Fire Magic Gourmet Power Burner Slide-In User Manual

POWER BURNER
INSTALLATION AND OPERATING
INSTRUCTIONS
INSTALLER: Leave these instructions with consumer. CONSUMER:
Important: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION
Retain for future reference.
SAFETY WARNINGS & CODES
IF YOU SMELL GAS:
1. Shut off the gas to the appliance.
2. Extinguish any open fl ame.
3. Open lid.
4. If odor continues, keep away from the appliance, and immediately call your gas supplier or fi re department.
CODE AND SUPPLY REQUIREMENTS: This power
burner must be installed in accordance with local codes and ordinances, or, in the absence of local codes, with either the latest National Fuel Gas Code (ANSI Z223.1/
NFPA 54), and Natural Gas and Propane Storage and Handling Installation Code (CSA-B149.1).
This appliance and its individual shutoff valves must be disconnected from the gas supply piping system when testing the system at pressures in excess of
½ psig (3.5 kPa). This appliance must be isolated from the gas supply
piping system by closing its individual manual shutoff valves during any pressure testing of the gas supply system at pressures up to and including ½ psig (3.5 kPa).
WARNING
1. Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
2. A propane cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration,
service, or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualifi ed professional installer, service
agency, or the gas supplier.
All electrical outlets in the vicinity of the power burner must be properly grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA
70, or the Canadian Electrical Code, CSA C22.1,
whichever is applicable. Keep all electrical supply cords and fuel supply
hoses away from any heated surface.
Certifi ed to: ANSI Z21.58-2007 CSA 1.6-2007
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Robert H. Peterson Co. • 14724 East Proctor Avenue, • City of Industry, CA 91746
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SÛRETÉ ET CODES D’AVERTISSEMENT
INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE
POWER BURNER
DANGER:
SI VOUS SENTEZ LE GAZ :
1. Coupez l’admission de gaz de I’appariel.
2. Éteindre toute fl amme nue.
3. Ouvrir le couvercle.
4. Si l’odeur persiste, éloignez-vous de l’appareil et appelez immédiatement le fournisseur de gaz ou le service d’incendie.
CONDITIONS DE CODE ET D’APPROVISIONNEMENT:
Ce gril doit être installé selon des codes et des ordonnances locaux, ou, en l’absence des codes locaux, avec l’un ou l’autre le plus défunt Code national de gaz de carburant (norme ANSI Z223.1/NFPA 54), et Stockage de gaz naturel et de propane et manipulation du code d’installation (CSA-B149.1).
Cet appareil et ses différents robinets d’isolement doivent être démontés du gaz-fournissent le système siffl ant en examinant le système aux pressions au-dessus du ½ psig (kPa 3.5).
Cet appareil doit être isolé dans gaz-fournissent le système siffl ant par fermeture que ses différents robinets d’isolement manuels pendant tous les essais sous pression du gaz­fournissent le système aux pressions jusques et y compris le ½ psig (kPa 3.5).
• Ce gril est pour ultilisation à l’extérieur seulement. Si l’appareil est entreposé à l’intérieur, enlever les bouteilles et les laisser à l’extérieur.
• Ne pas ranger le gril immédiatement aprés l’avoir utilisé. le laisser refroidir avant de le déplacer ou de la ranger. Le non respect de cette mesure de sécurité pourrait entraîner un incendie causant des dommages à la propriété, des blessures ou la mort.
• Ne pas utiliser cet appareil sous une surface combustible.
• Ne pas utiliser cet appareil sous un auvent. Le non respect de cette mesure de sécurité pourrait entraîner un incendie ou des blessures.
• Dégagement minimal entre les parois latérales et l’arriére de l’appareil et la construction combustible (45.7 cm à partir des parois latérales et 45.7cm à partir de l’arriére).
• Le régulareur de pression de gaz prévu avec cet appareil de cuisson à gaz pour l’extérieur doit être utilisé. Ce régulateur est réglé pour une pression de sortie de 5 pouces de colonne de l’eau pour le gaz naturel, et 10 pouces pour le propane.
• LE RÉGULATEUR INCLUS D’APPAREILS EST ÉVALUÉ POUR LE MAXIMUM DE 1/2 (LIVRES PAR POUCE CARRÉ). SI VOTRE OFFRE DE GAZ EST 1/2 PLUS GRAND QUE (LIVRES PAR POUCE CARRÉ), UN RÉGULATEUR ADDITIONNEL DOIT ÊTRE INSTALLÉ AVANT LE GRIL. VOIR LA SECTION DE CONDITIONS
AVERTISSEMENT:
1. Ne stockez pas ou n’employez pas l’essence ou d’autres vapeurs et liquides infl ammables à proximité de ceci ou d’aucun autre appareil.
2. Un cylindre de propane non relié pour l’usage ne sera pas stocké à proximité de ceci ou d’aucun autre appareil.
AVERTISSEMENT:
L’installation inexacte, l’ajustement, le changement, le service, ou l’entretien peuvent causer des dommages ou des dégats matériels. Référez-vous à ce manuel. Pour l’aide ou l’information additionnelle, consultez un installateur professionnel qualifi é, l’agence
de service, ou le fournisseur de gaz.
Toutes les sorties électriques à proximité du gril doivent être correctement fondues selon des codes locaux, ou en l’absence de local code, avec le code électrique national, ANSI/NFPA 70, ou le code électrique canadien, CSA C22.1, celui qui est applicable.
Maintenez tout électrique-fournissent des cordes et carburant­fournissent des tuyaux partis de n’importe quelle surface de chauffage.
D’OFFRE DE GAZ POUR LA PRESSION APPROPRIÉE D’OFFRE DE GAZ.
• Ne couvrez jamais la surface entière de cuisine ou de gril de gauffreuses ou de casseroles. La surchauffe se produira et les brûleurs ne seront pas très performants quand la chaleur de combustion est emprisonnée au­dessous de la surface à cuire.
• Ne pulvérisez jamais l’eau sur une unité chaude de gaz, comme ceci peut endommager des composants de porcelaine ou de fer de fonte.
• Une fuite de GPL peut causer une incendie ou une explosion si enflammée entraînant des blessures corporelles graves ou la mort.
• Communiquez avec le fournisseur de GPL pour les réparations ou pour disposer de qules bouteille ou du
Certifi é à la norme: ANSI Z21.58-2007 CSA 1.6-2007
INSTALLATEUR : Laissez ces instructions avec le consommateur.
CONSOMMATEUR : Maintenez pour la future référence.
REV 8 - 1004300923
Robert H. Peterson Co. • 14724 East Proctor Avenue, • City of Industry, CA 91746
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TABLE OF CONTENTS
PRODUCT DATA TABLE 3 PARTS LIST 4 PLANNING FOR INSTALLATION OF YOUR POWER BURNER 5
WHERE TO INSTALL THE POWER BURNER 5
GAS PLUMBING REQUIREMENTS FOR YOUR SLIDE-IN POWER BURNER 5
ENSURING PROPER COMBUSTION AIR AND COOLING AIR FLOW 5 GAS SUPPLY PLUMBING REQUIREMENTS 5 GAS SUPPLY AND MANIFOLD PRESSURES 5
GAS SUPPLY PRESSURE TESTING 5 SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS 7 INSTALLING YOUR FIRE MAGIC POWER BURNER 8
CHECK FUEL ORIFICES FOR PROPER SIZE 8
POSITION THE BURNER FOR OPERATION 8
CONNECT THE GAS SUPPLY TO THE POWER BURNER 8
INSTALL THE FLAME COLLIMATOR 9
REMOVE THE CONTROL PANEL TO CHECK RATING PLATE 9
ADJUST THE AIR SHUTTERS 9 LIGHTING (IGNITION) INSTRUCTIONS 11 CARE & CLEANING 12 CHECKING AND CONVERTING GAS TYPE 13 CHECKING AND CONVERTING THE REGULATOR 13 POWER BURNER NOTES PAGE 14 REPLACING THE IGNITOR BATTERY 15 TROUBLESHOOTING 15 WARRANTY 16
PRODUCT DATA TABLE
Specifi cation Value
Counter opening height* 12" (30.5 cm) Counter opening width* 19" (48.3 cm) Counter opening depth* 18 3/4" (47.6 cm)
BTU 20 - 60,000 (5.9 - 17.6 kw) Natural gas orifi ce left #30 Natural gas orifi ce right #46 (2.055 mm) Propane gas orifi ce left #50 (1.778 mm) Propane gas orifi ce right #1.25
Table 1 - Product Data Table
*Note: If using an insulating liner (part
number 3278-50) consult liner instructions for counter cut-out dimensions.
Power Burner
(3.261mm)
Note: The hanger requires 2" (5.1
cm) of countertop on each side and back to support the unit.
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PARTS LIST
Item Part No. Description
1. 3278-06 Cover
2. 3545 Grid, porcelain cast iron (black) or 3545-S Grid, stainless steel rod
3. 3278-09 Flame collimator (stir fry ring)
4. 3278-01B Burner assembly, brass
5. 3048-03-2 Spring air shutter (2)
6. n/a Air shutter (2) inc. w/ burner
7. 3001-# Orifi ces (2) (see table 1)
8. 3199-42 Electrode kit w/ground wire
9. 3278-14 Valve manifold
10. 3016 Control knob, small (inner burner)
11. 3015 Control knob, large (outer burner)
12. 23278-13 Control panel, stainless steel w/mirror fi nish
13. 3085 Drip tray assembly
14. 3199-43 Igniter module
TOOLS REQUIRED FOR INSTALLATION:
#2 (Medium) Phillips screwdriver
Two medium size adjustable wrenches or pliers
• 3/8" wrench or socket screwdriver
Pipe joint compound resistant to all gasses
1
Replacement parts can be ordered from your local Fire Magic dealer.
12
2
3
6
5
4
8
9
7
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11
4
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PLANNING FOR INSTALLATION OF YOUR POWER BURNER
WHERE TO INSTALL THE POWER BURNER
IMPORTANT: THIS POWER BURNER IS FOR
OUTDOOR USE ONLY.
WARNING
The power burner must be installed in masonry
or other type of fi reproof surround. The unit is not
insulated and therefore must be installed or placed with 18
"
(45.7 cm) of side and back clearance from
unprotected combustible materials such as wood,
plastic, or stucco with wood framing.
Do not install this unit under unprotected fl ammable surfaces. Do not install or use this appliance inside a building, garage, or any other enclosed area. It must not be used in or on recreational vehicles or boats.
This is a slide-in unit designed to fit into open-front enclosures. Control panel of the unit is removable for gas hookup, servicing and burner adjustment. Control panel must remain removable after you install the unit.
Important: The hanger requires 2" (5.1 cm) of
countertop on each side and back to support the unit.
Note: We recommend you build the enclosure for
the power burner 6"-12" (15.2 cm- 30.5 cm) LOWER than your countertop (see Fig. 5-2). This will ensure a safer environment when using tall cooking pots like the turkey fryer, which can hold 40 lbs of hot oil.
Note: This unit should be installed so that it can be
removed at a later date if factory service is required. Any protrusion into the power burner enclosure may prevent the unit from sliding into place (see GAS SUPPLY PLUMBING REQUIREMENTS).
ENSURING PROPER COMBUSTION AIR AND COOLING AIR FLOW
You must maintain proper air fl ow for your Fire Magic power burner to perform as it was designed (Fig. 5-1). If airfl ow is blocked, overheating and poor combustion will result. Make sure not to block the 1" (2.5 cm) front air inlet along the bottom of the control panel or more than 75% of the support grid surface with pans or griddles.
Note: The 1" (2.5 cm) front air space allows access
to the drip tray.
EXHAUST REMOVAL
If installed under a patio roof, the cooking grid area should be fully covered by a chimney and exhaust hood. An exhaust fan with a rating of up to 1,000 CFM (472 liters per second) may be necessary to effi ciently remove smoke and other cooking by-products from the covered area. Installation in fully enclosed patio areas is not recommended.
GAS PLUMBING REQUIREMENTS FOR YOUR SLIDE-IN POWER BURNER
GAS SUPPLY PLUMBING REQUIREMENTS
1
Rigid code approved pipe for temperatures up to 800°F (427°C), is required to conduct the gas supply into the enclosure opening for connection to the unit. Do not use a rubber hose within the enclosure for the power burner. Apply only joint compounds that are resistant to all gasses on all male pipe fi ttings. Make sure to tighten every joint securely.
The gas supply pipe should terminate below the power burner so fi nal connection can be made with an approved fl ex connector.
Install the gas line stub at least 1 away from the side walls and 1 from the back wall, but within 5
cm) of the back wall,
as illustrated by the shaded area in Fig.
REV 8 - 1004300923
/2" (1.3 cm) or 3/4" (.75 cm) black steel pipe, or local
1
/2" (3.8 cm)
" (2.54 cm)
" (12.7
5-2.
Optional 6 - 12" (15.3 - 30 cm) Drop
12”
18 3/4”
4”
1 1/2”
Note: An external
valve (with a removable
Fig. 5-2 - Gas stub diagram
key) in the gas line is necessary for safety when your power burner is not in use. It also provides for convenient maintenance.
1”
1 1/2”
19”
Fig. 5-1 - Ventilation Diagram
You will need a C.S.A. approved stainless steel flex connector to bring the gas supply from the gas line stub to the regulator. A cm) fl ex connector with pipe adapter on one end, and a
1
/
" (1.27 cm) x 36" (91.4 cm) or 24" (61
2
1
/
" (1.27 cm) fl are to
2
1
/
" (1.27 cm) fl are female
2
1
/
" (1.27 cm)
2
fi tting on the other end is suitable for most installations. CAUTION: Use only stainless steel fl ex connectors
that are C.S.A. listed. A rubber or plastic connector will rupture or leak, resulting in an explosion or serious injury if used inside the power burner enclosure.
Important: See page 7 for the proper venting of the
enclosure.
GAS SUPPLY AND MANIFOLD PRESSURES
For natural gas - Normal 7" (17.8 cm) water column (w.c.), Minimum 3
For propane gas Normal 11" (27.9 cm) (w.c.), Minimum 8" (20.3 cm) (w.c.), Maximum 13" (33 cm).
12”
GAS SUPPLY PRESSURE TESTING
1
/2" (8.9 cm) w.c., Maximum 10 1/2" (26.7 cm) w.c.
This appliance and its individual shutoff valves must be disconnected from the gas supply piping system when testing the system at pressures in excess of
1
/
psig (3.5
2
kpa). This appliance must be isolated from the gas supply piping
system by closing its individual manual shutoff valves during any pressure testing of the gas supply system at pressures up to and including
5
1
/
psig (3.5 kpa).
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