Fire Magic C540S, C430S User Manual

STAND-ALONE OUTDOOR

US

®

C

GAS GRILLS

C430s & C540s

INSTALLATION AND

OWNER’S MANUAL

INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference.

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.

C540s shown

SAFETY AND WARNING CODES

DANGER:

IF YOU SMELL GAS:

1. Shut off the gas to the appliance.

2. Extinguish any open ﬂame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or the ﬁre department.

1. Do not store or use gasoline or other ﬂammable vapors and liquids in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING:

CODE AND SUPPLY REQUIREMENTS: This grill

must be installed in accordance with local codes and ordinances, or, in the absence of local codes, with either the latest National Fuel Gas Code

(ANSI Z223.1/NFPA 54), and Natural Gas and Propane Storage and Handling Installation Code (CSA-B149.1).

Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. For proper installation, refer to the installation instructions. For assistance or additional information, consult a qualiﬁed professional service technician,

service agency, or the gas supplier.

This appliance and its dedicated manual shutoff valve must be disconnected from the gas-supply piping system when testing the system at pressures in excess of ½ psig (3.5 kPa).

This appliance must be isolated from the gas-supply piping system by closing its dedicated manual shutoff valve during any pressure testing of the gassupply system at pressures up to and including ½ psig (3.5 kPa).

All electrical outlets in the vicinity of the grill must be properly grounded in accordance with local codes, or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, whichever

is applicable. Keep all electrical-supply cords and fuel-supply

hoses away from any heated surface.

Proper operation of your grill requires prompt and periodic maintenance. See the SERVICING

Certiﬁed to: ANSI Z21.58

CSA 1.6

AND CLEANING section for details.

REV 3 - 1811160845

Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746

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L-C2-428

INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE

GRIL EXTÉRIEUR DE GAZ DU PORTATIF

IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER L’INSTALLATION OU L’UTILISATION

SÛRETÉ ET CODES D’AVERTISSEMENT

DANGER:

SI VOUS SENTEZ LE GAZ :

1. Coupez le gaz à l’appareil.

2. Éteignez-vous n’importe quelle ﬂamme nue.

3. Ouvrez le couvercle si équipé d’un four.

4. Si l’odeur continue, gardez loin de l’appareil et appelez immédiatement votre département de fournisseur ou de feu de gaz.

CONDITIONS DE CODE ET D’APPROVISIONNEMENT:

Ce gril doit être installé selon des codes et des ordonnances locaux, ou, en l’absence des codes locaux, avec l’un ou l’autre le plus défunt Code national de gaz de carburant (norme ANSI Z223.1/NFPA 54), et Stockage de gaz naturel et de propane et manipulation du code d’installation (CSA-B149.1).

Cet appareil et ses différents robinets d’isolement doivent être démontés du gaz-fournissent le système sifﬂant en examinant le système aux pressions au-dessus du ½ psig (kPa 3.5).

Cet appareil doit être isolé dans gaz-fournissent le système sifﬂant par fermeture que ses différents robinets d’isolement manuels pendant tous les essais sous pression du gazfournissent le système aux pressions jusques et y compris le ½ psig (kPa 3.5).

• Ce gril est pour ultilisation à l’extérieur seulement. Si l’appareil est entreposé à l’intérieur, enlever les bouteilles et les laisser à l’extérieur.

• Ne pas ranger le gril immédiatement aprés l’avoir utilisé. le laisser refroidir avant de le déplacer ou de la ranger. Le non respect de cette mesure de sécurité pourrait entraîner un incendie causant des dommages à la propriété, des blessures ou la mort.

• Ne pas utiliser cet appareil sous une surface combustible.

• Ne pas utiliser cet appareil sous un auvent. Le non respect de cette mesure de sécurité pourrait entraîner un incendie ou des blessures.

• Dégagement minimal entre les parois latérales et l’arriére de l’appareil et la construction combustible (45.7 cm à partir des parois latérales et 45.7cm à partir de l’arriére).

• Le régulareur de pression de gaz prévu avec cet appareil de cuisson à gaz pour l’extérieur doit être utilisé. Ce régulateur est réglé pour une pression de sortie de 5 pouces de colonne de l’eau pour le gaz naturel, et 10 pouces pour le propane.

• LE RÉGULATEUR INCLUS D’APPAREILS EST ÉVALUÉ POUR LE MAXIMUM DE 1/2 (LIVRES PAR POUCE CARRÉ). SI VOTRE OFFRE DE GAZ EST 1/2 PLUS GRAND QUE (LIVRES PAR POUCE CARRÉ), UN RÉGULATEUR ADDITIONNEL DOIT ÊTRE INSTALLÉ AVANT LE GRIL. VOIR LA SECTION DE CONDITIONS

AVERTISSEMENT:

1. Ne stockez pas ou n’employez pas l’essence ou d’autres vapeurs et liquides inﬂammables à proximité de ceci ou d’aucun autre appareil.

2. Un cylindre de propane non relié pour l’usage ne sera pas stocké à proximité de ceci ou d’aucun autre appareil.

AVERTISSEMENT:

L’installation inexacte, l’ajustement, le changement, le service, ou l’entretien peuvent causer des dommages ou des dégats matériels. Référez-vous à ce manuel. Pour de l'aide ou des renseignements supplémentaires, consulter un technicien professionnel qualifié de service, une agence de service ou le fournisseur de gaz.

Toutes les sorties électriques à proximité du gril doivent être correctement fondues selon des codes locaux, ou en l’absence de local code, avec le code électrique national, ANSI/NFPA 70, ou le code électrique canadien, CSA C22.1, celui qui est applicable.

Maintenez tout électrique-fournissent des cordes et carburantfournissent des tuyaux partis de n’importe quelle surface de chauffage.

D’OFFRE DE GAZ POUR LA PRESSION APPROPRIÉE D’OFFRE DE GAZ.

• Ne couvrez jamais la surface entière de cuisine ou de gril de gauffreuses ou de casseroles. La surchauffe se produira et les brûleurs ne seront pas très performants quand la chaleur de combustion est emprisonnée audessous de la surface à cuire.

• Ne pulvérisez jamais l’eau sur une unité chaude de gaz, comme ceci peut endommager des composants de porcelaine ou de fer de fonte.

• Une fuite de GPL peut causer une incendie ou une explosion si enflammée entraînant des blessures corporelles graves ou la mort.

• Communiquez avec le fournisseur de GPL pour les réparations ou pour disposer de qules bouteille ou du GPL non utilisé.

Certiﬁé à la norme: ANSI Z21.58 / CSA 1.6

INSTALLATEUR : Laissez ces instructions avec le consommateur.

CONSOMMATEUR : Maintenez pour la future référence.

REV 3 - 1811160845

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L-C2-428

GETTING STARTED

INSTALLATION, OPERATION, AND SAFETY INFORMATION �� 4 GAS SAFETY INFORMATION �� 5

WARNING �� 5 WHEN USING PROPANE GAS �� 5 WHEN USING NATURAL GAS ��5 INSTALLATION SAFETY GUIDELINES�� 5

OPERATING THE UNIT SAFELY AND CORRECTLY ��5 SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS �� 7 INSTALLATION REQUIREMENTS ��8

OVERHEAD CONSTRUCTION AND EXHAUST HOOD REQUIREMENTS ��8 SIDE AND REAR WALL CLEARANCES �� 9 COMBUSTION AIR AND COOLING AIRFLOW �� 10 GAS-SUPPLY PLUMBING REQUIREMENTS �� 10

MODEL SPECIFICATIONS �� 11 CHOICE GRILL REPLACEMENT PARTS LIST �� 13 GRILL NOTES PAGE �� 15

CONTENTS

INSTALLATION

INSTALLATION ��16

LOCATION PREPARATION ��16 WHEELS AND CASTERS �� 16 CONNECT THE GAS SUPPLY ��16 INSTALL THE FLAVOR GRIDS �� 17

RIGID SHELF INSTALLATION ��19

USE, CARE, & SERVICE

IDENTIFICATION OF GRILL CONTROLS ��20 USING THE GRILL ��21 LIGHTING (IGNITION) INSTRUCTIONS �� 23

ELECTRONIC LIGHTING ��23 MANUAL LIGHTING �� 23 SHUTTING OFF THE UNIT �� 23

SERVICING AND CLEANING �� 24

CLEANING YOUR GRILL �� 24 CONVERTING THE GAS TYPE ��26 BURNER AIR SHUTTER ADJUSTMENT ��27 CONTROL PANEL REMOVAL �� 28 IGNITER BATTERY REPLACEMENT ��29 BURNER REMOVAL �� 29

NOTES PAGE �� 30 TROUBLESHOOTING ��31 WARRANTY ��32

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INSTALLATION, OPERATION, AND SAFETY INFORMATION

1. The outdoor appliance and surrounding area MUST

remain clear of ﬂammable substances such as gasoline, yard debris, wood, etc. Maintain a minimum horizontal clearance of 18" (in all directions) from combustible materials/items.

2. Do not block the 1" front air inlet along the bottom of

the control panel. See the COMBUSTION AIR AND COOLING AIRFLOW section under INSTALLATION REQUIREMENTS for details.

3. This unit must be installed so that the vent openings on the cabinet remain clear and free at all times. See the GAS SAFETY INFORMATION section.

4. When using propane gas: the propane cylinder, regulator, and rubber hose must be in a location not subject to temperatures above 125° F (51° C).

5. The ﬂames on each burner burn evenly along the

entire burner with a steady ﬂame (mostly blue). If burner ﬂames are not normal, check and clean the oriﬁce and burner/venturi tubes for insects and insect

nests. A clogged tube can lead to a ﬁre beneath the unit. A proper ﬂame pattern will ensure safe operation and optimal performance. Adjust the air shutter as needed (see AIR SHUTTER ADJUSTMENT section).

6. The in-line gas valve or gas cylinder valve must always

be shut OFF when the unit is not in use.

7. The drip collector holes must be clear and unobstructed.

Excessive grease deposits can result in a grease ﬁre.

8. Wear gloves and use extreme caution whenever

installing and handling this product and its accessories as certain components have sharp edges that can cause personal injury.

IMPORTANT

IN THE EVENT OF A GREASE FIRE, IMMEDIATELY SHUT OFF THE MAIN GAS VALVE TO THE UNIT. KEEP THE LID OPEN AND ALLOW THE FIRE TO EXTINGUISH ITSELF. KEEP AT A SAFE DISTANCE. A THOROUGH INSPECTION BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN SHOULD BE CONDUCTED BEFORE FUTURE USE OF YOUR UNIT. THE SERVICE TECHNICIAN WILL CHECK THE SYSTEM FOR GAS LEAKS AND WILL CHECK ALL ELECTRICAL WIRING FOR DAMAGE. ALL GAS LEAKS AND WIRING MUST BE REPAIRED PRIOR TO FUTURE USE.

WARNING: NEVER cover more than 75% of the cooking or grill surface with griddles or pans. Overheating will occur,

and burners will not perform properly when combustion heat is trapped below the cooking surface.

The unit serial number tag can be found afﬁxed to the grill body behind the control panel (on an

aluminum tag) and on the underside of the drip tray handle (on a thermal label). It is recommended

that the drip tray ﬁrst be removed and cleaned / emptied of its contents, then turned over to view.

The unit rating label is located inside of the control panel.

4

GAS SAFETY INFORMATION

WHEN OPERATING THIS GAS APPLIANCE, ALL INSTRUCTIONS AND WARNINGS MUST BE OBSERVED. FAILURE TO DO SO MAY RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH.

WARNING

This appliance MUST be installed and operated according to the information below.

FAILURE TO PROPERLY VENT THE GRILL CABINET MAY RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH.

A leaking gas connection or valve unintentionally left open will create a hazard.

WHEN USING PROPANE GAS

• Propane gas (also known as L.P. gas) is heavier than air and will accumulate or pool in an inadequately

vented enclosure or recessed area.

• If a pool of propane gas is ignited, an explosion will occur. Adequate venting at the ﬂoor level of the cabinet

eliminates this danger.

• DO NOT store a spare propane-gas cylinder in or near the unit.

WHEN USING NATURAL GAS

• Natural gas is lighter than air and will accumulate at the top of an inadequately vented enclosure.

• If an accumulation of natural gas is ignited, an explosion will occur. Adequate venting at the top of the cabinet

eliminates this danger.

INSTALLATION SAFETY GUIDELINES

THIS UNIT MUST BE INSTALLED SO THAT THE VENT OPENINGS ON THE CABINET REMAIN CLEAR AND FREE AT ALL TIMES.

The gas cylinder, regulator, and rubber hose must be in a location not subject to temperatures above 125° F (51° C).

IF A PROPANE CYLINDER IS INSTALLED INSIDE OF THE CABINET, THE GUIDELINES FOUND IN THE SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS SECTION MUST BE FOLLOWED.

OPERATING THE UNIT SAFELY AND CORRECTLY

Every time you use the unit, make sure that:

1. The area around the unit is clear and free from combustible materials, gasoline and ﬂammable vapors/liquids.

2. There is no blockage of the airﬂow through the vent openings located on the cabinet.

3. The hose is inspected (if applicable). See SAFE USE & MAINTENANCE OF PROPANE-GAS CYLINDERS section.

DO NOT store any combustible materials, gasoline, and any other ﬂammable vapors/liquids in the vicinity of the

unit. Provide adequate clearance for servicing and operation.

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UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE

IMPORTANT POUR VOTRE SÛRETÉ

LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE.

En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements.

LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE.

CYLINDRE ET CONDITIONS ET CARACTÉRISTIQUES DE CONNECTEUR

a. Des cylindres et les valves de gaz de propane doivent être

maintenus en bon état et doivent être remplacés s’il y a des dommages évidents au cylindre ou à la valve.

b. Ce unité, une fois utilisé avec un cylindre, devrait être relié à

un gallon de la norme 5 (20lb.) cylindre de gaz de propane équipé d’un OPD (remplissez au-dessus du niveau le dispositif d’empêchement). L’OPD a été exigé sur tous les cylindres vendus depuis octobre 1.1998 pour empêcher le remplissage excessif.

c. Les dimensions de cylindre devraient être approximativement

12"(30.5cm) de diamètre et 18" (45.7cm) hauts. Des cylindres doivent être construits et marqués selon les caractéristiques pour des cylindres de gaz de propane du département des ETATS-UNIS du transport (D.O.T.) ou le niveau national du Canada, du CAN/CSA-B339, des cylindres, des sphères et des tubes pour le transport des marchandises dangereuses.

d. Le cylindre doit inclure un collier pour protéger la valve

de cylindre et le circuit d’alimentation de cylindre doit être assuré le retrait de vapeur.

e. Le montage du régulateur de pression et le ﬂexible (Fig. 6-1)

fourni avec cet appareil au gaz en plein air (modèles au propane seulement) doit être utilisé. Assemblées d'origine et régulateur de pression et le tuyau de remplacement doivent être ceux spéciﬁés par le fabricant pour le raccordement d'un dispositif de cylindre de liaison identiﬁée comme de type I par le ANSI Z 21.58/CGA 1.6 (voir liste des pièces pour les informations de commande).

f. La valve de cylindre de gaz de propane doit être équipée

d’un dispositif d’accouplement de raccordement de cylindre, décrit comme type I dans la norme déﬁnie dans le e. de paragraphe ci-dessus. Ce dispositif est généralement décrit comme coupleur rapide de ﬁl de point culminant.

g. Si votre cylindre de gaz de propane vient avec une prise

de la poussière, placez le bouchon anti-poussière sur la sortie de valve de cylindre toutes les fois que le cylindre n’est pas en service.

OPÉRATION DE COUPLEUR RAPIDE

Pour relier le regulator/hose à l’ajustage de précision de valve de cylindre de gaz de propane: Serrez l’écrou de main

sur le régulateur au-dessus de l’ajustage de précision de ﬁl de point culminant sur la valve de cylindre. Tournez l’écrou de

main dans le sens des aiguilles d’une montre pour engager les ﬁls et pour serrer jusqu’à ce que douillettement. L’utilisation des pinces ou de la clé ne devrait pas être nécessaire. Seulement le propane marqué par cylindres doit être employé.

Pour débrancher: Tournez l’écrou de main dans le sens contraire des aiguilles d’une montre jusqu’à isolé (ﬁg. 6-1).

Important: Avant d’employer le unité, et ensuite chaque

fois que le cylindre est enlevé et rattaché, examinez tous les raccordements pour déceler les fuites. Arrêtez les valves de unité et ouvrez la valve principale de cylindre, puis vériﬁez les raccordements avec de l’eau savonneux. Réparez toutes les fuites avant d’allumer le unité.

ATTENTION: Tournez toujours la valve principale de cylindre

de propane au loin après chaque utilisation, et avant de déplacer le unité et le cylindre, ou débrancher l’accouplement. Cette valve doit rester fermée et le cylindre a débranché alors que l’appareil n’est pas en service, quoique l’écoulement de gaz soit arrêté par un dispositif de sûreté quand le coupleur est débranché.

Inspectez soigneusement l’ensemble de tuyau chaque fois avant que le gaz soit allumé. Un tuyau ﬁssuré ou efﬁloché doit être immédiatement remplacé.

Si l'appareil est stocké à l'intérieur, le cylindre doit être disconnected et a enlevé. Des cylindres Disconnected doivent être stockés dehors, hors de la portée des enfants, avec les prises de valve ﬁletées étroitement installées, et ne doivent pas être stockés dans

un bâtiment, le garage, ou n'importe quel autre secteur inclus.

POUR VOTRE SÛRETÉ

a. Ne stockez pas un cylindre de gaz disponible de propane

dessous ou ne vous approchez pas de cet appareil.

b. Ne remplissez jamais cylindre au delà de 80 pour cent de

plein.

c. SI L’INFORMATION DANS “A” ET “B” N’EST PAS SUIVIE

EXACTEMENT, UN FEU CAUSANT LA MORT OU DES DOMMAGES SÉRIEUX PEUT SE PRODUIRE.

Fig. 6-1 type coupleur rapide de ﬁl de point culminant d’I

Volant de commande

QCC Type 1

Valve

Valve de décompression

1

Ajustage de précision en laiton de ﬁl de point culminant

4

Indicateur de niveau de liquide (facultatif)

3

2

Écrou de main avec le ﬁl de point culminant.

Régulateur

Passage

Tuyau

FIXATION DU CYLINDRE DE GAZ DE PROPANE

Renforcer

Connectez-vous

à fournir

Fig. 6-2

1. Ensemble cylindre-

propane gaz dans le manchon de support.

2. Suivez les instructions

Fig. 6-3 Fig. 6-4

ci-dessus pour connecter l’alimentation.

3. Serrer les vis de serrage pour ﬁxer

le cylindre.

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SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS

IMPORTANT FOR YOUR SAFETY

READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER.

When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed.

FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION.

CYLINDER/CONNECTOR REQUIREMENTS

a. Propane-gas cylinders, valves, and hoses must be

maintained in good condition and must be replaced if there is visible damage to either the cylinder or valve. If the hose is cut or shows excessive abrasion or wear, it must be replaced before using the gas appliance (see e.).

b. This unit, when used with a cylinder, should be connected

to a standard 5-gallon (20 lb.) propane-gas cylinder equipped with an OPD (Overﬁll Prevention Device). The OPD has been required on all cylinders sold since October 1,1998, to prevent overﬁlling.

c. Cylinder dimensions should be approximately 12" (30.5

cm) in diameter and 18" (45.7 cm) high. Cylinders must be constructed and marked in accordance with the

Speciﬁcations for Propane Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods.

d. The cylinder used must include a collar to protect the

cylinder valve, and the cylinder supply system must be arranged for vapor withdrawal.

e. The pressure regulator and hose assembly (Fig. 7-1)

supplied with this outdoor gas appliance (L.P. models only) must be used. Original and replacement pressure regulator and hose assemblies must be those speciﬁed by the manufacturer for connection with a cylinder connecting device identiﬁed as Type I by the ANSI Z 21.58/CGA 1.6 (see PARTS LIST for ordering information).

f. The propane-gas cylinder valve must be equipped with a

cylinder connection coupling device, described as Type I in the standard deﬁned in paragraph e. above. This device is commonly described as an Acme thread quick coupler.

g. If the propane-gas cylinder comes with a dust plug, place

the dust cap on the cylinder valve outlet whenever the cylinder is not in use.

QUICK COUPLER OPERATION

To connect the regulator/hose assembly to the propanegas cylinder valve ﬁtting: Press the hand nut on the regulator

over the Acme thread ﬁtting on the cylinder valve. Turn the hand nut clockwise to engage the threads and tighten until snug.

The use of pliers or a wrench should not be necessary. Only cylinders marked “propane” may be used.

To disconnect: Turn the hand nut counterclockwise until detached (Fig. 7-1).

Important: Before using the unit, and after each time

the cylinder is removed and reattached, check the hose for wear (see a.) and check all connections for leaks. Turn off the unit valves and open the main cylinder valve, then check connections with soapy water. Repair any leaks before lighting the unit.

CAUTION: Always turn the propane cylinder main valve

off after each use, and before moving the unit and cylinder or disconnecting the coupling. This valve must remain closed and the cylinder disconnected while the appliance is not in use, even though the gas ﬂow is stopped by a safety feature when the coupler is disconnected.

Carefully inspect the hose assembly each time before the gas is turned on. A cracked or frayed hose must be replaced immediately.

If the appliance is stored indoors, the cylinder must be disconnected and removed. Disconnected cylinders must be stored outdoors, out of the reach of children, with threaded valve plugs tightly installed, and must not be stored in a

building, garage, or any other enclosed area.

FOR YOUR SAFETY

a. DO NOT store a spare propane-gas cylinder under or

near this appliance.

b. NEVER ﬁll the cylinder beyond 80-percent full. c. IF THE INFORMATION IN a. AND b. IS NOT FOLLOWED

EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR.

Fig. 7-1 Type I Acme thread quick coupler

QCC Type 1 valve

Pressure relief valve

Hand wheel

Brass Acme thread ﬁtting

Liquid level indicator (optional)

Hand nut with Acme thread

Regulator

Vent

Hose

SECURING THE PROPANE-GAS CYLINDER

Tighten

Connect to supply

Fig. 7-2

1. Set the propane-gas

cylinder into the support sleeve.

2. Follow the instructions

Fig. 7-3 Fig. 7-4

above to connect supply.

3. Tighten the thumb screws to secure

the cylinder.

7

INSTALLATION REQUIREMENTS

Installation must be performed by a qualiﬁed professional service technician.

This unit is designed for outdoor use only. DO NOT use this unit inside a building, garage, or enclosed area. DO NOT use this unit in or on a recreational vehicle or boat.

OVERHEAD CONSTRUCTION AND EXHAUST HOOD REQUIREMENTS

A minimum 5 foot clearance is required between the countertop and the overhead construction.

When installed under combustible overhead construction, the area above the cooking surface of the unit must be covered with an exhaust hood. The exhaust hood provides the protection for the combustible overhead construction. See exhaust hood information below and Fig. 8-1.

Important: DO NOT use this appliance under unprotected

combustible overhead construction.

When installed under overhead non-combustible construction, an exhaust hood is highly recommended; see exhaust hood information below and Fig. 8-1.

Exhaust Hood

When using an exhaust hood, the area above the cooking surface of the grill must be covered with a hood larger than the cooking area of the grill, and with a minimum of 1200 CFM (cubic feet per minute) for proper outdoor application.

W

Combustible overhead

construction:

Exhaust hood required

Non-combustible

overhead construction:

Exhaust hood highly recommended

OVERHEAD CONSTRUCTION

N

N O

O N

N

C

C O

O M

M B

B U

U S

S T

T

I

B

B L

L

E

A

A L

L

EXHAUST

HOOD

Min.

5'

Fig. 8-1 Overhead requirements

8

INSTALLATION REQUIREMENTS (Cont.)

SIDE AND REAR WALL CLEARANCES

For the minimum clearances between the unit and any side or rear walls, your setup must fall within one (or more) of the following:

A. Clearance between unit and strictly non-combustible

wall

(i.e. brick wall, see Fig. 9-1)

• The unit must have a minimum of 4" right, left, and rear clearance from any non-combustible wall.

(To allow for proper ventilation and prevent dangerous overheating.)

B. Clearance between unit and a protected combustible

wall

(i.e. a non-combustible wall in front of a combustible wall to serve as a barrier. This can be accomplished by brick, or a metal stud ﬁnished with non-combustible substrate, see Fig. 9-2)

• The unit must have a minimum of 14" right, left, and rear clearance from the protected combustible wall.

Non-combustible Non-combustible

Min.

4"

Min.

4"

(Clearance required for

right, left, and rear)

Fig. 9-1 Clearance 'A' Diagram Fig. 9-1 Clearance 'A' Diagram

Non-combustible 4"

Non-combustible

substrate

Non-combustible 4"

Min.

14"

(The 4" non-combustible material plus an additional 10" clearance between the unit and protected wall.)

C. Clearance between unit and combustible wall

• The unit must have a minimum of 18" right, left, and rear clearance from any combustible wall (see Fig. 9-3).

bustible

(Clearance required for

right, left, and rear)

Fig. 9-2 Clearance 'B' Diagram

Combustible Combustible

Min.

18"

(Clearance required for

(Clearance required

right, left, and rear)

for right, left, and rear)

Fig. 9-3 Clearance 'C' Diagram

Com-

9

INSTALLATION REQUIREMENTS (Cont.)

The control panel MUST remain removable for servicing (see CONTROL PANEL REMOVAL section).

COMBUSTION AIR AND COOLING AIRFLOW

Proper airﬂow (front-to-back, Fig. 10-1) MUST be maintained for the unit to perform as it was designed. If airﬂow is blocked, overheating and poor combustion will result. Do not block the 1" front air inlet along the bottom of the control panel.

CAUTION: Wind blowing into or across the rear oven lid

vent (Fig. 10-3) can cause poor performance and/or dangerous overheating. Orient the grill so that the prevailing wind blows toward the front of the grill (Fig. 10-2). A wind deﬂector

is available for purchase to assist in proper airﬂow during windy conditions . See Table

1 for model numbers. Follow the instructions inlcuded with the wind deﬂector for installation.

GAS-SUPPLY PLUMBING REQUIREMENTS

For natural gas or a household propane system, rigid

3

/4" black steel pipe or local code-approved pipe is required to conduct the gas supply to the unit. Contact your local gas supplier. Connect this pipe to the C.S.A.-approved quick connect hose (attached). Apply only joint compounds that are resistant to all gasses to all male pipe ﬁttings except ﬂare ﬁttings. Make sure to tighten every joint securely.

Note: If

1

/2" pipe is used with natural gas, it should be

no longer than 20'.

Important: A shut-off valve (not included) in the gas

line is required. It provides for safety when

the unit is not in use and for convenient maintenance and repair. It must be installed within 6 feet of the unit. Use a pipe joint compound resistant to all gasses on all male ﬁttings except ﬂare ﬁttings.

1

/2" or

(1" front air inlet)

Fig. 10-1 Airﬂow diagram

CORRECT

PLACE GRILL SO PREVAILING

PLACE GRILL SO PREVAILING WIND BLOWS TOWARD FRONT

WIND BLOWS TOWARD FRONT

OF GRILL

Fig. 10-2 Airﬂow direction - CORRECT

INCORRECT

Rear oven lid vent

YOU MUST PROTECT

REAR OVEN VENT FROM

PREVAILING WIND

GAS SUPPLY AND MANIFOLD PRESSURES:

For natural gas - normal 7" water column (w.c.), minimum 5", maximum 10

1

/2". For propane gas - normal 11" w.c.,

minimum 10", maximum 13".

10

Fig. 10-3 Airﬂow direction - INCORRECT

MODEL SPECIFICATIONS

C430s C540s

Main burner quantity

N/P oriﬁce drill size

Wind deﬂector model # (not included)

Battery quantity

Battery type

Table 1 - Product Speciﬁcations

2

#43 / #54 23728-18 23732-18

1

9-volt

3

#45 / #55

11

Model

C430s C540s

MODEL SPECIFICATIONS (cont.)

Height Width Depth

Floor to top

(with oven)

Open (A)

57" 50" 36 57" 50" 36

Closed

(B)

Table 2 - Grill Dimensions

E

Left to right Front to back

Floor to top

of shelf

(C)

1

Cart base

(D)

/2" 26 1/2" 51 1/2" 22" 24 3/4" /2" 33" 58" 22" 24 3/4"

Shelf to shelf

(E)

Cart base

(F)

Maximum

outer

(G)

G

A

B

C

D

F

12

CHOICE GRILL REPLACEMENT PARTS LIST

1

2

3

24

9

13

15

5

6

4

10

7

15

16

20

8

17

14

12

18

To order replacement parts, contact your local Fire Magic® dealer.

13

CHOICE GRILL REPLACEMENT PARTS LIST (cont.)

C430s C540s

Item Description Part No. Qty. Part No. Qty.

Stainless cooking grid (set of 2 or 3) 3542-DS-2 1 23543-DS-3 1

1.

Flavor grid (set of 2 or 3) 3063-S-2 1 3064-S-3 1

2.

Main burner 3042-60 2 3042-60 3

3.

Oven lid 23729-57 1 23733-57 1

4.

Warming rack* 3672S-M 1 3673S-M 1

5.

Grid lifter 3519 1 3519 1

6.

Convertible regulator PR-4 1 PR-4 1

7.

Valve manifold 24130-28 1 24170-28 1

8.

Control panel assembly 24330-36 1 24170-36 1

9.

Control knob 3015 2 3015 3

10.

Oven hood thermometer † 23305 1 23305 1

11.

Igniter battery holder assy (9v) 24180-38 1 24180-38 1

12.

Drip tray 3085 1 3085 1

13.

Drip tray liner (set of 4) 3557 1 3557 1

14.

Rigid shelf 24-C-01 2 24-C-01 2

15.

Door (left) 24330-29L 1 24370-29L 1

16.

Door (right) 24330-29R 1 24370-29R 1

17.

Caster kit (set of 4) 24-C-35 1 24-C-35 1

18.

Electrode & collector box assy † 3199-45 2 3199-45 3

19.

Igniter module 3199-51 1 3199-44 1

20.

Natural gas oriﬁce(s) † 3001-43-2 1 3001-45-3 1

21.

Propane gas oriﬁce(s) † 3001-54-2 1 3001-55-3 1

22.

Propane regulator / hose assy † 5110-07 1 5110-07 1

23.

Natural Gas QD hose † 5110-03 1 5110-03 1

or

Air bafﬂe 24194-40 1 24194-40 1

24.

* If equipped † Not shown

14

GRILL NOTES PAGE

Please use this page to record any information about your grill that you may want to have at hand.

15

INSTALLATION

LOCATION PREPARATION

Prepare a ﬂat, level surface capable of supporting the weight of the stand-alone grill and convenient to the gas supply if connecting to a gas line.

WHEELS AND CASTERS

To lock a caster press down on the left lever until it stops and the caster will not turn. To unlock, press down on the right lever.

CONNECT THE GAS SUPPLY

For connecting a propane unit to a portable propane tank, read the safety warnings and follow the instructions in the section SAFE USE AND MAINTENANCE OF PROPANE GAS CYLINDERS.

For household propane or natural gas units:

1. Turn OFF the gas supply at the source. The quick

disconnect hose is pre-installed on the valve manifold at the manufacturer. Run the hose through the hole in the bottom rear of the stand-alone unit, to the gas supply.

2. A shut-off valve is required within 6 feet of the unit.

Connect the quick connect hose to the shut-off valve OR gas supply using a pipe joint compound resistant to all gasses (see

Fig. 16-2). Tighten securely.

3. Turn all burner valves to the OFF position. Turn the gas

supply on. Then carefully check all gas connections for leaks with a brush and soapy water before lighting. NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS.

LOCK

UNLOCK

Fig. 16-1 Lock/unlock wheels

Quick connector

(can be connected

directly to gas supply

stub if shut-off valve

installed in-line)

Fig. 16-2 Install tool holder / papertowel holder

Quick

connect hose

(coming from unit)

Shut-off valve

(required, not

included, must be

installed within 6

feet of the unit)

Gas supply

Fig. 16-2 Connecting to a gas line

Fig. 16-3 Tool holder detail

16

Fig. 16-4 Papertowel holder detail

Quick connector

(can be connected

directly to gas supply

stub if shut-off valve

installed in-line)

connect hose

(coming from unit)

Shut-off valve

included, must be

installed within 6

feet of the unit)

Fig. 16-5 Connecting to a gas line

Quick

(required, not

Gas supply

INSTALLATION (cont.)

INSTALL THE FLAVOR GRIDS

Place the ﬂavor grids directly onto the studs on the burners. See Fig. 17-1. The slightly larger grids are designed to

be placed over the outside burners, and the slightly smaller grid(s) over the inner burner(s). The ﬂavor

grids allow heat from the burners to be evenly distributed throughout the cooking area.

INSTALL THE COOKING GRIDS

Note: Wear heat-resistant gloves if necessary. Note: Do not leave the lifter on any hot surfaces.

1. With the prongs facing downward, insert the notched-

end of the lifter between two grid rods, then rotate, as shown in Fig. 17-2, A & B.

Note: To balance, insert the notched-end of the lifter in

the middle front half of the cooking grid.

2. Insert the rear pointed-end of the lifter between the

same two rods (Fig. 17-2, B) and carefully lift the cooking grid and place onto the front and rear grid rests of the grill (see Fig. 17-3). Repeat for all other cooking grids.

INSTALL THE DRIP TRAY

Your grill includes a pack of four drip tray liners. Place a liner into the drip tray as shown in Fig. 17-4, and fully insert the drip tray into the bottom front of the control panel.

Note: The liner must ﬁt under the rear lip and two front

tabs found on the drip tray.

Place onto studs

Fig. 17-1 Install ﬂavor grids

A

B

Fig. 17-2 Install cooking grids

17

Fig. 17-3 Install cooking grids

Liner

Fig. 17-4 Install drip tray

INSTALLATION (cont.)

INSTALL THE WARMING RACK

The warming rack (Fig. 18-1) is packed separately. To

install the warming rack, carefully insert the rack hangers

into the two holes in the back of the inner oven hood, then

lower the front of the rack to a level position.

Warming rack

Fig. 18-3 Install warming rack

18

RIGID SHELF INSTALLATION

This barbecue comes with one rigid shelf that must

This barbecue comes with two rigid shelves that must be

This barbecue comes with two (2) rigid shelves that be attached. It can be attached using the four support

attached. These can be attached using the four support

must be attached. These can be attached using the screws provided and a Phillips-head screwdriver.

screws provided and a Phillips-head screwdriver.

four support screws provided and a Phillips-head screw driver.

Important: Important: Take caution to not cross-thread

1. Insert the top two screws into the side of the

barbecue and screw them in about half way.

1. Hold the shelf inverted so that one of the corner

holes in the shelf lines up with the appropriate

2. Line up the larger, bottom portion of the two

upper screw hole in the barbecue.

keyhole openings with the two top screws and ﬁt

2. Insert the screw, but do not tighten all the way so

the two keyhole openings over the two screws.

that the shelf can be easily rotated around the ﬁrst

With the shelf pushed all the way against the

screw.

side of the barbecue, lower the shelf so that the screws lock into the narrower, upper portions of

3. Line up the second corner hole in the shelf with

the keyholes.

the remaining upper screw hole in the barbecue. Insert a screw and tighten.

Note: The shelf will now stay in place on it’s

Note: You may lift the edge of the shelf upward

3. Insert the bottom two screws into their holes and

tighten them all the way.

4. Finally, insert the bottom screws on the left and right

4. Finally, tighten the upper two screws,

side of the shelf and securely tighten all screws.

completely. To detach, reverse the process above. To detach, reverse the process above.

Take caution to not cross-thread

when tightening the screws. when tightening the screws.

own.

to gain better access during much of the tightening of this screw.

Shelf support screws

View from under right shelf

19

USE, CARE, & SERVICE

IDENTIFICATION OF GRILL CONTROLS

Control panel

screw(s)

Left

main burner

control knob

Control panel

screw(s)

Right main burner control knob

Battery box

Drip tray

Fig. 20-1 C430 controls

Center main burner

control knob

Right main burner control knob

Left main burner control knob

Battery box

Drip tray

Fig. 20-2 C540 controls

20

USING THE GRILL

BEFORE INITIAL USE

Ensure that:

• the unit has been properly installed and leak tested by a qualiﬁed professional service technician and as instructed in this manual.

• you have read and understand all of the information in this manual.

BEFORE EACH USE

Ensure that:

• you smell around the appliance area for gas. If you smell gas (and all control knobs are in the OFF position), immediately shut off the gas supply and contact a qualiﬁed professional service technician or the gas supplier for inspection.

• the vent openings and surrounding area of the unit are clear and free at all times.

• the cooking area and drip tray are clean, and the drip tray is properly installed.

• you inspect all piping and hoses for damage, cuts, wear, and tear. Replace any damaged components prior to use.

OPERATION

• The unit becomes HOT during use. NEVER touch any part of the cooking area or surrounding hot surfaces with bare hands. Use long-handled insulated BBQ tools and wear an insulated glove / oven mitt.

• Always keep your face and body as far from the unit as possible during use. Avoid wearing loose-ﬁtting clothing as they could ignite.

• NEVER use charcoal or any other solid-fuel in the unit.

• NEVER leave the unit unattended during use.

• NEVER cover more than 75% of the cooking or grill surface with griddles or pans to prevent overheating.

After reading and understanding all bullets above, follow these steps to light and use your grill:

1. Light the grill per the LIGHTING INSTRUCTIONS section.

2. Turn the control knobs to the HI-LIGHT position, close the hood, and allow the grill to preheat for 15 minutes or

until desired cooking temperature is reached.

3. Place the food on the grill and cook as desired. Monitor the ﬂames and the temperature, and adjust the heat

setting if necessary.

4. See the sections below and the following pages for all other information regarding use.

WIND CONSIDERATIONS

Proper airﬂow (front-to-back, Fig. 21-1) MUST be maintained for the unit to perform as it was designed. See the INSTALLATION REQUIREMENTS section for details.

When using the unit in windy conditions, the wind can disrupt the airﬂow and cause overheating. To prevent overheating during windy conditions, do not leave the hood closed with the burners on high for more than 15 minutes.

AFTER EACH USE

1. Brush the cooking grids to remove all residue.

2. Operate on high with hood closed for 10-15 minutes to burn off all grease.

3. Cover the grill once it has completely cooled. Note: For additional cleaning information, refer to the SERVICING AND CLEANING section.

Fig. 21-1 Airﬂow diagram

21

OFF

HI

LIGHT

LOW

TO

TURN OFF

TO TURN ON

Read setting

here

HIGH to LIGHT

ALLUMAGE DES INSTRUCTIONS (D’ALLUMAGE)

Lisez toutes les instructions avant l’allumage, et suivez ces instructions chaque fois vous lumière le unité.

ÉCLAIRAGE ÉLECTRONIQUE

Note: L’éclairage électronique exige une batterie installée

de 9 volts avec une bonne charge.

1. Ouvrez les couvercles ou enlevez les couvertures des brûleurs

pour être Lit.

2. Tournez tous les boutons de commande de gaz à leurs

positions de repos.

3. Allumez le gaz à sa source.

Lisez l’établissement ici

(OUTRE de montrer)

SUR

OUTRE DE

Utilisation

Enfoncez le bouton pour tourner

Fig. 22-1 - bouton de commande

SALUT (haute) à la lumière

4. Diminuez le bouton de commande désiré pendant 5

secondes, puis, et tout en pressant le tour il dans le sens contraire des aiguilles d’une montre dans la position LÉGÈRE de HI. Une fois que le brûleur s’allume, libérez le bouton.

Note: N’ouvrez pas plus d’une valve à la fois pour l’éclairage électronique ou manuel.

ÉCLAIRAGE MANUEL

ATTENTION: Attendez toujours cinq (5) minutes le gaz

pour se dégager après que n’importe quelle tentative non réussie d’éclairage.

1. Suivez les étapes 1 à 3 (à gauche).

2. Insérez un allumeur brûlant de butane de long-baril, une

2. Passez un allumeur brûlant de butane de long-baril ou

allumette brûlante de long-tige, ou une allumette brûlante

une allumette brûlante de long-tige dans la grille à cuire s’ouvrant au dessus du tube d’éclairage. (Fig. 22-2). Pour

tenue par un support de prolongation de ﬁl par la grille à des backburners, tenez la ﬂamme contre le surface du

cuire s’ouvrant au dessus du brûleur (ﬁg. 22-2). backburner. Pour des sideburners, tenez la ﬂamme contre

3. Tout en maintenant le match ou ﬂamme du briquet au

le brûleur. dessus du brûleur, appuyez sur le bouton de commande

3. Vieux match / ﬂamme d’un briquet à la partie supérieure

et en appuyant son tour dans le sens antihoraire à la du tube d’éclairage pendant 5 secondes, ou, à côté de la

position HI LIGHT. Enlevez l’allumeur ou assortissez brûleur latéral / veilleuse. Puis appuyer sur le bouton de

quand le brûleur s’allume, et libérez le bouton de contrôle approprié et en appuyant tourner dans le sens commande. antihoraire à la position HI LIGHT. Retirez le briquet ou

des allumettes quand le brûleur s’allume, puis relâchez

4. Si le brûleur ne se allume pas dans les cinq (5)

le bouton de commande.

secondes de tourner le bouton de commande, enfoncez immédiatement le bouton et tournez la valve à AU LOIN.

4. Si le brûleur ne se allume pas dans les cinq (5)

ATTENDEZ CINQ (5) MINUTES avant de répéter les

secondes de tourner le bouton de commande, enfoncez étapes 2 à 4 des instructions manuelles d’éclairage.

immédiatement le bouton et tournez la valve à AU LOIN. ATTENDEZ CINQ (5) MINUTES avant de répéter les étapes 2 à 4 des instructions manuelles d’éclairage.

ATTENTION : Si un brûleur ne s’allume pas dans cinq

(5) secondes d’allumer le bouton de commande, enfoncez le bouton et tournezle à la position de repos. ATTENDEZ CINQ (5) MINUTES avant de répéter l’étape 4. Si vous sentez le gaz, suivez les instructions sur la couverture de ce manuel. Si les brûleurs ne s’allument toujours pas après que plusieurs tentatives, se rapportent aux instructions pour l’éclairage manuel.

5. Répétez l’étape 4 pour que chaque brûleur additionnel soit Lit.

EN EMPLOYANT UN RÉSERVOIR DE PROPANE PORTATIF

Des réservoirs de propane sont équipés d’un dispositif d’arrêt de sûreté qui peut ne pas causer le bas ou aucunes pression de gaz/ﬂamme aux brûleurs si le fonctionnement et l’allumage des instructions ne sont pas suivis exactement (voir la note importante dans la section de dépannage pour plus de détails.)

Plus

léger

Fig. 22-2 - Éclairage manuel

Tube

d’éclairage

ARRÊT DU UNITÉ

Pour couper le unité, diminuez chaque bouton de commande de valve et tout en pressant tour il dans le sens des aiguilles d’une montre à la position de repos.

Fermez toujours la valve de la fourniture de gaz après chaque utilisation du unité.

22

OFF

HI

LIGHT

LOW

TO

TURN OFF

TO TURN ON

Read setting

here

HIGH to LIGHT

LIGHTING (IGNITION) INSTRUCTIONS

Read all instructions before lighting, and follow these instructions each time you light the unit.

ELECTRONIC LIGHTING

Note: Electronic lighting requires an installed 9-volt

battery with a good charge.

1. Open lid(s) or remove cover(s) from burner(s) to be lit.

2. Turn all gas control knob(s) to their OFF position(s).

3. Turn on the gas at its source. Note: DO NOT

Read setting here

To Turn OFF

Press knob in to turn

(OFF position shown)

Fig. 23-1 Control knob

To Turn ON

Use HI (high) to light

4. Depress the desired control knob for 5 seconds,

then, while pressing turn it counterclockwise to the HI LIGHT position. Once the burner lights, release the knob.

turn on more than one valve at a time for either electronic or manual lighting.

MANUAL LIGHTING

CAUTION: Always wait ﬁve (5) minutes for gas to

clear after any unsuccessful lighting attempt.

1. Follow steps 1 through 3 (left).

2. Insert either a burning long-barrel butane lighter or

2. Insert either a burning long-barrel butane lighter, a

a burning long-stem match through the cooking grid

burning long-stem match, or a burning match held opening to the top of the lighting tube (Fig. 23-2). For

by a wire extension holder through the cooking grid backburners, hold the ﬂame against the surface of

opening to the top of the burner (Fig. 23-2). the backburner.

3. While holding the match or lighter ﬂame at the top For sideburners, hold the ﬂame against the burner.

of the burner, depress the control knob and while pressing turn it counterclockwise to the HI LIGHT

3. Hold the match / lighter ﬂame at the top of the lighting

position. Remove the lighter or match when the

tube for 5 seconds, or, next to the sideburner / burner lights, and release the control knob.

backburner. Then depress the appropriate control knob and while pressing turn it counterclockwise to

4. If the burner does not light within ﬁve (5) seconds the HI LIGHT position. Remove the lighter or match

of turning the control knob, immediately depress when the burner lights, and release the control knob.

the knob and turn the valve to OFF. WAIT FIVE (5) MINUTES before repeating steps 2 through 4 of

4. If the burner does not light within ﬁve (5) seconds the MANUAL LIGHTING instructions.

of turning the control knob, immediately depress the knob and turn the valve to OFF. WAIT FIVE (5) MINUTES before repeating steps 2 through 4 of the MANUAL LIGHTING instructions.

CAUTION: If a burner does not light within ﬁve (5)

seconds of turning on the control knob, depress the knob and turn it to the OFF

position. WAIT FIVE (5) MINUTES before repeating step 4. If you smell gas, follow the instructions on the cover of this manual. If the burners still do not light after several attempts, refer to the

instructions for manual lighting.

5. Repeat step 4 for each additional burner to be lit.

WHEN USING A PORTABLE PROPANE TANK

Propane tanks are equipped with a safety shutdown device that may cause low or no gas pressure/ﬂame at the burners if operating and lighting instructions are not followed exactly (See important note in the TROUBLESHOOTING section for more details.)

Lighter

Fig. 23-2 - Manual lighting

Lighting

tube

SHUTTING OFF THE UNIT

To shut off the unit, depress each valve control knob and while pressing turn it clockwise to the OFF position.

Always close the valve from the gas supply after each use of the unit.

23

SERVICING AND CLEANING

Your grill requires regular cleaning and maintenance. Refer to these instructions for details. Performing these procedures

will ensure proper operation, appearance, and safety.

WARNINGS

• Prior to servicing or cleaning make sure the unit is completely cool, the control knobs are turned to the OFF position, and the gas supply is shut off (as applicable and unless otherwise stated).

• Wear appropriate gloves and safety glasses during any servicing or cleaning.

• DO NOT spray any cleaner or liquids on the grill when hot.

• The grill MUST be cleaned regularly to prevent grease build-up and other food deposits. A clean and well maintained grill prevents the risk of grease build-up and grease ﬁres.

• Verify proper operation after servicing or deep cleaning.

• See INSTALLATION, OPERATION, AND SAFETY INFORMATION section for additional related information.

CLEANING YOUR GRILL

Before Each Use

1. Inspect and clean the exterior surfaces of the unit: With a cool grill, clean any dust, grease, splatter, or spills as

needed with a damp clean cloth.

After Each Use

1. Perform a burn-off and clean the cooking grids: Operate the grill on high with the hood closed for 15 minutes to

burn-off food and grease and allow for an easier cooking grid clean. Then turn OFF the grill and use a grill brush to clean the cooking grids of all residue. Wear protective gloves and use caution around hot surfaces.

2. Check and clean your drip tray: When the grill is cool, carefully remove the drip tray and dispose of contents

appropriately. If tray is equipped with a liner, dispose of the liner. Clean tray in a soapy water solution if needed. For tough deposits, a copper pad can be used. Rinse and dry completely. Replace a new liner and insert the tray back into the grill. Order more drip tray liners through your local dealer.

3. Cover your grill: Once the grill is dry and cool, cover your grill with a vinyl cover.

Twice A Year (or as needed) - Deep Clean

1. Interior of grill: In addition to cleaning the cooking grids and drip tray, a deep clean of the interior of

the grill, burners, and all components MUST be performed twice year (or as needed depending on use). Refer to the CARE, CLEANING, & MAINTENANCE GUIDE manual provided with your grill, or simply scan the QR code on the right.

Important: The burner ports and carry-over ports/slots MUST be kept clean to ensure proper ignition

and operation. The guide provides all details on cleaning.

2. Exterior of grill: With a cool grill, use a grill cleaner (or a soapy water solution) and a clean cloth to remove grease

and dirt from the outside of the grill. For tough deposits, a copper pad can be used. Always wipe with the grain. Rinse and dry completely. Then follow up with a

stainless steel cleaner and a clean cloth. DO NOT use other cleaners or chemicals. If this routine cleaning is not performed, the stainless steel may become dull and

develop surface rust (due to use and atmospheric conditions). If left uncleaned, signiﬁcant damage and pitting may occur.

Important: DO NOT use steel wool, any other metal tools, or any other cleaners/

chemicals to clean the exterior other than recommended above. Such items promote rust.

Note: Due to the nature of stainless steel, temperatures produced by the grilling process will cause discoloration. This

can be reduced by routine cleaning.

Fig. 24-1 Wipe with grain

Wipe with grain

24

SERVICING AND CLEANING (cont.)

For Environments High In Salt, Chloride, Or Other Corrosive Chemicals

When this grill is installed in a corrosive environment such as near the ocean (salt air), poolside (chlorine and/or pool chemicals) or any other location with exposure to high salt/chloride content or corrosive chemicals/solutions, it will be more susceptible to corrosion and MUST be maintained/cleaned more frequently.

• DO NOT store any corrosive chemicals (chlorine, hydrochloric acid, fertilizer, etc.) near your stainless steel grill.

• DO NOT allow any corrosive materials (masonry dust, debris, etc.) to settle on your stainless steel grill.

• These environments, chemicals, and materials may cause the 304 stainless steel to develop surface rust and consequently pitting. Under these conditions the grill exterior MUST be cleaned at least monthly. Inspect your grill often and clean accordingly.

Protecting Your Grill

An optional vinyl cover will protect your grill when not in use. Install the cover on a cool and dry grill. DO NOT cover a damp grill. During high humidity or after rainy conditions, remove the cover to dry trapped moisture if present. (If the cover is installed over a damp grill it can cause surface rust.)

Ensure that the INSIDE of the cover is DRY before putting it back on the grill.

25

SERVICING AND CLEANING (Cont.)

CONVERTING THE GAS TYPE

CAUTION: Make sure the grill is at a safe temperature

and isolated from gas and electrical supplies before beginning.

For your safety, exercise caution, and make sure you have adequate hand protection, such as gloves, when handling metal parts.

Apply Conversion Label

This grill comes from the factory conﬁgured for one type of gas as marked on the label inside the cabinet.

When the grill is converted, the label for the new gas (included at original shipping) MUST be ﬁlled out and applied next to the existing label mentioned above.

Convert Regulator

The gas regulator, located behind the control panel, must be set for the type of gas used to fuel the grill. To check the regulator setting, remove the cap in the center of the regulator (Fig. 26-1, A). Holding the cap vertical (see Fig. 26-1, B), the letters at the bottom of the plastic stalk indicate the gas type for which the regulator is currently conﬁgured.

If the text on the bottom of the regulator stalk does not match the gas type connected to the grill, remove the stalk from the cap, invert, and replace into center of cap. Replace cap on the regulator, screwing down until snug.

Connect To New Gas Supply

Plumb the unit as appropriate for the new gas supply. (Additional components may be needed for your speciﬁc setup.) Be sure to leak test at all connections.

Natural-gas to propane-gas conversions using a tank internal to a portable grill require installation of a propane tank holder (not included). This tank holder must be purchased separately from the manufacturer.

Convert/Check Main Burner Oriﬁces

1. Remove the cooking grids and ﬂavor grids and set

them aside.

2. Remove the burners. See BURNER REMOVAL

section for step-by-step instructions.

3. Use a

oriﬁce (Fig. 26-3). Check oriﬁce. If needed, replace it with the correct oriﬁce for the new gas.

4. Replace the burners (reference BURNER

REMOVAL section).

Note: It is critical to the continued safe functioning

5. Replace the ﬂavor grids and then the cooking grids.

3

/8" hex nut driver to remove the exposed

of the burners that the oriﬁces are centered and completely inside the burner gas inlets.

A B

Read gas type here

(LP shown)

Gas regulator cap

Invert if needed

Fig. 26-1

Convert Gas Oriﬁces

When converting the grill to a different gas type, each burner’s oriﬁce must be replaced with the corresponding oriﬁce for the new gas.

See

MODEL SPECIFICATIONS TABLE, Table 1 at the

beginning of this document to determine the proper oriﬁce sizes for each burner.

See the following section for details on oriﬁce conversion.

Important: It is critical to the operation of each

burner that its oriﬁce be fully inserted into the center of its oriﬁce opening.

WARNING HAZARDOUS OVERHEATING WILL OCCUR IF A NATURAL-GAS ORIFICE IS USED WITH

PROPANE GAS.

Forward ﬁrewall

(view from within grill)

Oriﬁce

Fig. 26-2

26

SERVICING AND CLEANING (Cont.)

BURNER AIR SHUTTER ADJUSTMENT

Important: Air shutters are preset at the

factory based on the gas the grill is built to burn. However, altitude or other local conditions may require air shutter adjustment for proper combustion.

Main Burner(s)

Flames from a properly adjusted main burner with no wind or breeze present will appear fairly steady, consistent, and mostly blue. If the tip of a ﬂame were to turn orange, it should only do so brieﬂy and then become blue again. The ﬂames will appear to burn while touching the burner ports (see Figure 27-1).

If the ﬂames have orange in them and appear to undulate slowly from side to side, or if some of them appear to lift off the burner instead of touching it, then adjust the air shutter, as instructed below.

Flame off ports

Flame on ports

1. Remove the burner

that is to be adjusted (see BURNER REMOVAL section).

Air shutter

2. Adjust the air shutter

opening by loosening the adjustment screw with a screwdriver, then turn the air shutter to open or close it (see Fig. 27-2).

Shutter Setting Flame Condition

Open too far

Ideal setting

Closed too far

Flames shorten and lift off the burner

Blue ﬂames just touching burner

“Lazy” ﬂames with orange in them

Locking

screw

Fig. 27-2

Fig. 27-1 - Flame appearance diagram

CAUTION: Turn all burner control knobs to the

OFF position and turn off the gas

supply at the source before removing or adjusting a burner.

WARNING

Wait for the burner to be cool or use heavily insulated

heat-resistant gloves when handling the burner.

Too large an air shutter opening will allow too much air into the burner, which will cause the ﬂames ﬁrst to shorten and then to appear to lift up off the ports. For the bottom of the ﬂames to move closer to the ports, close the air shutter more.

If the air shutter opening is too small or closed, the ﬂames will present consistently orange tips and become “lazy,” slowly undulating back and forth.

For propane gas, ideal settings tend to be just slightly open. For natural gas, which generally requires less primary air than propane, the main burner air shutter may be nearly closed.

3. Adjust the air shutter opening and then replace

the burner (reference BURNER REMOVAL section).

4. Follow the lighting instructions in this manual to

light the burner.

5. Repeat steps 1-4 until the ﬂames appear to

touch the burner ports, burning fairly steadily and mostly blue (see Fig. 27-1).

6. Replace the burner clip, ﬂavor grid, and cooking

grid.

Repeat these steps for each main burner.

27

SERVICING AND CLEANING (Cont.)

CONTROL PANEL REMOVAL

1. Turn the control knob(s) to the OFF position and turn off the gas supply to the unit.

2. Pull the control knob(s) from the stems and set aside.

3. Remove the drip tray.

4. Using a Phillips screwdriver, unscrew and remove the control panel fastener screws and washers

(located on the left and right front face of the control panel). Retain the screws for later re-installation.

5. Carefully open the control panel by lifting and pulling the control panel from the frame, allowing it to

rest on the internal chain(s).

Important: During reinstallation; prior to opening the gas shut-off valve, be sure the control knob(s)

are in the OFF position.

28

SERVICING AND CLEANING (Cont.)

IGNITER BATTERY REPLACEMENT

1. Carefully pull out the existing 9-volt battery holder

located on the right side of the control panel.

Note: It may be necessary to lift the drawer up slightly

before it will pull out.

2. Disconnect the battery from the connector and

replace it connecting the new battery and close the drawer (see Fig. 29-1).

BURNER REMOVAL

1. Remove the cooking grid and ﬂavor grid from above

the burner that is to be removed and set them aside.

2. Locate the burner clip (located over the rear center

tube of the burner) and slightly pinch and remove the clip from the burner support. See Fig. 29-2.

3. Carefully lift the burner from the burner support

anchor peg holes and out from the hole in the forward ﬁre wall.

4. To replace the burner, slide the open cylindrical end

of the burner around the oriﬁce, enveloping it and centering on it. Then lower the back end anchor pegs into the burner support anchor peg holes.

Fig. 29-1 Replace igniter battery

Remove

burner clip

Note: It is critical to the continued safe functioning of

the burners that the oriﬁces are centered and completely inside the burner gas inlets.

5. Re-install the burner clip around the burner and into

the holes in the burner support.

6. Replace the cooking grid and ﬂavor grid.

Fig. 29-2 Main burner removal

29

NOTES PAGE

Please use this page to record any information about your unit that you may want to have at hand.

30

TROUBLESHOOTING

If you have trouble with the unit, please use this list to identify the problem. By trying one or more of the solutions to the possible cause, you should be able to solve the problem. If this list does not cover your present problem, or if you have other technical difﬁculties with the unit, please contact your local dealer.

PROBLEM POSSIBLE CAUSE CORRECTION

Ignition system

failure

Insufﬁcient heat /

low ﬂame

Uneven heating

1. Low battery.

2. Improper air shutter adjustment

3. Ignition wire disconnected

4. Low gas pressure

5. Igniter malfunction

6. Igniter switch malfunction on valve

1. Burner ports partially blocked by debris

2. Improper air-shutter adjustment

3. Using propane oriﬁce for natural gas

4. Low gas pressure/ﬂame (propane)

5. Low gas pressure/ﬂame (natural)

6. L.P. regulator hose cracked due to age

1. Burner ports partially blocked by debris

2. Small spiders or insects in burner

3. Improper air shutter adjustment

1. Replace igniter battery.

2. Adjust air shutters.

3. Plug wires back into ignition switches.

4. Have the gas co. check supply pressure.

5. Contact dealer for replacement.

6. Contact dealer for replacement.

1. Remove burners and clean out ports.

2. Adjust air shutters.

3. Check/change oriﬁces.

4. Shut off all valves, including propane tank, and follow lighting instructions exactly. (See important note* below.)

5. Have a qualified professional service technician check for proper gas supply, setup, and pressure.

6. Replace L.P. regulator hose.

1. Remove burners and clean out ports.

2. Inspect burners and oriﬁces for spider webs or other debris that may block ﬂow.

3. Adjust air shutter.

1. Light burner on HIGH, immediately turn to LOW setting. Remove knob from valve and

Burner goes out on

LOW

1. Valve “Low” setting needs adjustment

Table 2

using a small ﬂat screwdriver, slowly turn the adjustment screw in the stem, a little at a time (30° to 45°), in either direction, until

1

the ﬂame is approximately

/4” in height

from burner ports.

* Important: Propane tanks are equipped with a safety shutdown device that may cause low or no gas/ﬂame at the

burners if operating and lighting instructions are not followed exactly. If you suspect the propane tank safety shutoff is in effect: 1) Shut off all grill valves. 2) Shut off tank valve. 3) Open and close a main burner valve. 4) Open tank valve. 5) Follow the LIGHTING INSTRUCTIONS. Lighting instructions are located in your owner’s manual and printed on the grill’s metal drip tray. If the problem persists, continue troubleshooting, or contact your local dealer or R. H. Peterson for assistance.

31

WARRANTY

PETERSON FIRE MAGIC GRILLS AND ACCESSORIES

LIMITED WARRANTY

Robert H. Peterson Co. ("RHP") warrants your Fire Magic® grill to be free from defects in material and workmanship. Fire Magic

warranted for as long as you own your Fire Magic® grill -- LIFETIME. (Except as noted below.) Fire Magic

(except ignition parts) are warranted for FIFTEEN (15) YEARS. Fire Magic Fire Magic Fire Magic

pan, charcoal grid, wood pellet screen, thermometer, and ash tray; which are warranted for ONE (1) YEAR. Fire Magic Fire Magic

accessories are warranted for ONE (1) YEAR.

This warranty applies to the original purchaser for products which are installed in the United States or Canada and which are operated and maintained as intended for single family residential usage. This warranty is valid only with proof of purchase, shall commence on the date of purchase, and shall terminate (both as to original and any replacement products) on the anniversary date of the original purchase of the product stated on the above schedules.

This warranty covers defects in material and workmanship. This warranty does not cover parts which become defective as a result of negligence, misuse, use not in compliance with the Owner’s Manual/Installation Instructions, accidental damage, improper handling, improper storage, improper installation, lack of required routine maintenance (as speciﬁed in the Owner’s Manual/Installation Instructions), electrical damage, local gas impurities or failure to protect against combustibles. Product must be installed (and gas must be connected) as speciﬁed in the Owner’s Manual/Installation Instructions by a qualiﬁed professional installer. Modiﬁcations to products which are not speciﬁcally authorized will void this warranty. Accessories, parts, valves, remotes, etc. when used must be Peterson products or this warranty is void. Warrantied items will be repaired or replaced at Peterson’s sole discretion. This warranty does not apply to rust, corrosion, oxidation, or discoloration unless the affected part becomes inoperable.

This warranty does not cover labor or labor related charges, except as provided by separate speciﬁc written programs from the Peterson Co. All repair work must be performed by a qualiﬁed professional service person and requires prior approval of Peterson.

Peterson may require the defective product or part to be returned to the factory to determine the cause of failure. Peterson will pay freight charges if the product or part is determined to be defective. This warranty does not cover breakage in shipment from our (Independent) distributor to its customer if the damage is determined to have occurred during that shipment.

This warranty speciﬁcally excludes liability for indirect, incidental, or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you speciﬁed legal rights, and you may have other rights that vary from state to state or province.

For additional information regarding this warranty, or to place a warranty claim, contact the R. H. Peterson dealer where the product was purchased. When contacting your Peterson dealer or the R. H. Peterson Co., please provide the following information:

- Your name, address, telephone number, e-mail

- Sales receipt showing where purchased and date purchased

- Model number, serial number of product, date code

- Relevant information: installer, additions, repairs, when defect was ﬁrst noted

®

cast stainless-steel burners, Choice stainless steel tubular burners, stainless-steel cooking grids, and stainless-steel housings are

®

brass valves, inner liners, manifold assemblies, porcelain housings (including ovens and barbecue faces), and backburner assemblies

®

built-in griddles (except ignition parts) are warranted for TEN (10) YEARS.

®

Electric Grills, including stainless steel grid, and housings are warranted for TEN (10) YEARS.

®

Infra-red burners, ﬂavor grids, Charcoal stainless steel grills, and Smokers are warranted for FIVE (5) YEARS; except for the charcoal

®

sideburners and all other Fire Magic® grill components (except ignition and electronic parts) are warranted for THREE (3) YEARS.

®

grill and griddle ignition systems (excluding batteries), electronic components (including lights and thermometers), and grill

A COPY OF YOUR SALES SLIP FOR PROOF OF PURCHASE IS REQUIRED

TO REGISTER YOUR PRODUCT ONLINE GO TO: WWW.RHPETERSON.COM,

AND CLICK ON PRODUCT REGISTRATION. THANK YOU FOR YOUR PURCHASE.

Quality Check Date:_________________

Burner Oriﬁces Nat. L.P. Leak Test: ___________ Model#: ___________________ Main: ____ ____ Burn Test: ___________ Serial#: ___________________ Other: ____ ____ Gas Type:

Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746

Nat. / L.P. Air Shutter: ___________________

Inspector: ___________________

32

Fire Magic C540S, C430S User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual