Fire Magic C430S1T1NG6 Installation

STAND-ALONE OUTDOOR

GAS GRILLS

C430s & C540s

INSTALLATION

INSTRUCTIONS AND

OWNER’S MANUAL

INSTALLER: Leave these instructions with consumer.
CONSUMER: Retain for future reference.

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.

C430s shown

SAFETY AND WARNING CODES

DANGER:

IF YOU SMELL GAS:

1. Shut off the gas to the appliance.

2. Extinguish any open fl ame.

3. Open lid.

4. If odor continues, keep away from the
appliance and immediately call your
gas supplier or the fi re department.

1. Do not store or use gasoline or other
fl ammable vapors and liquids in the
vicinity of this or any other appliance.

2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.

WARNING:

WARNING:

CODE AND SUPPLY REQUIREMENTS: This grill

must be installed in accordance with local codes
and ordinances, or, in the absence of local codes,
with either the latest National Fuel Gas Code

(ANSI Z223.1/NFPA 54), and Natural Gas and
Propane Storage and Handling Installation Code
(CSA-B149.1).

Improper installation, adjustment, alteration,
service, or maintenance can cause injury
or property damage. For proper installation,
refer to the installation instructions. For
assistance or additional information,
consult a qualifi ed professional installer,

service agency, or the gas supplier.

This appliance and its dedicated manual shutoff
valve must be disconnected from the gas-supply
piping system when testing the system at pressures
in excess of ½ psig (3.5 kPa).

This appliance must be isolated from the gas-supply
piping system by closing its dedicated manual
shutoff valve during any pressure testing of the gas­supply system at pressures up to and including ½
psig (3.5 kPa).

Proper operation of your grill
requires prompt and periodic
maintenance. See the CARE &
CLEANING section for details.

Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746

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All electrical outlets in the vicinity of the grill must
be properly grounded in accordance with local
codes, or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1, whichever

is applicable.
Keep all electrical-supply cords and fuel-supply

hoses away from any heated surface.

Certifi ed to: ANSI Z21.58b-2012

11-093

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CSA 1.6b-2012

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INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE

GRIL EXTÉRIEUR DE GAZ DU PORTATIF

IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER L’INSTALLATION OU L’UTILISATION

SÛRETÉ ET CODES D’AVERTISSEMENT

DANGER:

SI VOUS SENTEZ LE GAZ :

1. Coupez le gaz à l’appareil.

2. Éteignez-vous n’importe quelle fl amme nue.

3. Ouvrez le couvercle si équipé d’un four.

4. Si l’odeur continue, gardez loin de
l’appareil et appelez immédiatement
votre département de fournisseur ou de
feu de gaz.

CONDITIONS DE CODE ET D’APPROVISIONNEMENT:

Ce gril doit être installé selon des codes et des ordonnances
locaux, ou, en l’absence des codes locaux, avec l’un ou l’autre
le plus défunt Code national de gaz de carburant (norme ANSI
Z223.1/NFPA 54), et Stockage de gaz naturel et de propane
et manipulation du code d’installation (CSA-B149.1).

Cet appareil et ses différents robinets d’isolement doivent être
démontés du gaz-fournissent le système siffl ant en examinant
le système aux pressions au-dessus du ½ psig (kPa 3.5).

Cet appareil doit être isolé dans gaz-fournissent le système
siffl ant par fermeture que ses différents robinets d’isolement
manuels pendant tous les essais sous pression du gaz­fournissent le système aux pressions jusques et y compris
le ½ psig (kPa 3.5).

• Ce gril est pour ultilisation à l’extérieur seulement.
Si l’appareil est entreposé à l’intérieur, enlever les
bouteilles et les laisser à l’extérieur.

• Ne pas ranger le gril immédiatement aprés l’avoir utilisé.
le laisser refroidir avant de le déplacer ou de la ranger.
Le non respect de cette mesure de sécurité pourrait
entraîner un incendie causant des dommages à la
propriété, des blessures ou la mort.

• Ne pas utiliser cet appareil sous une surface
combustible.

• Ne pas utiliser cet appareil sous un auvent. Le non
respect de cette mesure de sécurité pourrait entraîner
un incendie ou des blessures.

• Dégagement minimal entre les parois latérales et
l’arriére de l’appareil et la construction combustible (45.7
cm à partir des parois latérales et 45.7cm à partir de
l’arriére).

• Le régulareur de pression de gaz prévu avec cet appareil
de cuisson à gaz pour l’extérieur doit être utilisé. Ce
régulateur est réglé pour une pression de sortie de 5
pouces de colonne de l’eau pour le gaz naturel, et 10
pouces pour le propane.

• LE RÉGULATEUR INCLUS D’APPAREILS EST ÉVALUÉ
POUR LE MAXIMUM DE 1/2 (LIVRES PAR POUCE
CARRÉ). SI VOTRE OFFRE DE GAZ EST 1/2 PLUS
GRAND QUE (LIVRES PAR POUCE CARRÉ), UN

AVERTISSEMENT:

1. Ne stockez pas ou n’employez pas
l’essence ou d’autres vapeurs et liquides
infl ammables à proximité de ceci ou
d’aucun autre appareil.

2. Un cylindre de propane non relié pour
l’usage ne sera pas stocké à proximité
de ceci ou d’aucun autre appareil.

AVERTISSEMENT:

L’installation inexacte, l’ajustement, le
changement, le service, ou l’entretien
peuvent causer des dommages ou des
dégats matériels. Référez-vous à ce
manuel. Pour l’aide ou l’information
additionnelle, consultez un installateur
professionnel qualifi é, l’agence de service,

ou le fournisseur de gaz.

Toutes les sorties électriques à proximité du gril doivent être
correctement fondues selon des codes locaux, ou en l’absence
de local code, avec le code électrique national, ANSI/NFPA
70, ou le code électrique canadien, CSA C22.1, celui qui est
applicable.

Maintenez tout électrique-fournissent des cordes et carburant­fournissent des tuyaux partis de n’importe quelle surface de
chauffage.

RÉGULATEUR ADDITIONNEL DOIT ÊTRE INSTALLÉ
AVANT LE GRIL. VOIR LA SECTION DE CONDITIONS
D’OFFRE DE GAZ POUR LA PRESSION APPROPRIÉE
D’OFFRE DE GAZ.

• Ne couvrez jamais la surface entière de cuisine ou de
gril de gauffreuses ou de casseroles. La surchauffe se
produira et les brûleurs ne seront pas très performants
quand la chaleur de combustion est emprisonnée au­dessous de la surface à cuire.

• Ne pulvérisez jamais l’eau sur une unité chaude de gaz,
comme ceci peut endommager des composants de
porcelaine ou de fer de fonte.

• Une fuite de GPL peut causer une incendie ou une
explosion si enflammée entraînant des blessures
corporelles graves ou la mort.

• Communiquez avec le fournisseur de GPL pour les
réparations ou pour disposer de qules bouteille ou du
GPL non utilisé.

Certifi é à la norme: ANSI Z21.58b-2012 / CSA 1.6b-2012

INSTALLATEUR : Laissez ces instructions avec le consommateur.

CONSOMMATEUR : Maintenez pour la future référence.

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CONTENTS

4 REPLACEMENT PARTS LIST
6 GRILL NOTES PAGE
7 GRILL MAINTENANCE AND SAFETY INFORMATION
8 STAND-ALONE GRILL DIMENSIONS TABLE
8 MODEL SPECIFICATIONS TABLE
9 INSTALLATION REQUIREMENTS
10 ENSURING PROPER COMBUSTION AIR AND COOLING AIRFLOW
10 EXHAUST REMOVAL
11 LOCATION PREPARATION
11 WHEELS AND CASTERS
11 CONNECTING THE GAS SUPPLY
11 INSTALLING THE STAND-ALONE UNIT
13 SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS
14 IDENTIFICATION OF GRILL CONTROLS
15 LIGHTING (IGNITION) INSTRUCTIONS
15 SHUTTING OFF THE UNIT
17 RIGID SHELF INSTALLATION
18 GRILLING TIPS
19 ACCESSORIES
19 THE WARMING RACK
20 FIRE MAGIC

®

DRIP TRAY
21 CARE & CLEANING
22 REGULATOR CONVERSION
22 GAS ORIFICE CONVERSION
22 CONVERTING THE GAS TYPE
23 BURNER AIR SHUTTER ADJUSTMENT
24 GRILL NOTES PAGE
25 TROUBLESHOOTING
26 WARRANTY

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REPLACEMENT PARTS LIST

1

2

3

9

13

16

5

6

4

10

7

16

17

21

8

18

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12

19

To order replacement
parts, contact your
local Fire Magic®
dealer.

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REPLACEMENT PARTS LIST (cont.)

C430s C540s

Item Description Part No. Qty. Part No. Qty.

Stainless cooking grid (set of 2 or 3) 3542-S-2 1 3543-S-3 1

1.

Flavor grid (set of 2 or 3) 3063-S-2 1 3064-S-3 1

2.

Main burner 3042-60 2 3042-60 3

3.

Oven lid 23729-54 1 23733-54 1

4.

Warming rack* 3672S-M 1 3673S-M 1

5.

Grid lifter 3519 1 3519 1

6.

Convertible regulator PR-4 1 PR-4 1

7.

Valve manifold 24130-28 1 24170-28 1

8.

Control panel 24130-36 1 24170-36 1

9.

Large knob 3015 2 3015 3

10.

Thermometer † 23305 1 23305 1

11.

Ignitor battery holder assy (9v) 24180-38 1 24180-38 1

12.

Drip tray 3084 1 3084 1

13.

Drip tray liner (set of 4) 3557 1 3557 1

14.

Wire harness assembly † 24177-24 1 24177-24 1

15.

Rigid shelf 24-C-01 2 24-C-01 2

16.

Door (left) 24330-29L 1 24370-29L 1

17.

Door (right) 24330-29R 1 24370-29R 1

18.

Caster kit (set of 4) 24-C-35 1 24-C-35 1

19.

Electrode & collector box assy † 3199-45 2 3199-45 3

20.

Ignitor module 3199-44 1 3199-46 1

21.

Natural gas orifi ce(s) † 3001-44-2 1 3001-44-3 1

22.

Propane gas orifi ce(s) † 3001-55-2 1 3001-55-3 1

23.

Propane regulator / hose assy. † 5110-07 1 5110-07 1

24.

Natural Gas QD hose † 5110-03 1 5110-03 1

or

Fire Magic® cookbook † 3595 1 3595 1

25.

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* If equipped
† Not shown

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GRILL NOTES PAGE

Please use this page to record any information about your grill that you may want to have at hand.

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GRILL MAINTENANCE AND SAFETY INFORMATION

1. The outdoor grill and surrounding area MUST

remain clear of fl ammable substances such as
gasoline, yard debris, wood, etc.

2. The airfl ow through the vent space located below

the control panel must remain unobstructed.

3. When using propane gas:

insects and insect nests. A clogged tube can
lead to a fi re beneath the grill. A proper fl ame
pattern will ensure safe operation and optimal
performance. Adjust the air shutter as needed
(see AIR SHUTTER ADJUSTMENT).

5. The in-line gas valve or gas cylinder valve must

always be shut OFF when the grill is not in

a. The required ventilation openings in the

use.

enclosure must be clear of debris.

6. The drip collector holes must be clear and

b. The propane cylinder, regulator, and rubber

hose must be in a location not subject to

unobstructed. Excessive grease deposits can
result in a grease fi re.

temperature above 125° F (51° C).

4. The fl ames on each burner burn evenly along

the entire burner with a steady fl ame (mostly
blue). If burner fl ames are not normal, check
and clean the orifi ce and burner/venturi tubes for

WARNING: NEVER cover the entire cooking or grill surface with griddles or pans. Overheating will occur, and

burners will not perform properly when combustion heat is trapped below the cooking surface.

CAUTION: NEVER spray water on a hot gas unit.

The grill serial identifi cation number is located on the underside of the drip tray handle. It

is recommended that the drip tray fi rst be removed and cleaned / emptied of its contents,

then turned over to view.

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Model

A430s
A540s

MODEL SPECIFICATIONS TABLE

STAND-ALONE GRILL DIMENSIONS TABLE

Height Width Depth

Floor to top

(with oven)

Open (A)

57" 50" 36
57" 50" 36 1/2" 33" 58" 22" 24 3/4"

Closed

(B)

Floor to top

of shelf

(C)

Cart base

1

/2" 26 1/2" 51 1/2" 22" 24 3/4"

E

Left to right Front to back

(D)

Shelf to shelf

(E)

Cart base

(F)

Maximum

G

outer

(G)

A

B

C

D

F

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MODEL SPECIFICATIONS (cont.)

MODEL SPECIFICATIONS TABLE

Table 1 C430s C540s

Main burner BTU

N/P orifi ce drill size

20,000 x 2

#44/#55

INSTALLATION REQUIREMENTS

This grill is designed for outdoor use only. DO NOT use this grill
inside a building, garage, enclosed area, or under an unprotected
overhead combustible construction. See the EXHAUST REMOVAL
section on the following page for details on installing under a patio
roof. DO NOT use this grill in or on a recreational vehicle or boat.

Important: The grill is not insulated. Refer to the information

below to ensure all required clearances are met.

20,000 x 3

#44/#55

Combustible

Min.

18"

The grill must have a minimum clearance of 18" from
combustible materials/items AT ALL TIMES.

For the minimum clearances between the grill and any side or rear
walls, your setup must fall within one (or more) of the following:

A. Clearance between grill and combustible wall

• The grill must have a minimum of 18" right, left, and rear
clearance from any combustible wall (see Fig. 9-1).

B. Clearance between grill and strictly non-combustible wall

(i.e. brick wall, see Fig. 9-2)

• The grill must have a minimum of 4" right, left, and rear
clearance from any non-combustible wall.
(To allow for proper ventilation and prevent dangerous
overheating.)

(Clearance required for

right, left, and rear)

Fig. 9-1 Clearance 'A' Diagram

Non-combustible

Min.

4"

(Clearance required for

right, left, and rear)

Fig. 9-2 Clearance 'B' Diagram

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INSTALLATION REQUIREMENTS (cont.)

The control panel MUST remain removable for
servicing and air shutter adjustment (see PARTS
LIST).

ENSURING PROPER COMBUSTION AIR AND
COOLING AIRFLOW

Proper airfl ow (Fig. 10-1) MUST be maintained for
the grill to perform as it was designed. If airfl ow
is blocked, overheating and poor combustion will
result. Do not block the 1" (2.5 cm) front air inlet
along the bottom of the control panel or more
than 75% of the cooking grid surface with pans
or griddles.

INCORRECT

Rear oven lid vent

YOU MUST PROTECT

REAR OVEN VENT FROM

PREVAILING WIND

Fig. 10-2

Note: The 1" (2.5 cm) front air space also allows

access to the drip tray.

Fig. 10-1 - Ventilation diagram

EXHAUST REMOVAL

If installed or used under a patio roof, the cooking
grid area must be fully covered by an exhaust hood
with a vent. An exhaust fan with a rating of 1,000
CFM (cubic feet per minute) (472 liters per second)
or more may be necessary to effectively remove
smoke and other cooking by-products from the area
under the hood.

to meet this requirement.

Fire Magic Vent Hoods are available

This outdoor grill must not

be used under unprotected overhead combustible
construction. THIS UNIT MUST NOT BE LOCATED

IN A FULLY ENCLOSED AREA OF ANY KIND.

CORRECT

PLACE GRILL SO PREVAILING

WIND BLOWS TOWARD FRONT

OF GRILL

Fig. 10-3

CAUTION: Wind blowing into or across the rear

oven lid vent (Fig. 10-2) can cause
poor performance and/or dangerous
overheating. Orient the grill so that the
prevailing wind blows toward the front
of the grill (Fig. 10-3).

GAS SUPPLY AND MANIFOLD PRESSURES:

For natural gas - normal 7" (17.78 cm) water column
(w.c.), minimum 5" (12.7 cm), maximum 10 1/2" (26.7
cm). For propane gas - normal 11" w.c., minimum 10"
(25.4 cm), maximum 13" (33 cm).

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INSTALLING THE STAND-ALONE UNIT

LOCATION PREPARATION

Prepare a fl at, level surface capable of supporting
the weight of the stand-alone grill and convenient to
the gas supply if connecting to a gas line.

WHEELS AND CASTERS

To lock a caster press down on the left lever until it
stops and the caster will not turn. To unlock, press
down on the right lever.

LOCK

UNLOCK

Fig. 11-1

CONNECTING THE GAS SUPPLY

For connecting a propane unit to a portable
propane tank, read the safety warnings and
follow the instructions in the section SAFE USE
AND MAINTENANCE OF PROPANE GAS
CYLINDERS.

For household propane or natural gas units:

a. Turn OFF the gas supply at the source. The

quick disconnect hose is pre-installed on the
valve manifold at the manufacturer. Run the
hose through the hole in the bottom rear of the
stand-alone unit, to the gas supply. Connect
the 1/2" NPT socket at the end of the hose to
the gas supply. Use pipe joint compound that is
resistant to all gasses on the male pipe fi tting
and tighten securely. DO NOT use pipe joint

compound to connect the fl are fi ttings.

c. Turn all burner valves to the OFF position. Turn

the gas supply on. Then carefully check all gas
connections for leaks with a brush and soapy
water before lighting. NEVER USE A MATCH
OR OPEN FLAME TO TEST FOR LEAKS.

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UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE

IMPORTANT POUR VOTRE SÛRETÉ

LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE.

En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements.

LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE.

CYLINDRE ET CONDITIONS ET
CARACTÉRISTIQUES DE CONNECTEUR

a. Des cylindres et les valves de gaz de propane doivent être

maintenus en bon état et doivent être remplacés s’il y a
des dommages évidents au cylindre ou à la valve.

b. Ce gril, une fois utilisé avec un cylindre, devrait être relié à

un gallon de la norme 5 (20lb.) cylindre de gaz de propane
équipé d’un OPD (remplissez au-dessus du niveau le
dispositif d’empêchement). L’OPD a été exigé sur tous les
cylindres vendus depuis octobre 1.1998 pour empêcher le
remplissage excessif.

c. Les dimensions de cylindre devraient être approximativement

12"(30.5cm) de diamètre et 18" (45.7cm) hauts. Des
cylindres doivent être construits et marqués selon les
caractéristiques pour des cylindres de gaz de propane du
département des ETATS-UNIS du transport (D.O.T.) ou
le niveau national du Canada, du CAN/CSA-B339, des
cylindres, des sphères et des tubes pour le transport des
marchandises dangereuses.

d. Le cylindre doit inclure un collier pour protéger la valve

de cylindre et le circuit d’alimentation de cylindre doit être
assuré le retrait de vapeur.

e. Le montage du régulateur de pression et le fl exible (Fig. 12-1)

fourni avec cet appareil au gaz en plein air (modèles au
propane seulement) doit être utilisé. Assemblées d'origine et
régulateur de pression et le tuyau de remplacement doivent
être ceux spécifi és par le fabricant pour le raccordement d'un
dispositif de cylindre de liaison identifi ée comme de type I par
le 21.58-2005/CGA ANSI Z 1.6 à 2005 (voir liste des pièces
pour les informations de commande).

f. La valve de cylindre de gaz de propane doit être équipée

d’un dispositif d’accouplement de raccordement de
cylindre, décrit comme type I dans la norme défi nie dans le
e. de paragraphe ci-dessus. Ce dispositif est généralement
décrit comme coupleur rapide de fi l de point culminant.

g. Si votre cylindre de gaz de propane vient avec une prise

de la poussière, placez le bouchon anti-poussière sur la
sortie de valve de cylindre toutes les fois que le cylindre
n’est pas en service.

OPÉRATION DE COUPLEUR RAPIDE

Pour relier le regulator/hose à l’ajustage de précision de
valve de cylindre de gaz de propane: Serrez l’écrou de main

sur le régulateur au-dessus de l’ajustage de précision de fi l
de point culminant sur la valve de cylindre. Tournez l’écrou de

main dans le sens des aiguilles d’une montre pour engager les
fi ls et pour serrer jusqu’à ce que douillettement. L’utilisation des
pinces ou de la clé ne devrait pas être nécessaire. Seulement
le propane marqué par cylindres doit être employé.

Pour débrancher: Tournez l’écrou de main dans le sens
contraire des aiguilles d’une montre jusqu’à isolé (fi g. 12-1).

Important: Avant d’employer le gril, et ensuite chaque

fois que le cylindre est enlevé et rattaché,
examinez tous les raccordements pour déceler
les fuites. Arrêtez les valves de gril et ouvrez
la valve principale de cylindre, puis vérifi ez
les raccordements avec de l’eau savonneux.
Réparez toutes les fuites avant d’allumer le gril.

ATTENTION: Tournez toujours la valve principale de cylindre

de propane au loin après chaque utilisation,
et avant de déplacer le gril et le cylindre, ou
débrancher l’accouplement. Cette valve doit
rester fermée et le cylindre a débranché alors
que l’appareil n’est pas en service, quoique
l’écoulement de gaz soit arrêté par un dispositif
de sûreté quand le coupleur est débranché.

Inspectez soigneusement l’ensemble de tuyau chaque fois
avant que le gaz soit allumé. Un tuyau fi ssuré ou effi loché doit
être immédiatement remplacé.

Si l'appareil est stocké à l'intérieur, le cylindre doit être disconnected
et a enlevé. Des cylindres Disconnected doivent être stockés
dehors, hors de la portée des enfants, avec les prises de valve
fi letées étroitement installées, et ne doivent pas être stockés dans

un bâtiment, le garage, ou n'importe quel autre secteur inclus.

POUR VOTRE SÛRETÉ

a. Ne stockez pas un cylindre de gaz disponible de propane

dessous ou ne vous approchez pas de cet appareil.

b. Ne remplissez jamais cylindre au delà de 80 pour cent de

plein.

c. SI L’INFORMATION DANS “A” ET “B” N’EST PAS SUIVIE

EXACTEMENT, UN FEU CAUSANT LA MORT OU DES
DOMMAGES SÉRIEUX PEUT SE PRODUIRE.

Fig. 12-1 type coupleur rapide de fi l de point culminant d’I

Volant de commande

QCC
Type 1

Valve

Valve
de
décompression

1

Ajustage de précision
en laiton de fi l de
point culminant

4

Indicateur
de niveau
de liquide
(facultatif)

3

2

Écrou de main avec le
fi l de point culminant.

Régulateur

Passage

Tuy au

FIXATION DU CYLINDRE DE GAZ DE PROPANE

Renforcer

Connectez-vous

à fournir

Fig. 12-2

1. Ensemble cylindre-

propane gaz dans le
manchon de support.

2. Suivez les instructions

Fig. 12-3 Fig. 12-4

ci-dessus pour connecter
l’alimentation.

3. Serrer les vis de serrage pour fi xer

le cylindre.

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SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS

IMPORTANT FOR YOUR SAFETY

READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER.

When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed.

FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION.

CYLINDER/CONNECTOR REQUIREMENTS

a. Propane-gas cylinders, valves, and hoses must be

maintained in good condition and must be replaced if
there is visible damage to either the cylinder or valve. If the
hose is cut or shows excessive abrasion or wear, it must
be replaced before using the gas appliance (see e.).

b. This unit, when used with a cylinder, should be connected

to a standard 5-gallon (20 lb.) propane-gas cylinder
equipped with an OPD (Overfi ll Prevention Device).
The OPD has been required on all cylinders sold since
October 1,1998, to prevent overfi lling.

c. Cylinder dimensions should be approximately 12" (30.5

cm) in diameter and 18" (45.7 cm) high. Cylinders must
be constructed and marked in accordance with the

Specifi cations for Propane Gas Cylinders of the U.S.
Department of Transportation (D.O.T.) or the National
Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres, and Tubes for Transportation of Dangerous
Goods.

d. The cylinder used must include a collar to protect the

cylinder valve, and the cylinder supply system must be
arranged for vapor withdrawal.

e. The pressure regulator and hose assembly (Fig. 13-1)

supplied with this outdoor gas appliance (L.P. models
only) must be used. Original and replacement pressure
regulator and hose assemblies must be those specifi ed
by the manufacturer for connection with a cylinder
connecting device identifi ed as Type I by the ANSI Z

21.58-2005/CGA 1.6-2005 (see PARTS LIST for ordering
information).

f. The propane-gas cylinder valve must be equipped with a

cylinder connection coupling device, described as Type I
in the standard defi ned in paragraph e. above. This device
is commonly described as an Acme thread quick coupler.

g. If the propane-gas cylinder comes with a dust plug, place

the dust cap on the cylinder valve outlet whenever the
cylinder is not in use.

QUICK COUPLER OPERATION

To connect the regulator/hose assembly to the propane­gas cylinder valve fi tting: Press the hand nut on the regulator

over the Acme thread fi tting on the cylinder valve. Turn the hand
nut clockwise to engage the threads and tighten until snug.

SECURING THE PROPANE-GAS CYLINDER

The use of pliers or a wrench should not be necessary. Only
cylinders marked “propane” may be used.

To disconnect: Turn the hand nut counterclockwise until
detached (Fig. 13-1).

Important: Before using the unit, and after each time the

cylinder is removed and reattached, check
the hose for wear (see a.) and check all
connections for leaks. Turn off the unit valves
and open the main cylinder valve, then check
connections with soapy water. Repair any
leaks before lighting the unit.

CAUTION: Always turn the propane cylinder main valve

off after each use, and before moving the unit
and cylinder or disconnecting the coupling.
This valve must remain closed and the
cylinder disconnected while the appliance
is not in use, even though the gas fl ow is
stopped by a safety feature when the coupler
is disconnected.

Carefully inspect the hose assembly each time before the
gas is turned on. A cracked or frayed hose must be replaced
immediately.

If the appliance is stored indoors, the cylinder must be
disconnected and removed. Disconnected

cylinders must be

stored outdoors, out of the reach of children, with threaded
valve plugs tightly installed, and must not be stored in a

building, garage, or any other enclosed area.

FOR YOUR SAFETY

a. DO NOT store a spare propane-gas cylinder under or

near this appliance.

b. NEVER fi ll the cylinder beyond 80-percent full.
c. IF THE INFORMATION IN a. AND b. IS NOT FOLLOWED

EXACTLY, A FIRE CAUSING DEATH OR SERIOUS
INJURY MAY OCCUR.

Fig. 13-1 Type I Acme thread quick coupler

QCC
Type 1
valve

Pressure
relief
valve

Hand wheel

Brass Acme
thread fi tting

Liquid level
indicator
(optional)

Hand nut with Acme
thread

Regulator

Vent

Hose

Tighten

Connect
to supply

Fig. 13-2

1. Set the propane-gas

cylinder into the support
sleeve.

2. Follow the instructions

Fig. 13-3 Fig. 13-4

above to connect supply.

3. Tighten the thumb screws to secure

the cylinder.

13

IDENTIFICATION OF GRILL CONTROLS

Right

Control panel

screw(s)

Left
main burner
control knob

Drip
Tr ay

C430 controls

To remove the control panel:

Turn off the gas shutoff valve.

•

• Pull off the control knobs. Unscrew and remove the control panel
screws and washers.

• Lift the control panel up and outward, allowing it to rest on the
internal chain(s).

main burner
control knob

Battery box

Fig. 14-1

Important: During reinstallation;

valve, be sure the control knobs are in the OFF position.

Center main burner

Control panel

screw(s)

Left

main burner

control knob

Drip

tray

C540 controls

prior to opening the gas shutoff

control knob

Right
main burner
control knob

Battery box

Fig. 14-2

14

LIGHTING (IGNITION) INSTRUCTIONS

Read all instructions before lighting, and follow these instructions each time you light the unit.

ELECTRONIC LIGHTING

Note: Electronic lighting requires an installed 9-volt

battery with a good charge.

1. Open lid(s) or remove cover(s) from burner(s) to be lit.

2. Turn all gas control knob(s) to their OFF position(s).

3. Turn on the gas at its source.

Read setting here

Read setting

(OFF position shown)

TURN OFF

To Turn OFF

TO

Press
knob in
to turn

Fig. 15-1 - Control knob

here

OFF

LOW

To Turn ON

TO TURN ON

LIGHT

HI

HIGH to

Use

LIGHT

HI (high)
to light

4. Depress the desired control knob for 5 seconds,

then, while pressing turn it counterclockwise to the
HI LIGHT position. Once the burner lights, release
the knob.

Note: DO NOT
turn on more
than one valve at
a time for either
electronic or
manual lighting.

MANUAL LIGHTING

CAUTION: Always wait fi ve (5) minutes for gas to

clear after any unsuccessful lighting
attempt.

1. Follow steps 1 through 3 (left).

2. Insert either a burning long-barrel butane lighter or

2. Insert either a burning long-barrel butane lighter, a

a burning long-stem match through the cooking grid

burning long-stem match, or a burning match held
opening to the top of the lighting tube. (Fig. 15-2).

by a wire extension holder through the cooking grid
For backburners, hold the flame

opening to the top of the burner (Fig. 15-2).
against the surface of the backburner.

3. While holding the match or lighter fl ame at the top

For sideburners, hold the fl ame against the burner.
of the burner, depress the control knob and while

3. While holding the match or lighter fl ame at the top

pressing turn it counterclockwise to the HI LIGHT
of the lighting tube or next to the burner (sideburner

position. Remove the lighter or match when the
and backburner only), depress the desired control

burner lights, and release the control knob.
knob and while pressing turn it counterclockwise to

4. If the burner does not light, immediately depress
the HI LIGHT position. Remove the lighter or match
the knob and turn the valve to OFF. WAIT FIVE
when the burner lights, and release the control
(5) MINUTES before repeating steps 2 through 4
knob.
of the MANUAL LIGHTING instructions.

4. If the burner does not light, immediately depress
the knob and turn the valve to OFF. WAIT FIVE

(5) MINUTES before repeating steps 2 through 4
of the MANUAL LIGHTING instructions.

CAUTION: If a burner does not light within fi ve (5)

seconds of turning on the control knob,
depress the knob and turn it to the OFF

position. WAIT FIVE (5) MINUTES
before repeating step 4. If you smell
gas, follow the instructions on the cover
of this manual. If the burners still do not
light after several attempts, refer to the

instructions for manual lighting.

5. Repeat step 4 for each additional burner to be lit.

REPLACING IGNITOR BATTERIES

To replace the 9V battery powering the ignitors, pull out
the battery holder located on the outside of the control
panel. Remove the old battery and replace it connecting
the new battery. Replace the drawer (see Fig. 15-3).

WHEN USING A PORTABLE PROPANE TANK

Propane tanks are equipped with a safety shutdown
device that may cause low or no gas pressure/fl ame
at the burners if operating and lighting instructions
are not followed exactly (See important note in the
TROUBLESHOOTING section for more details.)

Lighting

tube

Lighter

Fig. 15-2 - Manual lighting

SHUTTING OFF THE UNIT

To shut off the unit, depress each valve control knob
and, and while pressing turn it clockwise to the OFF
position.

Always close the valve from the gas supply after each
use of the unit.

15

Fig. 15-3

ALLUMAGE DES INSTRUCTIONS (D’ALLUMAGE)

Lisez toutes les instructions avant l’allumage, et suivez ces instructions chaque fois vous lumière le unité.

ÉCLAIRAGE ÉLECTRONIQUE

Note: L’éclairage électronique exige une batterie installée

de 9 volts avec une bonne charge.

1. Ouvrez les couvercles ou enlevez les couvertures des brûleurs

pour être Lit.

2. Tournez tous les boutons de commande de gaz à leurs

positions de repos.

3. Allumez le gaz à sa source.

Lisez l’établissement ici

Read setting

(OUTRE de montrer)

here

TURN OFF

OUTRE DE

TO

Enfoncez
le bouton
pour
tourner

Fig. 16-1 - bouton de commande

OFF

LOW

TO TURN ON

LIGHT

HI

SUR

HIGH to

Utilisation

LIGHT

SALUT
(haute)
à la lu­mière

4. Diminuez le bouton de commande désiré pendant 5

secondes, puis, et tout en pressant le tour il dans le sens
contraire des aiguilles d’une montre dans la position
LÉGÈRE de HI. Une fois que le brûleur s’allume, libérez
le bouton.

Note: N’ouvrez
pas plus d’une
valve à la fois
pour l’éclairage
électronique ou
manuel.

ÉCLAIRAGE MANUEL

ATTENTION: Attendez toujours cinq (5) minutes le gaz

pour se dégager après que n’importe quelle
tentative non réussie d’éclairage.

1. Suivez les étapes 1 à 3 (à gauche).

2. Insérez un allumeur brûlant de butane de long-baril, une

2. Passez un allumeur brûlant de butane de long-baril ou

allumette brûlante de long-tige, ou une allumette brûlante

une allumette brûlante de long-tige dans la grille à cuire
s’ouvrant au dessus du tube d’éclairage. (Fig. 16-2). Pour

tenue par un support de prolongation de fi l par la grille à
des backburners, tenez la fl amme contre le surface du

cuire s’ouvrant au dessus du brûleur (fi g. 16-2).
backburner. Pour des sideburners, tenez la fl amme contre

3. Tout en tenant l’allumette ou la fl amme plus légère au
le brûleur.

dessus du brûleur, diminuez le bouton de commande

3. Tout en tenant l’allumette ou la flamme plus légère

et tout en pressant le tour il dans le sens contraire des
au dessus du tube d’éclairage ou à côté du brûleur

aiguilles d’une montre dans la position LÉGÈRE de
(sideburner et backburner seulement), diminuez le

HI. Enlevez l’allumeur ou assortissez quand le brûleur
bouton et tout en pressant le tour de commande désirés
s’allume, et libérez le bouton de commande.
il dans le sens contraire des aiguilles d’une montre

dans la position LÉGÈRE de HI. Enlevez l’allumeur ou

4. Si le brûleur ne s’allume pas, enfoncez immédiatement
assortissez quand le brûleur s’allume, et libérez le bouton

le bouton et tournez la valve à AU LOIN. ATTENDEZ
de commande.

CINQ (5) MINUTES avant de répéter les étapes 2 à 4
des instructions manuelles d’éclairage.

4. Si le brûleur ne s’allume pas, enfoncez immédiatement
le bouton et tournez la valve à AU LOIN. ATTENDEZ
CINQ (5) MINUTES avant de répéter les étapes 2 à 4
des instructions manuelles d’éclairage.

ATTENTION : Si un brûleur ne s’allume pas dans cinq

(5) secondes d’allumer le bouton de
commande, enfoncez le bouton et tournez­le à la position de repos. ATTENDEZ CINQ
(5) MINUTES avant de répéter l’étape 4. Si
vous sentez le gaz, suivez les instructions
sur la couverture de ce manuel. Si les
brûleurs ne s’allument toujours pas après
que plusieurs tentatives, se rapportent aux
instructions pour l’éclairage manuel.

5. Répétez l’étape 4 pour que chaque brûleur additionnel soit Lit.

REMPLACEMENT DES BATTERIES D’ALLUMEUR

Pour remplacer la pile 9V alimenter les allumeurs, retirez le
support de la pile situé à l’extérieur du panneau de commande.
Retirez la pile usagée et remplacez-la connecter la nouvelle pile.
Remplacez le tiroir (voir la fi g. le 16- 3).

EN EMPLOYANT UN RÉSERVOIR DE PROPANE PORTATIF

Des réservoirs de propane sont équipés d’un dispositif
d’arrêt de sûreté qui peut ne pas causer le bas ou aucunes
pression de gaz/fl amme aux brûleurs si le fonctionnement
et l’allumage des instructions ne sont pas suivis exactement
(voir la note importante dans la section de dépannage pour
plus de détails.)

Tube

d’éclairage

Plus léger

Fig. 16-2 - Éclairage manuel

ARRÊT DU UNITÉ

Pour couper le unité, diminuez chaque bouton de commande
de valve et, et tout en pressant tour il dans le sens des
aiguilles d’une montre à la position de repos.

Fermez toujours la valve de la fourniture de gaz après chaque
utilisation du unité.

16

Fig. 16-3

RIGID SHELF INSTALLATION

This barbecue comes with one rigid shelf that must

This barbecue comes with two rigid shelves that must be

This barbecue comes with two (2) rigid shelves that
be attached. It can be attached using the four support

attached. These can be attached using the four support

must be attached. These can be attached using the
screws provided and a Phillips-head screwdriver.

screws provided and a Phillips-head screwdriver.

four support screws provided and a Phillips-head
screw driver.

1. Insert the top two screws into the side of the

barbecue and screw them in about half way.

2. Line up the larger, bottom portion of the two

1.

Hold the shelf inverted so that one of the corner

keyhole openings with the two top screws and fi t

holes in the shelf lines up with the appropriate
upper screw hole in the barbecue.

the two keyhole openings over the two screws.
With the shelf pushed all the way against the

2. Insert the screw, but do not tighten all the way so

side of the barbecue, lower the shelf so that the

that the shelf can be easily rotated around the fi rst

screws lock into the narrower, upper portions of

screw.

the keyholes.

3. Line up the second corner hole in the shelf with

the remaining upper screw hole in the barbecue.

Note: The shelf will now stay in place on it’s

Insert a screw and tighten.

own.

Note: You may lift the edge of the shelf upward

3. Insert the bottom two screws into their holes and

to gain better access during much of the

tighten them all the way.

4. Finally, tighten the upper two screws,

4. Finally, insert the bottom screws on the left and right

To detach, reverse the process above.
To detach, reverse the process above.

tightening of this screw.

completely.

side of the shelf and securely tighten all screws.

Shelf support screws

View from under right shelf

17

GRILLING TIPS

The art of grilling involves learning the nuances of your
grill and knowing how various cuts of meat and other
foods cook on it under different settings and conditions.

Each grill will be unique due to its configuration
and how it is positioned or installed. This section
contains information about how Fire Magic grills were
engineered, which will help you in learning how your
grill responds to the way you use it.

GRILL HEAT DISTRIBUTION - MAIN BURNERS

The heat level at each part of the grill has been
engineered for specifi c purposes. Knowing the heat
distribution for each burner will allow you the best
possible food positioning when grilling.

CAUTION: Even the coolest part of the grill is too

hot to be touched during operation of
the grill.

The front of the grill is designed, for safety reasons,
to be the coolest part of the grill. If you look directly
down on the grill top, while it is off and cool, you can
see this portion of the grill, where the front end of each
burner stops and the slope of the inner grill fi re wall
begins. This area also loses heat most rapidly when
the oven lid is opened (see Fig. 18-2).

From the front of the grill moving toward the back, the
heat rises gradually until just above the burner’s front
edge, where it rises rapidly to a fairly even temperature
refl ected by the thermometer. The heat continues to
rise gradually until it reaches a maximum directly
above the place where the two lobes of each burner
connect (see Fig. 18-2). From there to the back of
the grill, heat diminishes moderately. This supports
the desired temperature for the warming rack and
prevents heat from becoming excessive at the back
fi re wall of the grill.

Fig. 18-1

Orient barbecue so prevailing
wind blows in this direction

Fig. 18-2

Medium heat

High heat

Medium heat

Low heat

WIND CONSIDERATIONS

Wind direction can have an effect on the grill,
especially with the oven open. For maximum stability
and convenience, position the grill so that the oven
opens toward any prevailing wind (Fig. 18-1).

18

ACCESSORIES

GRILL BRUSH (optional)

Purchase a Fire Magic® stainless-steel grill brush (sold
separately) to keep your grill cleaner. It comes with
scraper for large particles and a replaceable head with
brass bristles for overall cleaning.

Fig. 19-1

Grill brush with replacement head

THE COOKING GRID LIFTER

Hold the grid lifter by gripping the center section with the
prongs pointing down (use an oven mitt or heavy glove
if the grill is hot). Insert the notched end of the grid lifter
into the cooking grid, in front of the midway point (front
to back; Fig. 19-3), and central (left to right; Fig. 19-4).
Twist the grill lifter (clockwise or counterclockwise) so
the handle is parallel to the grill rods. This “seats” the
spiked end of the grid lifter between two rods, enabling
you to safely lift out the grid. Lift slowly and adjust the
grid lifter, if necessary, for balance.

WARMING RACK (if equipped)

The warming rack (Fig. 19-2) is packed separately.

To install the warming rack, lift the front of the rack up
slightly and insert the rack hangers into the two holes
in the back of the inner oven hood. Then lower the front
of the rack into a level position to lock the rack in place.

To remove the warming rack, lift up on the front of the
rack until the rack hangers pull free from their supporting
holes.

Note: Removing the warming rack before using the

rotisserie will leave more clearance for the
meat being cooked. (if applicable)

Fig. 19-2 Warming rack in place inside oven

THE DRIP TRAY

The drip collection system allows you to brush or scrape
excess dried residue from the grilling area directly into
the drip tray (see PARTS LIST for drip tray location).

THE FLAVOR GRID(S)

Place each fl avor grid directly over a burner. The solid
areas of the grid should rest over the tabs found on the
burner. See Fig. 19-5. The slightly larger grids are

designed to be placed over the outside burners,
and the slightly smaller grid(s) are designed to be
placed over the interior burner(s).

Note: This allows heat from the burners to be evenly

distributed throughout the cooking area. The
fl avor grids heat and cool quickly, making the
grill very responsive to changes in heat from
the burners.

Fig. 19-3

Placement of the grid lifter in cooking grid

Fig. 19-4

Fig. 19-5

Flavor grid

19

Fig. 20-2

Pull out the drip tray and place liner

FIRE MAGIC® DRIP TRAY

Drippings from grilling flow through specially
designed channels and collect in the drip tray . Check
the drip tray regularly and empty when required.

Fig. 20-1

Fig. 20-3

Be sure liner fi ts under lighting instruction plate

Your grill includes a pack of four (4) Fire Magic

®

drip tray liners (Fig. 20-1). For your convenience
in cleanup, place a liner into the drip tray before
grilling.

To fi t a liner into the drip tray, pull out the tray and
set it on a fl at, level surface. Place the liner in the
drip tray as shown in Fig. 20-2 and carefully insert
the tray back under the control panel.

Note: Be sure that the liner is properly placed into

the the drip tray. The front of the liner must fi t
under the drip tray's lighting instruction plate
(see 20-3 detail).

After each use, wait for the grill to cool and carefully
pull out the drip tray to check it. When a liner is
nearing full, carefully lift it out of the drip tray, lifting
with both hands to keep the tray level until it is safely
discarded. Then insert a new drip tray liner.

Order more drip tray liners through your local Fire
Magic® dealer.

Note: There are easy to follow lighting instructions

Note: The foil tray liner is also useful for setting on

etched onto the top of the drip tray handle.

burners to cover them and catch drippings
directly during rotisserie only cooking.

Note: For models with match holders attached

inside the drip tray, place the match holder
off to one edge of the pan (Fig. 20-3). If
necessary, mold the foil liner around them
and the other features of the tray to create
enough clearance space to open and close
the tray without catching the liner.

20

CARE & CLEANING

APPLIANCE MUST BE COMPLETELY COOL WHEN
CLEANING. DO NOT SPRAY ANY CLEANER OR
LIQUIDS ON THE APPLIANCE WHEN HOT.

The appliance must be cleaned as often as once a month
(depending on use) to prevent grease build-up and other
food deposits.

INTERIOR

THE BURNER PORTS MUST BE KEPT CLEAN TO
ENSURE PROPER IGNITION AND OPERATION.

Remove the burner (see orifi ce changing instructions)
and clean the ports and slots as required. (For Fire Magic
grills use Maintenance Kit part #MK-1.) Also inspect and
clean the burner inlet for insects and nests. A clogged
burner can lead to a fi re in the bottom of the appliance.

The inside of the appliance may be cleaned periodically
with oven cleaner if desired. Follow the oven cleaner
instructions for proper use.

Be careful not to get oven cleaner on the outside surface
of the appliance as it can permanently damage the fi nish.

EXTERIOR

Stainless steel surfaces when exposed to temperatures
produced by the grilling process will change color. The
stainless steel will change color from silver to brown
and blue. This can be removed by using stainless steel
cleaner.

Clean your appliance by fi rst using grill cleaner to remove
grease and dirt. Always wipe with the grain (See Fig.
21-1). Next, use stainless steel cleaner to restore the
stainless steel color (Note: not for mirror fi nish). Finish
by wiping your appliance down using polish wipes. To

clean any mirror fi nish (if applicable), use a quality
brand glass cleaner only, not any of the cleaners
mentioned above.

If your appliance is installed in a seaside (salt air) or
poolside (chlorine) location, it will be more susceptible
to corrosion and must be maintained/cleaned more
frequently. Do not store chemicals (such as chlorine or
fertilizer) near your stainless steel appliance.

Wipe with grain

Fig. 21-1 - Wipe with grain

PROTECTING YOUR APPLIANCE FROM THE
WEATHER

An optional cover will protect your appliance when not
in use. (Allow to cool before covering.)

Please specify the model number and serial number
of your appliance when ordering a cover.

IMPORTANT

IN THE EVENT OF A GREASE FIRE, IMMEDIATELY
SHUT OFF THE MAIN GAS VALVE TO THE GRILL.
KEEP THE LID OPEN AND ALLOW THE FIRE TO
EXTINGUISH ITSELF. A THOROUGH INSPECTION
BY A TRAINED SERVICE TECHNICIAN SHOULD
BE CONDUCTED BEFORE FUTURE USE OF YOUR
GRILL. THE SERVICE TECHNICIAN WILL CHECK
THE SYSTEM FOR GAS LEAKS AND WILL CHECK
ALL ELECTRICAL WIRING FOR DAMAGE. ALL GAS
LEAKS AND WIRING MUST BE REPAIRED PRIOR
TO FUTURE USE.

Due to the nature of stainless steel, surface iron oxide
deposits may appear. Do not be alarmed – these deposits
are removable with stainless steel cleaner through prompt
and periodic maintenance. If not attended to promptly,
permanent pitting may occur.

By following these recommendations, you will enjoy the
beauty and convenience of your appliance for many years
to come.

21

CONVERTING THE GAS TYPE

REGULATOR CONVERSION

The gas regulator, located behind the control panel, must
be set for the type of gas used to fuel the grill. To check
the regulator setting, remove the cap in the center of the
regulator (Fig. 22-1). Holding the cap vertical (see Fig.
22-2), the letters at the bottom of the plastic stalk indicate
the gas type for which the regulator is currently confi gured.
If the bottom of the regulator stalk does not indicate the
gas connected to the grill, remove the stalk from the cap,
invert, and replace into center of cap. Replace cap on the
regulator, screwing down until snug.

Gas regulator
Note the cap on top.

Read gas
type here.
(LP shown)

Fig. 22-1

GAS ORIFICE CONVERSION

This Fire Magic® grill comes from the factory confi gured
for one type of gas as marked on the label behind the
control panel. When the grill is converted, this label
must be replaced or updated to identify the new gas.

Each burner has a brass orifi ce, which can be replaced
and must match the gas being used. When converting
the grill to a different gas, each burner’s orifi ce must be
replaced with the corresponding orifi ce for the new gas.

Natural-gas to propane-gas conversions using a
tank internal to a portable grill require installation of
a propane tank holder (not included) for safety and
compliance with the ANSI standards referenced on
the cover of this document. This tank holder must be
purchased separately from the manufacturer.

Consult Table 1 at the beginning of this document to
determine the proper orifi ce sizes for each burner.

Fig. 22-2

Required tools:

• Phillips-head screwdriver (#2 medium)

• 3/8" hex nut driver (deep socket)

CHANGING THE MAIN BURNER ORIFICES

1. Remove the cooking

grid and fl avor grid from
above the burner you
are working on and set
them aside.

2. Slightly pinch and
remove the burner clip
found on the rear center
of the burner. Next lift
the rear of the burner
out of the anchor pegs
holes, move the burner toward the back of the grill
to clear the gas inlet, and set it aside (Fig. 22-3).

3. Use a
remove the exposed orifice
(Fig. 22-4) and replace it
with the correct orifi ce for the
new gas. (See Table 1 at the
beginning of this document for
orifi ce sizes.)

4. Replace the burner by first
sliding the open cylindrical
end of the burner around the
orifi ce, enveloping it and centering on it, then lower
the back end anchor pegs into the anchor peg holes.
Then replace the burner clip.

Note: It is critical to the continued safe functioning

5. Replace the fl avor grid and then the cooking grid so

that the cutout section of the cooking grid is lined
up with the lighting tube.

Repeat these steps for each main burner.

3

/8" hex nut driver to

Orifi ce

of the burner that the orifi ce is centered and
completely inside the burner gas conduit.

Fig. 22-3

Fig. 22-4

It is critical to the operation of each burner that its orifi ce
be fully inserted into the center of its orifi ce opening.

WARNING

Hazardous overheating will occur if a natural-gas

orifi ce is used with propane gas.

CAUTION: Make sure the grill is at a safe

temperature and isolated from gas and
electrical supplies before beginning.

For your safety, exercise caution, and make sure you
have adequate hand protection, such as gloves, when
handling metal parts.

22

BURNER AIR SHUTTER ADJUSTMENT

AIR SHUTTER ADJUSTMENT

Important: Air shutters are preset at the

factory based on the gas the grill is
built to burn. However, altitude or
other local conditions may require
air shutter adjustment for proper
combustion.

MAIN BURNER

Flames from a properly adjusted main burner with
no wind or breeze present will appear fairly steady,
consistent, and mostly blue. If the tip of a fl ame were
to turn orange, it should only do so briefl y and then
become blue again. The fl ames will appear to burn
while touching the burner ports (see Figure 23-1).

If the fl ames have orange in them and appear to
undulate slowly from side to side, or if some of them
appear to lift off the burner instead of touching it,
then adjust the air shutter, as instructed below.

Flame off ports

Flame on ports

1. Follow the safety precautions and steps for

main burner removal
in the CHANGING
THE MAIN BURNER
ORIFICES section
(steps 1-2).

Air shutter

2. Adjust the air shutter
opening by loosening
the adjustment screw
with a screwdriver,

Fig. 23-2

Locking

screw

then turn the air
shutter to open or close it (see Fig. 23-2).

Shutter Setting Flame Condition

Open too far

Ideal setting

Closed too far

Flames shorten and
lift off the burner

Blue fl ames just
touching burner

“Lazy” fl ames with
orange in them

Fig. 23-1 - Flame appearance diagram

CAUTION: Turn all burner control knobs to the

OFF position and turn off the gas

supply at the source before removing
or adjusting a burner.

WARNING

Wait for the burner to be cool or use heavily insulated

heat-resistant gloves when handling the burner.

Too large an air shutter opening will allow too much
air into the burner, which will cause the fl ames fi rst
to shorten and then to appear to lift up off the ports.
For the bottom of the fl ames to move closer to the
ports, close the air shutter more.

If the air shutter opening is too small or closed, the
fl ames will present consistently orange tips and
become “lazy,” slowly undulating back and forth.

For propane gas, ideal settings tend to be just
slightly open. For natural gas, which generally
requires less primary air than propane, the main
burner air shutter may be nearly closed.

3. Adjust the air shutter opening and then replace
the burner.

4. Follow the lighting instructions in this manual to
light the burner.

5. Repeat steps 1-4 until the fl ames appear to
touch the burner ports, burning fairly steadily
and mostly blue (see Fig. 23-1).

6. Replace the burner, burner clip, fl avor grid,
and cooking grid (see CHANGNG THE MAIN
BURNER ORIFICE section, steps 4-5).

Repeat these steps for each main burner.

23

GRILL NOTES PAGE

Please use this page to record any information about your unit that you may want to have at hand.

24

TROUBLESHOOTING

If you have trouble with this Fire Magic® grill, please use this list to identify the problem. By trying one or more of the
solutions to the possible cause, you should be able to solve the problem. If this list does not cover your present problem,
or if you have other technical diffi culties with the grill, please contact your local Fire Magic® dealer or visit our web site at

www.rhpeterson.com.

PROBLEM POSSIBLE CAUSE CORRECTION

Ignition system

failure

Insuffi cient heat

Uneven heating

Burner goes out on

LOW

1. Low battery.

2. Improper air shutter adjustment

3. Ignition wire disconnected

4. Low gas pressure

5. Igniter switch malfunction

1. Improper air-shutter adjustment

2. Using propane orifi ce for natural gas

3. Low gas pressure/flame (propane)

4. Low gas pressure/fl ame (natural)

1. Burner ports partially blocked by debris

2. Small spiders or insects in burner

3. Improper air shutter adjustment

1. Valve “Low” setting needs adjustment

1. Replace ignitor battery.

2. Adjust air shutters.

3. Plug wires back into ignition switches.

4. Have the gas co. check supply pressure.

5. Contact dealer for replacement.

1. Adjust air shutters.

2. Check/change orifi ces.

3. Shut off all valves, including propane tank,
and follow lighting instructions exactly.
(See important note* below.)

4. Have the gas co. check pressure at grill.

1. Remove burners and clean out ports.

2. Inspect burners and orifi ces for spider webs
or other debris that may block fl ow.

3. Adjust air shutter.

1. Light burner on HIGH, immediately turn to
LOW setting. Remove knob from valve and
using a small fl at screwdriver, slowly turn
the adjustment screw in the stem, a little at
a time (30° to 45°), in either direction, until
the fl ame is approximately

1

/4” in height

from burner ports.

Table 2

* Important: Propane tanks are equipped with a safety shutdown device that may cause low or no

gas/fl ame at the burners if operating and lighting instructions are not followed exactly. If
you suspect the propane tank safety shutoff is in effect, shut off all burner control valves
and the propane tank valve. Then read and follow the LIGHTING INSTRUCTIONS exactly.
Lighting instructions are located in your owner’s manual and printed on the grill’s metal
drip tray. If the problem persists, continue troubleshooting, or contact your local dealer
or R. H. Peterson for assistance.

25

WARRANTY

PETERSON FIRE MAGIC GRILLS AND ACCESSORIES

LIMITED WARRANTY

Robert H. Peterson Co. ("RHP") warrants your Fire Magic® grill to be free from defects in material and workmanship.
Fire Magic

your Fire Magic® grill -- LIFETIME. (Except as noted below.)
Fire Magic Choice stainless steel tubular burners are warranted for TWENTY (20) YEARS.
Fire Magic

warranted for FIFTEEN (15) YEARS.
Fire Magic
Fire Magic

charcoal pan, charcoal grid, wood pellet screen, thermometer, and ash tray; which are warranted for ONE (1) YEAR.
Fire Magic

YEARS.
Fire Magic

warranted for ONE (1) YEAR.

This warranty applies to the original purchaser for products which are installed in the United States or Canada and which are operated and maintained
as intended for single family residential usage. This warranty is valid only with proof of purchase, shall commence on the date of purchase, and shall
terminate (both as to original and any replacement products) on the anniversary date of the original purchase of the product stated on the above schedules.

This warranty covers defects in material and workmanship. This warranty does not cover parts which become defective as a result of negligence, misuse,
use not in compliance with the Owner’s Manual/Installation Instructions, accidental damage, improper handling, improper storage, improper installation,
lack of required routine maintenance (as specifi ed in the Owner’s Manual/Installation Instructions), electrical damage, local gas impurities or failure to
protect against combustibles. Product must be installed (and gas must be connected) as specifi ed in the Owner’s Manual/Installation Instructions by
a qualifi ed professional installer. Modifi cations to products which are not specifi cally authorized will void this warranty. Accessories, parts, valves,
remotes, etc. when used must be Peterson products or this warranty is void. Warrantied items will be repaired or replaced at Peterson’s sole discretion.
This warranty does not apply to rust, corrosion, oxidation, or discoloration unless the affected part becomes inoperable.

This warranty does not cover labor or labor related charges, except as provided by separate specifi c written programs from the Peterson Co. All repair
work must be performed by a qualifi ed professional service person and requires prior approval of Peterson.

Peterson may require the defective product or part to be returned to the factory to determine the cause of failure. Peterson will pay freight charges if
the product or part is determined to be defective. This warranty does not cover breakage in shipment from our (Independent) distributor to its customer
if the damage is determined to have occurred during that shipment.

This warranty specifi cally excludes liability for indirect, incidental, or consequential damages. Some states and provinces do not allow the exclusion
or limitation of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you specifi ed legal rights, and
you may have other rights that vary from state to state or province.

For additional information regarding this warranty, or to place a warranty claim, contact the R. H. Peterson dealer where the product was purchased.

®

cast stainless-steel burners, stainless-steel rod cooking grids, and stainless-steel housings are warranted for as long as you own

®

cast brass burners, brass valves, inner liners, manifold assemblies, and backburner assemblies (except ignition parts) are

®

Electric Grills, including stainless steel grid, and housings are warranted for TEN (10) YEARS.

®

Infra-red burners, fl avor grids, Charcoal stainless steel grills, and Smokers are warranted for FIVE (5) YEARS; except for the

®

sideburners and all other Fire Magic® grill components (except ignition and electronic parts) are warranted for THREE (3)

®

ignition systems (excluding batteries), electronic components (including lights and thermometers), and grill accessories are

A COPY OF YOUR SALES SLIP FOR PROOF OF PURCHASE IS REQUIRED

TO REGISTER YOUR PRODUCT ONLINE GO TO: WWW.RHPETERSON.COM,

AND CLICK ON PRODUCT REGISTRATION. THANK YOU FOR YOUR PURCHASE.

Quality Check Date:_________________

Burner Orifi ces Nat. L.P. Leak Test: ___________ Model#: ___________________
Main: ____ ____ Burn Test: ___________ Serial#: ___________________
Other: ____ ____ Gas Type:

Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746

Nat. / L.P. Air Shutter: ___________________

Inspector: ___________________

26