signal
change required to fully stroke the valve
can be reduced to 33 percent of normal
input signal change. With the travel pin
set to a value greater than the valve travel, the input signal change required to
fully stroke the valve can be reduced to
a minimum of 20 percent of normal input signal change.
2. Screw the locking nut (key 45) all the way onto the
cam bolt.
Note
If the arrow stamped on the cam points
toward the nozzle, output pressure increases with downward stem movement. If the arrow points down away
from the nozzle, output pressure decreases with downward stem movement.
3. Reverse the cam (key 4) from its original position.
Attach the cam and spring retainer bracket with the
cam bolt. Tighten the cam bolt to secure the cam.
Then tighten the locking nut against the spring retainer
bracket.
4. Hook the spring into the spring retainer bracket.
5. After reversing the cam, perform the calibration
procedures in the calibration of valve positioners and
transmitters section.
Changing Valve Positioner Action
Converting a 3582 Series valve positioner or Type
3582i valve positioner from direct acting (an increasing
input signal, either pneumatic or electrical, increases
output pressure) to reverse acting (increasing input
signal decreases output pressure) or vice versa requires no additional parts. The position of the flapper
assembly on the beam determines the action. As
shown in figure 16, the beam is divided into quadrants.
The direct-acting quadrant of the beam is labeled DIRECT and the reverse-acting quadrant is labeled REVERSE. To change the positioner action, simply move
the flapper assembly to the opposite quadrant of the
beam. Perform the calibration procedures in the valve
positioner calibration section.
Changing Valve Stem Position
Transmitter Action
Refer to figure 21 for key number locations unless
otherwise indicated.
The flapper of the 3583 Series valve stem position
transmitter is always positioned in the reverse-acting
quadrant as shown in figure 20. To reverse the signal,
reverse the cam as follows:
1. Unhook the spring (key 38), and remove the cam
bolt (key 6), cam (key 4), and spring retainer bracket
(key 43).
Calibration Of Valve Positioner Or
Valve Stem Position Transmitter
Note
The following beam alignment and calibration procedures are applicable for
both the 3582 Series and the Type 3582i
valve positioners and 3583 Series valve
stem position transmitters.
Beam Alignment
Note
The beam is leveled at the factory prior
to shipment. Once the beam is leveled,
no additional leveling should be required unless the beam pivot pin or the
bellows assembly pivot pin are
changed, the bellows assembly or range
spring are replaced, or the valve positioner is changed to split range operation.
The purpose of beam alignment is to ensure the correct mechanical position of parts so the valve positioner can be calibrated. Provide the appropriate supply
pressure. Also, provide an input signal to the positioner which can be manually set at the midpoint of the
desired input signal range.
17
3582 and 3583 Series
1
NOTE:
ALIGN INDEX MARKS AS SHOWN FOR MID-TRAVEL POSITION.
1
A2452-3 / IL
Figure 17. Rotary Shaft Arm 0-Degree and Case Index Marks,
Location and Alignment
Note
23A0308-B
A6133 / IL
Figure 16. Partial View for Beam Leveling and Calibration
Refer to figure 16 for parts locations. Refer to figure 21
for key number locations unless otherwise indicated.
Position the flapper assembly by hand to different settings on the beam assembly or by using a screwdriver
in the slot of the flapper setting adjustment.
To level the beam, proceed as follows:
Note
In the following steps, if the required
rotary shaft arm position cannot be attained when adjusting a pivot point, adjust one of the other pivot points slightly. Then, repeat the original pivot
adjustment. Continue this process until
the required arm position can be attained.
1. Stroke the actuator to its mid-travel position with a
handwheel or a manual loader. Refer to figures 4
and 7. Lift the rotary shaft arm (key 2) so that the
0-degree index marks on the rotary shaft arm align
with the case index marks as shown in figure 7. Then,
position the travel pin (key 60) so that it is perpendicular to the arm and aligns with the appropriate total actuator travel index mark on the rotary shaft arm. Tighten the locking nut (key 62).
Valve stem travels less than 1-1/8 inches
(29 mm) require that the travel pin be set
at the 1-1/8 inches travel index mark on
the rotary shaft arm.
2. Loosen the nozzle locknut and turn the nozzle
clockwise to its lowest position. Then screw the nozzle
out (counterclockwise) approximately 2 turns and tighten the locknut.
Note
For proper operation, the flapper must
approach the nozzle squarely. Inspect
the nozzle/flapper alignment. Be sure
the flapper is not loose, bent, or twisted.
3. Remove any loading pressure and/or disengage
any handwheel used to position the actuator. Connect
the necessary tubing from the valve positioner output
to the actuator pressure connection.
4. Connect the input to the valve positioner and set
the input signal value at midrange. For example, for a
3582 Series valve positioner with a 3 to 15 psig (0.2 to
1.0 bar) input signal range, set the input signal at 9
psig (0.6 bar). Then apply supply pressure to the valve
positioner.
5. Move the flapper assembly to zero on the beam
scale. The 0-degree index marks on the rotary shaft
arm should align with the case index marks as shown
in figure 17. If not, loosen the follower assembly screw
locknut and adjust the follower assembly screw until
the 0-degree index marks on the rotary shaft arm align
with the case index marks. Tighten the locknut.
18
3582 and 3583 Series
Table 6. Minimum Travel with Given Pin Position
TRAVEL PIN
POSITION ALONG ROTARY
SHAFT ARM
1-1/8
1-1/2
2
2-1/2
3
4
MINIMUM TRAVEL AVAILABLE
Inch mm
1/4
5/16
7/16
1/2
5/8
7/8
6
8
11
13
16
22
6. Move the flapper assembly to position 10 on the
direct-acting side of the beam scale. The 0-degree
index marks on the rotary shaft arm should align with
the case index marks as shown in figure 17. If not,
loosen the bellows assembly locknut and adjust the
bellows pivot pin until the 0-degree index marks on the
rotary shaft arm align with the case index marks.
Tighten the locknut.
7. Move the flapper assembly to the left to position 10
on the reverse-acting side of the beam. The 0-degree
index marks on the rotary shaft arm should align with
the case index marks as shown in figure 17. If not,
loosen the beam pivot pin locknut and adjust the beam
pivot pin until the 0-degree index marks on the rotary
shaft arm align with the case index marks. Tighten the
locknut.
8. Repeat steps 5, 6, and 7 to optimize alignment.
Recheck to make sure the flapper approaches the
nozzle squarely. If it does not, adjust the nozzle and
re-level the beam. After alignment, the valve positioner
is ready for calibration.
Calibration
1. Shut off the supply pressure to the valve positioner.
Connect or reconnect the necessary tubing from the
valve positioner output to the actuator supply connection. Connect the input to the valve positioner and set
the input signal value at midrange.
2. Move the flapper assembly to approximately position 6 in the proper operating quadrant of the beam
(direct or reverse acting), and apply supply pressure to
the valve positioner. The 0 degree index marks on the
rotary shaft arm should align with the case index
marks as shown in figure 17 and the actuator should
be at its midtravel position. If not, first check for loose
linkage or improper cam installation. A minor nozzle
height adjustment might be necessary to make the
desired input signal value correspond to the starting
point of travel.
3. Apply an input signal equal to the low value of the
input signal range. For example, for a 3582 Series
valve positioner with a 3 to 15 psig (0.2 to 1.0 bar) input signal range, set the input signal at 3 psig (0.2
bar). Loosen the nozzle locknut and adjust the nozzle
until the actuator moves to the proper end of its travel.
Changing the nozzle position is intended only as a
means of zero trim adjustment. Whenever nozzle position is changed, the zero reference point is changed.
4. Apply an input signal equal to the high value of the
input signal range and observe the actuator stem travel. If the stem travel is short of its expected range, increase the travel by moving the flapper assembly to a
higher number on the beam. If the desired stem travel
occurs before the input signal reaches the high value
of the input signal range, decrease the travel by moving the flapper assembly toward a lower number on
the beam.
5. Repeat steps 3 and 4 until the correct travel is
achieved. Each time the flapper position is changed in
step 4, repeat step 3 to provide proper zero.
Moving the flapper assembly toward zero on the beam
scale decreases stem travel. Table 6 lists the minimum stem travel available for different travel pin settings. For example, with a travel pin setting of 2 the
minimum stem travel possible, for the full input signal
range, would be 7/16-inch (11 mm).
Principle of Operation
3582 Series Valve Positioners
The 3582 Series (the Type 3582, 3582NS and Types
3582A, C, D, and G pneumatic valve positioners) accept a pneumatic input signal from a control device.
Figure 18 is an operational schematic for a direct-acting pneumatic valve positioner.
As shown in figure 18, in a diaphragm-actuated, sliding stem control valve package with a 3582 Series
valve positioner, supply pressure is connected to the
Type 83L relay. A fixed restriction in the relay limits
flow to the nozzle so that when the flapper is not restricting the nozzle, air can bleed out faster than it is
being supplied.
The input signal from the control device is connected
to the bellows. When the input signal increases, the
bellows expands and moves the beam. The beam pivots about the input axis moving the flapper closer to
the nozzle. The nozzle pressure increases and,
through relay action, increases the output pressure to
the actuator. The increased output pressure to the actuator causes the actuator stem to move downward.
Stem movement is fed back to the beam by means of
a cam. As the cam rotates, the beam pivots about the
feedback axis to move the flapper slightly away from
the nozzle. The nozzle pressure decreases and reduces the output pressure to the actuator. Stem
movement continues, backing the flapper away from
the nozzle, until equilibrium is reached.
19
3582 and 3583 Series
22A7965-A
A2453-2*/IL
Figure 18. Schematic Illustration of 3582 Series Positioner
A4818-2/IL
Figure 19. Schematic Illustration of Type 3582i Positioner
3583 Series Valve Stem Position
Transmitters
When the input signal decreases, the bellows contracts (aided by an internal range spring) and the
beam pivots about the input axis to move the flapper
away from the nozzle. Nozzle pressure decreases and
the relay permits the release of diaphragm casing
pressure to atmosphere. The actuator stem moves
upward. Through the cam, stem movement is fed back
to the beam to reposition the flapper closer to the
nozzle. When equilibrium conditions are obtained,
stem movement stops and the flapper is positioned to
prevent any further decrease in diaphragm case pressure.
The principle of operation for reverse acting units is
similar except that as the input signal increases, the
diaphragm casing pressure is decreased. Conversely,
a decreasing input signal causes an increase in the
pressure to the diaphragm casing.
Type 3582i Valve Positioner
As shown in figure 19, the Type 3582i electro-pneumatic valve positioner has a Type 582i electro-pneumatic converter attached to the valve positioner. The
582i contains an I/P module which provides a pneumatic output proportional to a dc current input signal.
The dc current input operates coils in a force balanced
beam system which in turn, control bleed air through
an integral nozzle/flapper arrangement. The nozzle
pressure provides the pneumatic input signal pressure
used by the pneumatic valve positioner.
3583 Series (Type 3583, 3583C) pneumatic valve
stem position transmitters are mechanically linked to
the valve stem in a diaphragm-actuated, sliding-stem
control valve package. A change in the position of the
valve stem changes the output pressure produced by
the position transmitter. This signal is then piped to a
reporting or recording device to indicate valve stem
position.
The action of a valve stem position transmitter can be
changed by reversing the internal cam. The valve
stem position transmitter cam is supplied with an arrow stamped on one side. The cam can be positioned
to obtain either increasing or decreasing output pressure with downward stem motion. If the cam arrow
points toward the nozzle, the output pressure increases; if the cam points away, the output pressure
decreases with downward stem motion.
Figure 20 depicts a diaphragm actuator which produces downward stem motion for increasing actuator
pressure. For a stem position transmitter, the flapper
assembly is always positioned in the reverse-acting
quadrant of the beam. Supply pressure is connected
to the Type 83L relay. A fixed restriction in the relay
limits flow to the nozzle so that when the flapper is not
restricting the nozzle, air can bleed out faster than it is
being supplied.
As the pressure to the diaphragm actuator increases,
the valve stem moves downward, causing the internal
cam to rotate. Cam rotation causes the beam to pivot
about the input axis moving the flapper closer to the
nozzle. The nozzle pressure increases which, through
relay action, increases the output pressure.
20
OUTPUT TO STEM
POSITION INDICATOR
OR RECORDER
RELAY
BELLOWS
NOZZLE
BEAM
FEEDBACK
AXIS
CAM
INPUT
AXIS
FLAPPER
ROTARY
SHAFT
ARM
TRAVEL
PIN
22A7964-A
A2454-4 / IL
Figure 20. Schematic Illustration of 3583 Series Transmitter
SUPPLY
PIVOT
OPERATIONAL
QUADRANT
The output pressure is also connected to the bellows.
As the output pressure increases, the bellows expands, causing the beam to pivot about the feedback
axis moving the flapper slightly away from the nozzle
until equilibrium is reached. The position transmitter
output pressure is now proportional to the valve stem
position.
As the pressure to the diaphragm actuator decreases,
the valve stem moves upward, causing the internal
cam to rotate. Cam rotation causes the beam to pivot
about the input axis moving the flapper away from the
nozzle. The nozzle pressure decreases which, through
relay action, decreases the output pressure. The bellows contracts, causing the beam to pivot about the
feedback axis and moving the flapper closer to the
nozzle until equilibrium is reached. The position transmitter output pressure is again proportional to the
valve stem position.
Maintenance
3582 and 3583 Series
cannot suddenly open or close the
valve.
Use bypass valves or completely
shut off the process to isolate the valve
from process pressure. Relieve process
pressure on both sides of the valve.
Use lock-out procedures to be sure
that the above measures stay in effect
while you work on the equipment.
For explosion proof applications, disconnect power before removing the
converter housing cap in an explosive
atmosphere.
Due to normal wear or damage from external sources
(such as debris in the supply medium), periodic maintenance or repair of the valve positioner or valve stem
position transmitter may be necessary. Maintenance
of these units consists of troubleshooting, removal for
inspection, and replacement of component parts.
CAUTION
When replacing components, use only
components specified by Fisher Controls. Substitution with other components may result in the positioner or
transmitter no longer meeting safety
certification requirements. Also, always
use proper component replacement
techniques. Improper techniques and
poor quality repairs can impair the safety features of the device.
In case of operational difficulties, the valve positioner
or valve stem position transmitter should first be
checked to see that adjustments have been properly
made. All pressure lines and connections should be
checked for leaks.
The pneumatic relay and gaskets should also be inspected and replaced if necessary. If necessary, clean
or replace the relay restriction. Remove the restriction
assembly (key 9 in figure 26). Clean the restriction,
install a new O-ring (key 14 in figure 26) if necessary,
and replace the restriction assembly.
W ARNING
Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations:
Disconnect any operating lines providing air pressure, or a control signal
to the actuator. Be sure the actuator
Instructions are given below for:
changing the range spring;
replacing gaskets, nozzle O-rings, and the relay;
adjusting the flapper pivot;
replacing the Type 582i converter primary O-ring
and filter;
21
3582 and 3583 Series
replacing the Type 582i converter cover O-ring;
removing the Type 582i converter; and
reassembling the Type 582i converter.
Changing the Range Spring
Unless otherwise noted, key number locations are
shown in figure 21.
The range spring is inside the bellows assembly. Standard range spring data is given in table 4. When an
input signal range is split to operate two or more control valves, normally changing the range spring is not
necessary. The input signal range for the range spring
is stamped on the nameplate.
Perform the following procedure to change the range
spring in a valve positioner or valve stem position
transmitter.
1. Unhook the extension springs (keys 27, 77) from
the beam (key 29).
2. Loosen and remove the two screws (key 13), and
lock washers (key 12) that hold the bellows assembly
(key 7) in place.
A gasket (key 34C) is located behind the bypass handle (key 34D) of the 3582 Series valve positioners or
manifold (key 34D) of the 3583 Series valve stem
position transmitters.
1. Remove the screw (key 34G), and lift out the bypass handle or manifold.
2. Remove the gasket.
3. Apply lubricant (key 94) to both sides of the replacement gasket when used with the bypass assembly of the 3582 Series valve positioners. Do not apply
lubricant to the gasket when the bypass assembly is
not used.
4. Set the new gasket in place on the four locating
pins and replace the bypass handle or manifold.
The case gasket (key 104) is located between the
case (key 1 in figure 21) and the bypass block (key
34A) in a 3582 Series valve positioner or a 3583 Series valve stem position transmitter or the housing of
the Type 582i converter (key 1 in figure 27).
5. Remove the two mounting screws (key 105 in figures 24 and 25; key 11 in figure 27) that hold the bypass block or converter housing to the case and remove the unit to expose the case gasket.
6. Install a new gasket and replace the bypass block
or converter housing.
3. Lift out the beam and bellows assembly. Be careful
not to lose the small O-ring (key 11).
4. Loosen the machine screw (key 10), and remove
the range spring (key 8).
5. Install a new range spring, making sure the small
end of the spring is against the spring seat (key 9).
Replace the spring seat and tighten the screw.
6. If the O-ring (key 11) is worn or damaged, replace
it with a new one after applying lubricant (key 94).
Make sure the O-ring is in place, then install the bellows assembly, securing it with two mounting screws
and lock washers.
7. Install the beam over the pivots and hook the
springs to the beam.
8. Make any minor adjustments that may be necessary to re-level the beam as outlined in the beam
alignment procedures of the valve positioners or the
valve stem position transmitters calibration section.
After leveling the beam, calibrate the unit according to
the appropriate calibration instructions.
Replacing Gaskets
Unless otherwise noted, key numbers used in this procedure are shown in figures 24 and 25.
Replacing the Nozzle O-Ring
Unless otherwise noted, key numbers are shown in
figures 22 and 23.
1. Remove the two screws (key 19C) that hold the
flapper and follower assembly (keys 19B and 19G) to
the adjustment arm (key 19A).
CAUTION
For proper operation, be careful not to
bend or twist the flapper or nick the
nozzle orifice during reassembly.
2. Carefully remove the flapper and follower assembly
for access to the nozzle (key 18 in figure 21).
3. Loosen the locking nut (key 71), and unscrew the
nozzle (key 18).
4. Remove the locking sleeve (key 72) from the
nozzle adaptor (key 3). The nozzle adaptor is bonded
to the positioner case with adhesive (key 96) and
should not be removed.
5. Inspect the O-ring (key 73) on the nozzle adapter
and replace the O-ring, if necessary. If replacing the
O-ring, apply lubricant (key 94) to the O-ring before
installing it on the nozzle adapter.
22
3582 and 3583 Series
6. Reinstall the nozzle onto the nozzle adapter, leaving the locking nut loose.
7. Replace the flapper and follower assembly. Make
sure the letter ‘‘T’’ on the flapper is visible from the
front of the positioner or transmitter.
8. Perform the beam alignment and calibration procedures in the Calibration of Valve Positioner or Valve
Stem Position Transmitter section.
Removing and Replacing the Relay
Use the following procedure when removing or replacing a relay assembly that requires maintenance, or
when installing a replacement relay assembly. Refer to
figure 26 for key number locations.
1. For valve positioners using a bypass, direct action,
and a full-range input signal, place the positioner in
bypass operation by moving the bypass handle to BYPASS. Then, shut off the supply pressure. For all other valve positioners and valve stem position transmitters, isolate the control valve from the system and
shut off all pressure lines.
Note
A difference between input and valve
positioner output pressure could cause
a transient bump in the controlled system when the bypass handle is moved
to BYPASS.
2. Remove the Type 83L relay (key 32 in figure 21)
from the back of the case by loosening the two mounting screws (key 10).
3. Reinstall the new relay assembly on the case, making sure the O-rings (keys 13 and 15) are in place.
Secure with the two mounting screws (key 10).
4. Resume operation by moving the bypass handle to
the POSITIONER position or by connecting the valve
positioner or valve stem position transmitter and control valve to the system.
Relay Maintenance
Note
For the Type 3582NS positioner, the
relay is not field repairable. If the relay
is defective, replace the relay.
Use the procedure below to repair and replace the
relay assembly. Refer to figure 26 for key number
locations.
Obtain the relay repair kit listed in the parts kits. This
kit provides the parts required to repair the relay assembly.
1. Remove the relay by performing steps 1 and 2 in
the relay removal and replacement procedure.
2. Remove the four screws (key 16) and separate the
relay base (key 1) from the exhaust block (key 2) by
inserting a screwdriver between the external casting
lugs and twisting.
3. Thread the mounting screws (key 10) out of the
exhaust block (key 2), then separate the exhaust block
from the output block assembly (key 4) and the output
block assembly from the relay cap (key 3).
4. Remove the diaphragm (key 8), diaphragm assembly (key 7), spring (key 12), inner valve (key 6), gasket
(key 5) and spring (key 11).
5. Remove the nozzle and adapter assembly (key 9)
and remove the O-rings (keys 14 and 19). Clean the
nozzle opening with solvent and blow dry with air. If
the opening is plugged, use a wire to clear the opening. Be careful not to enlarge the hole. Then, clean
with solvent and blow dry with air.
6. Apply lubricant (key 20) to the O-rings (keys 14 and
19) before re-installing the nozzle and adapter assembly into the relay base. Do not over tighten.
7. Fold the diaphragm assembly (key 7) over and
push it through the exhaust block (key 2). Set the diaphragm assembly and exhaust block aside.
8. Invert the relay cap (key 3) and insert the mounting
screws (key 10) through the holes in the relay cap.
Hold the screws in place while assembling the remaining parts. The screws serve as studs to keep the parts
aligned as they are assembled.
9. Install the spring (key 11). Align the holes in the
gasket with the holes in the cap. Also, be sure the tab
on the gasket aligns with the casting lug on the cap.
Place the gasket (key 5) on the relay cap. Set the inner valve (key 6) on the spring.
10. Align the casting lugs and holes in the output
block assembly (key 4) with the casting lug and holes
in the relay cap (key 3). Place the output block assembly on the gasket. The inner valve will protrude
through the valve seat insert of the output block assembly. Install the spring (key 12). Hold the assembled parts in place.
11. Ensure the tab on the diaphragm assembly (key
7) aligns with the casting lug on the exhaust block (key
2). With the casting lug on the exhaust block aligned
with the casting lug on the output block assembly,
place the diaphragm assembly and exhaust block over
the output block assembly so that the inner valve fits
into the hole in the diaphragm assembly. Screw the
mounting screws through the exhaust block. Hold the
assembled parts in place.
23
3582 and 3583 Series
12. Ensure the holes in the diaphragm (key 8) align
with the holes in the exhaust block (key 2) and that the
tab on the diaphragm aligns with the casting lug on the
exhaust block. Place the diaphragm on the exhaust
block (key 2).
13. Align the casting lug on the relay base (key 1)
with the casting lug on the exhaust block (key 2).
Place the relay base on the diaphragm.
14. Insert the four screws (key 16) through the relay
base (key 1), exhaust block, output block assembly
and into the relay cap. Tighten evenly in an ‘‘X’’ pattern.
15. Install the relay assembly on the positioner case.
16. Apply supply pressure to the positioner case and
check the relay assembly for leaks with soap solution.
Adjusting the Flapper Pivot
Key numbers used in this procedure are shown in figure 23.
1. Loosen the two screws (key 19C).
2. Tighten the pivot pin (key 19L) by compressing the
upturned ears of the arm support (key 19K). Tighten
the screws (key 19C) and make sure the flapper (key
19B) does not rub on the supports.
3. The flapper should be snug, but not constricting to
pivot action.
Replacing the Type 582i Converter
Primary O-Ring and Filter
Key numbers used in this procedure are shown in figure 27.
1. Locate and remove the nozzle restriction adaptor
assembly (key 4).
2. Inspect and replace, if necessary, the O-rings
(keys 5 and 6). Apply lubricant (key 15) to the O-ring
before replacing.
3. Inspect and replace the filter cartridge (key 23).
Removing the Type 582i Converter
During the following converter removal procedures,
refer to figure 27 for key number locations.
CAUTION
The I/P module should never be disassembled because the magnetism in the
coils will decrease permanently. If troubleshooting or alignment attempts indicate a faulty I/P module, replace the
module or return the converter to your
Fisher sales representative or sales office for repair.
Note
To check the operation of the I/P module, remove the pipe plug (key 12), and
connect a pressure gauge. Provide a 20
psig supply pressure to the converter.
With a 4-milliampere input signal the
pressure output should read 2.3 to 3.5
psig (0.16 to 0.24 bar). With a 20-milliampere input signal the pressure output
should read 14.0 to 15.5 psig (0.96 to
1.07 bar).
1. Turn off the input signal to the converter. Release
all supply pressure from the valve positioner.
2. Remove the housing cap (key 2).
3. Note the location of the wires, disconnect the field
wiring from the terminal block. Disconnect the grounding wire from the external ground screw (key 10).
4. To remove the I/P module, remove the two screws
(key 9), and pull the module out of the housing. Inspect the O-ring (key 6) and replace it, if necessary.
Apply lubricant (key 15) to the O-ring before replacing.
a. To remove the entire Type 582i converter from
the Type 3582i valve positioner, continue with
steps 5 through 7.
b. To replace the I/P module only, obtain a replacement I/P module listed in the parts list and
refer to the procedures for reassembling the Type
582i converter.
Replacing the Type 582i Converter
Housing Cap O-Ring
Key numbers used in this procedure are shown in figure 27.
1. Unscrew and remove the converter housing cap
(key 2). Inspect and replace the O-ring (key 8), if necessary. Apply lubricant (key 15) to the O-ring before
replacing.
24
5. Disconnect the supply tubing, output tubing, and
electrical conduit from the converter.
6. If necessary, remove the Type 67AFR regulator by
removing the two screws (key 13). Then, remove the
regulator from the converter assembly. Inspect the
O-ring (key 3) and replace it if necessary. Apply lubricant (key 15) to the O-ring before replacing.
7. Remove the two screws (key 11) holding the Type
582i converter to the valve positioner case. Remove
3582 and 3583 Series
the converter from the valve positioner case (key 1 in
figure 21). Inspect the gasket (key 20) and replace it if
necessary.
Reassembling the Type 582i Converter
During the following converter reassembly procedures,
refer to figure 27 for key number locations.
1. If the Type 582i converter was removed from the
valve positioner, install a new gasket (key 20) between
the converter housing and the valve positioner case.
Attach the converter housing to the valve positioner
case with the screws (key 11) and tighten the screws.
2. If the I/P module was removed from the Type 582i
converter, reinstall the I/P module in the converter
housing. Secure the I/P module with the two screws
(key 9).
3. If other valve positioner components are removed,
refer to the appropriate reassembly procedures and
assemble the valve positioner completely.
4. Reconnect the supply tubing, output tubing, and
conduit to the valve positioner.
5. Reconnect the wiring to the terminal block. Do not
overtighten the terminal screws. Maximum torque is 4
lbfin. (0.45 Nm). Reconnect the grounding wire to
the housing ground screw (key 10) and replace the
cap (key 2).
Note
To check the operation of the I/P module, remove the pipe plug (key 12), and
connect a pressure gauge. Provide a 20
psig supply pressure to the converter.
With a 4-milliampere input signal the
pressure output should read 2.3 to 3.5
psig (0.16 to 0.24 bar). With a 20-milliampere input signal the pressure output
should read 14.0 to 15.5 psig (0.96 to
1.07 bar).
6. Plug the output connection and apply 35 psig (2.4
bar) to the supply pressure connection.
8. Check for leaks using a soap solution. Check any
components which were disassembled or disconnected.
Parts Ordering
A serial number is assigned to each valve positioner or
valve stem position transmitter and is stamped on the
nameplate. Always refer to this number when corresponding with your Fisher representative regarding
spare parts or technical information. When ordering
parts, also give the eleven-digit part number shown in
the following parts list.
Parts Kits
Key Description Part Number
Repair kit for positioner/transmitter (not for 3582NS)
Kit contains keys 11, 16, 17, 33B, 34C, 73, and 104.
This kit also contains keys 18C, 18E, and 18F
for 3580 and 3581 Series positioners
For standard temperature applications R3580X00022
For high temperature applications R3580X00032
Repair kit w/nozzle and flapper for Type 3582 Positioner
Kit contains keys 11, 16, 17, 18, 19B, 19E,
33B, 34C, 73, and 104.
For standard temperature applications,
not for 3582NS R3582X00012
For high temperature applications,
not for 3582NS R3582X00022
For Type 3582NS, contains EPDM parts R3582X00032
Repair kit for Type 582i electro-pneumatic converter
Kit contains keys 3, 5, 6, 8, 20, and 23 R582X000012
Repair kit for Type 83L Relay (not for 3582NS)
Kit contains keys 5, 6, 7, 8, 11, 13, 14, 15, and 19
For Relays with std. const. R83LX000012
For Relays with hi-temp. const. R83LX000022
Replacement kit for Type 83L Relay
Kit contains keys 10, 13, 15, 32
For 3582 Series except 3582NS, std. const. R3580XRS012
For 3582 Series except 3582NS,
hi-temp. const. R3580XRH012
For 3582NS R3580XNS012
For 3583 Series, std. const. R3580XRS022
For 3583 Series, hi-temp. const. 32B0255X0E2
CAUTION
Do not apply a signal greater than 35
milliamperes to the I/P module. Higher
signal values may damage the converter
module.
7. Apply a 20 milliampere dc current input signal to
the converter.
Parts List
Note
Parts in the following list are common to both the 3582
Series valve positioners and the 3583 Series position
transmitters, unless identified by specific type or series number.
25
3582 and 3583 Series
Diagnostic Connections (figure 9)
FlowScanner valve diagnostics system hook-up.
Includes connector body and body protector. If or-
dered for units with gauges, a stem is also included.
Also, part number provides correct quantities of each
item.
Key Description Part Number
For 3582 Series pneumatic valve positioners
For units w/gauges
SST fittings 12B8045 X012
brass fittings 12B8045 X022
For units w/o gauges
SST fittings 12B8045 X032
brass fittings 12B8045 X042
For 3582i electro-pneumatic valve positioners
For units w/gauges
SST fittings 12B8046 X012
brass fittings 12B8046 X022
For units w/0 gauges
SST fittings 12B8046 X032
brass fittings 12B8046 X042
Positioner/Transmitter Common Parts
(figure 21)
Key Description Part Number
1 Case Assembly
All except Type 3582NS, SST/PTFE 13B8769 X012
Type 3582NS, SST/Bronze 13B8769 X022
2* Shaft Assembly, SST/steel
For all except 3582NS and high vibration
For travel up to 2-1/8 inch (54 mm) 15A9609 X012
For travel up to 4-inch (102 mm) 15A9609 X022
For 3582NS and high vibration
For travel up to 2-1/8 inch (54 mm) 15A9609 X062
For travel up to 4-inch (102 mm) 15A9609 X072
3 Nozzle Adaptor, SST 12A2613 X012
4 Cam, SST
Cam A (For all types except 3582NS) 45A9614 X012
Cam B
(For all except Types 3582NS, 3583, 3583C) 45A9615 X012
Cam C
(For all except Types 3582NS, 3583, 3583C) 45A9616 X012
4 Cam (for Type 3582NS and high vibration)
Cam A (for all types) 12B3642 X012
Cam B (For all except Types 3583, 3583C) 12B3643 X012
Cam C (For all except Types 3583, 3583C) 12B3644 X012
6 Cam Bolt, 416 SST 12A2616 X012
7* Bellows Assembly
Standard brass 13B8783 X012
For sour gas 13B8783 X022
8 Range Spring, pl steel (also see table 4)
3 to 15 PSI (0.2 to 1.0 bar) 1V6217 27012
6 to 30 PSI (0.4 to 2.0 bar) 1V6219 27012
9 Spring Seat, aluminum 12A7355 X012
10 Machine Screw, pl steel T13305 T0012
11* O-Ring
Std. const., Nitrile
All except Type 3582NS 1F4636 06992
Hi-temp. const., Fluoroelastomer
Types 3582A, 3582C & 3583C 1N5714 06382
Type 3582NS, EPDM Duro 80A 17B4784 X012
12 Lockwasher, pl steel (2 req’d) 1H3223 28982
Key Description Part Number
13 Machine Screw, pl steel (2 req’d) 12B6351 X012
18 Nozzle, SST
3582 Series 12A9840 X012
3583 Series 12A9841 X012
19 Flapper Sub-Assembly
All except Type 3582NS 13A1451 X012
Type 3582NS 13A1451 X022
Note
Parts 19A through 19L are shown in figure 23.
19A Adjustment Arm, pl steel 2V6066 25182
19B Flapper, SST 13A1314 X012
19C Machine Screw, pl steel (2 req’d) 14A7797 X012
19D Flapper Arm, aluminum 23A1318 X012
19E Machine Screw, pl steel (2 req’d) 13B8786 X012
19F Flapper Spring, SST 13A1316 X012
19G Zero Adjustment Screw,
All except Type 3582NS 416 SST/nylon 13B8777 X012
Type 3582NS, 316 SST 17B4786 X012
19H Hex Nut, pl steel 1A3303 28982
19J Lockwasher, pl steel 1H2671 28982
19K Arm Support, SST 13A1315 X012
19L Pivot Pin, 440C SST 13A1317 X012
20 Setting Adjustment Gear,
All except Type 3582NS, nylon 2U9052 06162
Type 3582NS, 316 SST 27B4787 X012
21 Flapper Assembly Retainer, SST 2U9053 36012
23 Self Tapping Screw, pl steel (2 req’d) 13B8764 X012
25 Nameplate, aluminum 13B8758 X0A2
26 Self Tapping Screw, steel (2 req’d) 13B8764 X012
27 Extension Spring, SST 14A8214 X022
28 Machine Screw, pl steel (3 req’d) 13B8765 X012
29 Beam Sub-Assembly
For all except 3582NS and high vibration 12A8869 X022
For 3582NS and high vibration 22B3645 X012
30 Bellows Pivot Pin, SST 12A7357 X012
32 Type 83L Relay
See ‘‘Type 83L Relay’’ section of this parts list
33 Cover Assembly
Plastic
For all types except 3582NS 22B4905 X012
Aluminum
For all types except 3583, 3583C 1U9065 000A2
For 3583 and 3583C 1U9065 X00A2
Note
Bypass block assembly (key 34) and parts are
listed later in this parts list. Non-bypass block assembly (also key 34) and parts are listed following
the bypass block assembly and parts.
Parts 35, 36 and 37 are shown in figures 24 and 25.
35 Pipe Plug, pl steel
Req’d when gauges or test connections are not used:
3 req’d for 3582 Series,
Plated carbon steel 1D8293 28982
36* Output Gauge, Dual Scale
36* Output Gauge, Triple Scale
316 SST 1D8293 X0012
Types 3582, 3582G, 3583
0–30 psig/0–2 kg/cm
0–60 psig/0–4 kg/cm
Types 3582, 3582G, 3583
0–30 psig/0–0.2 MPa/0–2 bar 11B4040 X012
0–60 psig/0–0.4 MPa/0–4 bar 11B4040 X022
2
2
11B4040 X042
11B4040 X052
26
*Recommended spare parts
3582 and 3583 Series
A
B
C
C
A
B
1
NOTE:
APPLY A GOOD-QUALITY THREAD
1
LOCKING COMPOUND TO THE THREAD
OF THE NOZZLE ADAPTOR (KEY 3).
41B8558-E/DOC
Figure 21. 3582 and 3583 Series Positioners and Transmitters Assembly Drawing
27
3582 and 3583 Series
12A7441-C / DOC
Figure 22. Nozzle Sub-Assembly
ASSEMBLE WITH LETTER T
ON THIS SURFACE
Key Description Part Number
37* Supply Gauge, Dual Scale
Types 3582, 3582G, 3583
0–30 psig/0–2 kg/cm
0–60 psig/0–4 kg/cm
37* Supply Gauge, Triple Scale
Types 3582, 3582G, 3583
0–30 psig/0–0.2 MPa/0–2 bar 11B4040 X012
0–60 psig/0–0.4 MPa/0–4 bar 11B4040 X022
38 Extension Spring, SST 12A2937 X022
39 Shipping Stop (not shown) 1V4517 06992
42 Hex Nut, pl steel (2 req’d) 1A5735 28982
43 Spring Retainer Bracket, SST 25A9611 X012
44 Gear Mounting Plate, aluminum 12A2611 X012
45 Locking Nut, aluminum 12A2618 X012
Parts 46 and 47 are shown in figures 24 and 25.
46* Instrument Gauge, Dual Scale
0–30 psig/0–2 kg/cm
(3–15 psig/0.2–1.0 kg/cm2 ranges) 11B4040 X042
0–60 psig/0–4 kg/cm
(6–30 psig/0.4–2.0 kg/cm2 ranges) 11B4040 X052
46* Instrument Gauge, Triple Scale
0–30 psig/0–0.2 MPa/0–2 bar
(3–15 psig/20–100 kPa/0.2–1 bar ranges) 11B4040 X012
0–60 psig/0–0.4 MPa/0–4 bar
(6–30 psig/40–200 kPa/0.4–2 bar ranges) 11B4040 X022
47 Test Connection
Types 3582C, 3582D (3 req’d)
Type 3583C (2 req’d) 1N9088 99012
Type 3582NS (3 req’d) 17B4809 X012
71 Locking Nut, aluminum 12A2615 X012
72 Locking Sleeve, aluminum 12A2619 X012
73* O-Ring (2 req’d)
Std. const., Nitrile
All except Type 3582NS 10A0871 X012
Hi-temp. const., Fluoroelastomer
Types 3582A, 3582C & 3583C 14A0592 X012
Type 3582NS, EPDM 17B4783 X012
75 Machine Screw, pl steel 13B8763 X012
76 Beam Pivot Pin, SST 12A7358 X012
77 Extension Spring, SST 14A8215 X022
78 Speed Nut, SST 12A0801 X012
93 Anti-seize Compound, Zink Plate No. 770
(not furnished with positioner)
94 Lubricant, Dow Corning 111
(not furnished with positioner)
2
2
Note
2
2
11B4040 X042
11B4040 X052
13A1451-E/DOC
Figure 23. Flapper Sub-Assembly (Key 19)
Key Description Part Number
95 Lubricant,
All except Type 3582NS Lubriplate MAG-1
(not furnished with positioner)
Type 3582NS, Molykote No. 33
(not furnished with positioner)
96 Adhesive, Loctite No. 680
(not furnished with positioner)
Note
Parts 104 and 105 shown in figures 24 and 25. Part
107 shown in figure 25.
103* O-Ring, nitrile, (not shown) used with integrally
mounted Type 67AFR filter regulator 1E5914 06992
104* Case Gasket,
Std. const. 1U9078 04132
Hi-temp. const. 1U9078 X0012
Type 3582NS, EPDM 17B4782 X012
105 Machine Screw, SST (2 req’d) 12B0909 X012
108 Shipping tag (not shown) 1N5864 06992
For Units With Bypass (figure 24)
Note
Bypass block assembly (key 34) and parts are
listed below. Non-bypass block assembly (also
key 34) and parts are listed following the bypass
block assembly and parts.
34 Block Assembly
Types 3582, 3582D 21B8557 X012
Type 3582NS 21B8557 X032
34A Bypass Block, aluminum 41B5987 X012
34B Groove-Pin, pl steel (not shown) (4 req’d) 1L9428 28992
34C* Bypass Gasket
Types 3582, 3582D, neoprene 1V6062 04132
Type 3582NS, EPDM 17B4780 X012
34D Bypass Handle, aluminum 2V6071 08012
34E Spring, pl steel 1V6063 X0022
34F Washer, polyethylene 1V6061 06992
34G Screw, pl steel 1V6058 24642
34K Spring Seat, SST 1V6060 35032
34L Spring Retainer, pl steel 1V6059 25072
28
*Recommended spare parts
3582 and 3583 Series
21B8560-B/DOC
21B8565-B/DOC
21B8562-B/DOC
Figure 24. 3582 Series Block Assembly with Bypass
21B8564-B/DOC 21B8567-B/DOC
21B8563-B/DOC
NOTE:
PIPE PLUG (KEY 106) ON 3583 AND 3583C ONLY.
Figure 25. 3582 and 3583 Series Block Assemblies without Bypass
21B8566-B/DOC
29
3582 and 3583 Series
UNITS STAMPED WITH AN H
INDICATE HIGH TEMPERATURE
CONSTRUCTION
DIAPHRAGM
LOCATING TABS
B
B
APPLY LUB
32B0255-A / DOC
Figure 26. Type 83L Relay Sub-Assembly (Key 32)
Key Description Part Number
For Units Without Bypass (figure 25)
34 Non-Bypass Block Assembly
Std. const.
Types 3582A, 3582C, 3582G 21B8555 X012
Types 3583, 3582C 21B8554 X012
Hi-temp. const.
Types 3582A, 3582C 21B8555 X022
Type 3583C 21B8554 X022
Type 3582NS 21B8555 X052
34A Bypass Block, aluminum 41B5987 X012
34C* Gasket
Std. const., neoprene 1V6062 04132
Hi-temp. const. 1V6062 X0012
Type 3582NS, EPDM 17B4780 X012
34D Manifold
3582 Series, std. and hi-temp. const. 1V9429 08012
3583 Series, std. and hi-temp. const. 10A0746 X012
34G Cap Screw, pl steel 1J5241 28982
106 Pipe Plug, pl steel
For Types 3583 & 3583C (2 req’d) 1A7675 24662
Type 83L Relay (figure 26)
Note
Internal parts in the Type 83L relay for the Type
3582NS positioner are not field replacable. If the
Type 3582NS relay needs repair, order a replacement relay.
A
A
Key Description Part Number
1 Relay Base, aluminum
3582 Series 42B0245 X012
3583 Series 12B0246 X012
2 Exhaust Block, aluminum 23A0141 X012
3 Relay Cap, aluminum 3U9019 08012
4 Output Block Assembly
aluminum/SST 1U9006 000A2
5* Gasket
Std. const., nitrile/nylon 1V5579 02032
Hi-temp. const., polyacrylic/nylon 1V5579 X0042
For Type 3582NS, EPDM/nomex – – –
6* Inner, Valve, SST 1U9016 35032
7* Diaphragm Assembly
Std. const. 1U9018 000A2
Hi-temp. const. 1U9018 X0072
For Type 3582NS, aluminum/SST/EPDM – – –
8* Diaphragm
Std. const., nitrile/nylon 1V5578 02032
Hi-temp. const., polyacrylic/nylon 1V5578 X0052
For Type 3582NS, EPDM/nomex – – –
9 Nozzle & Adaptor Assembly
3582 Series 12B0247 X022
3583 Series 12B0248 X022
10 Relay Mounting Screw, SST (2 req’d) 1U9012 38982
11 Spring, SST 1P4204 37022
12 Spring, pl steel 19A8907 X012
13* O-Ring
Std. const., nitrile 17A6891 X012
Hi-temp. const., fluoroelastomer 17A6891 X022
For Type 3582NS, EPDM Duro 80A 17B4972 X012
30
*Recommended spare parts
Key Description Part Number
14* O-Ring
Std. const., nitrile 1D1346 06992
Hi-temp. const., fluoroelastomer 1D2899 X0022
For Type 3582NS, EPDM Duro 80A – – –
15* O-Ring (3 req’d)
Std. const., nitrile 1D6875 06992
Hi-temp. const., fluoroelastomer 1N4304 06382
For Type 3582NS, EPDM Duro 80A 17B4974 X012
16 Machine Screw, SST (4 req’d) 1A8176 X0012
18 Screen Insert, MONEL (2 req’d) 13A0103 X012
19* O-Ring
Std. const., nitrile 1D1347 06992
Hi-temp. const., fluoroelastomer 1N4239 06382
For Type 3582NS, EPDM Duro 80A – – –
20 Lubricant, Dow Corning 111
(not furnished with positioner)
Type 582i (figure 27)
–––* I/P Module 33B7073 X012
1 Housing
1/2-inch NPT conduit connection 22B8901 X012
2 Cap, aluminum 37B7575 X012
––– Screw, (not shown)
Used to lock cap 11B8574 X012
3* O-Ring, nitrile, used with integrally-mounted
Type 67AFR filter regulator 1E5914 06992
4 Nozzle Restriction Assembly,
Aluminum/Brass/SST 13B7116 X022
5* O-Ring, Nitrile 1P4207 06992
6* O-Ring, Nitrile (2 req’d) 1C8538 X0022
7 Tire Valve (not shown)
(2 req’d w/tire valve option) 1N9088 99012
8* O-Ring, Nitrile 1H8762 X0012
9 Machine Screw, 304 SST (2 req’d) 1A9021 X0012
10 Wire Retaining Screw (2 req’d) 16A2821 X012
11 Machine Screw, SST (2 req’d) 12B0909 X012
12 Pipe Plug, steel (2 req’d w/pipe plug option) 1E8231 28982
13 Screw, pl steel, used with
integrally-mounted Type 67AFR
filter/regulator (2 req’d) 1C1970 24052
14* Supply Gauge, Dual Scale
0–30 psig/0–2 kg/cm
0–60 psig/0–4 kg/cm
14* Supply Gauge, Triple Scale
0–30 psig/0–0.2 MPa/0–2 bar 11B4040 X012
0–60 psig/0–0.4 MPa/0–4 bar 11B4040 X022
15 Lubricant, Lubriplate MAG-1
(not furnished with positioner)
16 Anti-seize compound, Zink Plate No. 770
(not furnished with positioner)
18 Self-Tapping Screw, SST (2 req’d) 1P4269 28982
19 Nameplate, SST,
without 3rd party approvals 11B5625 X0A2
20* Case Gasket, cork 1U9078 04132
21 Cable Gland, plastic,
for use with M20 housing 12B0908 F022
22* Output Gauge, Dual Scale
0–30 psig/0–2 kg/cm¢ 11B4040 X042
0–60 psig/0–4 kg/cm¢ 11B4040 X052
22* Output Gauge, Triple Scale
0–30 psig/0–0.2 MPa/0–2 bar 11B4040 X012
0–60 psig/0–0.4 MPa/0–4 bar 11B4040 X022
23* Filter 11B5996 X012
24 Vent Assembly 11B8279 X012
2
2
11B4040 X042
11B4040 X052
3582 and 3583 Series
31B5995-E/DOC
Figure 27. Type 582i Converter
*Recommended spare parts
31
3582 and 3583 Series
DV7184-A
B0692/DOC
Key Description Part Number
25 Pipe Plug (required when a Type 582i is used
Mounting Parts
For Mounting 3582, 3582i, or 3583 Only
(figure 3)
48 Connector Arm, pl steel
Figure 28. Connector Arm (Key 48)
without an integrally-mounted Type 67AFR
filter/regulator)
Steel 1C3335 28992
SST 1C3335 X0012
Note
Part 48 also shown in figure 28.
Type 478 (Type 3583 only)
Size 40 30A4897 X012
Sizes 46 & 60 3V4796 25212
Type 513
Size 20 2V6722 25212
Size 32 2U9099 25212
Type 650
Size 30 20A5177 X012
Size 40 10A4870 X012
Size 60 10A4871 X012
Type 656
Sizes 30, 40, & 60 2V1705 25212
Types 657 or 667
W/o side-mtd. h’wheel
Sizes 30 & 34 1U9101 000A2
Sizes 40 thru 100 2U9099 25212
W/side-mtd. h’wheel
Size 34 2V1889 25212
Sizes 40, 50, & 60 2U9095 25212
Size 45 & 46 2V1705 25212
Sizes 70 thru 100 2U9099 25212
Key Description Part Number
48 Connector Arm, pl stee (cont’d)l
Type 657NS or 667NS
Size 40 25A8816 X012
Size 45 26A9366 X012
Size 70 25A8824 X012
Size 80 25A8822 X012
Type 657-4, 667-4 2U9099 25212
Type 657-8
Sizes 30 & 34 2V1889 25212
Sizes 40 thru 70 2V6724 25212
Type 1250 or 1250R
Sizes 225 & 450 39A7853 X012
Size 675 30B7285 X012
For Competitor’s Actuators
3/8 to 3/4 stem 2U9095 25212
49 Washer, pl steel
Type 478 (none req’d) – – –
Type 513
Size 20
1/4 inch (6.4 mm) stem (none req’d) – – –
5/16 inch (7.9 mm) stem (1 req’d) 1B8659 28982
3/8 inch (9.5 mm) stem (1 req’d) 1E7941 28992
Size 32 (2 req’d) 1D7162 28982
Type 650 (2 req’d)
Size 30 1B8659 28982
Size 40 1K8995 25072
Size 60 1P5057 25072
Type 656
Sizes 30, 40, & 60
1/2 inch (12.7 mm) stem (1 req’d) 1K8995 25072
3/4 inch (19.1 mm) stem (none req’d) – – –
Type 657
W/o side-mtd. h’wheel
Sizes 30, 34, & 40 (2 req’d) 1D7162 28982
Size 45 thru 70, & 100 (2 req’d) 1H7231 25072
Sizes 80 & 87 (2 req’d) 1K8995 25072
W/side-mtd. h’wheel
Size 34 thru 60 (none req’d) – – –
Size 70 (2 req’d)
up to 3-inch (76 mm) travel 1K8995 25072
3-1/16 to 4-inch (78 to 102 mm) travel 1H7231 25072
Sizes 80 & 87 (2 req’d) 1K8995 25072
Size 100 (2 req’d) 1H7231 25072
Type 657-4 (2 req’d)
W/o side-mtd. h’wheel
Size 70 1H7231 25072
W/side-mtd. h’wheel
Size 70 1H7231 25072
Size 87 1K8995 25072
Type 657-8
Sizes 30 & 34 (2 req’d) 1K8995 25072
Sizes 40 thru 70 (none req’d) – – –
Type 667
W/o side-mtd. h’wheel
Sizes 30, 34, & 40 (2 req’d) 1D7162 28982
Size 45 thru 70, & 100 (2 req’d) 1H7231 25072
Size 80 (2 req’d) 1K8995 25072
Size 87
up to 2-inch (51 mm) travel 1K8995 25072
2-1/16 to 3-inch (52 to 76 mm) travel 1H7231 25072
3-1/16 to 4-inch (78 to 102 mm) travel 1K8995 25072
W/side-mtd. h’wheel
Size 34 thru 60 (none req’d) – – –
Size 70 (2 req’d)
up to 3 inch (76 mm) travel 1K8995 25072
3-1/16 to 4-inch (78 to 102 mm) travel 1H7231 25072
Size 80 & 87 (2 req’d) 1K8995 25072
32
3582 and 3583 Series
Key Description Part Number
49 Washer, pl steel (cont’d)
Size 100 (2 req’d) 1H7231 25072
Type 657NS or 667NS
Size 40 (2 req’d) 1B8659 28982
Size 45 (2 req’d) 1H7231 25072
Size 70 (none req’d) – – –
Size 80 (none req’d) – – –
Type 667-4 (2 req’d)
W/ or w/o side-mtd h’wheel
Size 70 1H7231 25072
Size 87 1K8995 25072
Type 1250 or 1250R (1 req’d) 10B6609 X012
50 Spacer, steel
Type 478 (none req’d) – – –
Type 513
Size 20 (none req’d) – – –
Size 32 (2 req’d) 1J8307 24092
Type 650 (2 req’d)
Sizes 30 & 60 1J8307 24092
Size 40 1C5590 24092
Type 656 (2 req’d)
Sizes 30, 40, & 60 1L2006 24092
Type 657
W/o side-mtd. h’wheel
Size 30 thru 60 (none req’d) – – –
Size 70
up to 2-inch (51 mm) travel (2 req’d) 1J8307 24092
2-1/16 to 3-inch (52 to 76 mm) travel
(none req’d) – – –
3-1/16 to 4-inch (78 to 102 mm) travel
(2 req’d) 1C5590 24092
Size 80
up to 2-inch (51 mm) travel (none req’d) – – –
over 2-inch (51 mm) travel (2 req’d) 1J8307 24092
Size 87 (2 req’d)
up to 3-inch (76 mm) travel 1J8307 24092
3-1/16 to 4-inch (78 to 102 mm) travel 1C5590 24092
Size 100 (2 req’d)
up to 2-1/2 inch (64 mm) travel 1J8307 24092
2-9/16 to 4-inch (65 to 102 mm) travel 1C5590 24092
W/side-mtd. h’wheel
Sizes 34, 50, & 60 (2 req’d) 1J8307 24092
Size 40 (none req’d) – – –
Size 45 & 46 (2 req’d) 1V1026 24092
Sizes 70 & 87 (2 req’d) 1R8019 24092
Size 80
up to 2-inch (51 mm) travel (none req’d) – – –
over 2-inch (51 mm) travel (2 req’d) 1J8307 24092
Size 100 (2 req’d)
up to 2-1/2 inch (64 mm) travel 1J8307 24092
2-9/16 to 4-inch (65 to 102 mm) travel 1C5590 24092
Type 657-4 (2 req’d)
W/o side-mtd. h’wheel
Size 70 1C5590 24092
W/side-mtd. h’wheel
Size 70 & 87 1R8019 24092
Type 657-8 (2 req’d)
Sizes 30, 34, 47, & 70 1C5590 24092
Size 40 1N9524 24092
Sizes 46 & 60 1R8019 24092
Type 667
W/o side-mtd. h’wheel
Sizes 30 thru 60 (none req’d) – – –
Size 70
up to 2-inch (51 mm) travel (none req’d) – – –
2-1/16 to 3-inch (52 to 76 mm) travel
(2 req’d) 1J8307 24092
Key Description Part Number
50 Spacer, steel (cont’d)
3-1/16 to 4-inch (78 to 102 mm) travel
(2 req’d) 1R8019 24092
Size 80
up to 2-inch (51 mm) travel (none req’d) – – –
over 2-inch (51 mm) travel (2 req’d) 1J8307 24092
Size 87 (2 req’d)
up to 3-inch (52 to 76 mm) travel 1J8307 24092
3-1/16 to 4-inch (78 to 102 mm) travel 1R8019 24092
Size 100 (2 req’d)
up to 2-1/2 inch (64 mm) travel 1J8307 24092
2-9/16 to 4-inch (65 to 102 mm) travel 1C5590 24092
W/side-mtd. h’wheel
Size 34 (2 req’d) 1J8307 24092
Sizes 40, 50, & 60 (none req’d) – – –
Size 45 & 46 (2 req’d) 1V1026 24092
Sizes 70 & 87 1R8019 24092
Size 80
up to 2-inch (51 mm) travel (none req’d) – – –
over 2-inch (51 mm) travel (2 req’d) 1J8307 24092
Size 100
up to 2-1/2 inch (64 mm) travel 1J8307 24092
2-9/16 to 4-inch (65 to 102 mm) travel 1C5590 24092
Type 657NS or 667NS
All except size 80 (3 req’d) 1N8229 24092
Size 80 (none req’d) – – –
Type 667-4
W/ or w/o side-mtd h’wheel
Sizes 70 & 87 1R8019 24092
Type 1250 or 1250R (none req’d) – – –
52 Pipe Plug, 316 SST 1A6495 38992
54 Elbow, 3/8 inch, brass (specify quantity) 15A6002 X162
55 Connector, 3/8 inch brass (not shown)
(specify quantity) 15A6002 X202
56 Cap Screw, pl steel (2 req’d)
Type 657NS or 667NS
Sizes 40, 45, & 70 1K7476 24052
Size 80 1C1970 24052
All other types 1C1970 24052
57 Hex Nut
Type 657NS or 667NS
Size 80 (none req’d) – – –
All other types and sizes (2 req’d) 1A3527 24122
58 Lockwasher
Type 657NS or 667NS
Size 80 (none req’d) – – –
All other types and sizes (2 req’d) 1C2257 28982
59 Pin Lock, SST
Type 650, Sizes 30, 40, & 60 (none req’d) – – –
All other types 1U9098 35032
60 Travel Pin, SST
Type 650, Sizes 30, 40, & 60 (none req’d) – – –
Type 657-8
Size 30 & 34 (none req’d) – – –
Sizes 40 thru 70 10A2167 X012
Type 657NS or 667NS
Size 80 15A8823 X012
All other types 1U9096 46332
61 Pin Holder, SST
Type 650, Sizes 30, 40, & 60 (none req’d) – – –
All other types 1U9097 35032
62 Cap Nut, SST
Type 650, Sizes 30, 40, & 60 (none req’d) – – –
All other types 1U9102 35032
63 Mounting Plate, steel
Type 650, Sizes 30, 40, & 60 31B8553 X012
Type 657NS or 667NS 37B1933 X012
33
3582 and 3583 Series
Key Description Part Number
63 Mounting Plate, steel (cont’d)
Type 1250 & 1250R 39A7852 X012
All other types
For integrally mounted Type 67AFR 31B5993 X012
For separately mounted Type 67AFR 37B1933 X012
64 Cap Screw, pl steel
Types 1250 and 1250R (3 req’d) 1A3816 24052
All other types (5 req’d) 1A3816 24052
65 Cap Screw, pl steel
Type 478 (none req’d) – – –
Type 513
Size 20 (none req’d) – – –
Size 32 (2 req’d) 1B7624 24052
Type 650, Sizes 30, 40, & 60 (none req’d) – – –
Type 656 (none req’d) – – –
Type 657
W/o side-mtd. h’wheel
Sizes 30, 34, & 40 (2 req’d) 1A3525 24052
Sizes 45 thru 60 (none req’d) – – –
Size 70 (2 req’d)
up to 2-inch (51 mm) travel 1A3751 24052
2-1/16 to 4-inch (52 to 102 mm) travel 1A9145 24052
Size 80
up to 2-inch (51 mm) travel (none req’) – – –
over 2-inch (51 mm) travel (2 req’d) 1U6256 31192
Size 87
up to 2-inch (51 mm) travel (2 req’d) 1A9503 24052
2-1/16 to 4-inch (52 to 102 mm) travel
(none req’d) – – –
Size 100 (2 req’d)
up to 2-1/2 inch (64 mm) travel 1C3979 24052
2-9/16 to 4-inch (65 to 102 mm) travel 1A6430 24052
W/side-mtd. h’wheel
Sizes 34 thru 60 (none required) – – –
Size 70
up to 3-inch (76 mm) travel (none req’d) – – –
3-1/16 to 4-inch (78 to 102 mm) travel
(2 req’d) 1B3664 24052
Size 80
up to 2-inch (51 mm) travel (none req’d) – – –
over 2-inch (51 mm) travel (2 req’d) 1U6256 31192
Size 87
up to 3-inch (76 mm) travel (none req’d) – – –
3-1/16 to 4-inch (78 to 102 mm) travel
(2 req’d) 1A9503 24052
Size 100 (2 req’d)
up to 2-1/2 inch (64 mm) travel 1C3979 24052
2-9/16 to 4-inch (65 to 102 mm) travel 1A6430 24052
Type 657-4 (2 req’d)
W/o side-mtd. h’wheel
Size 70 1A9145 24052
W/ side-mtd. h’wheel
Size 70 1B3664 24052
Size 87 1A9503 24052
Type 657-8 (none req’d) – – –
Type 667
W/o side-mtd. h’wheel
Sizes 30, 34, & 40 (2 req’d) 1A3525 24052
Sizes 45 thru 70, & 87 (none req’d) – – –
Size 80
up to 2-inch (51 mm) travel (none req’d) – – –
over 2-inch (51 mm) travel (2 req’d) 1U6256 31192
Size 100 (2 req’d)
Up to 2-1/2 inch (64 mm) travel 1C3979 24052
2-9/16 to 4-inch (65 to 102 mm) travel 1A6430 24052
W/side-mtd. h’wheel
Sizes 34 thru 60 (none required) – – –
Key Description Part Number
65 Cap Screw, pl steel (cont’d)
Size 70
up to 3-inch (76 mm) travel (none req’d) – – –
3-1/6 to 4-inch (78 to 102 mm) travel
(2 req’d) 1B3664 24052
Size 80
up to 2-inch (51 mm) travel (none req’d) – – –
over 2-inch (51 mm) travel (2 req’d) 1U6256 31192
Size 87
up to 3-inch (76 mm) travel (none req’d) – – –
3-1/6 to 4-inch (78 to 102 mm) travel
(2 req’d) 1A9503 24052
Size 100 (2 req’d)
up to 2-1/2 inch (64 mm) travel 1C3979 24052
2-9/16 to 4-inch (65 to 102 mm) travel 1A6430 24052
Type 657NS or 667NS
Size 40 (2 req’d) 1U7648 35532
Size 45, 70, & 80 (none req’d) – – –
Type 667-4
W/o side-mtd. h’wheel
Size 70 & 87 (none req’d) – – –
W/ side-mtd. h’wheel
Size 70 (2 req’d) 1B3664 24052
Size 87 (2 req’d) 1A9503 24052
Type 1250 or 1250R (2 req’d) 10B6605 X012
66 Actuator Rod, pl steel (not shown)
Type 650
Size 30 10A5176 X012
Size 40 10A4872 X012
Size 60 10A4873 X012
All other types (none req’d) – – –
67 Hex Nut, pl steel (not shown)
Type 650
Size 30 (2 req’d) 1A9463 24122
Size 40 & 60 (none req’d) – – –
All other types (none req’d) – – –
68 Anti-Torque Rod, steel (not shown)
Type 478 (Type 3583 only)
Sizes 40, 46, & 60 1V4738 24092
All other types (none req’d) – – –
69 Damper Control Swivel (not shown)
Type 650
Size 30, 40, & 60 (2 req’d) 10A4874 X012
All other types (none req’d) – – –
70 Cap Screw, pl steel (2 req’d)
Type 478 (Type 3583 only)
Sizes 40, 46, & 60 (2 req’d) 1A3816 24052
Type 513
Sizes 20 & 32 (2 req’d) 1A3816 24052
Type 650
Sizes 30, 40, & 60 (2 req’d) 1A3525 24052
Type 656
Sizes 30, 40, & 60 (2 req’d) 1P7937 X0012
Type 657
W/o side-mtd. h’wheel
Sizes 30 thru 60 1A3816 24052
Size 70
Up to 2-inch (51 mm) travel 1A3525 24052
2-1/16 to 3-inch (52 to 76 mm) travel 1A3816 24052
3-1/16 to 4-inch (78 to 102 mm) travel 1A5534 24052
Size 80
up to 2-inch (51 mm) travel 1A3816 24052
over 2-inch (51 mm) travel 1A3525 24052
Size 87
up to 3-inch (76 mm) travel 1A3525 24052
3-1/16 to 4-inch (78 to 102 mm) travel 1A5534 24052
34
3582 and 3583 Series
Key Description Part Number
70 Cap Screw, pl steel (2 req’d) (cont’d)
Size 100
up to 2-1/2 inch (64 mm) travel 1A3525 24052
2-9/16 to 4-inch (65 to 102 mm) travel 1B7624 24052
W/side-mtd. h’wheel
Sizes 34, 50, & 60 1A3525 24052
Size 40 1A3816 24052
Size 45 & 46 1C8702 24052
Sizes 70 & 87 1B9896 24052
Size 80
up to 2-inch (51 mm) travel 1A3816 24052
over 2-inch (51 mm) travel 1A3525 24052
Size 100
up to 2-1/2 inch (64 mm) travel 1A3525 24052
2-9/16 to 4-inch (65 to 102 mm) travel 1B7624 24052
Type 657-4
W/o side-mtd. h’wheel
Size 70 1A5534 24052
W/side-mtd. h’wheel
Sizes 70 & 87 1B9896 24052
Type 657-8
Sizes 30, 34, 47, & 70 1A5534 24052
Size 40 1C1970 24052
Sizes 46 & 60 1B9896 24052
Type 667
W/o side-mtd. h’wheel
Sizes 30 thru 60 1A3816 24052
Size 70
Up to 2-inch (51 mm) travel 1A3816 24052
2-1/16 to 3-inch (52 to 76 mm) travel 1A3525 24052
3-1/16 to 4-inch (78 to 102 mm) travel 1B9896 24052
Size 80
up to 2-inch (51 mm) travel 1A3816 24052
over 2-inch (51 mm) travel 1A3525 24052
Size 87
Up to 3-inch (76 mm) travel 1A3525 24052
3-1/16 to 4-inch (78 to 102 mm) travel 1B9896 24052
Size 100
up to 2-1/2 inch (64 mm) travel 1A3525 24052
2-9/16 to 4-inch (65 to 102 mm) travel 1B7624 24052
W/side-mtd. h’wheel
Size 34 1A3525 24052
Sizes 40, 50, 60 1A3816 24052
Size 45 & 46 1C8702 24052
Size 70 & 87 1B9896 24052
Size 80
up to 2-inch (51 mm) travel 1A3816 24052
over 2-inch (51 mm) travel 1A3525 24052
Size 100
up to 2-1/2 inch (64 mm) travel 1A3525 24052
2-9/16 to 4-inch (65 to 102 mm) travel 1B7624 24052
Type 657NS or 667NS
Sizes 40, 45, & 70 (3 req’d) 1A3525 24052
Size 80 (3 req’d) 1A3816 24052
Type 667-4
Sizes 70 & 87 1B9896 24052
For Competitor’s Actuators
3/8 to 3/4-inch stem 1A3816 24052
Type 1250 or 1250R (none req’d) – – –
86 Mounting Bracket
Type 657NS
Size 45 45A8814 X012
Type 667NS
Size 45 45A8815 X012
Type 657NS or 667NS
Size 40 45A8814 X012
Size 70 45A8817 X012
Key Description Part Number
86 Mounting Bracket (cont’d)
Size 80 35A8821 X012
All other types (none req’d) – – –
97 Spacer, steel
Type 657 or 667
W/ side-mtd. h’wheel
Sizes 70 & 87
up to 2-inch (51 mm) travel (2 req’d) 1R4093 24092
2-1/16 to 3-inch (52 to 76 mm) travel
(2 req’d) 1R4095 24092
3-1/16 to 4-inch (78 to 102 mm) travel
(none req’d) – – –
W/ or W/o side-mtd. h’wheel
Size 80
up to 2-inch (51mm) travel (2 req’d) 1R4096 24092
over 2-inch (51 mm) travel (none req’d) – – –
All other types and sizes (none req’d) – – –
98 Stud, continuous thread, steel (2 req’d)
Type 657 or 667
W/ side-mtd. h’wheel
Sizes 70 & 87
up to 3-inch (76 mm) travel (2 req’d) 1R1661 31012
3-1/16 to 4-inch (78 to 102 mm) travel
(none req’d) – – –
W/ or W/o side-mtd. h’wheel
Size 80
up to 2-inch (51mm) travel 1R1661 31012
over 2-inch (51 mm) travel (none req’d) – – –
All other types and sizes (none req’d) – – –
99 Hex Nut, pl steel
Type 657 or 667
W/ side-mtd. h’wheel
Sizes 70 & 87
up to 3-inch (76 mm) travel (2 req’d) 1A3412 24112
3-1/16 to 4-inch (78 to 102 mm) travel
(none req’d) – – –
W/ or W/o side-mtd. h’wheel
Size 80
up to 2-inch (51 mm) travel (2 req’d) 1A3412 24112
over 2-inch (51 mm) travel (none req’d) – – –
All other types and sizes (none req’d) – – –
102 Spacer, steel
Type 657
W/o side-mtd h’wheel
Size 34 to 60 (none req’d) – – –
Size 70
up to 2-inch (51 mm) travel (2 req’d) 1U8307 24092
2-1/16 to 4-inch (52 to 102 mm) travel
(none req’d) – – –
Size 87
up to 2-inch (51 mm) travel (2 req’d) 1R762324092
2-1/16 to 4-inch (52 to 102 mm) travel
(none req’d) – – –
Type 667
W/o side-mtd h’wheel
Size 34 thru 70 & 87 (none req’d) – – –
Type 657 or 667
W/ side-mtd. h’wheel
Size 34 thru 60 (none req’d) – – –
Size 70 & 87
up to 3-inch (76 mm) travel (2 req’d) 1V6833 24092
Size 70
3-1/16 to 4-inch (78 to 102 mm) travel
(4 req’d) 1R7370 24092
Size 87
3-1/16 to 4-inch (78 to 102 mm) travel,
(2 req’d) 1R4096 24092
35
3582 and 3583 Series
Key Description Part Number
102 Spacer, steel (cont’d)
W/ or W/o side-mtd. h’wheel
Size 80 (2 req’d) 1V6833 24092
Size 100
up to 2-1/2 inch (63.5 mm) travel (4 req’d) 10A2567 X012
2-9/16 to 4-inch (65 mm to 102 mm)travel
(2 req’d) 10A5252 X012
Types 657-4 or 667-4
W/o side-mtd h’wheel
Size 70 (none req’d) – – –
W/ side-mtd. h’wheel
Size 70 (4 req’d) 1R7370 24092
Size 87 (2 req’d) 1R4096 24092
All other types (none req’d) – – –
For Mounting 3582, 3582i, and 3583 on
Type 657 or 667 Actuator without
Side-Mounted Handwheel
Note
The following parts (key numbers 48 through 102)
are used when mounting both a 3582 Series positioner and a 3583 Series transmitter on a Type 657
or 667 actuator without a side-mounted handwheel.
48 Connector Arm, pl steel (2 req’d)
Sizes 30 & 34 1U9101 000A2
Sizes 40 thru 100 2U9099 25212
49 Washer, pl steel (4 req’d)
Type 657
Size 70
up to 2-inch (51 mm) travel 1D7162 28982
2-1/16 to 3-inch (52 mm to 76 mm) 1H7231 25072
3-1/16 to 4-inch (77 to 102 mm) travel 1D7162 28982
Size 87 1K8995 25072
Type 667
Size 70, all travels 1D7162 28982
Size 87
up to 3-inch (76 mm) travel 1K8995 25072
3-1/16 to 4-inch (77 to 102 mm) travel 1D7162 28982
Type 657 or 667
Sizes 30 thru 40 1D7162 28982
Sizes 45 thru 60 1H7231 25072
Size 80 1K8995 25072
Size 100
up to 2-1/2 inch (64 mm) travel 1H7231 25072
2-9/16 to 4-inch (65 to 102 mm) travel 1D7162 28982
50 Spacer, steel
Type 657
Size 70 & 87
up to 3-inch (76 mm) travel (none req’d) – – –
3-1/16 to 4-inch (77 to 102 mm) travel
(4 req’d) 1C5590 24092
Type 667
Size 70 & 87
up to 2-inch (51 mm) travel (none req’d) – – –
2-1/16 to 3-inch (52 to 76 mm) travel
(4 req’d) 1J8307 24092
3-1/16 to 4-inch (77 to 102 mm) travel
(4 req’d) 1V1026 24092
Type 657 or 667
Sizes 30 thru 60, & 80 (none req’d) – – –
Size 100 (4 req’d)
up to 2-1/2 inch (64 mm) travel 1J8307 24092
2-9/16 to 4-inch (65 to 102 mm) travel 1C5590 24092
Key Description Part Number
59 Pin Lock, SST, all sizes (2 req’d) 1U9098 35032
60 Travel Pin, SST, all sizes (2 req’d) 1U9096 46332
61 Pin Holder, SST, all sizes (2 req’d) 1U9097 35032
62 Cap Nut, SST, all sizes (2 req’d) 1U9102 35032
63 Mounting Plate, steel, all sizes (2 req’d)
For integrally mounted Type 67AFR 31B5993 X012
For separately mounted Type 67AFR 37B1933 X012
64 Cap Screw, pl steel, all sizes (8 req’d) 1A3816 24052
65 Cap Screw, pl steel
Size 30 thru 87 (none req’d) – – –
Size 100 (4 req’d)
up to 2-1/2 inch (64 mm) travel 1C3979 24052
2-9/16 to 4-inch (65 to 102 mm) travel 1A6430 24052
70 Cap Screw, pl steel (4 req’d)
Type 657
Size 70 & 87
Up to 3-inch (76 mm) travel 1A3816 24052
3-1/16 to 4-inch (78 to 102 mm) travel 1A5534 24052
Type 667
Size 70 & 87
Up to 2-inch (51 mm) travel 1A3816 24052
2-1/16 to 3-inch (52 to 76 mm) travel 1A3525 24052
3-1/16 to 4-inch (77 to 102 mm) travel 1D7704 24052
Type 657 or 667
Sizes 30 thru 60, & 80 1A3816 24052
Size 100
up to 2-1/2 inch (64 mm) travel 1A3525 24052
2-9/16 to 4-inch (65 to 102 mm) travel 1B7624 24052
71 Stud, continuous thread, steel (not shown) (2 req’d)
Type 657
Size 70 12A1492 X012
Size 87
Up to 2-inch (51 mm) travel 1R1661 31012
2-1/16 to 4-inch (52 to 102 mm) travel 1A5190 X0012
Type 667
Size 70
Up to 3-inch (76 mm) travel 1V6023 X0012
3-1/16 to 4-inch (77 to 102 mm) travel 12A1492 X012
Size 87
Up to 3-inch (76 mm) travel 1A5190 X0012
3-1/16 to 4-inch (77 to 102 mm) travel 1R1661 31012
Type 657 or 667
Sizes 30, 34, & 40 12A1491 X012
Sizes 45 thru 60 12A1493 X012
Size 80 1U4216 31012
Size 100 (none req’d) – – –
72 Hex Nut, pl steel (not shown) (4 req’d)
Type 657 or 667
Sizes 30, 34, & 40 1E9440 24112
Sizes 45 thru 60 1A3753 24122
Size 70 1A3753 24122
Size 80 & 87 1A3412 24122
Size 100 (none req’d) – – –
102 Spacer
Type 657
Size 70
Up to 2-inch (51 mm) travel (4 req’d) 1U4371 24092
2-1/16 to 4-inch (52 to 102 mm) travel
(none req’d) – – –
Size 87
Up to 2-inch (51 mm) travel 1R7623 24092
2-1/16 to 4-inch (52 to 102 mm) travel
(none req’d) – – –
Type 667
Size 70
Up to 3-inch (76 mm) travel (none req’d) – – –
36
41B8568-B/DOC
3582 and 3583 Series
Figure 29. Typical Application of Transmitter and Positioner
Key Description Part Number
102 Spacer (cont’d)
3-1/16 to 4-inch (77 to 102 mm) travel
(4 req’d) 1U4371 24092
Size 87
Up to 3-inch (76 mm) travel (none req’d) – – –
3-1/16 to 4-inch (77 to 102 mm) travel
(4 req’d) 1R7623 24092
Type 657 or 667
Sizes 30 thru 60 (none req’d) – – –
Size 80 (4 req’d) 1V6833 24092
Size 100
up to 2-1/2 inch (64 mm) travel (8 req’d) 10A2567 X012
Key Description Part Number
2-9/16 to 4-inch (65 to 102 mm) travel
(4 req’d) 10A5252 X012
For Mounting 3582, 3582i, and 3583 on
Type 657 or 667 Actuator with
Side-Mounted Handwheel
Note
The following parts (key numbers 48 through 87)
are used when mounting both a 3582 Series positioner and a 3583 Series transmitter on a Type 657
or 667 Size 45 actuator with side-mounted handwheel.
Key Description Part Number
48 Connector Arm, pl steel 2V1705 25212
50 Spacer, steel (2 req’d) 1V1026 24092
54 Elbow, 3/8 inch, brass 15A6002 X162
55 Connector, 3/8 inch brass (not shown) 15A6002 X202
59 Pin Lock, SST (2 req’d) 1U9098 35032
60 Travel Pin, SST (2 req’d) 10A2167 X012
61 Pin Holder, SST (2 req’d) 1U9097 35032
62 Cap Nut, SST (2 req’d) 1U9102 35032
63 Mounting Plate, steel (2 req’d)
For integrally mounted Type 67AFR 31B5993 X012
For separately mounted Type 67AFR 37B1933 X012
64 Cap Screw, pl steel (8 req’d) 1A3816 24052
70 Cap Screw, pl steel (2 req’d) 1C8702 24052
79 Mounting Plate, steel 22A6848 X012
80 Hex Nut, pl steel, for Type 667 only (2 req’d) 1A3527 24122
81 Lockwasher, pl steel
Type 657 (2 req’d) 1C2257 28982
Type 667 (4 req’d) 1C2257 28982
82 Machine Screw, pl steel (2 req’d) 1V4058 28982
83 Elastic Stop Nut, pl steel (not shown)
(2 req’d) 1J7192 28982
84 Connecting Linkage, pl steel 1R6839 99012
85 Cap Screw, pl steel, for Type 667 only
(5 req’d) 1A5534 24052
86 Spacer, pl steel for Type 667 only (5 req’d) 1C5590 24092
87 Cap Screw, pl steel for Type 667 only
(2 req’d) 1A3526 24052
37
3582 and 3583 Series
This section includes loop schematics required for wiring
of intrinsically safe installations. If you have any ques-
CSA Loop Schematic
tions, contact your Fisher Controls sales representative
or sales office.
21B5606-B Sheet 1 of 2 / DOC
21B5606–B SHT 2 / DOC
38
FM Loop Schematic
3582 and 3583 Series
21B5607-D / DOC
39
3582 and 3583 Series
FlowScanner, Fisher, Fisher-Rosemount, and Managing The Process Better are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc.
All other marks are the property of their respective owners.
Fisher Controls International, Inc. 1989, 1998; All Rights Reserved
For information, contact Fisher Controls:
Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 128461
40
Printed in U.S.A.
Loading...