Fisher 2000-20364, 1000-10003 User Manual

LOW PROFILE TAILGATE
SPREADERS
Owner’s Manual
April 1, 2005
Lit. No. 94431
CAUTION
Read this manual before installing or operating the spreader.
This manual supersedes all editions with an earlier date.
This manual is for FISHER® Low Profile Spreaders with serial numbers
Model 1000 - (10003 - ) Model 2000 - (20364 - )
TABLE OF CONTENTS
PREFACE ..................................................................................................................................1
SAFETY INFORMATION ............................................................................................................. 2
Before You Begin ................................................................................................................... 2
Torque Chart ..........................................................................................................................3
LOADING .................................................................................................................................... 6
Certification ........................................................................................................................... 6
Approximate Material Weights ...............................................................................................6
MOUNTING THE SPREADER .................................................................................................... 7
Fixed Mount Spreader ...........................................................................................................7
SWING AWAY® Spreader .......................................................................................................8
Receiver Mount Spreader ...................................................................................................... 8
OPERATING THE SPREADER .................................................................................................. 9
Driving and Spreading on Snow and Ice................................................................................. 9
Accessory Circuit................................................................................................................... 9
Spreader Control ................................................................................................................. 10
ON/OFF Control (Early Style) ...............................................................................................10
Starting and Stopping the Motor ........................................................................................... 10
ON/OFF Control (Late Style) ................................................................................................ 11
Starting the Motor................................................................................................................. 11
Blast Position ...................................................................................................................... 11
Stopping the Motor ..............................................................................................................11
Variable Speed (PWM) Control............................................................................................ 12
Starting the Motor with Variable Speed (PWM) Control......................................................... 12
Stopping the Motor with Variable Speed (PWM) Control....................................................... 12
REMOVING THE SPREADER ..................................................................................................13
Removing the Fixed Mount Spreader ...................................................................................13
Removing the Fixed Mount Brackets ....................................................................................13
Removing the Receiver Mount Spreader .............................................................................. 13
Removing the SWING AWAY Spreader ................................................................................ 13
Removing the SWING AWAY Top Brackets .......................................................................... 13
Removing the SWING AWAY Base Plates ............................................................................13
MAINTENANCE ........................................................................................................................ 14
Cleaning ..............................................................................................................................14
Preseason Check ................................................................................................................14
Postseason Maintenance ....................................................................................................14
Drive Belt Replacement ....................................................................................................... 15
Recycle................................................................................................................................15
Bearing and Set Screw Maintenance ................................................................................... 16
4 PIN HARNESS WIRING DIAGRAM ........................................................................................ 17
2 PIN HARNESS WIRING DIAGRAM ........................................................................................ 18
TROUBLESHOOTING .............................................................................................................. 19
ON/OFF Control................................................................................................................... 19
Mechanical Problems - Variable Speed (PWM) and ON/OFF Control .................................. 20
Early Production - 2 Pin Harness .........................................................................................21
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ii
PREFACE
This manual has been prepared to acquaint you with the safety information, operation and maintenance of your new Low Profile tailgate spreader. Please read this manual carefully and follow all recommendations. This will help ensure profitable and trouble-free operation of your spreader. Keep this manual accessible. It is a handy reference in case minor service is required.
When service is necessary, bring your spreader to your local outlet. They know your spreader best and are interested in your complete satisfaction.
NOTE: This spreader is designed to spread snow and ice control materials only. Do not use it for purposes other than those specified in this manual.
Lit. No. 94430/94431 1 April 1, 2005
SAFETY INFORMATION
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or personal injury.
CAUTION
Indicates a situation that, if not avoided, could result in damage to product or property.
NOTE: Identifies tips, helpful hints and maintenance information the owner/operator should know.
Before You Begin
Park the vehicle on a level surface, place shift lever in PARK or NEUTRAL and set the parking brake.
WARNING
• Driver to keep bystanders minimum of 25 feet away from operating spreader.
• Before working with the spreader, secure all loose-fitting clothing and unrestrained hair.
• Before operating the spreader, verify all safety guards are in place.
• Before servicing the spreader, wait for conveyor or spinner to stop, then lock out power.
• Do not climb into or ride on spreader.
WARNING
Overloading could result in an accident or damage. Do not exceed GVWR or GAWR ratings as found on the driver-side vehicle door cornerpost. See Loading Section to determine maximum volumes of spreading material.
WARNING
Do not install the control for this product in the deployment path of an air bag. Refer to vehicle manufacturer’s manual for air bag deployment area(s).
CAUTION
If rear directional, CHMSL light or brake stoplights are obstructed by the spreader, the lights shall be relocated, or auxiliary directional or brake stoplights shall be installed.
CAUTION
• Do not operate a spreader in need of maintenance.
• Before operating the spreader, reassemble any parts or hardware removed for cleaning or adjusting.
• Before operating the spreader, remove materials such as cleaning rags, brushes, and hand tools from the spreader.
• Before operating the spreader, read the owner’s manual.
• While operating the spreader, use auxiliary warning lights, except when prohibited by law.
• Tighten all fasteners according to the Torque Chart. Refer to Torque Chart for the recommended torque values.
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SAFETY INFORMATION
CAUTION
Disconnect electric power at spreader electrical wiring harness connection and tag out if required before servicing or performing maintenance.
CAUTION
Do not leave unused material in hopper. Material can freeze or solidify, causing unit to not work properly. Empty and clean hopper after each use.
NOTE: Maintain proper belt tension for correct belt functioning.
NOTE: Lubricate grease fittings after each use. Use a good quality multi-purpose grease.
NOTE: Airborne noise emission during use is below 70 dB(A) for the spreader operator.
Torque Chart
CAUTION
Read instructions before assembling. Fasteners should be finger tight until instructed to tighten according to the torque chart. Use standard methods and practices when attaching spreader, including proper personal protective safety equipment.
Recommended Fastener Torque
Chart (Ft.-Lb.)
Size
1/4-20 5/16-18 3/8-16 3/8-24 7/16-14 1/2-13 9/16-12 5/8-11 3/4-10 7/8-9 1-8
SAE
Grade 2
6 11 19 24 30 45 66 93 150 150 220
Metric Grade 8.8 (Ft.-Lb.)
Size TorqueSize
M 6 M 8 M 10
Torque
7 17 35
These torque values apply to fasteners
except those noted in the instruction.
M 12 M 14 M 16
SAE
Grade 5
9 18 31 46 50 75 110 150 250 378 583
SAE
Grade 8
13 28 46 68 75 115 165 225 370 591 893
60 95 155
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Please become familiar with the Warning
and Caution Labels on the spreader!
Caution Label
CAUTION
DO NOT SWING SPREADER
WITH MATERIAL IN THE HOPPER
Caution Label
Located on both sides
SWING AWAY
®
mount only
SAFETY INFORMATION
P2110
N
IO
UT
CA
W
AR
NIN
G
C
A
UTION
Warning/Caution Label
Located on both sides
Warning/Caution Label
WARNING CAUTION
• DO NOT EXCEED GVWR OR GAWR WITH SPREADER AND LOAD.
• TURN SPREADER OFF BEFORE FILLING, ADJUSTING, OR CLEANING.
• BYSTANDERS TO STAY A MINIMUM OF 25 FEET AWAY FROM OPERATING SPREADER.
• DO NOT CLIMB INTO OR RIDE ON SPREADER.
• KEEP HANDS, FEET, CLOTHING AWAY FROM MOVING CONVEYOR AND SPINNER.
• READ OWNER'S MANUAL BEFORE OPERATING OR SERVICING SPREADER.
• EMPTY AND CLEAN SPREADER AFTER EACH USE.
68584
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SAFETY INFORMATION
Warning Label
WARNING
DO NOT EXCEED HITCH MANUFACTURER RATINGS.
DO NOT EXCEED GVWR OR GAWR WITH SPREADER AND LOAD.
Warning Label
located on both sides
of receiver mount only.
94426
W
ARNING
CAUTION
Warning/Caution Label
Located on both sides
Warning/Caution Label
WARNING CAUTION
• DO NOT EXCEED GVWR OR GAWR WITH SPREADER AND LOAD.
• TURN SPREADER OFF BEFORE FILLING, ADJUSTING, OR CLEANING.
• BYSTANDERS TO STAY A MINIMUM OF 25 FEET AWAY FROM OPERATING SPREADER.
• DO NOT CLIMB INTO OR RIDE ON SPREADER.
• KEEP HANDS, FEET, CLOTHING AWAY FROM MOVING CONVEYOR AND SPINNER.
• READ OWNER'S MANUAL BEFORE OPERATING OR SERVICING SPREADER.
• EMPTY AND CLEAN SPREADER AFTER EACH USE.
68584
Lit. No. 94430/94431 5 April 1, 2005
LOADING
This manual covers vehicles which have been recommended for carrying the spreader. Please see your local dealer for proper vehicle applications.
Certification
WARNING
New untitled vehicle installation of a spreader requires National Highway Traffic Safety Administration altered vehicle certification labeling. Installer to verify that struck load of snow or ice control material does not exceed GVWR or GAWR rating label and complies with FMVSS.
Approximate Material Weights
Read and adhere to manufacturer’s ice control package labeling including Material Safety Data Sheet requirements.
WARNING
Overloading could result in an accident or damage. Do not exceed GVWR or GAWR ratings as found on the driver-side vehicle door cornerpost.
NOTE: If spreader and ice control material loading is in doubt weigh vehicle for compliance with vehicle ratings.
NOTE: Use only dry, free-flowing granular materials with this spreader. Damp or wet ice control materials and other products may not spread properly.
CAUTION
Model 1000
Cu. Ft.
8.0
5.9
3.1
Plus Approximate Base Unit Weights of 154 Lbs. for 1000 Unit and 161 Lbs. for 2000 Unit, Including Mount.
LB
320
236
124
Salt = 40 lb./ft.³ (avg.)
Very Coarse = 35 lb./ft.³
Coarse = 45 lb./ft.³
Fine = 50 lb/ft.³
Model 2000
Cu. Ft.
10.6
7.2
3.1
LB
424
288
124
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