FireMagic DC660-FOD-77 Series, DC660-SPD-77 Series Assembly Instructions And Owner's Manual

GFRC ISLAND

(STANDARD MODELS)

Model #s: DC660-FOD-77XX

DC660-SPD-77XX

ASSEMBLY INSTRUCTIONS

AND OWNER’S MANUAL

INSTALLER: Leave these instructions with consumer.
CONSUMER: Retain for future reference.

IMPORTANT:

• Only Fire Magic grills and accessories can be used with this island.

• Fire Magic grill and accessories are not included. Contact your dealer for ordering information.

• When installing an L.P. cylinder within this island, it must be installed with a Fire Magic Door w/
Tank Tray and Louvers:

Model #s 53820SC(H)-T(L,R), 33820-TS(L,R), 23920-1T-S

• Follow all instructions included with the grill and accessories to be installed into this island.

• This island design provides all necessary ventilation.

READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.

REV 0 - 1805010900

Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746

1

L-C2-560

SPECIFICATIONS AND DIMENSIONS

Description Dimension

1

Height 36

Width 77"

Depth 34

Table 1 - Overall Island Dimensions

Width

/2"

1

/2"

Depth

Height

REV 0 - 1805010900

2

L-C2-560

SPECIFICATIONS AND DIMENSIONS (Cont.)

Only Fire Magic grills and accessories can be used with this island. Below is a list of the options available.
Contact your local dealer for ordering information.

Item Option(s)

1. Grill E660i, A660i

2. Double Side Burner 32814(H), 3281L

53820SC(H)-T(L,R), 53920SC(H)-(L,R),

33820-TS(L,R), 33920-S(L,R),

3. End Access Door

4. Under Grill Double Access Doors 53934SC

5. Double Enclosed Drawers 53802(H)SC, 33802

Table 2 - Island Options

33920-1-S(L,R), 23920-1T-S,

23920-1-S, 23920-S,

23920-1T, 23920-1, 23920

2

1

5

3

4

REV 0 - 1805010900

3

L-C2-560

PARTS LIST

Item Description Qty.

1. Left side wall (A) 1

2. Rear wall (B) 1

3. Right side wall (C) 1

4. Front wall (D) 1

5. Countertop 1

6. Floor pan 1

7. Power supply box bracket (w/ Phillips screws) 1

8. Outlet bracket 1

9. Duplex outlet box assy. 2

10. Door bracket (w/ hex screw) 12

11. Leveler bolts 12

12. Hardware kit A *

* not shown
†

each kit contains: (1)

†

1

/2"-13 x 11/2" bolt, (1) washer

8

• Your island is packaged onto
1 pallet.

• The main pieces are labeled
(alphabetically) to assist in
identifi cation and assembly.

IMPORTANT

Remove all packing

material (including any

protective coatings) and

discard prior to use.

COMPONENTS

ARE HEAVY

HANDLE WITH CARE

5

7

8

3

2

9

C

B

A

1

D

REV 0 - 1805010900

6

10

4

11

4

L-C2-560

ASSEMBLY AND INSTALLATION

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally

approved with this unit may result in property damage or personal injury.

TOOLS REQUIRED

• 3/4" open end wrench, or equivalent

1

/2" open end wrench

•

5

• Power drill with

• Level

• Flathead screwdriver

LOCATION

While following all requirements and safety information in the grill owner's manual, determine and prepare the
location of the island (a hard and level surface).

Note: A combustible surface is permitted.

Important: For models with underneath gas installs, the gas supply must be routed to the location the

grill island will rest over at this stage.

/16" hex driver and #2 Phillips driver

ASSEMBLY AND INSTALLATION REQUIRES TWO OR MORE PEOPLE.

EXERCISE EXTREME CARE DURING ASSEMBLY AND INSTALLATION.

REV 0 - 1805010900

5

L-C2-560

ASSEMBLY AND INSTALLATION (Cont.)

ASSEMBLY AND INSTALLATION OVERVIEW

CAUTION: Island components are heavy. CAREFULLY handle all components during assembly. Wear gloves.

• Fig. 6-1 provides an overall orientation and bolt assembly detail for the island.

• This section is just an overview, refer to the following step-by-step section for complete assembly (and grill/
accessory installation) details.

ONLY HAND TIGHTEN

BOLTS DURING

STEPS 2!

FULLY TIGHTEN

DURING STEP 3.

8

7

2

Assemble A - D

Wall assembly

begins here

A

B

1

(Attach all

FIRST)

C

D

Fig. 6-1

5

Overall Orientation

1. Attach all levelers

2. Assemble walls (A-D)
Note: Install outlet box w/ C

3. Adjust levelers to level top

surfaces of unit evenly,
ensure unit is square, then
fully tighten all bolts *

REV 0 - 1805010900

ASSEMBLY / INSTALL OVERVIEW

4. Install electrical *

5. Install fl oor pan

6. Install doors and drawers *

7. Install power supply box

(only bracket shown)

8. Place countertop

6

9. Install grill and double
sideburner *

* not shown

L-C2-560

ASSEMBLY AND INSTALLATION (Cont.)

ASSEMBLY AND INSTALLATION - STEP BY STEP

CAUTION: Island components are heavy. CAREFULLY

handle all components during assembly.
Wear gloves.

Important: DO NOT fully tighten any bolts until the island

base is leveled and squared. Hand tighten
until instructed to fully tighten.

Note: Various DC660 models are depicted here. Your

assembly may slightly vary depending on model
selected.

Note: The main pieces are labeled (alphabetically) to assist

in identifi cation and assembly.

Attach Levelers

1. Locate the island pieces in an appropriate location (refer

back to the LOCATION section if needed).

2. Carefully lay down all pieces that make up the island base
and attach the levelers (see Fig. 7-1).

Important: The levelers are required for ventilation and

leveling purposes.

Assemble Side Wall (A) & Rear Wall (B)

Orient the side wall (A) and rear wall (B) as shown. Carefully
align the pilot holes, and insert the hardware (hardware kit A)
in the order shown. Hand tighten only. See Fig. 7-2.

Attach levelers to bottom of all walls

Fig. 7-1 Attach levelers

(Hand

tighten)

A

Hardware A:

Bolts x 2

Washers x 2

B

Fig. 7-2 Assemble left side wall and rear wall

Assemble Right Side Wall (C) and Install Outlet Box

1. Orient the right side wall (C) and repeat the hardware

installation process (hardware kit A) for the bottom
hardware fi rst. Ensure the top pilot holes are also aligned.
Hand tighten only. See Fig. 7-3, step 1.

An outlet box assembly is provided and requires installation.
Assemble the box as shown using a fl athead screwdriver,
then repeat the hardware installation process to secure
both the top of the right wall and the outlet box in place.
Hand tighten only. See Fig. 7-3, step 2 and Fig. 7-4.

Note: Covers are provided for any outlets that will not be

used (if applicable).

Installation continued on next page

Hardware A:

Bolts x 2

Washers x 2

2

C

(Hand tighten)

Fig. 7-3 Assemble right side wall and outlet box

(Covers are

provided for any

outlets that will

not be used)

1

REV 0 - 1805010900

Fig. 7-4 Right side wall and outlet box installed

7

L-C2-560

ASSEMBLY AND INSTALLATION (Cont.)

Assemble Front Wall (D)

Orient the front wall (D) and repeat the hardware installation
process (hardware kit A). Hand tighten only. See Fig. 8-1.

Level, Square & Fully Tighten Island Base

1. Use the level to ensure the top surfaces of the assembly

are level. The levelers at the bottom of the island may
be adjusted as needed with a 1/2" open end wrench.
See Fig. 8-2.

2. Check for squareness of the island.

a. Measure the X outer dimension, see Fig. 8-3. It should

be approximately 81

b. Measure the Y outer dimension, see Fig. 8-3.

Carefully adjust the walls as needed to ensure the X
& Y dimensions are equal. (The fi nal dimension may
slightly vary from that mentioned in step a.)

c. Measure the Z outer dimension, see Fig. 8-3. It should

be approximately 32".

3. Once the assembly is level and square, use one
open end wrench (or equivalent) to fully tighten all
hardware. DO NOT OVERTIGHTEN.

Note: Tightening of the hardware may slightly alter the

setup. Check once more to ensure the island is level
and square, and adjust if needed.

1/2".

3

/4"

(Rear view)

Fig. 8-1 Assemble front wall

Ensure all top

surfaces are level

Fig. 8-2 Level assembly

Hardware A:

Bolts x 4

Washers x 4

D

(Hand

tighten)

Adjust all levelers

as needed

Installation continued on next page

Z

X

Y

(Outer dimensions)

Fig. 8-3 Square unit (then tighten all bolts)

REV 0 - 1805010900

8

L-C2-560

ASSEMBLY AND INSTALLATION (Cont.)

Install Electrical

Have a licensed electrician route the electrical setup for your
island. Two outlet boxes are available. They are located on
the interior of the right rear corner. See Fig. 9-1.

Your installation may vary. Follow all instructions included

with the grill and accessories to be installed into this
island. Observe the National Electric Code and all local
codes.

Install Floor Pan

1. Place fl oor pan into the double door cutout as shown

(see Fig. 9-2).

2. Use a level to ensure the top of the pan is level. The

levelers at the bottom of the pan may be adjusted as
needed. The fl oor pan will be secured during double
door installation.

Installation continued on next page

Fig. 9-1 Install electrical (as needed)

Drop fl oor pan in

place, then level

Fig. 9-2 Place fl oor pan

REV 0 - 1805010900

9

L-C2-560

Install Drawer and Doors

ASSEMBLY AND INSTALLATION (Cont.)

The accessories for your island are purchased

separately.

Review the instructions provided with your accessories.

Brackets are provided for ease of installation in this island.
Follow the steps below.

1. Insert your unit completely into the appropriate opening.
Ensure it is fl ush against the exterior wall (see Fig. 10-1,
and Fig. 10-2 or Fig. 10-3, step 1).

2. The unit will have 2 oblong cutouts (or round holes) on
both the top and bottom of its frame. Insert a bracket
where a cutout exists, below the frame. See Fig. 10-2
or Fig. 10-3, step 2.

Note: When installing the double door ensure the bracket

is inserted below the frame AND fl oor pan (see
Fig 10-3).

3. While squeezing the rear of the bracket and the front
of the frame fi rmly against the concrete wall, insert

5

a hex screw and tighten with the power drill and

/16"
hex driver (see Fig. 10-2 or Fig. 10-3, step 3). DO NOT
OVERTIGHTEN.

Note: Certain models may require a second person to hold

the bracket against the concrete wall from within the
island enclosure.

Use provided brackets
to install, see Fig. 10-2

for details.

Fig. 10-1 Door/drawer install detail

Each door, drawer, or
pantry uses 4 brackets.

4. Repeat this process for the remaining brackets and the

remaining accessories in the island.

Note: Only the cutouts in the top and bottom of the frames

require brackets.

Installation continued on next page

Insert screw & fasten

3

1

Insert door (frame)

Fig. 10-2 Door/drawer install detail

Insert screw & fasten

3

Insert bracket

below frame

and fl oor pan

2

Insert bracket

below frame

(Interior view )

2

REV 0 - 1805010900

10

1

Insert door (frame)

Floor pan

Fig. 10-3 Door/fl oor pan install detail

L-C2-560

ASSEMBLY AND INSTALLATION (Cont.)

Install Power Supply Box

A power supply box is included with your grill and requires
installation.

CAUTION: Refer to the grill owner's manual for all safety

information regarding the power supply box.

A bracket is provided for installation in this island. Follow the
steps below.

1. First place the power supply box bracket over the rear

wall, in the groove just to the left of the right wall (see
Fig. 11-1).

2. Align the pilot holes on the power supply box with the

holes on the bracket, then insert the two Phillips screws
and tighten with the power drill and #2 Phillips driver
(see Fig. 11-1). DO NOT OVERTIGHTEN.

Note: Power supply box design may vary.

Place Countertop

1. Apply silicone along the top of the island (see Fig. 11-2,

step 1).

2. Place the countertop onto the island as shown in Fig. 11-2,

step 2. (Be sure to align the cutouts in the countertop
with the openings in the front wall.)

Install Grill and Double Sideburner

The grill and double sideburner for your island are purchased
separately. Follow all instructions provided with your grill and
double side burner for installation. See Fig. 11-3 for install
locations.

A. Place bracket

over rear wall

B. Align box
C. Install screws

Groove

(Rear wall)

Groove

(Rear wall)

Fig. 11-1 Install power supply box

2

E660i

power supply

A660i

power supply

Apply

silicone

along

top

Installation continued on next page

1

Fig. 11-2 Place countertop

Grill

Double sideburner

Fig. 11-3 Install grill and sideburner

REV 0 - 1805010900

11

L-C2-560

CARE AND CLEANING

• Keep the vent openings and surrounding area of the of the island clear and free at all times.

• For grill and accessory care and cleaning, refer to the owner's manuals provided with the units.

CONCRETE COMPONENTS

As with any surface, concrete components require regular maintenance and care. Certain guidelines must be
followed to preserve the concrete's appearance and structural integrity.

• Use trivets to protect your countertop from high-heat.

• Scratches may occur due to usage. To minimize, avoid striking or dragging heavy, rough, or sharp objects
across the countertop. Use a cutting board when using knives.

• Spotting and hairline cracks may occur due to the nature of the product and are not considered a
manufacturing defect.

• Concrete products are porous and susceptible to discoloration from liquids (especially oils and
acidic substances). During use, clean up any spills immediately to prevent any possible staining or damage

to the fi nish. Avoid allowing water (or any liquid / substance) to stand on the surface. Using coasters for
drinks is highly recommended.

• After each use, clean up any food particles or debris.

• To clean the concrete, fi rst wash with a mild soap and water solution. For stubborn stains, a vinyl
brush may be used. Allow to dry. Annually, follow up with a masonry sealer in order to preserve the
fi nish.

• It should be noted that, like natural stone, concrete products will develop a patina when left outside. No two
concrete products are identically the same and the fi nish will vary.

REV 0 - 1805010900

12

L-C2-560