Firman P08003, P05701, PO3603, P03612 Owner's Manual

P/N:380745452 Rev:00
OWNER’S MANUAL
Read all safety precautions and instructions carefully before operating equipment. Ensure engine is stopped and level before performing any maintenance or service.
IMPORTANT:
Serial Number:
PORTABLE GENERATOR
MODEL NUMBER
P 0 8 0 0 3
Rev Level:00
DO NOT RETURN TO STORE!
CALL US FIRST!
CUSTOMER HOTLINE
1-844-347-6261
FOR QUESTIONS OR SERVICE INFORMATION
Purchase Date:
Table of Contents
. . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Safety Precautions . . . . . . . . . . . . . . . . . . . . .2
Unpacking the Generator. . . . . . . . . . . . . . . .6
Parts Included. . . . . . . . . . . . . . . . . . . . . . . .6
Assembly . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 7
Install the Wheel Kit . . . . . . . . . . . . . . . . . . 7
Install the Support Leg. . . . . . . . . . . . . . . . 7
Install the Handle. . . . . .. . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . .8
Controls and Features. . . . . . . . . . . . . . . . . 9
Generator. . . . . . . . . . . . .. . . . . . . . . . . . . .9
Control Panel. . . . . . . . . . . . . . . . . . . . . . . 10
Remote Start. . . . . . . . . . . . . . . . . . . . . . . 11
Remote Control Programming . . . . . . . . 12
Specifications. . . . . . . . . . . . . . . . . . . . . . . . 13
Add Engine Oil . . . . . . . . . . . . . . . . . . . . . .14
Low Oil Shutdown . . . . . . . . . . . . . . . . . . .14
Add Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operation at High Altitude . . . . . . . . . . .15
Grounding. . . . .. . . . . . . . . . . . . . . .. . . . . .16
System.. . . . . . . . . . . . . . . . . . . . . . .. . . . . .16
Operation . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 17
Generator Location . . . . . . . . . . . . . . . . . . 17
Surge Protection . . . . . . . . . . . . .. . . . . . . .17
Starting the Generator (Recoil Start) . . 18 Starting the Generator (Electric Start) .. 19 Starting the Generator (Remote Start) . 20
Connecting Electrical Loads . . . . . . . .. . . 21
Stopping the Engine . . . . . . . . . . . . . . . . . 21
Low Oil Shutdown . . . . . . . . . . . . . . . . . . 22
Do Not Overload Generator . . . . . . . . . . . 22
Introduction
Battery Cable Connection
Connecting to a Building’s Electrical
Maintenance And Storage. . . . . . . . . . . . . . 23
Maintenance Schedule . . . . . . . . . . . . . 23
Engine Maintenance .. . . . . . . . . . . .. . . . 24
Change Engine Oil . . .. . . . . . . . . . . . . . 24
Air Filter Maintenance. . . . . . . . . . . . . .24
Spark Plug Maintenance. . . . . . . . . . . . 25
Cleaning Fuel Strainer . . . . . . . . . . . . 25
. . . 25
Generator Maintenance . . . . . . . . . . . . . . 26
. . . . . . . . . . . . . . . 26
Service and Storage . . . . . . . . . . . . . . . .. 27
Trouble Shooting . . . . . . . . . . . . . . . . . . . . .28
Parts Diagram and Parts List . . . . . . . . . . 29
Generator Parts Diagram . . . . . . . . . . . . 29
Engine Parts Diagram . . . . . . . . . .. . . . . 30
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . 31
Service Information . . . . . . . . . . . . . .. . . . . 33
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Inspect Muffler and Spark Arrester
Battery Replacement
English Customer Service: 1-844-FIRMAN1
Thank you for purchasing a FIRMAN generator.
This manual covers operation and maintenance of the FIRMAN generators. All information in this publication is based on the latest production information available at the time of approval for printing. The manufacturer reserves the right to change, alter or other wise improve the generator and this documentation at any time without prior change.
Page 01
This manual contains safety information to make you aware of the hazards and risks associated with generator products and how to avoid them. This generator is designed and intended only for supplying electrical power for operating compatible electrical lighting, appliances, tools and motor loads, and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment.
Save these original instructions for future reference.
Important Safety Information
The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard. The warnings in this manual and the tags and decals affixed to the unit are therefore not all-inclusive. If you use a procedure, work method or operating technique that the manufacturer does not specifically recommend you must satisfy yourself that it is safe for you and others. You must also make sure that the procedure work method or operating technique that you choose does not render the generator unsafe.
SAFETY INFORMATION
DANGER WARNING CAUTION
DANGER indicates a
potentially hazardous
situation which, if not
avoided. WILL result in
death or serious injury.
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in
death or serious injury.
CAUTION indicates a
potentially hazardous
situation which, if not avoided, may result in minor or moderate personal injury,
or property damage.
Toxic Fumes
Fire Hazard
Hot Surface. Do Not Touch the Surface.
Kickback
Risk of Electric Shock
Explosion Hazard
Rotating Parts Entanglement Hazard
Operator’s Manual
INTRODUCTION
English Customer Service: 1-844-FIRMAN1
SAFETY PRECAUTIONS
Page 02
WARNING
POISONOUS GAS HAZARD.
WARNING
WARNING
English Customer Service: 1-844-FIRMAN1
Page 03
CORRECT USAGE
Example location to reduce risk of carbon monoxide poisoning
ONLY use outside and downwind, far away from windows, doors and vents.
Direct exhaust away from occupied spaces.
INCORRECT USAGE
Do not operate in any of the following locations:
Near any door, window or vent Garage Basement Crawl Space Living Area Attic Entry Way Porch Mudroom
English Customer Service: 1-844-FIRMAN1
Page 04
WHEN OPERATING EQUIPMENT
DO NOT tip engine or equipment at angle which causes fuel to spill.
DO NOT stop engine by moving choke control to “Start” position.
WHEN TRANSPORTING, MOVING OR REPAIRING EQUIPMENT
Transport/move/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
DO NOT tip engine or equipment at angle which causes fuel to spill. Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
WARNING
WARNING
Generator voltage could cause electrical shock or burn resulting in death or serious injury.
WARNING
NEVER start or stop engine with electrical devices plugged in and turned on.
WARNING
Fuel and its vapors are extremely flammable and explosive which could cause burns, fire, or explosion resulting in death or serious injury and/or property damage.
WHEN ADDING OR DRAINING FUEL
Turn generator engine OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank. Fill or drain fuel tank outdoors.
DO NOT overfill tank. Allow space for fuel expansion.
If fuel spills, wait until it evaporates before starting engine.
Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources. Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary. DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
Ensure spark plug, muffler, fuel cap, and air cleaner are in place.
DO NOT crank engine with spark plug removed.
Use approved transfer equipment, suitable for the intended use, to prevent backfeed by isolating generator from electric utility workers.
English Customer Service: 1-844-FIRMAN1
Page 05
WARNING
Unintentional sparking could cause fire or electric shock resulting in death or serious injury.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
Use approved spark plug tester.
DO NOT check for spark with spark plug removed.
WARNING
NEVER operate generator without protective housing or covers. DO NOT wear loose clothing, jewelry or anything that could be caught in the starter or other rotating parts. Tie up long hair and remove jewelry.
DO NOT exceed the generator’s wattage amperage capacity. Start generator and let engine stabilize before connecting electrical loads.
NOTE:
CAUTION
Exceeding generators wattage/amperage capacity could damage generator and/or electrical devices connected to it.
Connect electrical loads in OFF position, then turn ON for operation. Turn electrical loads OFF and disconnect from generator before stopping generator.
DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged. DO NOT operate generator in the rain or wet weather. DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet. DO NOT allow unqualified persons or children to operate or service generator.
WARNING
Exhaust heat/gases could ignite combustibles, structures or damage fuel tank causing a fire, resulting in death or serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury.
DO NOT touch hot parts and AVOID hot exhaust gases. Allow equipment to cool before touching. It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws. Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester
designed for the exhaust system installed on this engine. Replacement parts must be the same and installed in the same position as the original parts.
When using generator for backup power, notify utility company. Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work. DO NOT touch bare wires or receptacles.
English Customer Service: 1-844-FIRMAN1
Page 06
Use generator only for intended uses.
If you have questions about intended use,
ask dealer or contact local service center.
Operate generator only on level surfaces.
DO NOT expose generator to excessive
moisture, dust, dirt, or corrosive vapors.
DO NOT insert any objects through cooling
slots.
If connected devices overheat, turn them off
and disconnect them from generator.
Shut off generator if:
-Electrical output is lost.
-Equipment sparks, smokes, or emits flames.
-Unit vibrates excessively.
WARNING
Medical and Life Support Uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support
devices or life support appliances.
NEVER use this product to power medical
devices or medical appliances.
Inform your electricity provider immediately
if you or anyone in your household depends
on electrical equipment to live.
Inform your electrical provider immediately
if a loss of power would cause you or anyone
in your household to experience a medical
emergency.
NOTE:
Improper treatment of generator could damage it and shorten its life.
UNPACKING THE GENERATOR
Parts Included
Your gasoline powered generator ships with the following parts:
1. Axle pin . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2. 10.0" in. Wheel . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. Flat Washer. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .2
4. Cotter pin. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .2
5. Engine Oil(Bottle) . . . .. . . . . . . . . . . . . . . . . . . .1
6. Oil Funnel . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. Wrench for Spark plug . . . . . . . . . . . . . . . . . . . . 1
8. Double Open wrench (10mm & 12mm). . . . 2
9. Support Leg with Vibration Mounts . . . . . . 1
10. Flange Bolt (M8x16 for Support Leg) . . . . . 2
11. Flange Lock Nut (M8) . . . . . . . . . . . . . . . . . . . 4
12. Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 1
13. Flange Bolt (M8x50 for Handle) . . . . . . . . . 2
14. Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15. Quick Reference Guide . . . . . . . . . . . . . . . . . 1
16. Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16
English Customer Service: 1-844-FIRMAN1
12
11
13
Page 07
English Customer Service: 1-844-FIRMAN1
Install the Wheel Kit
The wheel kit is not intended for over-the-road use.
Install the Support Leg
ASSEMBLY
Install the Handle
1. Place the handle K over the mounting channel on the frame.
2. Secure the handle to the frame using the two handle flange bolts H(M8x50).
3. Place a flange nut F (M8) on the end of each bolt and fasten securely with provided wrenches. DO NOT over tighten the flange nuts.
A
B
C
F
The generator requires some assembly prior to usage. If problems arise when assembling the generator, call 1-844-347-6261.
F
E
G
H
K
1. Before adding wheels, tip the generator on its side.
2. Slide the axle pin A through the wheel B.
3. Slide the axle pin A through the mount point on the frame and flat washer D.
4. Secure the wheel and axle pin with the cotter pin C.
5. Repeat steps 2-4 to attach another wheel.
1. Attach the support leg G to the generator frame with flange bolts E (M8x16) and flange lock nuts F(M8).
2. Tip the generator slowly so that it rests on the wheels and support leg.
3.Tighten bolt E and nut F with provide wrenches.
CAUTION
D
Page 08
Battery Cable Connection
You will need to use 8mm box wrenches to connect the battery cables to battery.
NOTE:
The generator comes equiped with the positive red cable(red cable) already attached.
1. Verify the positive (+) battery cable (red boot) is securely tightened to the positive (+) battery post. Make sure boot is over battery post.
2. Remove bolt M5X12 and M5 nut from black cable ring.
English Customer Service: 1-844-FIRMAN1
3. Remove vinyl cap from the negative(-) battery post. Locate negative (-) black cable and route to the negative(-) battery post. Tight the cable with bolt M5X12 and M5 nut. Cover the post with black boot.
M5X12
M5
Black Cable
Ring
Black Boot
Red Cable(+)
Black Cable(-)
-
+
Page 09
CONTROLS AND FEATURES
Generator
1- Fuel Gauge 2- 8.0 Gallon Capacity Fuel Tank 3- Fuel Cap 4- Choke Lever 5- Fuel Valve 6- Air Filter 7- 439cc FIRMAN OHV Engine 8- Recoil Starter
(behind air filter box)
9- 10.0" Flat Free Wheel 10- Oil Filler Cap 11- Outlet Cover 12- Control Panel 13- Handle 14- Battery
English Customer Service: 1-844-FIRMAN1
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on this page.
1
1
2
4-1 Data-Minder(Multi-Meter) – Push the SELECT button to show the Voltage, Hertz and running hours. If the low oil indicator is lit, check the oil level.
3 4
5
8
Ground Terminal – Consult an electrician for local grounding regulations.
Battery Switch – Power the electric starter.
10
11
Outlet Cover - Protect the receptacles from dust and debris.
12
13
Page 10
NOTE:
Total power drawn from all receptacles must not exceed the name plate rating.
Engine Start Switch – Used to start engine
from the starter motor(Electric start model only). To start engine, press and hold the switch in the “START”(ll) position, the engine will crank and attempt to start. When the engine starts, release the switch to the “RUN”(l) position.
Control Panel
A - Digital display B - AC voltage indicator C - Frequency indicator
D - Hour indicator E - Low oil indicator F - Select button
English Customer Service: 1-844-FIRMAN1
2
3
4
5
9
10
11
1
6
120V, 30A RV (NEMA TT-30R) -
120/240V, 50A – (NEMA 14-50R)
Ground Fault Circuit Interrupter conforms to UL 943, and NEC requirements. This device protects you against hazardous electrical shock that may be caused if your body becomes a path through which electricity travels to reach ground. This could happen when you touch an appliance or cord that is “ live “ through faulty mechanism, damp or worn insulation, etc.
120V, 20A Duplex GFCI (Ground Fault Circuit Interrupter) – (NEMA 5-20R)
Maximum 30 Amp current may be drawn from this 120 Volt receptacle.
This receptacle is rated so that a total of 20 amps may be drawn regardless of whether both halves or just one receptacle is used.
6
7
8
1213
120V, 30A Twist-Lock (NEMA L5-30R) -
9
Remote Start Program Button - Use this
button along with the remote control to program the generator to be started remotely. Your remote control is already programmed in factory for your convenience. You might need programming when using new remote control.
Supplies electrical power for the operation of 120/240 Volt AC, 50Amp, single phase. Maximum full load current may be drawn from this receptacle. If other receptacles are used at the same time, total power used must be kept within nameplate.
7
120/240V, 30A Twist-Lock – (NEMA L14-30R)
Maximum 30 Amp current maybe drawn from this 120/240 Volt receptacle.
Remote Start Indicator Light - The light
will light or flash depending on the status of the remote start system.
Maximum 30 Amp current may be drawn from this 120 Volt receptacle.
Page 11
Remote Start
This generator is equipped with a wireless remote start system for starting and stopping.
The Remote Start functions are enabled when:
1.The Engine Switch is in the “RUN”(l) position, AND
2.The Battery Switch is in the “ON”(l) position. The Remote Start functions are disabled if either of the above conditions is not met.
Remote Control Power Consumption
While the Engine Switch is in the “RUN”(l) position and Battery Switch is in the “ON”(l) position, the remote module is active and waiting for a remote signal. This function requires electrical current from the battery. If the Battery Switch is left in the “ON”(l) position for extended periods the battery can be completely drained.
THE BATTERY SWITCH ALWAYS SHOULD BE IN "OFF"(O) POSITION AT THE END OF USE TO PREVENT BATTERY DRAIN.
NOTE:
English Customer Service: 1-844-FIRMAN1
120VAC, 20AMP GFCI RECEPTACLE
This unit is equipped with a ground fault circuit interrupter (GFCI). This device meets applicable federal, state and local codes .
A GFCI receptacle does NOT protect against circuit overloads, short circuits, or shocks. For example, electric shock can still occur if a person touches charged electrical wires while standing on a non-conducting surface, such as a wood floor.
Definition: Instead of following its normal safe path, electricity passes through a persons body to reach the ground. For example, a defective appliance can cause a ground fault.
A GFCI receptacle is different from conventional receptacles. In the event of a ground fault, a GFCI will trip and quickly stop the flow of electricity to prevent serious injury.
1. Plug a test lamp into the receptacle.
2. Start the generator, the test lamp should be on.
3. Press the “Test” button located on the front of the receptacle to trip the device.
4. This should stop the flow of electricity making the lamp shut off. The GFCI’s indicator light comes off.
RESET
TEST
TEST MONTHLY
FOLLOW DIRECTIONS
RESET BUTTON
Receptacle
Outlet
LED Indicator Light
TEST BUTTON
Outlet
5. To restore the flow of electricity, press the “RESET” button on the front of the receptacle. If the GFCI does not perform in this manner, do not use the receptacle. Contact a local service dealer or costumer service.
6. This outlet is protected against overload by a 20A push-to-reset circuit breaker. Use the outlet to power 120V AC, single-phase, 60 Hz, electrical loads requiring up to a combined 2400 watts (2.4 kW) or 20 amps of current.
Testing the GFCI: Test the GFCI outlet every month as follows:
SELF-TEST OPERATION
A Self-Test GFCI receptacle has all the features of a conventional GFCI receptacle. In addition, this receptacle tests itself periodically to confirm the GFCI electronics are functional. The Indicator Light will be solid green when the GFCI is powered from Line side and working correctly.
Self-Test Indications: If the Indicator Light is solid orange or flashing red a problem may exist. Press the TEST button to trip the GFCI. If unable to Reset, replace the GFCI.
Page 12
Remote Control Programming
1. Flip the engine switch to the "RUN"(l) position.
2. Flip the battery switch to the "ON"(l) position.
3. Push and hold the program button on the control panel for approximately 3 seconds. The remote start indicator light will light.
4. Push and release the ''STOP'' button on the remote control. The indicator light will flash once to erase the remote program.
STOP
5. Push and release the ''START'' button. The indicator light will flash once to program the remote.
START
6. Push and hold the program button approximately 3 seconds until the indicator light turn off. The generator is now programmed to start remotely.
NOTE:
YOUR REMOTE CONTROL IS ALREADY PROGRAMMED IN FACTORY FOR YOUR CONVENIENCE. AND IT IS READY TO START THE GENERATOR.
English Customer Service: 1-844-FIRMAN1
Before the generator can be started , an initial start-up procedure must be performed so the generator and the remote control recognize each other.
If the remote control is replaced then you will need to go through following procedure with new remote control.
Indicator Light
Program Button
Page 13
SPECIFICATIONS
AN IMPORTANT MESSAGE ABOUT TEMPERATURE:
When operated above 77°F(25°C) there may be a decrease in power. Maximum wattage and current are subject to and limited by such factors as fuel BTU content ambient temperature, altitude, engine condition and etc. Maximum power decreases about
3.5% for each 1,000 feet above sea level; and will also decrease about 1% for each 10°F(-12.2°C) above 60°F(16°C) ambient temperature.
English Customer Service: 1-844-FIRMAN1
Model
Rated AC Voltage
Phase
Power Factor
Voltage Regulator
Alternator Type
Running Watts
Starting Watts
Engine
Engine Type
Displacement
Low Oil Shutdown
Ignition System
Starting System
Fuel
Capacity Fuel Tank
Lubricating Oil Capacity
Carburetor Type
Air Cleaner
P.T.O. Shaft Rotation
120/240V
P08003
8000
AVR
Single
1
Single Cylinder, 4-Stroke OHV Air Cooled
439cc
Breakless Ignition Type, Flywheel Magneto
Unleaded Automotive Gasoline
8.0 Gallon
37.2 oz(1.1L)
Counter Clockwise (Facing P.T.O.)
Float
Brushed
Polyurethane Type
Yes
10000
FIRMAN
Rated Fequency
60Hz
Oil Type
See “Add Engine Oil” Section
Spark Plug
TORCH F6RTC/NGK BPR6ES/CHAMPION RN9YC
Recoil/Electric Start/Remote Start
ADD ENGINE OIL
Page 14
1.Place generator on a flat, level surface.
2.Clean area around oil fill and remove yellow oil fill cap/dipstick.
3.Wipe dipstick clean.
NOTE:
The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level.
NOTE:
We consider the first 5 hours of run time to be the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool. Adjusting the load will also cause engine speed to vary and help seat piston rings.
CAUTION
The unit is equipped with a low oil shutdown.If the oil level becomes lower than required,the sensor will activate a warning device or stop the engine. If generator shuts off and the oil level is within specifications, check to see if generator is sitting at an angle that forces oil to shift. Place on an even surface to correct this. If engine fails to start, the oil level may not be sufficient to deactivate low oil level switch. Make sure the sump is completely full of oil.
(H)
DRA IN PLUG
(L)
5.Replace oil fill cap/dipstick and fully tighten.
6.Oil level should be checked prior to each use or at least every 8 hours of operation. Keep oil level maintained.
4.Using oil funnel, slowly pour contents of provided oil bottle into oil fill opening to the "H" mark on dipstick. Be careful do not overfill. Overfilling with oil could cause the engine to not start or hard starting.
Low Oil Shutdown
Degrees Celsiusº(Outside)
Full Synthetic 5W-30
Degrees Fahrenheitº(Outside)
5W-30 10W-40
10W-30
CAUTION
H
L
English Customer Service: 1-844-FIRMAN1
ADD FUEL
Page 15
Fuel must meet these requirements:
Clean, fresh, unleaded gasoline. Use regular UNLEADED gasoline with the generator engine with a minimum 87 octane / 87 AKI (91 RON). For high altitude use, see "Operation at High Altitude". Do not use gasoline with more than 10% alcohol such as E85 or ethanol.
Failure to follow Operator's Manual for fuel recommendations voids warranty.
Avoid generator damage.
DO NOT use unapproved gasoline such as E85. DO NOT mix oil in gasoline. DO NOT modify engine to run on alternate fuels.
WARNING
Fuel and its vapors are extremely flammable and explosive which could cause burns, fire or explosion resulting in death, serious injury and/or property damage.
WHEN ADDING FUEL
Fill fuel tank outdoors. DO NOT overfill tank. Allow space for fuel expansion. If the tank is overfilled, fuel can overflow onto a hot engine and cause fire or explosion. Wipe up any spilled fuel immediately. If fuel spills, wait until it evaporates before starting engine. Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources. Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary. DO NOT light a cigarette or smoke when filling the fuel tank.
1.Clean area around fuel fill cap, remove cap.
2.Slowly add unleaded fuel to fuel tank. Be careful not to fill above the red fuel level indicator . This allows adequate space for fuel expansion.
3.Install fuel cap and let any spilled fuel evaporate before starting engine or wipe up any spilled gasoline.
CAUTION
Slowly add unleaded gasoline to fuel tank. Do not overfill tank. Do not fill above top of fuel screen. This will all expansion in hot weather and prevent overflow.
Operation at High Altitude
At altitudes over 5,000 feet(1524 meters), a minimum 85 octane / 85 AKI (89 RON) gasoline is acceptable. The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and generator output will be reduced approximately 3.5% for every 1000 feet of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio. Other high altitude issues can include hard starting, increased fuel consumption and spark plug fouling. To alleviate high altitude issues other than the natural power loss, FIRMAN can provide a high altitude carburetor main jet. The alternative
English Customer Service: 1-844-FIRMAN1
Page 16
Altitude main jet 1
Altitude main jet 2
439cc
380717002 380717003
Altitude
3000-6000Feet
6000-8000Feet
OPEN
WARNING
Grounding
The National Electric Code requires your generator must be properly connected to an appropriate ground to help prevent electric shock.
Failure to properly ground the generator can result in electric shock.
WARNING
THERE IS A PERMANENT CONDUCTOR BETWEEN THE GENERATOR (STATOR WINDING) AND THE FRAME.
Use approved transfer equipment to prevent backfeed by isolating generator from electric utility workers. When using generator for backup power, notify utility company. Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work. DO NOT touch bare wires or receptacles. DO NOT use generator with electrical cords which are worn,frayed, bare or otherwise damaged. DO NOT operate generator in the rain or wet weather. DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet. DO NOT allow unqualified persons or children to operate or service generator.
Connecting to a Building's Electrical System
WARNING
Generator voltage could cause electrical shock or burn resulting in death or serious injury.
The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the table below.
main jet and installation instructions can be obtained by contacting Customer Support. Installation instructions are also available in the Technical Bulletin area of the FIRMAN internet site.
English Customer Service: 1-844-FIRMAN1
5. OPERATION
Page 17
Generator Location
Make sure you review each warning in order to prevent fire hazard.
Keep area clear of inflammables or other hazardous materials. Select a site that is dry, well ventilated and protected from the weather. Keep exhaust pipe clear of foreign objects. Keep generator away from open flame. Keep generator on a stable and level surface.
WARNING
Surge Protection
Voltage fluctuation may impair the proper functioning of sensitive electronic equipment.
WARNING
POISONOUS GAS HAZARD.
Do not block generator air vents with paper or other material.
CAUTION
Tilting can cause fuel spillage.
CAUTION
English Customer Service: 1-844-FIRMAN1
Page 18
Starting the Generator (Recoil Start)
1. Before starting the generator, check for loose
or missing parts and for any damage which may have occurred during shipment.
2. Check oil level and fuel.
7. Move the choke lever to the “START” position.
5. Flip the engine switch to the “RUN(l)” position.
9. Do not over-choke. As soon as engine starts and warms up, move the choke lever to the “RUN” position.
10. Allow generator to run at no load for few minutes upon each initial start-up to permit engine and generator to stablize.
WARNING
When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
4. Turn the fuel valve to the “ON” (l)position.
8. Pull the starter cord slowly until resistance is felt and then pull rapidly.
3. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on.
English Customer Service: 1-844-FIRMAN1
Keep choke lever in “START” position for only 1 pull of the recoil starter. After first pull, move choke lever to the “RUN” position for up to the next 3 pulls of the recoil starter. Too much cho ke leads to sparkplug fou ling/engine flooding due to the lack of incoming air. This will cause the engine not to start.
6. Flip the battery switch to the "ON"(l) position.
Page 19
Starting the Generator (Electric Start)
Electric Start and Remote Start Operations
WARNING
WARNING
1. Before starting the generator, check for loose
or missing parts and for any damage which may have occurred during shipment.
2. Check oil level and fuel.
3. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on.
4. Turn the fuel valve to the “ON” (l)position.
5. Flip the engine switch to the "RUN"(l) position.
6. Flip the battery switch to the "ON"(l) position.
7. Move the choke lever to the “START” position.
8. Press and hold the engine switch in the "START"(ll) position for few seconds and release the switch to the "RUN"(l) position.
English Customer Service: 1-844-FIRMAN1
Page 20
9. Do not over-choke. As soon as engine starts and warms up, move the choke lever to the “RUN” position.
10. Allow generator to run at no load for few minutes upon each initial start-up to permit engine and generator to stablize.
1. Before starting the generator, check for loose
or missing parts and for any damage which may have occurred during shipment.
2. Check oil level and fuel.
English Customer Service: 1-844-FIRMAN1
Starting the Generator (Remote Start)
NOTE:
YOUR REMOTE CONTROL IS ALREADY PROGRAMMED IN FACTORY FOR YOUR CONVENIENCE. AND IT IS READY TO START THE GENERATOR.
If the remote control is replaced, then you will need to go through programming procedure in "Remote Control Programming" section.
3. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on.
5. Flip the engine switch to the “RUN”(l) position.
4. Turn the fuel valve to the “ON” (l)position.
6. Flip the battery switch to the "ON"(l) position.
7. Push and release the ''START'' button on the remote control. The generator will turn over for 3 to 5 seconds and start.
.
START
An engine warmup delay is programmed into the remote start cycle. After the generator is running, there will be a delay of electrical output for 15 seconds.
Page 21
If the generator fails to start after a total of six attempts, the start button on the remote control must be pushed again to begin another cycle of six start attempts.
8. Allow generator to run at no load for few minutes upon each initial start-up to permit engine and generator to stablize.
Connecting Electrical Loads
1.Let engine stabilize and warm up for a few minutes after starting.
2.Ensure circuit breaker on control panel is in on position.
3.Plug in and turn on the desired 120 or 240 Volt AC, single phase, 60Hz electrical loads. It is better to attach the item with largest load first.
This unit has been pretested and adjusted to handle its full capacity. Before starting the generator, disconnect all load. Apply load only after generator is running. Voltage is regulated via the engine speed adjusted at the factory for correct output. Readjusting will void warranty.
CAUTION
When applying a load, do not exceed the maximum wattage rating of the generator when using one or more receptacles. Also, do not exceed the amperage rating of any one receptacle. Do not apply heavy electrical load during break-in period (the first five hours of operations).
If the engine fails to start within 3 to 5 seconds, the engine will attempt to start five additional times. If the generator failed to start, the remote start indicator light will flash.
English Customer Service: 1-844-FIRMAN1
Stopping the Engine
1. Turn off and remove entire electrical loads. Never start or stop the generator with electrical devices plugged in or turned on.
Let the generator run at no-load for two minutes to stabilize internal temperatures of the engine and generator.
2. Remote Start Operation Push and release the "STOP" button on the
remote control. The generator will run for an additional 15 seconds as it goes through a cool down cycle before shutting off.
Note: Skip this step and go to step 3, if you are not using Remote Start to shutdown the engine.
Page 22
WARNING
If a cover is used, do not install until unit has cooled.
Fuel and its vapors are extremely flammable and explosive which could cause burns, fire or explosion resulting in death, serious injury and/or property damage.
Flip the engine switch to“OFF”(O) position.
5. Turn the fuel valve to the “OFF”(O) position.
STOP
3. Electric Start and Recoil Start Operations
4. Flip the battery switch on "OFF"(O) position.
STOP
THE BATTERY SWITCH ALWAYS SHOULD BE IN "OFF"(O) POSITION AT THE END OF USE TO PREVENT BATTERY DRAIN.
English Customer Service: 1-844-FIRMAN1
DO NOT stop engine by moving choke control to “START” position.
Important: Always ensure that the Fuel Valve and the Engine Switch are in the “OFF” position when the engine is not in use.
If the engine will not be used for a period of two weeks or longer, please see the Storage section for proper engine and fuel storage.
Low Oil Shutdown
If the engine oil drops below a preset level, an oil switch will stop the engine. Check oil level with dipstick. If oil level is between LOW and HIGH mark on dipstick:
1.DO NOT try to restart the engine.
2.Contact an Authorized FIRMAN Service Dealer.
3.DO NOT operate engine until oil level is corrected. If oil level is below LOW mark on dipstick:
1.Add oil to bring level to HIGH mark.
2.Restart engine and if the engine stops again a low oil condition may still exist. DO NOT try to restart the engine.
3.Contact an Authorized FIRMAN Service Dealer.
4.DO NOT operate engine until oil level is corrected.
Do Not Overload Generator
Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and to connected electrical devices.
To prolong the life of your generator and attached devices, follow these steps to add electrical load:
1. Start the generator with no electrical load attached.
2. Allow the engine to run for several minutes to stabilize.
3. Plug in and turn on the first item. It is best to attach the item with the largest load first.
4. Allow the engine to stabilize.
5. Plug in and turn on the next item.
6. Allow the engine to stabilize.
7. Repeat steps 5-6 for each additional item.
Loading...
+ 54 hidden pages