Fire Magic C430s-RT1N-G6/RT1P-G6, ID790-CBD-108SM Installation and Owners Manual

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GETTING STARTED
BUILT-IN OUTDOOR GAS GRILLS
A430i, A530i, A540i, A660i, & A790i
INSTALLATION AND
OWNER’S MANUAL
INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference.
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.
A790i w/ analog thermometer shown
WARNINGS AND SAFETY CODES
DANGER:
IF YOU SMELL GAS:
1. Shut off the gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
CODE AND SUPPLY REQUIREMENTS: This grill must be installed in accordance with local codes and ordinances, or, in the absence of local codes, with the latest National Fuel Gas Code
(ANSI Z223.1/NFPA 54), or Natural Gas and Propane Storage and Handling Installation Code (CSA-B149.1).
This appliance and its dedicated manual shutoff valve must be disconnected from the gas-supply piping system when testing the system at pressures in excess of ½ psig (3.5 kPa).
This appliance must be isolated from the gas­supply piping system by closing its dedicated manual shutoff valve during any pressure testing of the gas-supply system at pressures up to and including ½ psig (3.5 kPa).
WARNING:
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING:
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. For proper installation, refer to the installation instructions. For assistance or additional information, consult a qualified professional service technician, service agency, or the gas supplier.
All electrical outlets in the vicinity of the grill must be properly grounded in accordance with local codes, or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, whichever
is applicable. Keep all electrical-supply cords and fuel-supply
hoses away from any heated surface.
Proper operation of your grill requires prompt and periodic maintenance. See the SERVICING
Certified to: ANSI Z21.58 CSA 1.6
AND CLEANING section for details.
REV 3 - 1811160935
Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746
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INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE
GRIL EXTÉRIEUR DE GAZ DU BUILT-IN
IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER L’INSTALLATION OU L’UTILISATION
SÛRETÉ ET CODES D’AVERTISSEMENT
DANGER:
SI VOUS SENTEZ LE GAZ :
1. Coupez le gaz à l’appareil.
2. Éteignez-vous n’importe quelle flamme nue.
3. Ouvrez le couvercle.
4. Si l’odeur continue, gardez loin de l’appareil et appelez immédiatement votre département de fournisseur ou de feu de gaz.
CONDITIONS DE CODE ET D’APPROVISIONNEMENT:
Ce gril doit être installé selon des codes et des ordonnances locaux, ou, en l’absence des codes locaux, avec l’un ou l’autre le plus défunt Code national de gaz de carburant (norme ANSI Z223.1/NFPA 54), et Stockage de gaz naturel et de propane et manipulation du code d’installation (CSA-B149.1).
Cet appareil et ses différents robinets d’isolement doivent être démontés du gaz-fournissent le système sifflant en examinant le système aux pressions au-dessus du ½ psig (kPa 3.5).
Cet appareil doit être isolé dans gaz-fournissent le système sifflant par fermeture que ses différents robinets d’isolement manuels pendant tous les essais sous pression du gaz­fournissent le système aux pressions jusques et y compris le ½ psig (kPa 3.5).
• Ce gril est pour ultilisation à l’extérieur seulement. Si l’appareil est entreposé à l’intérieur, enlever les bouteilles et les laisser à l’extérieur.
• Ne pas ranger le gril immédiatement aprés l’avoir utilisé. le laisser refroidir avant de le déplacer ou de la ranger. Le non respect de cette mesure de sécurité pourrait entraîner un incendie causant des dommages à la propriété, des blessures ou la mort.
• Ne pas utiliser cet appareil sous une surface combustible.
• Ne pas utiliser cet appareil sous un auvent. Le non respect de cette mesure de sécurité pourrait entraîner un incendie ou des blessures.
• Dégagement minimal entre les parois latérales et l’arriére de l’appareil et la construction combustible (45.7 cm à partir des parois latérales et 45.7cm à partir de l’arriére).
• Le régulareur de pression de gaz prévu avec cet appareil de cuisson à gaz pour l’extérieur doit être utilisé. Ce régulateur est réglé pour une pression de sortie de 5 pouces de colonne de l’eau pour le gaz naturel, et 10 pouces pour le propane.
• LE RÉGULATEUR INCLUS D’APPAREILS EST ÉVALUÉ POUR LE MAXIMUM DE 1/2 (LIVRES PAR POUCE CARRÉ). SI VOTRE OFFRE DE GAZ EST 1/2 PLUS GRAND QUE (LIVRES PAR POUCE CARRÉ), UN RÉGULATEUR ADDITIONNEL DOIT ÊTRE INSTALLÉ AVANT LE GRIL. VOIR LA SECTION DE CONDITIONS
AVERTISSEMENT:
1. Ne stockez pas ou n’employez pas l’essence ou d’autres vapeurs et liquides inflammables à proximité de ceci ou d’aucun autre appareil.
2. Un cylindre de propane non relié pour l’usage ne sera pas stocké à proximité de ceci ou d’aucun autre appareil.
AVERTISSEMENT:
L’installation inexacte, l’ajustement, le changement, le service, ou l’entretien peuvent causer des dommages ou des dégats matériels. Référez-vous à ce manuel. Pour de l'aide ou des renseignements supplémentaires, consulter un technicien professionnel qualifié de service, une agence de service ou le fournisseur de gaz.
Toutes les sorties électriques à proximité du gril doivent être correctement fondues selon des codes locaux, ou en l’absence de local code, avec le code électrique national, ANSI/NFPA 70, ou le code électrique canadien, CSA C22.1, celui qui est applicable.
Maintenez tout électrique-fournissent des cordes et carburant­fournissent des tuyaux partis de n’importe quelle surface de chauffage.
D’OFFRE DE GAZ POUR LA PRESSION APPROPRIÉE D’OFFRE DE GAZ.
• Ne couvrez jamais la surface entière de cuisine ou de gril de gauffreuses ou de casseroles. La surchauffe se produira et les brûleurs ne seront pas très performants quand la chaleur de combustion est emprisonnée au­dessous de la surface à cuire.
• Ne pulvérisez jamais l’eau sur une unité chaude de gaz, comme ceci peut endommager des composants de porcelaine ou de fer de fonte.
• Une fuite de GPL peut causer une incendie ou une explosion si enflammée entraînant des blessures corporelles graves ou la mort.
• Communiquez avec le fournisseur de GPL pour les réparations ou pour disposer de qules bouteille ou du GPL non utilisé.
Certifié à la norme: ANSI Z21.58 / CSA 1.6
INSTALLATEUR : Laissez ces instructions avec le consommateur.
CONSOMMATEUR : Maintenez pour la future référence.
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CONTENTS
GETTING STARTED
INSTALLATION, OPERATION, AND SAFETY INFORMATION ������������������������������������������������������������� 4
ELECTRICAL CONNECTIONS ������������������������������������4
GAS SAFETY INFORMATION ��������������������������������������5
WARNING ���������������������������������������������������������������5 WHEN USING PROPANE GAS ������������������������������������5 WHEN USING NATURAL GAS ������������������������������������5 INSTALLATION SAFETY GUIDELINES�������������������������5
OPERATING THE UNIT SAFELY AND CORRECTLY ���5
SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS ���������������������������������������������������������7
GRILL ENCLOSURE / VENTILATION REQUIREMENTS ����������������������������������������������������������8
VENTILATION (ALL ENCLOSURES) ����������������������������8
WHEN A PROPANE (L.P.) CYLINDER IS USED IN THE ENCLOSURE
INSTALLATION REQUIREMENTS �����������������������������10
OVERHEAD CONSTRUCTION AND EXHAUST HOOD REQUIREMENTS
SIDE AND REAR WALL CLEARANCES ����������������������� 11 BACKSPLASH CLEARANCE (if applicable) �����������������11 COMBUSTION AIR AND COOLING AIRFLOW ������������12 GAS-SUPPLY PLUMBING REQUIREMENTS ���������������12
ELECTRICAL SAFETY �����������������������������������������������13 MODEL SPECIFICATIONS ������������������������������������������14
COUNTERTOP OVERHANG �������������������������������������15 ENCLOSURE VENTILATION ������������������������������������15 SUBSTRATE �����������������������������������������������������������16 BUILT-IN GRILL WIRING DIAGRAM �������������������������17
AURORA GRILL REPLACEMENT PARTS LIST ����������18
������������������������������������������������9
��������������������������10
INSTALLATION
INSTALLATION ����������������������������������������������������������20
COUNTER PREPARATION ���������������������������������������20 CONNECT THE GAS SUPPLY �����������������������������������20 INSTALL THE FLAVOR GRIDS ����������������������������������21 INSTALL THE COOKING GRIDS ������������������������������� 22
ELECTRICAL INSTALLATION �����������������������������������23
USE, CARE, & SERVICE
IDENTIFICATION OF GRILL CONTROLS ������������������24 USING THE GRILL �����������������������������������������������������25 LIGHTING (IGNITION) INSTRUCTIONS ��������������������27
ELECTRONIC LIGHTING ����������������������������������������27 MANUAL LIGHTING �����������������������������������������������27 SHUTTING OFF THE UNIT ��������������������������������������27
OPTIONAL DIGITAL THERMOMETER ����������������������28 OPTIONAL ROTISSERIE ��������������������������������������������31 OPTIONAL INFRARED BURNER OPERATION ����������32 SERVICING AND CLEANING �������������������������������������33
CLEANING YOUR GRILL �����������������������������������������33 REPLACING HALOGEN BULBS ��������������������������������35 CONVERT GAS TYPE / CHECK BURNER ORIFICES ����36 AIR SHUTTER ADJUSTMENT �����������������������������������38 CONTROL PANEL REMOVAL �����������������������������������40 SYSTEM RESET ������������������������������������������������������41 BURNER(S) REMOVAL �������������������������������������������� 41
NOTES PAGE ��������������������������������������������������������������42 TROUBLESHOOTING �������������������������������������������������43 WARRANTY ���������������������������������������������������������������44
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INSTALLATION, OPERATION, AND SAFETY INFORMATION
1. The outdoor appliance and surrounding area MUST
remain clear of flammable substances such as gasoline, yard debris, wood, etc. Maintain a minimum horizontal clearance of 18" (in all directions) from combustible materials/items.
2. Do not block the 1" front air inlet along the bottom of
the control panel. See the COMBUSTION AIR AND COOLING AIRFLOW section under INSTALLATION REQUIREMENTS for details.
3. This unit must be installed so that the required vent openings and surrounding area of the unit enclosure remain clear and free at all times. See the GRILL ENCLOSURE/VENTILATION REQUIREMENTS section for details.
4. When using propane gas: the propane cylinder, regulator, and rubber hose must be in a location not subject to temperatures above 125° F (51° C).
5. The back burner cover, sideburner, or IR burner cover
(if equipped) must be removed before using the burner.
burner with a steady flame (mostly blue). If burner flames are not normal, check and clean the orifice and burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath the unit. A proper flame pattern will ensure safe operation and optimal performance. Adjust the air shutter as needed (see AIR SHUTTER ADJUSTMENT section).
7. The in-line gas valve or gas cylinder valve must always
be shut OFF when the unit is not in use.
8. The drip collector holes must be clear and unobstructed.
Excessive grease deposits can result in a grease fire.
9. Whenever reconnecting any wires, apply a small
amount of dielectric grease to the male connector, then make the connection. This will ensure conductivity and prevent moisture from affecting the contact.
10. Wear gloves and use extreme caution whenever
installing and handling this product and its accessories as certain components have sharp edges that can cause personal injury.
6. The flames on each burner burn evenly along the entire
CAUTION: FOR YOUR SAFETY, you must provide openings in the grill enclosure for replacement air
and ventilation (in case of possible leakage from gas connections or propane cylinders). Failure to do so may result in a fire or explosion causing property damage, bodily injury, or death. See the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section for details.
IMPORTANT
IN THE EVENT OF A GREASE FIRE, IMMEDIATELY SHUT OFF THE MAIN GAS VALVE TO THE UNIT. KEEP THE LID OPEN AND ALLOW THE FIRE TO EXTINGUISH ITSELF. KEEP AT A SAFE DISTANCE. A THOROUGH INSPECTION BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN SHOULD BE CONDUCTED BEFORE FUTURE USE OF YOUR UNIT. THE SERVICE TECHNICIAN WILL CHECK THE SYSTEM FOR GAS LEAKS AND WILL CHECK ALL ELECTRICAL WIRING FOR DAMAGE. ALL GAS LEAKS AND WIRING MUST BE REPAIRED PRIOR TO FUTURE USE.
WARNING: NEVER cover more than 75% of the cooking or grill surface with griddles or pans. Overheating will occur,
and burners will not perform properly when combustion heat is trapped below the cooking surface.
The unit serial number tag can be found affixed to the grill body behind the control panel (on an
aluminum tag) and on the underside of the drip tray handle (on a thermal label). It is recommended
that the drip tray first be removed and cleaned / emptied of its contents, then turned over to view.
The unit rating label is located inside of the control panel.
ELECTRICAL CONNECTIONS
A 120VAC (15 AMP minimum) GFCI GROUNDED 3-wire receptacle (not included) is required within the vicinity of the unit to provide power to it. The GFCI receptacle must be a WEATHER-PROOF IN-USE COVERED RECEPTACLE.
• Observe the National Electric Code and all local codes.
• Verify proper polarity of the receptacle.
• If an extension cord is used, ensure it is a 3-wire GROUNDED cord that is rated for the power of the equipment, and is approved for outdoor use with a W-A marking. DO NOT use 2-prong adapters.
• DO NOT TAMPER WITH THE EXTENSION CORD OR THE UNIT POWER-SUPPLY CORD.
Important: ONLY REPLACE THE INTERIOR OVEN LIGHTS WITH 12V / 10 WATT HALOGEN BULB(S).
4
GAS SAFETY INFORMATION
WHEN OPERATING THIS GAS APPLIANCE, ALL INSTRUCTIONS AND WARNINGS MUST BE OBSERVED. FAILURE TO DO SO MAY RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH.
WARNING
This gas appliance, its enclosure, and the propane cylinder enclosure, if any, MUST be plumbed and vented in accordance with local building and safety codes and should be approved by local code enforcement
officials. This appliance MUST be installed and operated according to the information below.
FAILURE TO PROPERLY VENT THE GRILL ENCLOSURE MAY RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH.
A leaking gas connection or valve unintentionally left open will create a hazard.
WHEN USING PROPANE GAS
• Propane gas (also known as L.P. gas) is heavier than air and will accumulate or pool in an inadequately
vented enclosure or recessed area.
• If a pool of propane gas is ignited, an explosion will occur. Adequate venting at the floor level, or the lowest
point where gas could accumulate, will eliminate this danger. Refer to the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section.
Observe all local codes.
• DO NOT store a spare propane-gas cylinder under or near the grill enclosure.
WHEN USING NATURAL GAS
• Natural gas is lighter than air and will accumulate at the top of an inadequately vented enclosure.
• If an accumulation of natural gas is ignited, an explosion will occur. Adequate venting at the top of the
enclosure, or the highest point where gas could accumulate, will eliminate this danger. Refer to the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section.
Observe all local codes.
INSTALLATION SAFETY GUIDELINES
THIS UNIT MUST BE INSTALLED SO THAT THE REQUIRED VENT OPENINGS AND SURROUNDING AREA OF THE GRILL ENCLOSURE REMAIN CLEAR AND FREE AT ALL TIMES. See the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section for details.
CAUTION: FOR YOUR SAFETY, you must provide openings in the grill enclosure for replacement air and
ventilation (in case of possible leakage from gas connections or propane cylinders). Failure to do so may result in a fire or explosion causing property damage, bodily injury, or death. See the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section for details.
The gas cylinder, regulator, and rubber hose must be in a location not subject to temperatures above 125° F (51° C).
IF A PROPANE CYLINDER IS INSTALLED INSIDE OF THE GRILL ENCLOSURE, THE GUIDELINES FOUND IN THE GRILL ENCLOSURE / VENTILATION REQUIREMENTS SECTION MUST BE FOLLOWED.
OPERATING THE UNIT SAFELY AND CORRECTLY
Every time you use the unit, make sure that:
1. The area around the grill enclosure is clear and free from combustible materials, gasoline and flammable
vapors/liquids.
2. There is no blockage of the airflow through the vent openings located on the grill enclosure.
3. The hose is inspected (if applicable). See SAFE USE & MAINTENANCE OF PROPANE-GAS CYLINDERS section.
DO NOT store any combustible materials, gasoline, and any other flammable vapors/liquids in the vicinity of the
unit. Provide adequate clearance for servicing and operation.
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UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE
IMPORTANT POUR VOTRE SÛRETÉ
LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE.
En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements.
LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE.
CYLINDRE ET CONDITIONS ET CARACTÉRISTIQUES DE CONNECTEUR
a. Des cylindres et les valves de gaz de propane doivent être
maintenus en bon état et doivent être remplacés s’il y a des dommages évidents au cylindre ou à la valve.
b. Ce unité, une fois utilisé avec un cylindre, devrait être relié à
un gallon de la norme 5 (20lb.) cylindre de gaz de propane équipé d’un OPD (remplissez au-dessus du niveau le dispositif d’empêchement). L’OPD a été exigé sur tous les cylindres vendus depuis octobre 1.1998 pour empêcher le remplissage excessif.
c. Les dimensions de cylindre devraient être approximativement
12"(30.5cm) de diamètre et 18" (45.7cm) hauts. Des cylindres doivent être construits et marqués selon les caractéristiques pour des cylindres de gaz de propane du département des ETATS-UNIS du transport (D.O.T.) ou le niveau national du Canada, du CAN/CSA-B339, des cylindres, des sphères et des tubes pour le transport des marchandises dangereuses.
d. Le cylindre doit inclure un collier pour protéger la valve
de cylindre et le circuit d’alimentation de cylindre doit être assuré le retrait de vapeur.
e. Le montage du régulateur de pression et le flexible (Fig. 6-1)
e. Le régulateur de pression et l’ensemble de tuyau utilisé
fourni avec cet appareil au gaz en plein air (modèles au
doivent assortir les spécifications pour le type I par ANSI
propane seulement) doit être utilisé. Assemblées d'origine et
Z 21.58/CGA 1.6 (voir la figue. 6-1).
régulateur de pression et le tuyau de remplacement doivent être ceux spécifiés par le fabricant pour le raccordement d'un dispositif de cylindre de liaison identifiée comme de type I par le ANSI Z 21.58/CGA 1.6 (voir liste des pièces pour les informations de commande).
f. La valve de cylindre de gaz de propane doit être équipée
d’un dispositif d’accouplement de raccordement de cylindre, décrit comme type I dans la norme définie dans le e. de paragraphe ci-dessus. Ce dispositif est généralement décrit comme coupleur rapide de fil de point culminant.
g. Si votre cylindre de gaz de propane vient avec une prise
de la poussière, placez le bouchon anti-poussière sur la sortie de valve de cylindre toutes les fois que le cylindre n’est pas en service.
OPÉRATION DE COUPLEUR RAPIDE
Pour relier le regulator/hose à l’ajustage de précision de valve de cylindre de gaz de propane: Serrez l’écrou de main
sur le régulateur au-dessus de l’ajustage de précision de fil de point culminant sur la valve de cylindre. Tournez l’écrou de
main dans le sens des aiguilles d’une montre pour engager les fils et pour serrer jusqu’à ce que douillettement. L’utilisation des pinces ou de la clé ne devrait pas être nécessaire. Seulement le propane marqué par cylindres doit être employé.
Pour débrancher: Tournez l’écrou de main dans le sens contraire des aiguilles d’une montre jusqu’à isolé (fig. 6-1).
Important: Avant d’employer le unité, et ensuite chaque
fois que le cylindre est enlevé et rattaché, examinez tous les raccordements pour déceler les fuites. Arrêtez les valves de unité et ouvrez la valve principale de cylindre, puis vérifiez les raccordements avec de l’eau savonneux. Réparez toutes les fuites avant d’allumer le unité.
ATTENTION: Tournez toujours la valve principale de cylindre
de propane au loin après chaque utilisation, et avant de déplacer le unité et le cylindre, ou débrancher l’accouplement. Cette valve doit rester fermée et le cylindre a débranché alors que l’appareil n’est pas en service, quoique l’écoulement de gaz soit arrêté par un dispositif de sûreté quand le coupleur est débranché.
Inspectez soigneusement l’ensemble de tuyau chaque fois avant que le gaz soit allumé. Un tuyau fissuré ou effiloché doit être immédiatement remplacé.
Si l'appareil est stocké à l'intérieur, le cylindre doit être disconnected et a enlevé. Des cylindres Disconnected doivent être stockés dehors, hors de la portée des enfants, avec les prises de valve filetées étroitement installées, et ne doivent pas être stockés dans
un bâtiment, le garage, ou n'importe quel autre secteur inclus.
POUR VOTRE SÛRETÉ
a. Ne stockez pas un cylindre de gaz disponible de propane
dessous ou ne vous approchez pas de cet appareil.
b. Ne remplissez jamais cylindre au delà de 80 pour cent de
plein.
c. SI L’INFORMATION DANS “A” ET “B” N’EST PAS SUIVIE
EXACTEMENT, UN FEU CAUSANT LA MORT OU DES DOMMAGES SÉRIEUX PEUT SE PRODUIRE.
Fig. 6-1 type coupleur rapide de fil de point culminant d’I
Volant de commande
QCC Type 1
Valve
Valve de décompression
1
Ajustage de précision en laiton de fil de point culminant
4
Indicateur de niveau de liquide (facultatif)
3
2
Écrou de main avec le fil de point culminant.
Régulateur
Passage
Tuyau
Pour les besoins de ventilation et d'enceinte au propane,
Voir la section GRILL ENCLOSURE / VENTILATION REQUIREMENTS.
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SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS
IMPORTANT FOR YOUR SAFETY
READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER.
When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed.
FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION.
CYLINDER/CONNECTOR REQUIREMENTS
a. Propane-gas cylinders, valves, and hoses must be
maintained in good condition and must be replaced if there is visible damage to either the cylinder or valve. If the hose is cut or shows excessive abrasion or wear, it must be replaced before using the gas appliance (see e.).
b. This unit, when used with a cylinder, should be connected
to a standard 5-gallon (20 lb.) propane-gas cylinder equipped with an OPD (Overfill Prevention Device). The OPD has been required on all cylinders sold since October 1,1998, to prevent overfilling.
c. Cylinder dimensions should be approximately 12" (30.5
cm) in diameter and 18" (45.7 cm) high. Cylinders must be constructed and marked in accordance with the
Specifications for Propane Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods.
d. The cylinder used must include a collar to protect the
cylinder valve, and the cylinder supply system must be arranged for vapor withdrawal.
e. The pressure regulator and hose assembly used must
e. The pressure regulator and hose assembly (Fig. 7-1)
match the specification for Type I by ANSI Z 21.58/CGA
supplied with this outdoor gas appliance (L.P. models
1.6 (see Fig. 7-1).
only) must be used. Original and replacement pressure regulator and hose assemblies must be those specied by the manufacturer for connection with a cylinder connecting device identified as Type I by the ANSI Z 21.58/CGA 1.6 (see PARTS LIST for ordering information).
f. The propane-gas cylinder valve must be equipped with a
cylinder connection coupling device, described as Type I in the standard defined in paragraph e. above. This device is commonly described as an Acme thread quick coupler.
g. If the propane-gas cylinder comes with a dust plug, place
the dust cap on the cylinder valve outlet whenever the cylinder is not in use.
QUICK COUPLER OPERATION
To connect the regulator/hose assembly to the propane­gas cylinder valve fitting: Press the hand nut on the regulator
over the Acme thread fitting on the cylinder valve. Turn the hand nut clockwise to engage the threads and tighten until snug.
The use of pliers or a wrench should not be necessary. Only cylinders marked “propane” may be used.
To disconnect: Turn the hand nut counterclockwise until detached (Fig. 7-1).
Important: Before using the unit, and after each time
the cylinder is removed and reattached, check the hose for wear (see a.) and check all connections for leaks. Turn off the unit valves and open the main cylinder valve, then check connections with soapy water. Repair any leaks before lighting the unit.
CAUTION: Always turn the propane cylinder main valve
off after each use, and before moving the unit and cylinder or disconnecting the coupling. This valve must remain closed and the cylinder disconnected while the appliance is not in use, even though the gas flow is stopped by a safety feature when the coupler is disconnected.
Carefully inspect the hose assembly each time before the gas is turned on. A cracked or frayed hose must be replaced immediately.
If the appliance is stored indoors, the cylinder must be disconnected and removed. Disconnected cylinders must be stored outdoors, out of the reach of children, with threaded valve plugs tightly installed, and must not be stored in a
building, garage, or any other enclosed area.
FOR YOUR SAFETY
a. DO NOT store a spare propane-gas cylinder under or
near this appliance.
b. NEVER fill the cylinder beyond 80-percent full. c. IF THE INFORMATION IN a. AND b. IS NOT FOLLOWED
EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR.
Fig. 7-1 Type I Acme thread quick coupler
QCC Type 1 valve
Pressure relief valve
Hand wheel
Brass Acme thread fitting
Liquid level indicator (optional)
Hand nut with Acme thread
Regulator
Vent
Hose
For propane ventilation and enclosure requirements,
see the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section.
7
GRILL ENCLOSURE / VENTILATION REQUIREMENTS
Fire Magic GFRC islands are available. They meet all enclosure and ventilation requirements. For requirements regarding custom-built enclosures, see below.
VENTILATION (ALL ENCLOSURES)
For All Piping Systems and All Gas Types: (Natural Gas, Household Propane, L.P. Cylinder)
FOR YOUR SAFETY, you must provide the openings listed below for replacement air and ventilation of the grill enclosure (in case of possible leakage from gas connections or L.P. cylinders). Failure to do so may result in a fire or explosion causing property damage, bodily injury, or death.
One side of the enclosure shall be left completely open to the outside; OR 4 (minimum) ventilation openings MUST be created (reference Fig. 8-1 and Fig. 8-2):
• Each opening must have a minimum of 10 sq. in. of free area. The openings must be equally sized. (Total of 40 sq. in. free area.)
• Two openings must be in the side walls of the enclosure, at the top level, and spaced at a minimum of 90 degrees. The openings must begin 1" or less below the countertop level and end no more than 5" below the countertop level.
When installing this unit in a combustible enclosure, an RHP insulating liner must be used.
Reference Table 1 for liner model #.
Ventilation Requirements:
• Minimum 4 openings (2 per side wall - spaced at min. 90 degrees)
• Top openings: within 5" of countertop (see below)
• Bottom openings: within 5" of floor (see below)
• Each vent opening: min. 10 sq. in. of free area (Total = 40 sq. in. free area)
1"
max.
Vent openings (4)
10 sq. in. of free area min. (each)
(Total = 40 sq. in.)
1"
max.
Note: Vent openings example shown. Your design may vary.
5"
max.
5"
max.
Keep surrounding
area and vent
openings clear and
free at all times.
Min. 90˚
• Two openings must be in the side walls of the enclosure, at the floor level, and spaced at a minimum of 90 degrees. The openings must begin 1" or less above the floor level and end no more than 5" above the floor level.
• The openings must remain unobstructed:
The clearance between the openings and any items outside of the enclosure is a minimum of 6". The clearance between the openings and any items within the enclosure is a minimum of 2". See Fig. 8-2.
When an L.P. cylinder is used in the enclosure, additional requirements exist, see the following section.
It is acceptable to use RHP venting panels (PN 5510-01). Contact your dealer.
KEEP THE REQUIRED VENT OPENINGS AND SURROUNDING AREA OF THE ENCLOSURE CLEAR AND FREE AT ALL TIMES.
WARNING: Ventilation openings in side walls shall not
communicate directly with other enclosures of the outdoor cooking gas appliance.
Fig. 8-1 Ventilation detail
• 6" min. clearance between all vent openings and any items outside of enclosure
• 2" min. clearance between all vent openings and any items within enclosure
6"
min.
Vent
opening
2"
min.
(Side View)
Fig. 8-2 Vent openings clearance
8
GRILL ENCLOSURE / VENTILATION REQUIREMENTS (cont.)
WHEN A PROPANE (L.P.) CYLINDER IS USED IN THE ENCLOSURE
When a propane (L.P.) cylinder is installed inside of the enclosure, the additional guidelines below MUST be followed. FAILURE TO DO SO MAY CAUSE DAMAGE TO YOUR UNIT AND/OR PERSONAL INJURY. Reference Fig. 9-1 and 9-2 for an example.
• Only a C.S.A. listed stainless steel connector can be connected to the unit.
• The regulator/hose assembly coming from the cylinder can only be connected to the above mentioned flex connector. DO NOT connect the regulator/hose assembly directly to the unit. An adapter will be required.
• A non-combustible heatshield must be installed to protect the regulator/hose assembly and cylinder valve.
• The cylinder must rest at least 2" above the ground.
• An additional vent opening is recommended in the access door near the cylinder and at the gas connection level (minimum 10 sq. in. of free area).
RHP offers an "access door with tank tray and louvers" which includes a heatshield that rests directly above the L.P. cylinder, a tray, and louvers to meet the cylinder install requirements. The door is shown in Fig. 9-3. Contact your dealer for ordering information.
3" min.
C.S.A. listed stainless steel flex connector
Adapter
cylinder
Fig. 9-1 L.P cylinder orientation
L.P.
cylinder
Non-combustible
heatshield
Regulator/
hose
L.P.
assembly
Ventilation
(at cylinder gas
connection level,
min. 10 sq. in
Access
door
2" min. from ground
opening
free area)
(L.P. Cylinder setups only)
Fig. 9-2 Additional ventilation opening for L.P. cylinder
RHP DOOR MEETS ALL REQUIREMENTS ABOVE
Cylinder & regulator/hose assembly
protected by heatshield
Louvers
Equipped with
adapter for hose
assembly.
Flex connector
not included.
Tray
Additional adapters may be required
for your setup (not included)
Fig. 9-3 Optional door w/ tank tray & louvers
9
INSTALLATION REQUIREMENTS
Installation must be performed by a qualified professional service technician.
This unit is designed for outdoor use only. DO NOT use this unit inside a building, garage, or enclosed area. DO NOT use this unit in or on a recreational vehicle or boat.
OVERHEAD CONSTRUCTION AND EXHAUST HOOD REQUIREMENTS
A minimum 5 foot clearance is required between the countertop and the overhead construction.
When installed under combustible overhead construction, the area above the cooking surface of the unit must be covered with an exhaust hood. The exhaust hood provides the protection for the combustible overhead construction. See exhaust hood information below and Fig. 10-1.
Important: DO NOT use this appliance under unprotected
combustible overhead construction.
When installed under overhead non-combustible construction, an exhaust hood is highly recommended; see exhaust hood information below and Fig. 10-1.
Exhaust Hood
When using an exhaust hood, the area above the cooking surface of the grill must be covered with a hood larger than the cooking area of the grill, and with a minimum of 1200 CFM (cubic feet per minute) for proper outdoor application.
W
Combustible overhead
construction:
Exhaust hood required
Non-combustible
overhead construction:
Exhaust hood highly recommended
OVERHEAD CONSTRUCTION
N O N
C O M B U S
T
I
B
L
E
A
L L
EXHAUST
HOOD
Fig. 10-1 Overhead requirements
Min.
5'
10
INSTALLATION REQUIREMENTS (Cont.)
SIDE AND REAR WALL CLEARANCES
For the minimum clearances between the unit and any side or rear walls, your setup must fall within one (or more) of the following:
A. Clearance between unit and strictly non-combustible
wall
(i.e. brick wall, see Fig. 11-1)
• The unit must have a minimum of 4" right, left, and rear clearance from any non-combustible wall.
(To allow for proper ventilation and prevent dangerous overheating.)
B. Clearance between unit and a protected combustible
wall
(i.e. a non-combustible wall in front of a combustible wall to serve as a barrier. This can be accomplished by brick, or a metal stud finished with non-combustible substrate, see Fig. 11-2)
• The unit must have a minimum of 14" right, left, and rear clearance from the protected combustible wall.
Non-combustible
Min.
4"
(Clearance required for
right, left, and rear)
Fig. 11-1 Clearance 'A' Diagram
Non-combustible
substrate
(Clearance required for
right, left, and rear)
Non-combustible 4"
Min.
14"
bustible
Com-
(The 4" non-combustible material plus an additional 10" clearance between the unit and protected wall.)
C. Clearance between unit and combustible wall
• The unit must have a minimum of 18" right, left, and rear clearance from any combustible wall (see Fig. 11-3).
BACKSPLASH CLEARANCE (if applicable)
If a non-combustible backsplash exists, it must have a minimum of a 4" clearance from the rear of the unit (to allow for proper ventilation and prevent dangerous overheating). See Fig. 11-4.
Important: This 4" backsplash clearance must first be met
prior to any non-combustible walls beginning behind it.
Fig. 11-2 Clearance 'B' Diagram
Combustible
Min.
18"
(Clearance required for
right, left, and rear)
Fig. 11-3 Clearance 'C' Diagram
Non-combustible
Backsplash
Min.
4"
11
Fig. 11-4 Backsplash clearance
INSTALLATION REQUIREMENTS (Cont.)
The control panel MUST remain removable for servicing (see CONTROL PANEL REMOVAL section).
COMBUSTION AIR AND COOLING AIRFLOW
Proper airflow (front-to-back, Fig. 12-1) MUST be maintained for the unit to perform as it was designed. If airflow is blocked, overheating and poor combustion will result. Do not block the 1" front air inlet along the bottom of the control panel.
CAUTION: Wind blowing into or across the rear oven lid
vent (Fig. 12-3) can cause poor performance and/or dangerous overheating. Install the grill so that the prevailing wind blows toward the front of the grill (Fig. 12-2). A wind deflector
is available for purchase to assist in proper airflow during windy conditions . See Table
1 for model numbers. Follow the instructions inlcuded with the wind deflector for installation.
GAS-SUPPLY PLUMBING REQUIREMENTS
For natural gas or a household propane system, rigid
3
/4" black steel pipe or local code-approved pipe is required to conduct the gas supply to the unit. Contact your local gas supplier. Connect this pipe to the required C.S.A.-approved stainless-steel flex connector (attached). An NPT adapter has been provided for
1
/2" pipe. DO NOT use a rubber hose
within the unit enclosure. Apply only joint compounds that are resistant to all gasses to all male pipe fittings except flare fittings. Make sure to tighten every joint securely.
Note: If
1
/2" pipe is used with natural gas, it should be
no longer than 20'.
1
/2" or
(1" front air inlet)
Fig. 12-1 Airflow diagram
CORRECT
PLACE GRILL SO PREVAILING
WIND BLOWS TOWARD FRONT
OF GRILL
Fig. 12-2 Airflow direction - CORRECT
INCORRECT
Rear oven lid vent
Important: A shut-off valve (not included) in the gas
line is required. It provides for safety when
the unit is not in use and for convenient maintenance and repair. It must be installed within 6 feet of the unit. Use a pipe joint compound resistant to all gasses on all male fittings except flare fittings.
GAS SUPPLY AND MANIFOLD PRESSURES:
For natural gas - normal 7" water column (w.c.), minimum 5", maximum 10
1
/2". For propane gas - normal 11" w.c.,
minimum 10", maximum 13".
YOU MUST PROTECT
REAR OVEN VENT FROM
PREVAILING WIND
Fig. 12-3 Airflow direction - INCORRECT
12
ELECTRICAL SAFETY
• To protect against electric shock, do not immerse cord or plugs in water or other liquid.
• Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.
• Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner. Contact the manufacturer for repair.
• Do not let the cord hang over the edge of a table or touch hot surfaces.
• Do not use an outdoor cooking gas appliance for purposes other than intended.
• When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
• Use only a properly wired and inspected 120VAC (15 AMP minimum) Ground Fault Circuit Interrupter (GFCI) GROUNDED 3-wire receptacle with this outdoor cooking gas appliance.
• The GFCI receptacle must be a WEATHER-PROOF IN-USE COVERED RECEPTACLE.
• Never remove the grounding plug or use with an adapter of 2 prongs.
• Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for outdoor use with a W-A marking.
• The provisions of the National Electric Code as well as any local codes must be observed when installing the product.
13
MODEL SPECIFICATIONS
A430i A530i A540i A660i A790i
Main burner quantity N/P orifice drill size
Backburner N/P orifice drill size
Infrared searing burner▲ N/P orifice drill size
Aurora insulating liner model # (not included)* 23130-51 23125-51 23150-51 3176-51 3186-51 Wind deflector model # (not included) 23728-18 23728-18 23732-18 23732-18 23745-18 Burner maintenance kit model # (not included) MK-1 Grill complete maintenance kit model # (not included) MCK-1 Input electrical requirements 120VAC / 15 AMP minimum / 60 Hz / GFCI outlet
Electrical output
Interior oven lights rating 12V / 10 watt halogen bulb
If equipped
* Note: If installing this grill in a combustible enclosure, the correct insulating liner must be used. Consult liner instructions for counter cut-out
dimensions and installation.
2
#42 / #542 #40 / #533 #44 / #553 #42 / #543 #38 / #53
#52 / #59 #52 / #59 #48 / #56 #48 / #56 #45 / #55
#49 / #56 #45 / #55 #49 / #56 #45 / #55 #45 / #55
12 VAC / 36 Watts 12 VDC / 36 Watts
Model
A430i A530i A540i A660i A790i
Table 1 - Product Specifications
Height Width Depth
(Top to bottom) (Left to right) (Front to
Upper hanger to top
(with oven)
Open
(A)
1
/4" 13 1/4" 30" 26 1/2" 26 3/4"
20
5
/8" 15" 30" 26 1/2" 29 3/4"
23
Closed
(B)
Hanger to
hanger
(C)
Control
panel width
(D)
Maximum
20 1/4" 13 1/4" 36 1/2" 32 1/2" 26 3/4"
5
/8" 15" 36 1/2" 32 1/2" 29 3/4"
23
5
/8" 15" 42 1/4" 38 1/4" 29 3/4"
23
Table 2 - Grill Dimensions
C
E
back)
depth
(E)
A
D
Fig. 14-3
B
14
MODEL SPECIFICATIONS (cont.)
A430i A530i A540i A660i A790i
A Countertop to unit bottom cut-out* 12" 12" 12" 12" 12"
1
B Side to side non-combustible cut-out* 25- C Front to back non-combustible cut-out*† 19- D Control panel width non-combustible cut-out 27" 27" 33" 33" 38-3/4"
/2" 25-1/2" 32" 32" 37-3/4"
1
/2" 23-1/2" 19-1/2" 23-1/2" 23-1/2"
* Note: If installing this grill in a combustible enclosure, the correct insulating liner must be used. Consult liner instructions for counter
cut-out dimensions and installation.
Includes any substrate at front wall of enclosure (in the area the rear of the control panel is to sit flush against). See SUBSTRATE section on next page.
Only applicable for non-combustible enclosures that have countertops with an overhang (see illustration and section below).
Table 3 - Cutout Dimensions
X= D-B÷2 Y= Total
Countertop Overhang
Countertop
TOP VIEW
B
NON-COMBUSTIBLE
TOP VIEW
(Countertop)
X
GRILL ENCLOSURE
Control panel
C
CUT-OUT DIMENSIONS
Lower support
D
Countertop overhang
(Control
panel)
Clearance
Y
1
/4"
(Overhang)
Check clearance for
control panel removal
FRONT VIEW
SIDE VIEW
A
Countertop overhang
Control
panel
Countertop
See next page
for substrate
considerations
overhang
Fig. 15-1
COUNTERTOP OVERHANG
The control panel is designed to sit flush against the grill enclosure front wall. If the non-combustible enclosure countertop extends beyond the front wall, creating a countertop overhang, it must be cut flush with the front wall for the width of the control panel or a gap will be created exposing the forward portions of the left and right side grill fire walls. See illustrations above.
ENCLOSURE VENTILATION
FOR YOUR SAFETY, you must provide openings in the grill enclosure for replacement air and ventilation (in case of possible leakage from gas connections or propane cylinders). Failure to do so may result in a fire or explosion causing property damage, bodily injury, or death. See the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section for details.
15
MODEL SPECIFICATIONS (cont.)
SUBSTRATE
When adding any substrate to the grill enclosure front wall (including tiles, stone, etc.), consider the following:
Substrate Behind Control Panel
Substrate + countertop "front to back" cutout must equate to Dim. C (see previous page) when the substrate sits flush behind the control panel.
TOP VIEW TOP VIEW
(Countertop)
Substrate
(includes tiles,
etc. at front of
enclosure)
Grill liner
(Control panel)
C
Flush
Countertop
overhang
1
(if applicable)
/4"
Clearance
Fig. 16-1 Fig. 16-2
Substrate Alongside Control Panel
Any additional substrate alongside the control panel does not need to be considered in Dim. C (see previous page), however a 1/4" clearance on each side (same as overhang) and below is required.
(Countertop)
Substrate
(includes tiles,
Grill liner
Flush
(Control panel)
etc. at front of
C
1
/4"
Clearance
enclosure)
Countertop
overhang
(if applicable)
16
MODEL SPECIFICATIONS (cont.)
Interior oven light
BUILT-IN GRILL WIRING DIAGRAM
Back burner igniter
Main burner igniters
Valve
manifold
(if equipped)
*
Interior oven light
Wire harness
assembly
Light
switch
Power supply
Wire harness
extension
Ground
wire
Main
burner 3
Digital thermometer
(if equipped)
LED disk
(large)
Main
burner 2
A790i model shown. Model wire diagrams may vary.
*
Main
burner 1
Back burner
(if equipped)
LED disk
(large)
Meat probe
(if equipped)
Note: In addition, a wire diagram specific to your unit can
be found affixed to the inside of the control panel.
Thermocouple
(if equipped)
17
AURORA GRILL REPLACEMENT PARTS LIST
1
15
2
17
16
13
11
12
6
4
5
9
14
3
48
10
8
18
7
21
25
28
To order replacement parts, contact your local Fire Magic® dealer.
29
23
26
19
24
22
27
20
38
39
43
Some items shown are optional, or are not available for certain models. Your model may vary, refer to parts list table.
18
AURORA GRILL REPLACEMENT PARTS LIST (Cont.)
A430i A530i A540i A660i A790i
Item Description
Stainless cooking grid (set of 2 or 3) 3542-DS-2 1 23539-DS-2 1 23543-DS-3 1 23544-DS-3 1 23539-DS-3 1
1.
Flavor grid (set of 2 or 3) 3063-S-2 1 3056-S-2 1 3064-S-3 1 3057-S-3 1 3056-S-3 1
2.
Main burner 3042-50 2 3041-50 2 3042-50 3 3041-50 3 3041-50 3
3.
Flame arrester kit 24177-05 2 24177-05 2 24177-05 3 24177-05 3 24177-05 3
4.
Silicone gasket 24177-06 2 24177-06 2 24177-06 3 24177-06 3 24177-06 3
5.
Infrared burner * 3060 1 3050 1 3060 1 3050 1 3050 1
6.
Oven lid 23729-53 1 23736-53 1 23733-53 1 23738-52 1 23745-52 1
7.
Oven lid w/ oven thermometer 23729-55 1 23736-55 1 23733-55 1 23738-55 1 23745-55 1
or
Oven lid w/ window † N/A N/A N/A 24170-54 1 24180-54 1
or
Warming rack 3672S-M 1 3672S-M 1 3673S-M 1 3673S-M 1 3675S-M 1
8.
Back burner* 24130-11H 1 24130-11H 1 24170-11H 1 24170-11H 1 24180-11H 1
9.
Back burner cover* 24148-010 1 24148-010 1 24739-010 1 24739-010 1 24745-010 1
10.
Rotisserie motor* 3600-02 1 3600-02 1 3600-02 1 3600-02 1 3600-02 1
11.
Heavy-duty motor*† N/A N/A 3600-05 1 3600-05 1 3600-05 1
12.
Rotisserie rod* 3603-30 1 3603-30 1 3606-30 1 3606-30 1 N/A
13.
Heavy duty rod*† N/A N/A 3606-40 1 3606-40 1 3609-40 1
14.
Rotisserie knob* 24187-16 1 24187-16 1 24187-16 1 24187-16 1 24187-16 1
15.
Meat holder (pair)* 3613 1 3613 1 3613 1 3613 1 3613 1
16.
Counterbalance* 3620E 1 3620E 1 3620E 1 3620E 1 3620E 1
17.
Grid lifter 3519 1 3519 1 3519 1 3519 1 3519 1
18.
Convertible regulator PR-4 1 PR-4 1 PR-4 1 PR-4 1 PR-4 1
19.
Valve manifold w/ back burner 24130-22 1 24130-22 1 24170-22 1 24170-22 1 24180-22 1
20.
valve manifold w/o back burner 24130-28 1 24130-28 1 24170-28 1 24170-28 1 N/A
or
Control panel w/ back burner, w/ digital thermo. 24130-45 1 24130-45 1 24170-45 1 24170-45 1 24180-45 1
21.
Control panel w/ back burner, w/o digital thermo. 24130-47 1 24130-47 1 24170-47 1 24170-47 1 24180-47 1
or
Control panel w/o back burner, w/ digital thermo. 24130-46 1 24130-46 1 24170-46 1 24170-46 1 N/A
or
Control panel w/o back burner, w/o digital thermo.
or
Small knob* 24182-42 1 24182-42 1 24182-42 1 24182-42 1 24182-42 1
22.
Large knob 24182-41 2 24182-41 2 24182-41 3 24182-41 3 24182-41 3
23.
LED disk (small)* 24182-64 1 24182-64 1 24182-64 1 24182-64 1 24182-64 1
24.
LED disk (large) 24182-63 2 24182-63 2 24182-63 3 24182-63 3 24182-63 3
25.
Digital thermometer 24180-12H 1 24180-12H 1 24180-12H 1 24180-12H 1 24180-12H 1
26.
Oven hood thermometer ‡ 23305 1 23305 1 23305 1 23305 1 23305 1
or
Grill top thermometer (window models) ‡ 3573 1 3573 1 3573 1 3573 1 3573 1
or
Meat probe * 24187-14S 1 24187-14S 1 24187-14S 1 24187-14S 1 24187-14S 1
27.
Drip tray 3084 1 3084 1 3084 1 3084 1 3084 1
28.
Drip tray liner (set of 4) 3557 1 3557 1 3557 1 3557 1 3557 1
29.
Wire harness assembly‡ 24177-29 1 24177-29 1 24177-29 1 24177-29 1 24177-29 1
30.
Back burner electrode*‡ 4199-52 1 4199-52 1 4199-52 1 4199-52 1 4199-52 1
31.
Main burner electrode‡ 3199-72 2 3199-72 2 3199-72 3 3199-72 3 3199-72 3
32.
Natural gas orifice(s)‡ 3001-42-2 1 3001-40-2 1 3001-44-3 1 3001-42-3 1 3001-38-3 1
33.
Natural back burner gas orifice(s)‡ 3001-52-1 1 3001-52-1 1 3001-48-1 1 3001-48-1 1 3001-45-1 1
34.
Propane gas orifice(s)‡ 3001-54-2 1 3001-53-2 1 3001-55-3 1 3001-54-3 1 3001-53-3 1
35.
Propane back burner gas orifice(s)‡ 3001-59-1 1 3001-59-1 1 3001-56-1 1 3001-56-1 1 3001-55-1 1
36.
Thermometer wire harness *‡ 24177-25 1 24177-25 1 24177-25 1 24177-25 1 24177-25 1
37.
Power supply w/ connector 24177-12 1 24177-12 1 24177-12 1 24177-12 1 24177-12 1
38.
Wire harness extension 24182-53 1 24182-53 1 24182-53 1 24182-53 1 24182-53 1
39.
12V / 10 watt halogen light bulb ‡ 24187-15 2 24187-15 2 24187-15 2 24187-15 2 24187-15 2
40.
Light lens ‡ 24187-26 2 24187-26 2 24187-26 2 24187-26 2 24187-26 2
41.
Lamp assembly ‡ 24187-28 2 24187-28 2 24187-28 2 24187-28 2 24187-28 2
42.
Light switch 24182-46 1 24182-46 1 24182-46 1 24182-46 1 24182-46 1
43.
Magic View window (only) *‡ N/A N/A N/A 24187-45 1 24187-45 1
44.
Lighting tube (left) ‡ 24187-29 1 24187-29 1 24187-29 1 24187-29 1 24187-29 1
45.
Lighting tube (right) ‡ 24187-35 1 24187-35 1 24187-35 2 24187-35 2 24187-35 2
46.
Backburner flex connector *‡ 3030-01 1 3030-08 1 3030-01 1 3030-08 1 3030-08 1
47.
Air baffle 24194-40 1 24194-40 1 24194-40 1 24194-40 1 24194-40 1
48.
If equipped † Not available on A430i or A530i models ‡ Not shown
*
Part No. Qty. Part No. Qty. Part No. Qty. Part No. Qty. Part No. Qty.
24130-48 1 24130-48 1 24170-48 1 24170-48 1 24180-48 1
19
INSTALLATION
OFF
Shut-off valve (shown in-line) must be within 6 feet of the unit
To gas system
(Cut-out)
Pipe
adapter
fitting
(Countertop)
Gas inlet pipe
Flex
connector
Hanger
INSTALLATION
It is not required to remove the control panel or knobs to install this unit.
DO NOT lift the unit from the control panel when installing.
COUNTER PREPARATION
Consult Table 3 for non-combustible enclosure cut-out dimensions. An RHP insulating liner must be used if any supporting construction is combustible. Consult the instructions that come with the liner for dimensions and additional installation information before beginning the installation.
This outdoor built-in grill must be supported by the stainless-steel hanger extending from the upper portion of the grill. The hanger rests on the left, right, and back of the countertop and on the two front support adjustment screws located below the control panel on the left and right sides (see adjustment screw on following page).
CORRECT
Overhang
Countertop
IDEAL
Flush-mounted
control panel
Fig. 20-1 Countertop overhang - correct cutout
Control panel
stops here
The control panel is designed to sit flush against the enclosure front wall (see Fig. 20-1). If the non-combustible enclosure countertop extends beyond the front wall, creating a countertop overhang (see Fig. 20-2), it must be cut flush with the front wall for the width of the control panel or a gap will be created exposing the forward portions of the left and right side grill fire walls. Reference the MODEL SPECIFICATIONS section.
CONNECT THE GAS SUPPLY
For propane cylinders:
For connecting a propane unit to a portable propane tank, read the safety warnings and follow the instructions in the section SAFE USE AND MAINTENANCE OF PROPANE GAS CYLINDERS.
Note: When a propane cylinder is installed inside of
the enclosure, the guidelines found in the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section MUST be followed.
For household propane or natural gas units: CAUTION: Use only C.S.A. listed stainless-steel flex connectors
within the enclosure.
WARNING A rubber or plastic connector will rupture or leak, resulting in an explosion or serious injury if used inside the appliance
enclosure.
INCORRECT
Countertop
Proposed cut­out in overhang
GAP CREATED
Fig. 20-2 Countertop overhang - incorrect cutout
Flex connector
(coming from unit)
Shut-off valve
(required, not
Flare adaptor
(use on gas
supply stub only
if shut-off valve
installed in-line)
included, must be
installed within 6
feet of the unit)
Gas supply
Fig. 20-3 Connecting to a gas line
1. Run the attached flex connector routed under the left side of
the grill to the gas stub.
2. Turn OFF the gas supply at the source.
3. A shut-off valve is required within 6 feet of the unit. If shut-off valve is connected to end of gas supply stub:
• Connect the flex connector to the shut-off valve (see Fig. 20-3). Tighten securely.
If shut-off valve is installed in-line:
• Install the supplied flare adapter to the gas supply using a pipe joint compound resistant to all gasses (see Fig. 20-3). Tighten securely.
• Connect the flex connector to the flare adapter (see Fig. 20-3). Tighten securely.
Fig. 20-4 Household propane & natural gas diagram
20
INSTALLATION (Cont.)
4. Turn all burner control knobs to the OFF position.
Turn the gas supply on. Then carefully check all gas connections for leaks with a brush and half-soap/ half-water solution before lighting. NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS.
5. Close the shut-off valve, then slide the grill into
place. Do not to pinch, kink, or damage the gas connector line.
6. Rotate the front support adjustment screws to the
left to raise and to the right to lower the respective side of the appliance grill. Use a wrench as needed. See Fig. 21-1.
Important: Do not extend the front support
adjustment screws so far that any part of the hanger is raised off the counter top.
INSTALL THE FLAVOR GRIDS
Place the flavor grids directly onto the studs on the burners. See Fig. 21-2. The slightly larger grids are
designed to be placed over the outside burners, and the slightly smaller grid over the inner burner.
The flavor grids allow heat from the burners to be evenly distributed throughout the cooking area.
7
/16" open-end
Front support adjustment screw
Bottom of
cut-out opening
Bottom of control panel
Fig. 21-1 Front support adjustment screws
Place onto studs
Fig. 21-2 Install flavor grids
21
INSTALLATION (Cont.)
INSTALL THE COOKING GRIDS
Note: Wear heat-resistant gloves if necessary. Note: Do not leave the lifter on any hot surfaces.
1. With the prongs facing downward, inser t the notched-
end of the lifter between two grid rods, then rotate, as shown in Fig. 22-1, A & B.
Note: To balance, insert the notched-end of the lifter
in the middle front half of the cooking grid.
2. Insert the rear pointed-end of the lifter between the
same two rods (Fig. 22-1, B) and carefully lift the cooking grid and place onto the front and rear grid rests of the grill (see Fig. 22-2). Repeat for all other cooking grids.
INSTALL THE DRIP TRAY
Your grill includes a pack of four drip tray liners. Place a liner into the drip tray as shown in Fig. 22-3, and fully insert the drip tray into the bottom front of the control panel.
Note: The liner must fit under the rear lip and two front
tabs found on the drip tray.
A
B
Fig. 22-1 Install cooking grids
INSTALL THE WARMING RACK
The warming rack (Fig. 22-4) is packed separately. To install the warming rack, carefully insert the rack hangers into the two holes in the back of the inner oven hood, then lower the front of the rack to a level position.
Removing the warming rack before using the rotisserie will leave more clearance for the meat being cooked (if applicable).
Fig. 22-2 Install cooking grids
Liner
Fig. 22-3 Install drip tray
22
Warming rack
Fig. 22-2 Install warming rack
Fig. 22-4 Install warming rack
ELECTRICAL INSTALLATION
POWER SUPPLY
The electrical connections from the power supply box to the unit come pre-connected.
If grill accessories are to be installed and will be powered using the same grill power supply, instead refer to the POWER SUPPLY / WIRE HARNESS CONNECTIONS section of the owner's manual included with the accessory for power supply installation.
CAUTION: IMPROPERLY CONNECTED WIRES WILL
CAUSE DAMAGE TO THE UNIT AND MAY RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY.
To install the power supply box:
1. Route the wire harness extension below the control panel
and directly downward. This will prevent overheating. DO NOT route the wire extension below the grill.See Fig. 23-1, A.
Note: For enclosures with a solid area beneath the grill,
a cutout must be made near the wire extension to allow for the above requirement. If an insulating liner is installed, route the wire down through the nearest hole possible.
1. Locate power supply box
2. Route wire harness extension downward
3. Mount power supply box
4. Connect cord to power source
A
Route wires
directly
downward
(to prevent
overheating)
12"
Min.
C
B
120VAC (15 AMP minimum) GFCI
GROUNDED 3-wire receptacle
Fig. 23-1 Electrical installation
2. Mount the power supply box to the inside of the enclosure
using appropriate hardware for your enclosure. It MUST be located at least 12 inches below the bottom of the unit. See Fig. 23-1, B.
WARNING: DO NOT block the vent holes found on the
box.
3. Connect the cord coming from the power supply to a
120VAC (15 AMP minimum) GFCI GROUNDED 3-wire
receptacle
must be a WEATHER-PROOF IN-USE COVERED RECEPTACLE.
(see Fig. 23-1, C). The GFCI receptacle
WARNING: Electrical Grounding Instructions - This
appliance is equipped with a three-pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
23
USE, CARE, & SERVICE
*
The light switch is push button operated, and is located on the right side of the control panel. It controls the power to all lights.
IDENTIFICATION OF GRILL CONTROLS
Control panel
screw(s)
Left
main burner
control knob
Thermometer
(if equipped)
main burner
control knob
Digital
Drip
tray
Light
switch*
Fig. 24-1 A430i and A530i controls
Right
Backburner
control knob
(if equipped)
Meat probe
(if equipped)
Control panel
screw(s)
Center main burner
control knob
main burner
Right
control knob
Left main burner control knob
Digital
thermometer
(if equipped)
*
The light switch is push button operated, and is located on the right side of the control panel. It controls the power to all lights.
Fig. 24-2 A540i, A660i, and A790i controls
Drip
tray
Light
switch*
Backburner
control knob
(if equipped)
Meat probe
(if equipped)
24
USING THE GRILL
BEFORE INITIAL USE
Ensure that:
• the unit has been properly installed and leak tested by a qualified professional service technician and as instructed in this manual.
• you have read and understand all of the information in this manual.
BEFORE EACH USE
Ensure that:
• you smell around the appliance area for gas. If you smell gas (and all control knobs are in the OFF position), immediately shut off the gas supply and contact a qualified professional service technician or the gas supplier for inspection.
• the required vent openings and surrounding area of the enclosure are clear at all times.
• the cooking area and drip tray are clean, and the drip tray is properly installed.
• you inspect all piping and hoses for damage, cuts, wear, and tear. Replace any damaged components prior to use.
OPERATION
• The unit becomes HOT during use. NEVER touch any part of the cooking area or surrounding hot surfaces with bare hands. Use long-handled insulated BBQ tools and wear an insulated glove / oven mitt.
• Always keep your face and body as far from the unit as possible during use. Avoid wearing loose-fitting clothing as they could ignite.
• NEVER use charcoal or any other solid-fuel in the unit.
• NEVER leave the unit unattended during use.
• NEVER cover more than 75% of the cooking or grill surface with griddles or pans to prevent overheating.
After reading and understanding all bullets above, follow these steps to light and use your grill:
1. Light the grill per the LIGHTING INSTRUCTIONS section.
2. Turn the control knobs to the HI-LIGHT position, close the hood, and allow the grill to preheat for 15 minutes or
until desired cooking temperature is reached.
3. Place the food on the grill and cook as desired. Monitor the flames and the temperature, and adjust the heat
setting if necessary.
4. See the sections below and the following pages for all other information regarding use.
WIND CONSIDERATIONS
Proper airflow (front-to-back, Fig. 25-1) MUST be maintained for the unit to perform as it was designed. See the INSTALLATION REQUIREMENTS section for details.
When using the unit in windy conditions, the wind can disrupt the airflow and cause overheating. To prevent overheating during windy conditions, do not leave the hood closed with the burners on high for more than 15 minutes.
AFTER EACH USE
1. Brush the cooking grids to remove all residue.
2. Operate on high with hood closed for 10-15 minutes to burn off all grease.
3. Cover the grill once it has completely cooled. Note: For additional cleaning information, refer to the SERVICING AND CLEANING section.
Fig. 25-1 Airflow diagram
25
OFF
HI
LIGHT
LOW
TO
TURN OFF
TO TURN ON
Read setting
here
HIGH to LIGHT
ALLUMAGE DES INSTRUCTIONS (D’ALLUMAGE)
Lisez toutes les instructions avant l’allumage, et suivez ces instructions chaque fois vous lumière le unité.
ÉCLAIRAGE ÉLECTRONIQUE
Note: Le unité doit être relié à la puissance 120VAC pour
Note: L’éclairage électronique exige une batterie installée
l’éclairage électronique.
de 9 volts avec une bonne charge.
1. Ouvrez les couvercles ou enlevez les couvertures des brûleurs
pour être Lit.
2. Tournez tous les boutons de commande de gaz à leurs
positions de repos.
3. Allumez le gaz à sa source.
Lisez l’établissement ici
(OUTRE de montrer)
SUR
OUTRE DE
Indicateur
d’écoulement Enfoncez le bouton pour tourner
Fig. 26-1 - bouton de commande
de gaz
Utilisation SALUT (haute) à la lu­mière
4. Diminuez le bouton de commande désiré pendant 5
secondes, puis, et tout en pressant le tour il dans le sens contraire des aiguilles d’une montre dans la position LÉGÈRE de HI. Une fois que le brûleur s’allume, libérez le bouton.
Note: N’ouvrez pas plus d’une valve à la fois pour l’éclairage électronique ou manuel.
ÉCLAIRAGE MANUEL
ATTENTION: Attendez toujours cinq (5) minutes le gaz
pour se dégager après que n’importe quelle tentative non réussie d’éclairage.
1. Suivez les étapes 1 à 3 (à gauche).
2. Passez un allumeur brûlant de butane de long-baril ou
une allumette brûlante de long-tige dans la grille à cuire s’ouvrant au dessus du tube d’éclairage. (Fig. 26-2). Pour des backburners, tenez la flamme contre le surface du backburner. Pour des sideburners, tenez la flamme contre le brûleur.
3. Vieux match / flamme d’un briquet à la partie supérieure
3. Maintenez le match / flamme d’un briquet à la partie
du tube d’éclairage pendant 5 secondes, ou, à côté de la
supérieure du tube d’éclairage pendant 5 secondes, ou, brûleur latéral / veilleuse. Puis appuyer sur le bouton de
à côté de la veilleuse. Puis appuyer sur le bouton de contrôle approprié et en appuyant tourner dans le sens
contrôle approprié et en appuyant tourner dans le sens antihoraire à la position HI LIGHT. Retirez le briquet ou
antihoraire à la position HI LIGHT. Retirez le briquet ou des allumettes quand le brûleur s’allume, puis relâchez
des allumettes quand le brûleur s’allume, puis relâchez le bouton de commande.
le bouton de commande.
4. Si le brûleur ne se allume pas dans les cinq (5)
secondes de tourner le bouton de commande, enfoncez immédiatement le bouton et tournez la valve à AU LOIN. ATTENDEZ CINQ (5) MINUTES avant de répéter les étapes 2 à 4 des instructions manuelles d’éclairage.
ATTENTION : Si un brûleur ne s’allume pas dans cinq
(5) secondes d’allumer le bouton de commande, enfoncez le bouton et tournez­le à la position de repos. ATTENDEZ CINQ (5) MINUTES avant de répéter l’étape 4. Si vous sentez le gaz, suivez les instructions sur la couverture de ce manuel. Si les brûleurs ne s’allument toujours pas après que plusieurs tentatives, se rapportent aux instructions pour l’éclairage manuel.
5. Répétez l’étape 4 pour que chaque brûleur additionnel soit Lit.
EN EMPLOYANT UN RÉSERVOIR DE PROPANE PORTATIF
Des réservoirs de propane sont équipés d’un dispositif d’arrêt de sûreté qui peut ne pas causer le bas ou aucunes pression de gaz/flamme aux brûleurs si le fonctionnement et l’allumage des instructions ne sont pas suivis exactement (voir la note importante dans la section de dépannage pour plus de détails.)
Plus
léger
Fig. 26-2 - Éclairage manuel
Tube
d’éclairage
ARRÊT DU UNITÉ
Pour couper le unité, diminuez chaque bouton de commande de valve et tout en pressant tour il dans le sens des aiguilles d’une montre à la position de repos.
Fermez toujours la valve de la fourniture de gaz après chaque utilisation du unité.
Pour votre convenance et sûreté ; quand le bouton de commande est tourné a la position de fonctionnement, l’indicateur d’écoulement de gaz changera de bleu en le rouge. (Le rouge indique l’écoulement de gaz.) Voir la Fig. 26-1.
26
OFF
HI
LIGHT
LOW
TO
TURN OFF
TO TURN ON
Read setting
here
HIGH to LIGHT
LIGHTING (IGNITION) INSTRUCTIONS
Read all instructions before lighting, and follow these instructions each time you light the unit.
ELECTRONIC LIGHTING
Note: Electronic lighting requires an installed 9-volt
Note: This unit must be connected to 120VAC power
battery with a good charge.
for electronic lighting.
1. Open lid(s) or remove cover(s) from burner(s) to be lit.
2. Turn all gas control knob(s) to their OFF position(s).
3. Turn on the gas at its source. Note: DO NOT
Read setting here
To Turn OFF
Press knob in to turn
(OFF position shown)
Gas Flow Indicator
Fig. 27-1 Control knob
To Turn ON
Use HI (high) to light
4. Depress the desired control knob for 5 seconds,
then, while pressing turn it counterclockwise to the HI LIGHT position. Once the burner lights, release the knob.
turn on more than one valve at a time for either electronic or manual lighting.
MANUAL LIGHTING
CAUTION: Always wait five (5) minutes for gas to
clear after any unsuccessful lighting attempt.
1. Follow steps 1 through 3 (left).
2. Insert either a burning long-barrel butane lighter or
a burning long-stem match through the cooking grid opening to the top of the lighting tube (Fig. 27-2). For backburners, hold the flame against the surface of the backburner.
For sideburners, hold the flame against the burner.
3. Hold the match / lighter flame at the top of the lighting
3. Hold the match / lighter flame at the top of the lighting
tube for 5 seconds, or, next to the backburner. Then tube for 5 seconds, or, next to the sideburner /
depress the appropriate control knob and while backburner. Then depress the appropriate control
pressing turn it counterclockwise to the HI LIGHT knob and while pressing turn it counterclockwise to
position. Remove the lighter or match when the the HI LIGHT position. Remove the lighter or match
burner lights, and release the control knob. when the burner lights, and release the control knob.
4. If the burner does not light within five (5) seconds of turning the control knob, immediately depress the knob and turn the valve to OFF. WAIT FIVE (5) MINUTES before repeating steps 2 through 4 of the MANUAL LIGHTING instructions.
CAUTION: If a burner does not light within five (5)
seconds of turning on the control knob, depress the knob and turn it to the OFF
position. WAIT FIVE (5) MINUTES before repeating step 4. If you smell gas, follow the instructions on the cover of this manual. If the burners still do not light after several attempts, refer to the
instructions for manual lighting.
5. Repeat step 4 for each additional burner to be lit.
WHEN USING A PORTABLE PROPANE TANK
Propane tanks are equipped with a safety shutdown device that may cause low or no gas pressure/flame at the burners if operating and lighting instructions are not followed exactly (See important note in the TROUBLESHOOTING section for more details.)
Lighter
Fig. 27-2 - Manual lighting
Lighting
tube
SHUTTING OFF THE UNIT
To shut off the unit, depress each valve control knob and while pressing turn it clockwise to the OFF position.
Always close the valve from the gas supply after each use of the unit.
For your convenience and safety; when the control knob is turned to the on position, the gas flow indicator will change from blue to red. (Red indicates gas flow.) See Fig. 27-1.
27
OPTIONAL DIGITAL THERMOMETER
The optional digital thermometer is for oven and meat probe temperature monitoring, and timed cooking. Pressing the power button will turn on the thermometer. The thermometer will automatically shut off after 5 minutes if no temperature change is detected.
The thermometer is located on the control panel between the control knobs.
Meat probe
handle
Plug in the meat probe on the right side of the control panel as shown in Fig. 28-1.
FOR BEST PERFORMANCE, GENTLY PRESS THE BUTTONS. When turned on, accurate temperature readings
will begin after the thermometer has initialized. When turned off, allow 5 seconds prior to turning back on.
Read the following sections completely regarding thermometer operation. Refer to Fig. 28-2 for thermometer orientation and button locations.
Default Screen
Press the power button to turn the thermometer ON. The
default screen will be displayed. Temperatures for the oven and meat probe will be shown (see Fig. 28-3).
Menu Screen
Press the power button to turn the thermometer ON. The
default screen will be displayed. Press the MENU button to display its screen. Press the up/down arrow to scroll through the options (see Fig. 28-4).
Note: The menu screen will return to the default screen
after approximately 30 seconds of no activity. Press the MENU button to manually return to the default screen.
Timer button
Menu
button
Power
button
Time set via Timer
Oven temp.
info
Meat probe
temp. info
Meat probe
plug
Fig. 28-1 Meat probe detail
Display screen
®
MENU
SET
Fig. 28-2 Orientation
°F
078 080170
®
MENU
TIMER
TEMP
OVEN
MEAT
00:00
SET ACT
350
MEAT
PROBE
Arrows for
adjusting digits
SET button
for selecting &
confirming
SET
28
Fig. 28-3 Default screen detail
SETUP
GRILL GUIDE ALARM BACKLIGHT
®
MENU
SET
Fig. 28-4 Menu screen
MENU
SET
®
OVEN
ACTUAL: 078
SET TEMP: 350
OPTIONAL DIGITAL THERMOMETER (cont.)
Setting Oven and/or Meat Probe Temperature
1. From the default screen, press the down arrow to the desired oven / meat probe area (flashing). Press SET.
2. The selected location’s temperature screen will be displayed.
Use the arrows to set the desired temp. The actual temp. will also be shown (see Fig. 29-1).
Note: PRESSING the arrows will adjust the desired temp.
by increments of one degree. HOLDING them down (for several seconds) will adjust the temp. rapidly.
3. Press SET to return to the default screen. Repeat as
necessary for other area.
The display will flash red and the alarm will sound (if set to do so) when the oven / meat probe reaches its set temperature. Press any button to silence.
Grill Guide and Meat Probe
The grill guide displays recommended ready temperatures for various meats (see Fig. 29-2).
1. Under the menu screen select GRILL GUIDE. Press SET.
2. Press the up/down arrow to view the desired meat.
3. Note the temp. and press SET. This will take you to the
meat probe temperature screen.
Current location
Use arrows
to set
Set this temp. as desired
Fig. 29-1 Area temp. screen (oven shown)
MED RARE
150
150
WELL DONE
MEDRARE
170
160
170
N/A
N/A
180
160
®
SET
Use arrows
to view desired
meat
MENU
PROBE TEMP
BEEF
PORK
LAMB
140
N/A
140
Fig. 29-2 Grill Guide screen
4. Use the arrows to set the noted temp.
5. Press SET to return to the default screen.
Inserting the meat probe into the cooking meat will give an actual temp. reading. The display will flash red and the alarm will sound (if set to do so) when the actual temp. reaches the set temp. Press any button to silence.
Do not leave the meat probe in the meat for a prolonged period of time, or with the hood closed.The meat probe is calibrated specifically for use at temperatures between
130°F and 180°F.
Setting the Timer
1. Press the timer button. Use the arrows to set the desired
amount of time (see Fig. 29-4).
2. Press SET to return to the default screen.
The time remaining will be shown on the default screen. Once the time reaches zero; the display will flash red and the alarm will sound. Press any button to silence.
Meat probe
DO NOT USE MEAT
PROBE WITH HOOD
Fig. 29-3 Meat probe
Set time as desired
MENU
CLOSED
TIMER
05:00
Only check food
temperature with
hood open
®
Use arrows
to set
SET
Timer button
Fig. 29-4 Timer screen
29
MENU
SET
®
OFF ON
OVEN
PROBE
MENU
SET
®
OFF OFF ON
BACKLIGHT
RED GREEN
BLUE
MENU
SET
®
TEMPERATURE
F
C
OPTIONAL DIGITAL THERMOMETER (cont.)
Setting the Alarm (Oven Temp. or Meat Probe)
The alarm can be individually set (ON or OFF) for the meat probe and oven temp. The default setting has the alarm OFF for the meat probe and oven temp. The alarm always alerts for the TIMER.
1. Under the menu screen select ALARM. Press SET.
Use arrows
to select
desired
alarm
2. Use the up/down arrow to select the desired alarm,
and press the power button to turn the alarm ON/OFF.
3. Press SET to return to the menu screen.
4. Press MENU to return to default screen.
Setting the Thermometer Backlight
The default color for the thermometer backlight is blue. The color may be changed as desired by turning the three base colors ON/OFF. Various combinations will result in different colors.
1. Under the menu screen select BACKLIGHT. Press SET.
2. Use the up/down arrow to select the desired color, and
press the power button to turn the color ON/OFF.
3. Press SET to return to the menu screen. The new color
will now show.
4. Press MENU to return to default screen. Note: Turning all colors OFF will result in no backlight. Important: Turn on no more than 2 colors at a time.
Changing Temperature Scale (°C/°F)
Press power button to turn colors ON/OFF
Fig. 30-1 Alarm screen
Use arrows
to select
desired
color
Press power button to turn ON/OFF
Fig. 30-2 Backlight screen
Select as
desired
1. Under the menu screen select SETUP. Press SET.
2. Press SET to select SETUP FC.
3. Select as desired and press SET to return to the menu
screen.
4. Press MENU to return to the default screen.
Fig. 30-3 Temperature scale screen
30
OPTIONAL ROTISSERIE
FIREMAGIC
FIREMAGIC
Rotisserie rod bracket
B
1
Fig. 31-1
Heavy-duty Rotisserie motor
2
Rotisserie motor slots (4)
Fig. 31-4
Backburner (unlit)
Drip tray liner
A
Rod drive socket
1
Rocker switch
Fig. 31-2
loosen/ tighten
Backburner cover
Rotisserie
motor
bracket
Meat
holders
Rotisserie motor bracket
Warming rack
Counter­balance
Rotisserie motor
Fig. 31-5
Arm
slide
Rotisserie rod
rear bracket
Rotisserie
rod
and
knob
Rotisserie
motor
Rod drive socket
Fig. 31-3
CAUTION: WHEN USING THE BACKBURNER; KEEP
THE OVEN LID CLOSED TO PREVENT HEAT LOSS, PROVIDE PROPER CONVECTION, AND PROVIDE PROPER VENTING. THIS WILL ENSURE EVEN COOKING TEMPERATURES.
DO NOT KEEP YOUR OVEN LID OPEN DURING
ROTISSING, AS THIS MAY CAUSE PERSONAL INJURY, OR IN SOME CASES, IN WINDY CONDITIONS, DAMAGE TO THE GRILL.
DO NOT USE THE ROTISSERIE MOTOR IN THE RAIN. DO NOT LEAVE THE MOTOR ON THE GRILL WHEN NOT IN USE.
1. Remove warming rack, backburner cover, and cooking grids.
Leave the flavor grids on if possible.
2. Slide rotisserie motor fully onto motor bracket (right side,
Fig. 31-1, Fig. 31-2 and Fig. 31-3).
3. Remove rotisserie rod from rear bracket (Fig. 31-1) and
attach knob if necessary.
4. Slide the left meat holder onto the rod (and tighten), the
meat onto the rod and into the holder, followed by the right meat holder onto the rod and into the meat as shown in Fig. 31-4. Tighten the right meat holder. Be sure the meat is centered and balanced as well as possible.
5. Hold both ends of the rod so it settles freely (do not grip
tightly). Allow the rod to rotate until the heavy side of the meat rests downward.
6. The counterbalance may then be attached to even weight
distribution. Slide counterbalance onto rod next to the meat holder. Loosen the arm and point it upward opposite the heavy side of the meat. Tighten the arm.
7. Slide the counterbalance weight up or down the arm until
the rod rotates most evenly then tighten thumb screw (Fig. 31-5 and Fig. 31-6).
8. Insert the pointed end of the rod into the motor drive socket
and the groove next to the knob into the left support bracket.
9. To keep drippings off the burners and simplify cleanup,
place Fire Magic® drip tray liners under the meat, if desired (Fig. 31-4).
10. Plug-in the rotisserie motor and press the rocker switch to
start.
11. Light backburner per lighting instructions in this manual (or
on drip tray handle) and close oven lid.
Important: Turn the backburner to low or off when stopping
the rotisserie to prevent overcooking.
Fig. 31-6
Backburner
(lit)
Thumb screw
Weight
Left support bracket
31
OFF
HI
LIGHT
LOW
OFF
HI
LIGHT
LOW
OPTIONAL INFRARED BURNER OPERATION
The infrared (IR) searing burner (optional) cooks with a powerful radiant heat.
Cover
Cut-out for
lighting tube
Igniter
Lighting tube
Fig. 32-1
electrode
Light the infrared burner following the LIGHTING INSTRUCTIONS in this manual or printed on the drip tray. Follow these guidelines when operating the Infrared burner:
DO NOT place food on the cooking grid until the IR burner glows orange (Fig. 32-3). Drippings are heated and evaporate instead of sticking to and impairing burner function.
WARNING Only handle the infrared burner cover when the unit is cold or with a well-insulated long-handled
tool or heat resistant gloves.
SIDE VIEW (with cover on)
Igniter
Cover
Food
particles
or debris
electrode
Lighting
tube
Fig. 32-2
NO foreign
objects
Airborne
dust or
grease
Drippings and other
liquids
Burner ceramic must be protected with cover when burner is not in use.
For cleaning purposes; always leave your burner
on (after cooking) for an additional 5 minutes, to allow for a burnoff period. This is important to keep your burner clean and operating properly.
As the burner is self cleaning (at full temperature);
avoid the use of cleaners or abrasives.
• When not in use, always cover the infrared burner
with the stainless-steel cover. This protects the burner from drippings (from other cooking), water, airborne particles, and foreign objects (Fig. 32-2).
Important: Clean burners allow the gas to circulate
and burn over the entire heating surface for powerful and even cooking.
• Do not strike or scrape the ceramic portion of the burner as it may chip, crack, or break (Fig. 32-2).
Note: Digital thermometer (if equipped) does not
give accurate readings for infrared burners.
Important: When grilling with the infrared burner,
always place a cooking grid above it. The cooking grid must be removed for rotisserie cooking.
CAUTION: DO NOT operate your IR burner with the
oven hood closed.
CAUTION: Never attempt to operate the IR burner
with the protective cover in place.
SIDE VIEW (burner on HI LIGHT and glowing orange)
Igniter
electrode
Lighting
tube
Fig. 32-3
Drips and particles evaporate before hitting infrared burner when cooking at the maximum setting.
Note: Flavor grids are not to be used with infrared
burners.
To ensure proper operation, all infrared burners (back and main) must be operated on the HI setting for a minimum of 10 minutes. Thereafter, the flame may be lowered as desired.
CAUTION: Always monitor the infrared burner flame
when operated on low, as it may blow out in high-wind conditions.
32
SERVICING AND CLEANING
Your grill requires regular cleaning and maintenance. Refer to these instructions for details. Performing these procedures
will ensure proper operation, appearance, and safety.
WARNINGS
• Prior to servicing or cleaning make sure the unit is completely cool, the control knobs are turned to the OFF position, the gas supply is shut off, the light switch is off, and the power supply is disconnected (as applicable and unless otherwise stated).
• Wear appropriate gloves and safety glasses during any servicing or cleaning.
• DO NOT spray any cleaner or liquids on the grill when hot.
• The grill MUST be cleaned regularly to prevent grease build-up and other food deposits. A clean and well maintained grill prevents the risk of grease build-up and grease fires.
• Verify proper operation after servicing or deep cleaning.
• See INSTALLATION, OPERATION, AND SAFETY INFORMATION section for additional related information.
CLEANING YOUR GRILL
Before Each Use
1. Inspect and clean the exterior surfaces of the unit: With a cool grill, clean any dust, grease, splatter, or spills as
needed with a damp clean cloth.
After Each Use
1. Perform a burn-off and clean the cooking grids: Operate the grill on high with the hood closed for 15 minutes to
burn-off food and grease and allow for an easier cooking grid clean. Then turn OFF the grill and use a grill brush to clean the cooking grids of all residue. Wear protective gloves and use caution around hot surfaces.
2. Check and clean your drip tray: When the grill is cool, carefully remove the drip tray and dispose of contents
appropriately. If tray is equipped with a liner, dispose of the liner. Clean tray in a soapy water solution if needed. For tough deposits, a copper pad can be used. Rinse and dry completely. Replace a new liner and insert the tray back into the grill. Order more drip tray liners through your local dealer.
3. Cover your grill: Once the grill is dry and cool, cover your grill with a vinyl cover.
Twice A Year (or as needed) - Deep Clean
1. Interior of grill: In addition to cleaning the cooking grids and drip tray, a deep clean of the interior of
the grill, burners, and all components MUST be performed twice year (or as needed depending on use). Refer to the CARE, CLEANING, & MAINTENANCE GUIDE manual provided with your grill, or simply scan the QR code on the right.
Important: The burner ports and carry-over ports/slots MUST be kept clean to ensure proper ignition
and operation. The guide provides all details on cleaning.
2. Exterior of grill: With a cool grill, use a grill cleaner (or a soapy water solution)
and a clean cloth to remove grease and dirt from the outside of the grill. For tough deposits, a copper pad can be used. Always wipe with the grain. Rinse and dry completely. Then follow up with a stainless steel cleaner and a clean cloth. To clean the magic view window (if equipped), use a quality brand glass cleaner. DO NOT
use other cleaners or chemicals. If this routine cleaning is not performed, the stainless steel may become dull and
develop surface rust (due to use and atmospheric conditions). If left uncleaned, significant damage and pitting may occur.
Important: DO NOT use steel wool, any other metal tools, or any other cleaners/chemicals to clean the exterior other
than recommended above. Such items promote rust.
Note: Due to the nature of stainless steel, temperatures produced by the grilling process will cause discoloration. This can be
reduced by routine cleaning.
Fig. 33-1 Wipe with grain
Wipe with grain
33
SERVICING AND CLEANING (cont.)
For Environments High In Salt, Chloride, Or Other Corrosive Chemicals
When this grill is installed in a corrosive environment such as near the ocean (salt air), poolside (chlorine and/or pool chemicals) or any other location with exposure to high salt/chloride content or corrosive chemicals/solutions, it will be more susceptible to corrosion and MUST be maintained/cleaned more frequently.
• DO NOT store any corrosive chemicals (chlorine, hydrochloric acid, fertilizer, etc.) near your stainless steel grill.
• DO NOT allow any corrosive materials (masonry dust, debris, etc.) to settle on your stainless steel grill.
• These environments, chemicals, and materials may cause the 304 stainless steel to develop surface rust and consequently pitting. Under these conditions the grill exterior MUST be cleaned at least monthly. Inspect your grill often and clean accordingly.
Protecting Your Grill
An optional vinyl cover will protect your grill when not in use. Install the cover on a cool and dry grill. DO NOT cover a damp grill. During high humidity or after rainy conditions, remove the cover to dry trapped moisture if present. (If the cover is installed over a damp grill it can cause surface rust.)
Ensure that the INSIDE of the cover is DRY before putting it back on the grill.
34
SERVICING AND CLEANING (Cont.)
REPLACING HALOGEN BULBS
Your grill is engineered with the conveniences of electrical power for illuminating and igniting the grill.
To replace any interior oven light, follow the instructions below.
Important: ONLY REPLACE WITH 12V / 10 WATT
HALOGEN BULB(S).
WARNING
To protect from potentially sharp sheet metal and glass, wear gloves and safety glasses during this
procedure.
1. Turn all burner control knobs to the OFF position
and shut off the gas supply to the grill at the source (tank valve for propane units or gas line shut-off valve for natural gas units.)
2. Disconnect supply of external electrical power to
the grill.
5. Wearing a pair of gloves, reach into the fixture,
gently grab the bulb, and pull it straight out of the fixture so that the two pins at the base of the bulb come all the way out.
Important: Bulb is halogen. DO NOT TOUCH with
bare hands. Oils from hands drastically reduce bulb life.
Note: It may be helpful to rock the bulb gently
backward and forward while pulling it out.
Fig. 35-2
Fixture
Curved cut-out top of lens
Bulb
Socket
CAUTION: Wait for the grill, oven, lens, light bulb,
and fixture to cool before proceeding to the next step.
3. Open the oven lid.
Important: Place one hand directly below the glass
lens and prepare to catch it when it is detached.
4. Carefully insert a standard flat head screwdriver
or thin plastic spatula between the glass lens and the stainless steel on which the light is mounted and gently pry the glass lens out in such a way that the stainless steel is not scratched (twisting the screwdriver handle, for instance). Catch the lens and set it safely aside.
Note: You may wish to take this opportunity to clean
the lens with a standard household window cleaner and then dry it completely.
Fig. 35-1
6. Inspect the old bulb for broken glass or filament.
Note: It may be beneficial to test a suspect bulb
in one of the other light fixtures known to be working and turn the power back on to be certain the bulb is actually not working.
Fig. 35-3
Socket
Holes
Prongs
Bulb
7. Insert the new 12V / 10 watt halogen bulb into the
socket so that both pins slide all the way into the two holes in the bottom of the socket.
Lens
8. Place the lens back into the fixture opening with
the curved cut-out on the bottom and snap it back into place.
35
SERVICING AND CLEANING (Cont.)
CONVERT GAS TYPE / CHECK BURNER ORIFICES
CAUTION: Make sure the grill is at a safe temperature
and isolated from gas and electrical supplies before beginning.
For your safety, exercise caution, and make sure you have adequate hand protection, such as gloves, when handling metal parts.
Apply Conversion Label
This grill comes from the factory configured for one type of gas as marked on the label behind the control panel.
When the grill is converted, the label for the new gas (included at original shipping) MUST be filled out and applied next to the existing label mentioned above.
Convert Regulator
The gas regulator, located behind the control panel, must be set for the type of gas used to fuel the grill. To check the regulator setting, remove the cap in the center of the regulator (Fig. 36-1, A). Holding the cap vertical (see Fig. 36-1, B), the letters at the bottom of the plastic stalk indicate the gas type for which the regulator is currently configured.
If the text on the bottom of the regulator stalk does not match the gas type connected to the grill, remove the stalk from the cap, invert, and replace into center of cap. Replace cap on the regulator, screwing down until snug.
Connect To New Gas Supply
Plumb the unit as appropriate for the new gas supply. (Additional components may be needed for your specific setup.) Be sure to leak test at all connections.
Convert/Check Main Burner Orifices
1. Remove the cooking grids and flavor grids and set
them aside.
2. Remove the burners (see the BURNER REMOVAL
section for step-by-step instructions).
3. Use a
orifices (Fig. 36-3). Check orifices. If needed, replace them with the correct orifices for the new gas.
4. Replace the burners (see the BURNER REMOVAL
section).
Note: It is critical to the continued safe functioning of
5. Replace the flavor grids and the cooking grids.
3
/8" hex nut driver to remove the exposed
the burners that the orifices are centered and completely inside the burner gas inlets.
A B
Read gas type here
(LP shown)
Gas regulator cap
Invert if
needed
Fig. 36-1
Convert Gas Orifices
When converting the grill to a different gas type, each burner’s orifice must be replaced with the corresponding orifice for the new gas.
See
Table 1 to determine the proper orifice sizes for
each burner.
See the following sections for details on orifice conversion.
Important: It is critical to the operation of each
burner that its orifice be fully inserted into the center of its orifice opening.
WARNING HAZARDOUS OVERHEATING WILL OCCUR IF A NATURAL-GAS ORIFICE IS USED WITH
PROPANE GAS.
Forward firewall
(view from within grill)
Orifice
Fig. 36-2
Convert/check Backburner Orifice (if equipped)
1.
Remove the warming rack if installed and set it aside.
2. Remove the backburner cover.
3. Unscrew all backburner access plate screws using
a Phillips-head screwdriver and set them aside.
36
SERVICING AND CLEANING (Cont.)
4. Remove the access plate by pulling the bottom
toward the front of the grill and rotating it upward and outward until the two top tabs attached to back wall of the oven can be removed from the slots in the top of the plate.
5. Remove the backburner
assembly retaining screw on the lower left of the backburner using a Phillips-head screwdriver and set it aside.
6. Pull out the wire from the
igniter electrode (Fig. 37-2), then carefully remove the backburner by slightly sliding it to the left.
CAUTION: Be careful not
to damage the wires connected to the backburner assembly.
7. Use a
3
/8" hex nut driver
to remove the exposed orifice. Check orifice. If needed, replace it with the correct orifice for the new gas.
8. Replace the backburner assembly and reinsert the
retaining screw. Center the backburner assembly so that the backburner plate will fit over it. Tighten the retaining screw using a Phillips-head screwdriver.
9. Replace the access plate by first inserting the tabs
above into the slots in the top of the plate and then rotating the bottom downward and inward.
10. Replace all the access plate screws using a Phillips-
head screwdriver.
Retaining screw
Fig. 37-2
Electrode
wire
Backburner
air shutter
Fig. 37-1
Backburner
orice
Convert/Check Infrared Burner Orifice (if equipped)
1. Remove the cooking grid from above the burner.
2. Unscrew both lighting tube hex head screws with a
3
/8" hex nut driver.
3. Remove the infrared burner by lifting the back of the
burner up so that both tabs are freed from their slots, then lift the burner toward the back of the fire box and upward. Set the burner aside.
4. Use a
orifice. Check orifice. If needed, replace it with the correct orifice for the new gas.
5. Replace the infrared burner by first sliding it over the
orifice, then lowering the two tabs under the back of the burner into the slots in the back burner rest.
6. Reattach the lighting tube and replace the grid so
that the cut-out section is in front.
3
/8" hex nut driver to remove the exposed
37
SERVICING AND CLEANING (Cont.)
AIR SHUTTER ADJUSTMENT
Important: Air shutters are preset at the
factory based on the gas the unit is built to burn. However, altitude or other local conditions may require air shutter adjustment for proper combustion.
Main Burner(s)
Flames from a properly adjusted main burner with no wind or breeze present will appear fairly steady, consistent, and mostly blue. If the tip of a flame were to turn orange, it should only do so briefly and then become blue again. The flames will appear to burn while touching the burner ports (see Figure 38-1).
If the flames have orange in them and appear to undulate slowly from side to side, or if some of them appear to lift off the burner instead of touching it, then adjust the air shutter, as instructed in this section.
Carry-over
slots (on
each lobe)
Bridge
between
burner
lobes
Fig. 38-1
1. Remove the cooking
grid and flavor grid that rests over the burner that is to be adjusted.
2. Remove the burner
Adjustment
screw
Adj. slot
Fig. 38-2
(see the BURNER REMOVAL section).
3. Adjust the air shutter
opening by loosening
Close
Open
the adjustment screw with a screwdriver, then sliding the air shutter backward or forward to open or close the air shutter opening (see Fig. 38-2).
Shutter Setting Flame Condition
Open too far
Ideal setting
Closed too far
Flames shorten and lift off the burner
Blue flames just touching burner
“Lazy” flames with orange in them
Too large an air shutter opening will allow too much air into the burner, which will cause the flames first to shorten and then to appear to lift up off the ports. For the bottom of the flames to move closer to the ports, close the air shutter more.
Blue flames on
burner ports
Lighting
tube
CAUTION: Turn all burner control knobs to the
OFF position and turn off the gas
supply at the source before removing or adjusting a burner.
WARNING
Wait for the burner to be cool or use heavily insulated
heat-resistant gloves when handling the burner.
If the air shutter opening is too small or closed, the flames will present consistently orange tips and become “lazy,” slowly undulating back and forth.
For propane gas, ideal settings tend to be just slightly open. For natural gas, which generally requires less primary air than propane, the main burner air shutter may be nearly closed.
4. Once the air shutter has been adjusted, replace
the burner (see BURNER REMOVAL section).
5. Follow the lighting instructions in this manual to
light the burner.
6. Repeat steps 1-4 until the flames appear to
touch the burner ports, burning fairly steadily and mostly blue (see Fig. 38-1).
7. Repeat this procedure for the other main
burner(s), if needed.
38
SERVICING AND CLEANING (Cont.)
Backburner (if equipped)
The air shutter is set at the factory. However, altitude or other local conditions may require air shutter adjustment for proper combustion.
Blue flames behind burner screen
Fig. 39-1
Back panel
Flames from a properly adjusted backburner will appear as a horizontal line of even blue flames along the bottom of and behind the backburner grating. The grating itself will glow red after it heats up.
Note: It is normal for the backburner to smoke
when it is first used. Burning the backburner on HI LIGHT for approximately 15 minutes will eliminate the smoking.
Too large an air shutter opening will allow too much air into the burner, which will cause the flames first to shorten and then to appear to lift up off the ports. For the bottom of the flames to move closer to the ports, close the air shutter more.
If the air shutter opening is too small or closed, the flames will present consistently orange tips and become “lazy,” slowly wavering left and right.
3. Continue adjustment until the flames appear to
touch the burner ports, burning fairly steadily, consistently, and mostly blue (see Fig. 39-1), then retighten the backburner air shutter adjustment screw.
4. Replace the burner access plate (step 8 in the
CHANGING THE BACKBURNER ORIFICE section).
If, instead of being blue and even, the backburner flames appear to have orange in them and waver slowly left and right, or if the flames appear to lift off the burner, adjust the backburner air shutter by following the steps below.
The backburner air shutter adjustment is located behind the right side of the access panel in the back of the oven, above the cooking grid.
Note: It is only necessary to remove the
backburner back panel, not the backburner, when adjusting the backburner air shutter.
1. Follow the safety precautions and steps for
backburner back panel removal (steps 1-4) in the CHANGING THE BACKBURNER ORIFICE section.
CAUTION: The backburner air shutter can be
safely adjusted with the backburner lit if it is adjusted using a long-handled screwdriver or well-insulated fire and heat-resistant gloves.
2. Adjust the air-shutter opening by loosening the
adjustment screw with a screwdriver, then sliding
Backburner air shutter adjustment screw
the air shutter backward or forward to open or close the air shutter opening (see Fig 39-2).
Open
Watch the backburner flames while adjusting the air shutter.
Fig. 39-2
Close
39
SERVICING AND CLEANING (Cont.)
CONTROL PANEL REMOVAL
1. Turn the control knob(s) to the OFF position and turn off the gas supply to the unit.
Bezel
removed
Fig. 40-1
2. Turn off the light switch and disconnect the power supply from the
power source.
3. Pull the control knob(s) from the stems and set aside.
4. Slowly lift away the lighted bezels to clear the valve stems, and
carefully disconnect the wires found on the back of the bezels (use your fingernail). See Fig. 40-1.
Carefully
disconnect
Bezel
installed
5. Remove the drip tray.
6. Using a Phillips screwdriver, unscrew and remove the control panel fastener screws and washers
(located on the left and right front face of the control panel). Retain the screws for later re-installation.
7. Carefully open the control panel by lifting and pulling the control panel from the frame, allowing it to rest on the internal chain(s).
Important: When opening, take caution to not damage any wiring.
8. If wire disconnections are required, reference the wire diagram in the MODEL SPECIFICATIONS
section in this instruction manual or the wire diagram label affixed to the inside of the control panel.
Note: Secure any disconnected wires (coming from the inside of the unit) to prevent them from falling in. Note: Whenever reconnecting any wires, apply a small amount of dielectric grease to the male connector,
then make the connection. This will ensure conductivity and prevent moisture from affecting the contact.
Important: During reinstallation; prior to opening the gas shut-off valve, be sure the control knob(s)
are in the OFF position.
40
SERVICING AND CLEANING (Cont.)
SYSTEM RESET
If the unit is connected to the power supply but the ignition system and grill components are not functioning, a system reset may be required.
1. Ensure the knobs are in the OFF position, the gas supply is turned off, and the light switch is off.
2. Disconnect the power supply cord from line power.
3. Wait 10 minutes then reconnect to line power.
4. With the light switch and gas remaining OFF, test
the ignition (inspect hot glow from each igniter) and digital thermometer. Then test the lights.
Note: Before testing, reset the GFCI receptacle if
needed.
DISCONNECT
(Wait 10 minutes
before reconnecting)
Fig. 41-1 Disconnect from line power
Note: If the unit powers up but some or all
components are not responding, reference the TROUBLESHOOTING section.
BURNER(S) REMOVAL
1. Remove the cooking grid and flavor grid from above the
burner that is to be removed and set them aside.
2. Locate and remove the cotter pin from the left or right rear burner anchoring peg by pulling it straight out of the cotter pin hole using fingers or needle-nose pliers. See Fig. 41-2.
3. Carefully lift the burner from the burner support and out from the hole in the forward fire wall. See Fig. 41-3.
4. To replace the burner, slide the open cylindrical end of the burner around the orifice, enveloping it and centering on it. Then lower the back end anchor pegs into the burner support anchor peg holes.
Note: It is critical to the continued safe functioning of
the burners that the orifices are centered and completely inside the burner gas inlets.
Main
burner
Fig. 41-2 Main burner removal
Burner
support
Hole with
orifice
Fig. 41-3 Remove burners
Remove
cotter pin
Forward
firewall
5. Re-install the cotter pin into the rear burner anchor peg
using fingers or needle-nose pliers.
6. Replace the flavor grid and cooking grid.
7. Repeat these steps for the other burner(s), if needed.
41
NOTES PAGE
Please use this page to record any information about your unit that you may want to have at hand.
42
TROUBLESHOOTING
If you have trouble with the unit, please use this list to identify the problem. By trying one or more of the solutions to the possible cause, you should be able to solve the problem. If this list does not cover your present problem, or if you have other technical difficulties with the unit, please contact your local dealer.
PROBLEM POSSIBLE CAUSE CORRECTION
Ignition system
failure
Insufficient heat /
low flame
Uneven heating
Thermometer not
operating
Rotisserie noisy
1. Power supply failure
2. Improper air shutter adjustment
3. Ignition wire disconnected
4. Low gas pressure
5. Front carry-over port
6. Igniter switch malfunction on valve
7. Igniter malfunction
1. Burner ports clogged
2. Improper air-shutter adjustment
3. Using propane orifice for natural gas
4. Low gas pressure/flame (propane)
5. Low gas pressure/flame (natural)
6. L.P. regulator hose cracked due to age
1. Burner ports partially blocked by debris
2. Small spiders or insects in burner
3. Improper air shutter adjustment
1. Power supply failure
2. Thermometer failure
1. Rotisserie out of balance 1. Adjust rotisserie counterbalance.
1a. System reset: Disconnect (wait 10 minutes minimum)
and reconnect power to unit. With lights OFF, test ignition.
1b. Replace power supply.
2. Adjust air shutters.
3. Reconnect wires into wire harness.
4. Have the gas co. check supply pressure.
5. Clean burner ports.
6. Contact dealer for replacement.
7. Contact dealer for replacement.
1. Clean burner ports. Burner maintenance kit available, see Table 1.
2. Adjust air shutters.
3. Check/change orifices.
4. Shut off all valves, including propane tank, and follow lighting instructions exactly. (See important note* below.)
5. Have a qualified professional service technician check for proper gas supply, setup, and pressure.
6. Replace L.P. regulator hose.
1. Remove burners and clean out ports.
2. Inspect burners and orifices for spider webs or other debris that may block flow.
3. Adjust air shutter.
1. See 1a of Ignition system failure section above and/ or replace power supply.
2. Check and/or replace thermometer.
1. Light burner on HIGH, immediately turn to LOW setting. Remove knob from valve and using a small
Burner goes out on
LOW
Interior oven lights
and knob lights not
operating
No power to grill
1. Valve “Low” setting needs adjustment
1. Light switch not functioning
2. Interior or knob lights burned out
3. Power supply failure
1. Input power source failure
2. Power supply failure
flat screwdriver, slowly turn the adjustment screw in the stem, a little at a time (30° to 45°), in either direction, until the flame is approximately 1/4” in height from burner ports.
1. Re-connect external power to grill or contact dealer for replacement.
2. Contact dealer for replacement.
3 . See 1a of Ignition system failure section above and/
or replace power supply.
1. Check GFCI / circuit breaker.
2. See 1a of Ignition system failure section above and/ or replace power supply.
Note: *Propane tanks are equipped with a safety shutdown device that may cause low or no gas/flame at the
burners if operating and lighting instructions are not followed exactly. If you suspect the propane tank safety shutoff is in effect: 1) Shut off all grill valves. 2) Shut off tank valve. 3) Open and close a main burner valve. 4) Open tank valve. 5) Follow the LIGHTING INSTRUCTIONS. Lighting instructions are located in the owner’s manual and printed on the unit's metal drip tray. If the problem persists, continue troubleshooting, or contact your local dealer or distributor for assistance.
43
WARRANTY
PETERSON FIRE MAGIC GRILLS AND ACCESSORIES
LIMITED WARRANTY
Robert H. Peterson Co. ("RHP") warrants your Fire Magic® grill to be free from defects in material and workmanship. Fire Magic
warranted for as long as you own your Fire Magic® grill -- LIFETIME. (Except as noted below.) Fire Magic
(except ignition parts) are warranted for FIFTEEN (15) YEARS. Fire Magic Fire Magic Fire Magic
pan, charcoal grid, wood pellet screen, thermometer, and ash tray; which are warranted for ONE (1) YEAR. Fire Magic Fire Magic
accessories are warranted for ONE (1) YEAR.
This warranty applies to the original purchaser for products which are installed in the United States or Canada and which are operated and maintained as intended for single family residential usage. This warranty is valid only with proof of purchase, shall commence on the date of purchase, and shall terminate (both as to original and any replacement products) on the anniversary date of the original purchase of the product stated on the above schedules.
This warranty covers defects in material and workmanship. This warranty does not cover parts which become defective as a result of negligence, misuse, use not in compliance with the Owner’s Manual/Installation Instructions, accidental damage, improper handling, improper storage, improper installation, lack of required routine maintenance (as specified in the Owner’s Manual/Installation Instructions), electrical damage, local gas impurities or failure to protect against combustibles. Product must be installed (and gas must be connected) as specified in the Owner’s Manual/Installation Instructions by a qualified professional installer. Modifications to products which are not specifically authorized will void this warranty. Accessories, parts, valves, remotes, etc. when used must be Peterson products or this warranty is void. Warrantied items will be repaired or replaced at Peterson’s sole discretion. This warranty does not apply to rust, corrosion, oxidation, or discoloration unless the affected part becomes inoperable.
This warranty does not cover labor or labor related charges, except as provided by separate specific written programs from the Peterson Co. All repair work must be performed by a qualified professional service person and requires prior approval of Peterson.
Peterson may require the defective product or part to be returned to the factory to determine the cause of failure. Peterson will pay freight charges if the product or part is determined to be defective. This warranty does not cover breakage in shipment from our (Independent) distributor to its customer if the damage is determined to have occurred during that shipment.
This warranty specifically excludes liability for indirect, incidental, or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you specified legal rights, and you may have other rights that vary from state to state or province.
For additional information regarding this warranty, or to place a warranty claim, contact the R. H. Peterson dealer where the product was purchased. When contacting your Peterson dealer or the R. H. Peterson Co., please provide the following information:
- Your name, address, telephone number, e-mail
- Sales receipt showing where purchased and date purchased
- Model number, serial number of product, date code
- Relevant information: installer, additions, repairs, when defect was first noted
®
cast stainless-steel burners, Choice stainless steel tubular burners, stainless-steel cooking grids, and stainless-steel housings are
®
brass valves, inner liners, manifold assemblies, porcelain housings (including ovens and barbecue faces), and backburner assemblies
®
built-in griddles (except ignition parts) are warranted for TEN (10) YEARS.
®
Electric Grills, including stainless steel grid, and housings are warranted for TEN (10) YEARS.
®
Infra-red burners, flavor grids, Charcoal stainless steel grills, and Smokers are warranted for FIVE (5) YEARS; except for the charcoal
®
sideburners and all other Fire Magic® grill components (except ignition and electronic parts) are warranted for THREE (3) YEARS.
®
grill and griddle ignition systems (excluding batteries), electronic components (including lights and thermometers), and grill
A COPY OF YOUR SALES SLIP FOR PROOF OF PURCHASE IS REQUIRED
TO REGISTER YOUR PRODUCT ONLINE GO TO: WWW.RHPETERSON.COM,
AND CLICK ON PRODUCT REGISTRATION. THANK YOU FOR YOUR PURCHASE.
Quality Check Date:_________________
Burner Orifices Nat. L.P. Leak Test: ___________ Model#: ___________________ Main: ____ ____ Burn Test: ___________ Serial#: ___________________ Back: ____ ____ Gas Type: Side/Power: ____ ____ Inspector: ___________________ Infrared: ____ ____ Other: ____ ____
Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746
Nat. / L.P. Air Shutter: ___________________
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