FireMagic D(C, H)430-XX(R, D)-75XX, H)790-XX(R, D)-108XX Assembly Instructions And Owner's Manual
PRE-FAB GRILL ISLAND
Model #s: D(C,H)430-XX(R,D)-75XX
D(C,H)790-XX(R,D)-108XX
ASSEMBLY INSTRUCTIONS
AND OWNER’S MANUAL
INSTALLER: Leave these instructions with consumer.
CONSUMER: Retain for future reference.
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.
• Only Fire Magic / A.O.G. grills and accessories can be used with this grill island.
• Fire Magic / A.O.G. grill and accessories are not included. Contact your dealer for ordering
information.
• When installing an L.P. cylinder within this island, it must be installed with a Fire Magic Door w/
Tank Tray and Louvers:
Model #s (2,3,5)3820-TS(L,R), 23920-1T-S
• Follow all instructions included with the grill and accessories to be installed into this island.
• This grill island design provides all necessary ventilation.
• Adapter kits are available to accommodate A.O.G. grill/accessories. Contact your dealer for ordering
information.
DC430 model
shown
REV 7 - 1611280835
Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746
1
L-C2-306
SPECIFICATIONS AND DIMENSIONS
Height
Description
Height 36" 36"
Width 76
Depth 34 3/4" 34 3/4"
D(C,H)430 D(C,H)790
Dimension
1
/4" 107 1/2"
Table 1 - Overall Island Dimensions
Width
Depth
Height
DC430-XXR model
shown
Width
Depth
REV 7 - 1611280835
DC790-XXR model
shown
2
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SPECIFICATIONS AND DIMENSIONS (Cont.)
Only Fire Magic / A.O.G. grills and accessories can be used with this grill island. Below is a list of the options
available for each island model. Contact your local dealer for ordering information.
Item
A. Grill
B. Double Side Burner n/a 32814(H), 3281, 3282
C1. Double Drawers (3,5)3802(H*) (3,5)3802(H*)
C2. Refrigerator
D. End Panel Door
E. Under Grill Access Door
D(C,H)430 D(C,H)790
A430i, C430i,
24(N,P)B (w/adapter kit)
3590A, 3590(H)-D(L,R),
REF-20
23820-S, 23920-S,
23920-1-S, 23920-1T-S,
(3,5)3820(H*)-S(L,R),
(3,5)3820(H*)-TS(L,R),
(3,5)3920(H*)-S(L,R),
33920-1-S(L,R),
23920, 23920-1T,
23920-1
23914-S,
(3,5)3914-S(L,R)
23914
Option(s)
(A,E,H)790i,
(A,E)660i (w/adapter kit),
36(N,P)B (w/adapter kit)
3590A, 3590(H)-D(L,R),
REF-20
23820-S, 23920-S,
23920-1-S, 23920-1T-S,
(3,5)3820(H*)-S(L,R),
(3,5)3820(H*)-TS(L,R),
(3,5)3920(H*)-S(L,R),
33920-1-S(L,R),
23920, 23920-1T,
23920-1
(3,5)3938(S,H*)
AD-36C
F. Grill Adapter Kit †
G. Side Burner Adapter Kit † n/a
* For (5) series only
† not shown
AD-24C
[for 24(N,P)B grill]
[for 36(N,P)B grill],
DC-AD-660
[for (A,E)660i grill]
3282-AD
(for 3282 side burner)
Table 2 - Island Options
B
D
A
E
C1
D
A
E
DC430-XXD model
shown
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DC790-XXR model
shown
3
C2
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PARTS LIST
D(C,H)430-
XXD
D(C,H)430-
XXR
Item Description Qty. Qty.
1. Rear wall 1 1
2. Left wall 1 1
3. Right wall 1 1
4. Front wall 1 1
5. Duplex outlet box assy. 2 2
6. Heat shield 0 1
7. Countertop 1 1
8. Power supply box bracket (w/ Phillips screws) 1 1
9. Outlet bracket 1 1
10. Door bracket (w/ hex screw) 12 8
11. Leveler bolts 8 8
12. Hardware kit A *
* not shown
†
each kit contains: (1)
†
1
/2"-13 x 3" bolt, (1) nut, (2) washers
86
• Your grill island is packaged
onto 1 pallet.
• Select model is illustrated
(your model may vary)
IMPORTANT
Remove all packing
material (including any
protective coatings) and
discard prior to use.
COMPONENTS
ARE HEAVY
HANDLE WITH CARE
DC430-XXR
model shown
10
7
2
8
1
6
5
4
12
9
3
11
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L-C2-306
PARTS LIST (CONT.)
D(C,H)790-
XXD
D(C,H)790-
XXR
Item Description Qty. Qty.
1. Rear wall (2 wall pieces and 1 column) 1 1
2. Left wall 1 1
3. Right wall 1 1
4. Front wall (complete wall or 2 wall pieces and 2 beams) 1 1
5. Duplex outlet box assy. 2 2
6. Heat shield 0 1
7. Countertop (2 pieces) 1 1
8. Power supply box bracket (w/ Phillips screws) 1 1
9. Outlet bracket 1 1
10. Door bracket (w/ hex screw) 16 12
11. Leveler bolts 14 11
12. Hardware kit A *
13. Hardware kit B * ‡ 6 2
* not shown
†
each kit contains: (1)
‡ each kit contains: (1) 1/2"-13 x 2" bolt, (1) nut
†
1
/2"-13 x 3" bolt, (1) nut, (2) washers
10 8
DC790-XXR
model shown
10
2
7
1
8
4
6
12
5
9
3
11
REV 7 - 1611280835
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ASSEMBLY AND INSTALLATION
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally
approved with this unit may result in property damage or personal injury.
TOOLS REQUIRED
• 3/4" open end wrench, or equivalent (2)
5
• Power drill with
• Level
LOCATION
While following all requirements and safety information in the grill owner's manual, determine and prepare the
location of the island (a hard and level surface).
Note: A combustible surface is permitted.
Important: For models with underneath gas installs, the gas supply must be routed to the location the
grill island will rest over at this stage.
/16" hex driver and #2 Phillips driver
ASSEMBLY AND INSTALLATION REQUIRES TWO OR MORE PEOPLE.
EXERCISE EXTREME CARE DURING ASSEMBLY AND INSTALLATION.
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ASSEMBLY AND INSTALLATION (Cont.)
ASSEMBLY AND INSTALLATION OVERVIEW - REFRIGERATOR MODELS
CAUTION: Island components are heavy. CAREFULLY handle all components during assembly.
• Fig. 7-1 provides an overall orientation and bolt assembly detail for the island with refrigerator.
(DC790 model shown. Assembly may slightly vary depending on island selected.)
• The DX430 assembles in a similar manner.
• Only DX790 models have a double sideburner cutout, a multi-piece countertop, and a multi-piece rear wall.
• This section is just an overview, refer to the following step-by-step section for complete assembly (and grill/
accessory installation) details.
ONLY HAND TIGHTEN
BOLTS DURING
11A
13
12
11B
2A
7
STEPS 2 - 4!
FULLY TIGHTEN
DURING STEP 5.
4
1
(Attach all)
DC790-XXR model
shown
1. Attach all levelers
2. Assemble left side wall
& rear wall
DX790 models: rear wall
consists of left piece (2A),
column (2B), and right
piece (2C)
3. Assemble right side wall &
install outlet box
4. Assemble front wall
2B
8
7
Fig. 7-1
Overall Orientation
ASSEMBLY / INSTALL OVERVIEW
5. Adjust levelers to level top
surfaces of unit evenly,
ensure unit is square, then
fully tighten all bolts (not
shown)
6. Install electrical (not shown)
7. Install doors
8. Place heat shield
9. Install power supply box
(only bracket shown)
9
2C
3
10
10. Install refrigerator
11. Place countertop
DX790 models: countertop
consists of left piece (11A),
right piece (11B), and
requires assembly
12. Install grill
13. Install double sideburner
(if applicable)
3
REV 7 - 1611280835
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ASSEMBLY AND INSTALLATION (Cont.)
ASSEMBLY AND INSTALLATION OVERVIEW - DOUBLE DRAWER MODELS
CAUTION: Island components are heavy. CAREFULLY handle all components during assembly.
• Fig. 8-1 provides an overall orientation and bolt assembly detail for the island with double drawers.
(DC790 model shown. Assembly may slightly vary depending on island selected.)
• The DX430 assembles in a similar manner.
• Only DX790 models have a double sideburner cutout, a multi-piece countertop, and at least one multi-piece wall.
• This section is just an overview, refer to the following step-by-step section for complete assembly (and grill/
accessory installation) details.
ONLY HAND TIGHTEN
BOLTS DURING
10A
12
11
STEPS 2 - 5!
FULLY TIGHTEN
DURING STEP 6.
8
1
(Attach all)
DC790-XXD model
shown
4A
2A
4C
8
4B
Fig. 8-1
Overall Orientation
4D
2B
10B
9
2C
3
8
5
3
1. Attach all levelers
2. Assemble left side wall
& rear wall
DX790 models: rear wall
consists of left piece (2A),
column (2B), and right
piece (2C)
3. Assemble right side wall &
install outlet box
REV 7 - 1611280835
ASSEMBLY / INSTALL OVERVIEW
4. Assemble front wall
DX790 models: front wall
consists of left piece (4A),
bottom beam (4B), top beam
(4C), and right piece (4D)
5. Assemble front wall to right
side wall
6. Adjust levelers to level top
surfaces of unit evenly, ensure
unit is square, then fully tighten
all bolts (not shown)
7. Install electrical (not shown)
8
8. Install drawer and doors
9. Install power supply box
(only bracket shown)
10. Place countertop
DX790 models: countertop
consists of left piece (10A),
right piece (10B), and
requires assembly
11. Install grill
12. Install double sideburner
(if applicable)
L-C2-306
ASSEMBLY AND INSTALLATION (Cont.)
ASSEMBLY AND INSTALLATION - STEP BY STEP
CAUTION: Island components are heavy. CAREFULLY
handle all components during assembly.
Note: Various DC430 and DC790 models are depicted
here. Your assembly may slightly vary depending on
model selected.
Important: DO NOT fully tighten any bolts until the
island base is leveled and squared. Hand
tighten until instructed to fully tighten.
Attach levelers to bottom of all walls
Fig. 9-1 Attach levelers
Attach Levelers
1. Locate the island pieces in an appropriate location (refer
back to the LOCATION section if needed).
2. Carefully lay down all pieces that make up the island
base and attach the levelers (see Fig. 9-1).
Important: The levelers are required for ventilation and
leveling purposes.
Assemble Left Side and Rear Wall
DX430 Models (1 piece rear wall)
1. Orient the left side wall and rear wall as shown. Carefully
align the pilot holes, and insert the hardware (hardware
kit A) in the order shown. Hand tighten only. See Fig. 9-2.
DX790 Models (multi-piece rear wall)
1. Orient the left side wall and rear wall left piece as shown.
Carefully align the pilot holes, and insert the hardware
(hardware kit A) in the order shown. Hand tighten only.
See Fig. 9-2, A.
2. Install the column by placing its tabs between the rear
wall left and right pieces (see Fig. 9-2, B).
A
DX430
models
(Hand
tighten)
DX790
models
(Hand
tighten)
Hardware A:
Bolts x 2
Nuts x 2
Washers x 4
Hardware A:
Bolts x 4
Nuts x 4
Washers x 8
B
C
3. With the column in place, assemble the rear wall pieces.
Repeat the hardware installation process (hardware kit
A). Hand tighten only. See Fig. 9-2, C.
Assemble Right Side Wall and Install Outlet Box
1. Orient the right side wall and repeat the hardware
installation process (hardware kit A) for the bottom
hardware fi rst. Ensure the top pilot holes are also aligned.
Hand tighten only. See Fig. 9-3, A.
An outlet box assembly is provided and requires
installation. Assemble the box as shown, then repeat the
hardware installation process to secure both the top of
the right wall and the outlet box in place. Hand tighten
only. See Fig. 9-3, B and Fig. 9-4.
Note: Covers are provided for any outlets that will not be
used (if applicable).
Installation continued on next page
REV 7 - 1611280835
Fig. 9-2 Assemble left side and rear wall
Hardware A:
Bolts x 2
Nuts x 2
Washers x 4
B
(Hand tighten)
Fig. 9-3 Assemble right side wall and outlet box
(Covers are
provided for any
outlets that will
not be used)
Fig. 9-4 Right side wall and outlet box installed
9
A
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ASSEMBLY AND INSTALLATION (Cont.)
Assemble Front Wall
DX430 & DX790-XXR Models (1 piece front wall)
1. Orient the front wall and repeat the hardware installation
process (hardware kit A). Hand tighten only. See Fig. 10-1.
DX790-XXD Models (multi-piece front wall)
1. Orient the front wall left piece and repeat the hardware
installation process (hardware kit A). Hand tighten only.
See Fig. 10-2.
2. Orient the bottom beam as shown. Carefully align the
pilot holes, and insert the hardware (hardware kit B) in
the order shown. Hand tighten only. See Fig. 10-3, A.
3. Orient the top beam and repeat the hardware installation
process (hardware kit B). Hand tighten only. See Fig.
10-3, B.
Note: Ensure the beam is fl ush with the front wall when
tightening.
4. Orient the front wall right piece and repeat the hardware
installation process to fasten it to the right side wall
(hardware kit A), and then to the beams (hardware kit
B). Hand tighten only. See Fig. 10-4 and Fig. 10-5.
Installation continued on next page
DX430 & DX790-XXR
models
(Hand tighten)
Fig. 10-1 Assemble front wall
DX790-XXD models
(Hand tighten)
Fig. 10-2 Assemble front wall (left piece)
Hardware B:
Bolts x 2
Nuts x 2
B
Hardware A:
Bolts x 2
Nuts x 2
Washers x 4
Hardware A:
Bolts x 2
Nuts x 2
Washers x 4
(Hand tighten)
A
(interior view)
Fig. 10-3 Assemble top and bottom beams
Hardware A:
Bolts x 2
Nuts x 2
Washers x 4
H-A
(Hand tighten)
Hardware B:
Bolts x 2
Nuts x 2
H-B
Fig. 10-4 Assemble front wall (right piece)
REV 7 - 1611280835
10
Fig. 10-5 Front wall assembled
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ASSEMBLY AND INSTALLATION (Cont.)
Level Island Base
1. Use the level to ensure the top surfaces of the assembly
are level. The levelers at the bottom of the island may
be adjusted as needed. See Fig. 11-1.
2. Check for squareness of the island.
a. Measure the X outer dimension, see Fig. 11-2. It
should be approximately:
3
• DC430 models: 79
• DC790 models: 108 3/4"
b. Measure the Y outer dimension, see Fig. 11-2.
Carefully adjust the side walls as needed to ensure
the X & Y dimensions are equal. (The fi nal dimension
may slightly vary from that mentioned in step a.)
c. Measure the Z outer dimension, see Fig. 11-2. It
should be approximately 30
3. Once the assembly is level and square, use the two
open end wrenches (or equivalent) to fully tighten all
hardware. DO NOT OVERTIGHTEN.
Note: Tightening of the hardware may slightly alter the
setup. Check once more to ensure the island is level
and square, and adjust if needed.
/4"
1
/2".
3
/4"
Adjust all levelers
as needed
Fig. 11-1 Level assembly
X
Ensure all top
surfaces are level
(Outer dimensions)
Y
Z
Install Electrical
Have a licensed electrician route the electrical setup for
your island. Two outlet boxes are available. The primary box
is located on the interior of the right wall. An additional box
exists at the top of the rear wall. See Fig. 11-3.
Your installation may vary. Follow all instructions included
with the grill and accessories to be installed into this
island. Observe the National Electric Code and all local
codes.
Installation continued on next page
Fig. 11-2 Square unit (then tighten bolts)
Fig. 11-3 Install electrical (as needed)
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ASSEMBLY AND INSTALLATION (Cont.)
Install Drawers and/or Doors
The drawers/doors for your island are purchased
Review the instructions provided with your accessories.
separately.
See
Fig. 12-1 for install locations.
Brackets are provided for ease of installation in this island.
Follow the steps below.
1. Insert your drawer/ door completely into the appropriate
opening. Ensure it is fl ush against the exterior wall (see
Fig. 12-1 and Fig. 12-2, A).
2. The door will have 2-4 oblong cutouts (or round holes)
on both the top and bottom of its frame. Insert a bracket
where a cutout exists, below the frame. See Fig. 12-2, B.
3. While squeezing the rear of the bracket and the front of
the door frame fi rmly against the concrete wall, insert
a hex screw and tighten with the power drill and 5/16"
hex driver (see Fig. 12-2, C). DO NOT OVERTIGHTEN
Note: Certain models may require a second person to hold
the bracket against the concrete wall from within the
island enclosure.
4. Repeat this process for the remaining brackets and the
remaining drawers/doors in the island.
Note: Only the cutouts in the top and bottom of the frames
require brackets.
Alternatively, the drawers/doors may be installed by
fastening them into the island using #8 x 1" concrete screws
(not provided). DO NOT OVERTIGHTEN.
1
Use a power drill and a
/8" bit to drill all pilot holes needed
(through the frame pilot holes). Then install the screws as
shown in Fig. 12-3.
Use provided brackets
to install, see Fig. 12-2
for details.
Select models
have a drawer
option located on
right side of front
wall (not shown)
Fig. 12-1 Door / drawer install locations
Under grill door: 4-8 brackets
End door: 4 brackets
Double drawer: 4 brackets
C
Insert screw & fasten
Insert bracket
below frame
A
Insert door (frame)
B
Installation continued on next page
REV 7 - 1611280835
12
Fig. 12-2 Door / drawer install detail
Alternate method
(insert door, drill pilot holes, install screws)
(First drill 1/8"
pilot holes)
Fig. 12-3 Alternate door/drawer install method
L-C2-306
ASSEMBLY AND INSTALLATION (Cont.)
Place Heat Shield (if equipped)
Place the heat shield as shown in Fig. 13-1. It will need to
be inserted at an angle to clear the island (A). Then turn it
(within the island slots) until it is perpendicular with the front
and rear walls (B). Locate the heat shield in place by using
the grooves found on the top of the front and rear walls (C).
Install Power Supply Box
A power supply box is included with your grill and requires
installation.
CAUTION: Refer to the grill owner's manual for all safety
information regarding the power supply box.
A bracket is provided for installation in this island. Follow the
steps below.
1. First place the power supply box bracket over the rear
wall, in the groove just to the right of the heat shield
(see Fig. 13-2).
2. Align the pilot holes on the power supply box with the
holes on the bracket, then insert the two Phillips screws
and tighten with the power drill and #2 Phillips driver
(see Fig. 13-2). DO NOT OVERTIGHTEN.
Note: Power supply box design may vary.
A
B
C
Grooves on front
and rear walls
Fig. 13-1 Place heat shield (as applicable)
A. Place bracket
over rear wall
B. Align box
C. Install screws
Groove
3. Once the box is installed, route the box wire along the heat
shield and into the grill area (for future grill installation).
See Fig 13-3.
Install Refrigerator (if applicable)
The refrigerator for your island is purchased separately. Review
the instructions provided with your accessory.
In addition to all information found in the owner's manual,
simply slide the refrigerator and plug it into the island electrical
outlet (see Fig. 13-4).
Installation continued on next page
(Heat shield)
(Rear wall)
Fig. 13-2 Install power supply box
(Rear view
of island)
Route power
supply box wire
(Power supply
box bracket)
Fig. 13-3 Route power supply box wire
B
REV 7 - 1611280835
13
A
Fig. 13-4 Install refrigerator (as applicable)
L-C2-306
ASSEMBLY AND INSTALLATION (Cont.)
Place Countertop
DX430 Models (1 piece countertop)
1. Apply silicone along the top of the island (see Fig. 14-1, A).
2. Place the countertop onto the island as shown in Fig.
14-1, B. (Be sure to align the cutout in the countertop
with the opening in the front wall.)
DX790 Models (multi-piece countertop)
1. Apply silicone along the top of the island (see Fig. 14-1, A).
2. Place the countertop left piece onto the island as shown
in Fig. 14-1, B. (Be sure to align the cutouts in the
countertop with the openings in the front wall.)
3. Apply silicone along the countertop seam (see Fig.
14-1, C).
4. Place the countertop right piece onto the island as
shown in Fig. 14-1, D. (Be sure to align the cutout in the
countertop with the opening in the front wall.)
5. Repeat the hardware installation process (hardware kit
3
B) and use two
to tighten (see Fig. 14-1, E).
Install Grill and Double Sideburner (as applicable)
The grill and double sideburner for your island are purchased
separately. Follow all instructions provided with your grill (and
double side burner if applicable) for installation. See Fig. 14-2
for install locations.
/4" open end wrenches (or equivalent)
B
B
Apply silicone
along seam
E
C
D
DX430
models
Apply
silicone
along
top
A
DX790
models
Hardware B:
Bolts x 2
Nuts x 2
Apply
silicone
along
top
A
Fig. 14-1 Place / assemble countertop
Double sideburner
location (if applicable)
Grill location
Fig. 14-2 Install grill (and sideburner if applicable)
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14
L-C2-306
CARE AND CLEANING
• Keep the vent openings and surrounding area of the of the unit clean and free of obstructions at
all times.
• For grill and accessory care and cleaning, refer to the owner's manuals provided with the units.
CONCRETE COMPONENTS
As with any surface, concrete components require regular maintenance and care. Certain guidelines must be
followed to preserve the concrete's appearance and structural integrity.
• Use trivets to protect your countertop from high-heat.
• Scratches may occur due to usage. To minimize, avoid striking or dragging heavy, rough, or sharp objects
across the countertop. Use a cutting board when using knives.
• Spotting and hairline cracks may occur due to the nature of the product and are not considered a
manufacturing defect.
• Concrete products are porous and susceptible to discoloration from liquids (especially oils and
acidic substances). During use, clean up any spills immediately to prevent any possible staining or damage
to the fi nish. Avoid allowing water (or any liquid / substance) to stand on the surface. Using coasters for
drinks is highly recommended.
• After each use, clean up any food particles or debris.
• To clean the concrete, fi rst wash with a mild soap and water solution. For stubborn stains, a vinyl
brush may be used. Allow to dry. Annually, follow up with a masonry sealer in order to preserve the
fi nish.
• It should be noted that, like natural stone, concrete products will develop a patina when left outside. No two
concrete products are identically the same and the fi nish will vary.
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NOTES PAGE
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