FireMagic C430i, C540i Installation Instructions And Owner's Manual

Download

BUILT-IN OUTDOOR GAS GRILLS

C430i & C540i

INSTALLATION

INSTRUCTIONS AND

OWNER’S MANUAL

INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference.

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.

WARNINGS AND SAFETY CODES

C540i shown

DANGER:

IF YOU SMELL GAS:

1. Shut off the gas to the appliance.

2. Extinguish any open ﬂ ame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or the ﬁ re department.

CODE AND SUPPLY REQUIREMENTS: This grill must be installed in accordance with local codes and ordinances, or, in the absence of local codes, with the latest National Fuel Gas Code

(ANSI Z223.1/NFPA 54), or Natural Gas and Propane Storage and Handling Installation Code (CSA-B149.1).

This appliance and its dedicated manual shutoff valve must be disconnected from the gas-supply piping system when testing the system at pressures in excess of ½ psig (3.5 kPa).

This appliance must be isolated from the gassupply piping system by closing its dedicated manual shutoff valve during any pressure testing of the gas-supply system at pressures up to and including ½ psig (3.5 kPa).

WARNING:

1. Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING:

Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. For proper installation, refer to the installation instructions. For assistance or additional information, consult a qualiﬁ ed professional installer, service agency, or the gas supplier.

All electrical outlets in the vicinity of the grill must be properly grounded in accordance with local codes, or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, whichever

is applicable. Keep all electrical-supply cords and fuel-supply

hoses away from any heated surface.

Proper operation of your grill requires prompt and periodic maintenance. See the CARE & CLEANING section for details.

Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746

REV 2 - 1510160945

Certiﬁ ed to: ANSI Z21.58b-2012

11-093

CSA 1.6b-2012

L-C2-405

INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE

GRIL EXTÉRIEUR DE GAZ DU BUILT-IN

IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER L’INSTALLATION OU L’UTILISATION

SÛRETÉ ET CODES D’AVERTISSEMENT

DANGER:

SI VOUS SENTEZ LE GAZ :

1. Coupez le gaz à l’appareil.

2. Éteignez-vous n’importe quelle ﬂ amme nue.

3. Ouvrez le couvercle.

4. Si l’odeur continue, gardez loin de l’appareil et appelez immédiatement votre département de fournisseur ou de feu de gaz.

CONDITIONS DE CODE ET D’APPROVISIONNEMENT:

Ce gril doit être installé selon des codes et des ordonnances locaux, ou, en l’absence des codes locaux, avec l’un ou l’autre le plus défunt Code national de gaz de carburant (norme ANSI Z223.1/NFPA 54), et Stockage de gaz naturel et de propane et manipulation du code d’installation (CSA-B149.1).

Cet appareil et ses différents robinets d’isolement doivent être démontés du gaz-fournissent le système sifﬂ ant en examinant le système aux pressions au-dessus du ½ psig (kPa 3.5).

Cet appareil doit être isolé dans gaz-fournissent le système sifﬂ ant par fermeture que ses différents robinets d’isolement manuels pendant tous les essais sous pression du gazfournissent le système aux pressions jusques et y compris le ½ psig (kPa 3.5).

• Ce gril est pour ultilisation à l’extérieur seulement. Si l’appareil est entreposé à l’intérieur, enlever les bouteilles et les laisser à l’extérieur.

• Ne pas ranger le gril immédiatement aprés l’avoir utilisé. le laisser refroidir avant de le déplacer ou de la ranger. Le non respect de cette mesure de sécurité pourrait entraîner un incendie causant des dommages à la propriété, des blessures ou la mort.

• Ne pas utiliser cet appareil sous une surface combustible.

• Ne pas utiliser cet appareil sous un auvent. Le non respect de cette mesure de sécurité pourrait entraîner un incendie ou des blessures.

• Dégagement minimal entre les parois latérales et l’arriére de l’appareil et la construction combustible (45.7 cm à partir des parois latérales et 45.7cm à partir de l’arriére).

• Le régulareur de pression de gaz prévu avec cet appareil de cuisson à gaz pour l’extérieur doit être utilisé. Ce régulateur est réglé pour une pression de sortie de 5 pouces de colonne de l’eau pour le gaz naturel, et 10 pouces pour le propane.

• LE RÉGULATEUR INCLUS D’APPAREILS EST ÉVALUÉ POUR LE MAXIMUM DE 1/2 (LIVRES PAR POUCE CARRÉ). SI VOTRE OFFRE DE GAZ EST 1/2 PLUS GRAND QUE (LIVRES PAR POUCE CARRÉ), UN RÉGULATEUR ADDITIONNEL DOIT ÊTRE INSTALLÉ AVANT LE GRIL. VOIR LA SECTION DE CONDITIONS

AVERTISSEMENT:

1. Ne stockez pas ou n’employez pas l’essence ou d’autres vapeurs et liquides inﬂ ammables à proximité de ceci ou d’aucun autre appareil.

2. Un cylindre de propane non relié pour l’usage ne sera pas stocké à proximité de ceci ou d’aucun autre appareil.

AVERTISSEMENT:

L’installation inexacte, l’ajustement, le changement, le service, ou l’entretien peuvent causer des dommages ou des dégats matériels. Référez-vous à ce manuel. Pour l’aide ou l’information additionnelle, consultez un installateur professionnel qualiﬁ é, l’agence de service,

ou le fournisseur de gaz.

Toutes les sorties électriques à proximité du gril doivent être correctement fondues selon des codes locaux, ou en l’absence de local code, avec le code électrique national, ANSI/NFPA 70, ou le code électrique canadien, CSA C22.1, celui qui est applicable.

Maintenez tout électrique-fournissent des cordes et carburantfournissent des tuyaux partis de n’importe quelle surface de chauffage.

D’OFFRE DE GAZ POUR LA PRESSION APPROPRIÉE D’OFFRE DE GAZ.

• Ne couvrez jamais la surface entière de cuisine ou de gril de gauffreuses ou de casseroles. La surchauffe se produira et les brûleurs ne seront pas très performants quand la chaleur de combustion est emprisonnée audessous de la surface à cuire.

• Ne pulvérisez jamais l’eau sur une unité chaude de gaz, comme ceci peut endommager des composants de porcelaine ou de fer de fonte.

• Une fuite de GPL peut causer une incendie ou une explosion si enflammée entraînant des blessures corporelles graves ou la mort.

• Communiquez avec le fournisseur de GPL pour les réparations ou pour disposer de qules bouteille ou du GPL non utilisé.

Certiﬁ é à la norme: ANSI Z21.58b-2012 / CSA 1.6b-2012

INSTALLATEUR : Laissez ces instructions avec le consommateur.

CONSOMMATEUR : Maintenez pour la future référence.

REV 2 - 1510160945

L-C2-405

CONTENTS

GETTING STARTED

REPLACEMENT PARTS LIST ..............................................................................................................................4

MODEL SPECIFICATIONS ................................................................................................................................... 6

COUNTERTOP OVERHANG ..............................................................................................................................6

SUBSTRATE ....................................................................................................................................................7

BUILT-IN GRILL DIMENSIONS TABLE................................................................................................................7

NOTES PAGE ....................................................................................................................................................... 8

GRILL MAINTENANCE AND SAFETY INFORMATION ...................................................................................... 9

INSTALLATION REQUIREMENTS ....................................................................................................................10

OVERHEAD CONSTRUCTION REQUIREMENTS (IF APPLICABLE)

SIDE AND REAR WALL CLEARANCES .............................................................................................................. 10

BACKSPLASH CLEARANCE (IF APPLICABLE) ..................................................................................................10

ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW .........................................................................11

EXHAUST REMOVAL ..................................................................................................................................... 11

GAS-SUPPLY PLUMBING REQUIREMENTS ...................................................................................................... 11

ENCLOSURE REQUIREMENTS .........................................................................................................................12

VENTILATION (ALL ENCLOSURES) .................................................................................................................12

WHEN A PROPANE (L.P.) CYLINDER IS USED IN THE ENCLOSURE ....................................................................12

PROPANE SAFETY INFORMATION .................................................................................................................. 13

WARNING ....................................................................................................................................................13

INSTALLATION SAFETY GUIDELINES.............................................................................................................. 13

OPERATING THE UNIT SAFELY AND CORRECTLY ........................................................................................13

SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS ....................................................................... 15

..........................................................................................................................................10

INSTALLATION

INSTALLATION .................................................................................................................................................16

COUNTER PREPARATION ..............................................................................................................................16

CONNECT THE GAS SUPPLY ..........................................................................................................................16

INSTALL THE FLAVOR GRIDS .........................................................................................................................17

IDENTIFICATION OF GRILL CONTROLS .........................................................................................................18

USE, CARE, & SERVICE

LIGHTING (IGNITION) INSTRUCTIONS ...........................................................................................................19

ELECTRONIC LIGHTING ...............................................................................................................................19

MANUAL LIGHTING ......................................................................................................................................19

SHUTTING OFF THE UNIT .............................................................................................................................19

ACCESSORIES ...................................................................................................................................................21

FIRE MAGIC® DRIP TRAY ................................................................................................................................22

CARE & CLEANING ..........................................................................................................................................23

CONVERTING THE GAS TYPE ..........................................................................................................................24

BURNER AIR SHUTTER ADJUSTMENT ........................................................................................................... 25

CONTROL PANEL REMOVAL ........................................................................................................................... 26

TROUBLESHOOTING ........................................................................................................................................27

WARRANTY ......................................................................................................................................................28

REV 2 - 1510160945

L-C2-405

GETTING STARTED

REPLACEMENT PARTS LIST

Some items shown are optional, or are not available for certain models. Your model may vary, refer to parts table.

To order replacement parts, contact your local Fire Magic dealer.

REV 2 - 1510160945

L-C2-405

REPLACEMENT PARTS LIST (cont.)

C430i C540i

Item Description Part No. Qty. Part No. Qty.

Stainless cooking grid (set of 2 or 3) 23542-S-2 1 23543-S-3 1

Flavor grid (set of 2 or 3) 3063-S-2 1 3064-S-3 1

Main burner 3042-60 2 3042-60 3

Oven lid 23729-54 1 23733-54 1

Warming rack* 3672S-M 1 3673S-M 1

Grid lifter 3519 1 3519 1

Convertible regulator PR-4 1 PR-4 1

Valve manifold 24130-28 1 24170-28 1

Control panel assembly 24130-36 1 24170-36 1

Control knob 3015 2 3015 3

10.

Thermometer † 23305 1 23305 1

11.

Ignitor battery holder assy (9v) 24180-38 1 24180-38 1

12.

Drip tray 3089 1 3089 1

13.

Drip tray liner (set of 4) 3557 1 3557 1

14.

Electrode & collector box assy † 3199-45 2 3199-45 3

15.

Ignitor module 3199-51 1 3199-44 1

16.

Natural gas oriﬁ ce(s) † 3001-43-2 1 3001-45-3 1

17.

Propane gas oriﬁ ce(s) † 3001-54-2 1 3001-55-3 1

18.

Fire Magic® cookbook † 3595 1 3595 1

19.

* If equipped † Not shown

REV 2 - 1510160945

L-C2-405

MODEL SPECIFICATIONS

MODEL SPECIFICATIONS TABLE

Table 1 C430i C540i

Main burner quantity N/P oriﬁ ce drill size

Fire Magic insulating liner model # (not included)* 23130-50 23150-50 Battery quantity

Battery type

A Countertop to unit bottom cut-out* 12" 12" B Side to side non-combustible cut-out* 25-1/2" 32" C Front to back non-combustible cut-out*† 19-1/2" 19-1/2" D Control panel width non-combustible cut-out‡ 27" 33"

*Note: If installing this grill in a combustible enclosure, the correct insulating liner must be

used. Consult liner instructions for counter cut-out dimensions and installation.

†

Includes any substrate at front wall of enclosure (in the area the rear of the control panel is to sit ﬂ ush against). See SUBSTRATE section on next page.

‡

Only applicable for non-combustible enclosures that have countertops with an overhang (see illustration and section below).

#43 / #543#45 / #55

9-volt

Countertop

Control panel

TOP VIEW

NON-COMBUSTIBLE

ENCLOSURE CUT-OUT

DIMENSIONS

Lower support

FRONT VIEW

See next page

for substrate

considerations

Countertop overhang

(Control

panel)

Control

panel

TOP VIEW

(Countertop)

/4"

Clearance

SIDE VIEW

Countertop

overhang

/4"

X= D-B÷2 Y= Total

Countertop Overhang

(Overhang)

Check clearance for

control panel removal

Fig. 6-1

COUNTERTOP OVERHANG

The control panel is designed to sit ﬂ ush against the enclosure front wall. If the non-combustible enclosure countertop extends beyond the front wall, creating a countertop overhang, it must be cut ﬂ ush with the front wall for the width of the control panel or a gap will be created exposing the forward portions of the left and right side grill ﬁ re walls. See illustrations above.

Important: FOR YOUR SAFETY, you must provide openings in the island enclosure for drainage, replacement air, and

cross-ventilation of any storage area exposed to possible leakage from gas connections, the unit, or propane bottles. See the ENCLOSURE REQUIREMENTS section for details.

REV 2 - 1510160945

L-C2-405

MODEL SPECIFICATIONS (cont.)

SUBSTRATE

When adding any substrate to the enclosure front wall (including tiles, stone, etc.), consider the following:

Substrate Behind Control Panel

Substrate + countertop "front to back" cutout must equate to Dim. C (see previous page) when the substrate sits ﬂ ush behind the control panel.

TOP VIEW TOP VIEW

(Countertop)

Substrate

(includes tiles,

etc. at front of

enclosure)

Grill liner

(Control panel)

Flush

Countertop

overhang

(if applicable)

/4"

Clearance

Fig. 7-1 Fig. 7-2

Substrate Alongside Control Panel

Any additional substrate alongside the control panel does not need to be considered in Dim. C (see previous page), however a 1/4" clearance on each side (same as overhang) and below is required.

(Countertop)

Substrate

(includes tiles,

Grill liner

Flush

(Control panel)

etc. at front of

/4"

Clearance

enclosure)

Countertop

overhang

(if applicable)

Model

C430i C540i

BUILT-IN GRILL DIMENSIONS TABLE

Height Width Depth

(Top to bottom) (Left to right) (Front to

Upper hanger to top

Hanger to

hanger

(G)

Open

(E)

(with oven)

Closed

(F)

20 1/4" 13 1/4" 30" 26 1/2" 26 3/4" 20 1/4" 13 1/4" 36 1/2" 32 1/2" 26 3/4"

Control

panel width

(H)

back)

Maximum

depth

(I)

REV 2 - 1510160945

Fig. 7-3

L-C2-405

NOTES PAGE

Please use this page to record any information about your unit that you may want to have at hand.

REV 2 - 1510160945

L-C2-405

GRILL MAINTENANCE AND SAFETY INFORMATION

1. The outdoor grill and surrounding area MUST

remain clear of ﬂ ammable substances such as gasoline, yard debris, wood, etc.

2. The airﬂ ow through the vent space located below

the control panel must remain unobstructed.

and clean the oriﬁ ce and burner/venturi tubes for insects and insect nests. A clogged tube can lead to a ﬁ re beneath the grill. A proper ﬂ ame pattern will ensure safe operation and optimal performance. Adjust the air shutter as needed (see AIR SHUTTER ADJUSTMENT).

3. When using propane gas:

5. The in-line gas valve or gas cylinder valve must

a. The required ventilation openings in the

always be shut OFF when the grill is not in use.

enclosure must be clear of debris. See the PROPANE SAFETY INFORMATION section.

6. The drip collector holes must be clear and

unobstructed. Excessive grease deposits can result in a grease ﬁ re.

b. The propane cylinder, regulator, and

rubber hose must be in a location not subject to temperature above 125° F (51° C).

4. The ﬂ ames on each burner burn evenly along

the entire burner with a steady ﬂ ame (mostly blue). If burner ﬂ ames are not normal, check

WARNING: NEVER cover the entire cooking or grill surface with griddles or pans. Overheating will occur, and

burners will not perform properly when combustion heat is trapped below the cooking surface.

CAUTION: NEVER spray water on a hot gas unit.

The grill serial identiﬁ cation number is located on the underside of the drip tray handle. It

is recommended that the drip tray ﬁ rst be removed and cleaned / emptied of its contents,

then turned over to view. The unit rating label is located on the inside of the control panel.

REV 2 - 1510160945

L-C2-405

INSTALLATION REQUIREMENTS

Installation must be performed by a qualiﬁ ed professional service technician.

This grill is designed for outdoor use only. DO NOT use this grill inside a building, garage, enclosed area, or under overhead combustible construction.

See below and the EXHAUST REMOVAL section on the following page for details on installing under overhead construction.

DO NOT use this grill in or on a recreational vehicle or boat. Important: If installing this grill in a combustible surround, the correct

RHP insulating liner must be used.

Important: Refer to the information below to ensure all required

clearances are met.

The grill must have a minimum clearance of 18" from combustible materials/items AT ALL TIMES.

OVERHEAD CONSTRUCTION REQUIREMENTS (IF APPLICABLE)

NON-COMBUSTIBLE

CONSTRUCTION ONLY

Min.

Fig. 10-1 Overhead requirements

Non-combustible

Min.

This outdoor cooking gas appliance shall not be used under overhead combustible construction.

A 6 foot clearance is required between the countertop and the noncombustible construction above (Fig. 10-1).

SIDE AND REAR WALL CLEARANCES

For the minimum clearances between the grill and any side or rear walls, your setup must fall within one (or more) of the following:

A. Clearance between grill and strictly non-combustible wall

(i.e. brick wall, see Fig. 10-2)

• The grill must have a minimum of 4" right, left, and rear clearance from any non-combustible wall. (To allow for proper ventilation and prevent dangerous overheating.)

B. Clearance between grill and a protected combustible wall

(i.e. a non-combustible wall in front of a combustible wall to serve as a barrier. This can be accomplished by brick, or a metal stud ﬁ nished with non-combustible substrate, see Fig. 10-3)

• The grill must have a minimum of 14" right, left, and rear clearance from the protected combustible wall. (The 4" non-combustible material plus an additional 10" clearance between the grill and protected wall.)

C. Clearance between grill and combustible wall

• The grill must have a minimum of 18" right, left, and rear clearance from any combustible wall (see Fig. 10-4).

(Clearance required for

right, left, and rear)

Fig. 10-2 Clearance 'A' Diagram

Non-combustible

substrate

(Clearance required for

right, left, and rear)

Non-combustible 4"

Min.

14"

bustible

Fig. 10-3 Clearance 'B' Diagram

Combustible

Min.

18"

(Clearance required for

right, left, and rear)

Fig. 10-4 Clearance 'C' Diagram

Com-

BACKSPLASH CLEARANCE (IF APPLICABLE)

If a non-combustible backsplash exists, it must have a minimum of a 4" clearance from the rear of the grill (to allow for proper ventilation and prevent dangerous overheating). See Fig. 10-5.

Important: This 4" backsplash clearance must ﬁ rst be met prior to

any non-combustible walls beginning behind it.

REV 2 - 1510160945

Non-combustible

Backsplash

Min.

Fig. 10-5 Backsplash clearance

L-C2-405

INSTALLATION REQUIREMENTS (Cont.)

The control panel MUST remain removable for servicing (see PARTS LIST).

ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW

Proper airﬂ ow (Fig. 11-1) MUST be maintained for the grill to perform as it was designed. If airﬂ ow is blocked, overheating and poor combustion will result. Do not block the 1" (2.5 cm) front air inlet along the bottom of the control panel or more than 75% of the cooking grid surface with pans or griddles.

Note: The 1" (2.5 cm)

front air space also allows access to the drip tray.

EXHAUST REMOVAL

Fig. 11-1 - Ventilation diagram

If the grill is installed under an overhead structure, it must be constructed of non-combustible material. An

exhaust hood is recommended. See below.

GAS-SUPPLY PLUMBING REQUIREMENTS

For natural gas or a household propane system, rigid

/2" (1.3 cm) or 3/4" (1.9 cm) black steel pipe or local codeapproved pipe is required to conduct the gas supply to the unit. Contact your local gas supplier. Connect this pipe to the required C.S.A.-approved stainless-steel ﬂ ex connector (attached). An NPT adapter has been provided

for

/2" pipe. DO NOT use a rubber hose within the grill

enclosure. Apply only joint compounds that are resistant to all gasses to all male pipe ﬁ ttings except ﬂ are ﬁ ttings. Make sure to tighten every joint securely.

Note: If

/2" (1.3 cm) pipe is used with natural gas,

it should be no longer than 20' (6.1 meters).

Important: A shut-off valve (not included) in

the gas line is required. It provides

for safety when the unit is not in use and for convenient maintenance and repair. It must be installed within 6 feet of the unit. Use a pipe joint compound resistant to all gasses on all male ﬁ ttings except ﬂ are ﬁ ttings.

When using an exhaust hood:

The cooking grid area must be covered by an exhaust hood (with a vent) larger than the cooking surface. Refer to manufacturer speciﬁ cations. An exhaust fan with a rating of 1,000 CFM (cubic feet per minute) (472 liters per second) or more may be necessary to effectively remove smoke and other cooking by-products from the area under the hood. RHP Vent Hoods are available,

contact your local dealer. THIS UNIT MUST NOT BE LOCATED IN A FULLY

ENCLOSED AREA OF ANY KIND.

INCORRECT

Rear oven lid vent

CORRECT

Left-side hanger

Orient grill so prevailing wind blows this way.

Flex connector

Left-side support wall

CAUTION: Wind blowing into or across the rear

oven lid vent (Fig. 11-2) can cause poor performance and/or dangerous overheating. Orient the grill so that the prevailing wind blows toward the front of the grill (Fig. 11-3).

GAS SUPPLY AND MANIFOLD PRESSURES:

For natural gas - normal 7" (17.78 cm) water column (w.c.), minimum 5" (12.7 cm), maximum 10 cm). For propane gas - normal 11" w.c., minimum 10" (25.4 cm), maximum 13" (33 cm).

Fig. 11-4

/2" (26.7

YOU MUST PROTECT

REAR OVEN VENT FROM

PREVAILING WIND

Fig. 11-2

REV 2 - 1510160945

PLACE GRILL SO PREVAILING

WIND BLOWS TOWARD FRONT

OF GRILL

Fig. 11-3

L-C2-405

ENCLOSURE REQUIREMENTS

VENTILATION (ALL ENCLOSURES)

For All Piping Systems and All Gas Types: (Natural Gas, Household Propane, L.P. Cylinder)

FOR YOUR SAFETY, you must provide the openings listed below for replacement air and cross-ventilation of the unit enclosure.

Ventilation Requirements:

• Minimum 4 openings (2 per side wall - spaced at 180 degrees)

• Top openings: within 5" of countertop (see below)

• Bottom openings: within 5" of ﬂ oor (see below)

One side of the enclosure shall be left completely open to the outside; OR 4 (minimum) ventilation openings MUST be created (reference Fig. 12-1):

Each opening must have a minimum of 10 sq. in. of free area. The openings must be equally sized and unobstructed.

Two openings must be in the side walls of the enclosure, at the top level, and spaced at 180 degrees. The openings must begin 1" or less below the countertop level and end no more than 5" below the countertop level.

Two openings must be in the side walls of the enclosure, at the ﬂ oor level, and spaced at 180 degrees. The openings must begin 1" or less above the ﬂ oor level and end no more than 5" above the ﬂ oor level.

To achieve the proper ventilation, you may use RHP venting panels (PN 5510-01) as shown. Contact your dealer.

KEEP THE VENT OPENINGS AND SURROUNDING AREA OF THE ENCLOSURE CLEAN AND FREE OF OBSTRUCTIONS AT ALL TIMES.

WARNING: Ventilation openings in side walls shall not

communicate directly with other enclosures of the outdoor cooking gas appliance.

WHEN A PROPANE (L.P.) CYLINDER IS USED IN THE ENCLOSURE

When a propane (L.P.) cylinder is installed inside of the enclosure, the guidelines below MUST be followed. FAILURE TO DO SO MAY CAUSE DAMAGE TO YOUR UNIT AND/OR PERSONAL INJURY. Reference Fig. 12-2 for an example.

Keep surrounding area

and vent openings clear

max.

Vent openings (4)

10 sq. in. of free

area min. (ea.)

max.

for proper venting

Fig. 12-1 Ventilation detail

Grill

Heatshield

C.S.A. listed stainless steel ﬂ ex connector

Adapter

L.P.

cylinder

Regulator/

assembly

Fig. 12-2 Propane cylinder orientation

hose

• Only a C.S.A. listed stainless steel connector can be connected to the grill.

• The regulator/hose assembly coming from the propane cylinder can only be connected to the above mentioned grill ﬂ ex connector. DO NOT connect the regulator/ hose assembly directly to the grill. An adapter will be required.

• A heatshield must be installed to protect the regulator/ hose assembly and propane cylinder valve.

• RHP offers propane tank door with tank tray models to meet the cylinder install requirements. See Fig. 12-3. Contact your dealer for ordering information.

REV 2 - 1510160945

Cylinder & regulator/hose assembly

protected by heatshield

33820-TSL

model shown

Additional adapters may be required

for your setup (not included)

Equipped with adapter for hose assembly and

ﬂ ex connector

(not included)

Fig. 12-3 Optional RHP door w/ tank tray

L-C2-405

PROPANE SAFETY INFORMATION

WHEN OPERATING THIS APPLIANCE WITH PROPANE, ALL INSTRUCTIONS AND WARNINGS MUST BE OBSERVED. FAILURE TO DO SO MAY RESULT IN A FIRE OR EXPLOSION CAUSING SERIOUS INJURY OR DEATH.

WARNING

This gas appliance, its enclosure, and the propane cylinder enclosure, if any, MUST be plumbed and vented in accordance with local building and safety codes and should be approved by local code enforcement ofﬁ cials. This appliance MUST be installed and operated according to the information below.

FAILURE TO PROPERLY VENT THE ENCLOSURE MAY RESULT IN A FIRE OR EXPLOSION CAUSING SERIOUS INJURY OR DEATH.

When using propane gas:

• Propane gas (also known as L.P. gas) is heavier than air and will accumulate or pool in an inadequately

vented enclosure or recessed area.

• A leaking gas connection or valve unintentionally left open will create a hazard.

• If a pool of propane gas is ignited, an explosion will occur. Adequate venting at the ﬂ oor level, or the

lowest point where gas could accumulate, will eliminate this danger. Refer to the ENCLOSURE REQUIREMENTS section.

Observe all local codes.

• DO NOT store a spare propane-gas cylinder under or near the enclosure.

INSTALLATION SAFETY GUIDELINES

THIS UNIT MUST BE INSTALLED IN SUCH A MANNER THAT ALL REQUIRED VENT OPENINGS ON THE UNIT ENCLOSURE REMAIN CLEAR AND FREE OF ALL OBSTRUCTIONS AT ALL TIMES AND DURING ALL WEATHER CONDITIONS. See the ENCLOSURE REQUIREMENTS section for details.

Important: FOR YOUR SAFETY, you must provide openings in the enclosure for replacement air and

cross-ventilation (in case of possible leakage from gas connections or propane cylinders). See the ENCLOSURE REQUIREMENTS section for details.

The gas cylinder, regulator, and rubber hose must be in a location not subject to temps. above 125° F (51° C).

WHEN A PROPANE CYLINDER IS INSTALLED INSIDE OF THE ENCLOSURE, THE GUIDELINES FOUND IN THE ENCLOSURE REQUIREMENTS SECTION MUST BE FOLLOWED.

OPERATING THE UNIT SAFELY AND CORRECTLY

Every time you use the unit, make sure that:

1. The area around the enclosure is clear and free from combustible materials, gasoline and ﬂ ammable vapors/

liquids.

2. There is no blockage of the airﬂ ow through the vent openings located on the enclosure.

3. The hose is inspected (if applicable). See SAFE USE & MAINTENANCE OF PROPANE-GAS CYLINDERS section.

DO NOT store any combustible materials, gasoline, and any other ﬂ ammable vapors/liquids in the vicinity of the

unit. Provide adequate clearance for servicing and operation.

REV 2 - 1510160945

L-C2-405

UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE

IMPORTANT POUR VOTRE SÛRETÉ

LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE.

En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements.

LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE.

CYLINDRE ET CONDITIONS ET CARACTÉRISTIQUES DE CONNECTEUR

a. Des cylindres et les valves de gaz de propane doivent être

maintenus en bon état et doivent être remplacés s’il y a des dommages évidents au cylindre ou à la valve.

b. Ce gril, une fois utilisé avec un cylindre, devrait être relié à

un gallon de la norme 5 (20lb.) cylindre de gaz de propane équipé d’un OPD (remplissez au-dessus du niveau le dispositif d’empêchement). L’OPD a été exigé sur tous les cylindres vendus depuis octobre 1.1998 pour empêcher le remplissage excessif.

c. Les dimensions de cylindre devraient être approximativement

12"(30.5cm) de diamètre et 18" (45.7cm) hauts. Des cylindres doivent être construits et marqués selon les caractéristiques pour des cylindres de gaz de propane du département des ETATS-UNIS du transport (D.O.T.) ou le niveau national du Canada, du CAN/CSA-B339, des cylindres, des sphères et des tubes pour le transport des marchandises dangereuses.

d. Le cylindre doit inclure un collier pour protéger la valve

de cylindre et le circuit d’alimentation de cylindre doit être assuré le retrait de vapeur.

e. Le montage du régulateur de pression et le ﬂ exible (Fig. 14-1)

e. Le régulateur de pression et l’ensemble de tuyau utilisé

fourni avec cet appareil au gaz en plein air (modèles au

doivent assortir les spéciﬁ cations pour le type I par ANSI

propane seulement) doit être utilisé. Assemblées d'origine et

Z 21.58-2005/CGA 1.6-2005 (voir la ﬁ gue. 14-1).

régulateur de pression et le tuyau de remplacement doivent être ceux spéciﬁ és par le fabricant pour le raccordement d'un dispositif de cylindre de liaison identiﬁ ée comme de type I par le 21.58-2005/CGA ANSI Z 1.6 à 2005 (voir liste des pièces pour les informations de commande).

f. La valve de cylindre de gaz de propane doit être équipée

d’un dispositif d’accouplement de raccordement de cylindre, décrit comme type I dans la norme déﬁ nie dans le e. de paragraphe ci-dessus. Ce dispositif est généralement décrit comme coupleur rapide de ﬁ l de point culminant.

g. Si votre cylindre de gaz de propane vient avec une prise

de la poussière, placez le bouchon anti-poussière sur la sortie de valve de cylindre toutes les fois que le cylindre n’est pas en service.

OPÉRATION DE COUPLEUR RAPIDE

Pour relier le regulator/hose à l’ajustage de précision de valve de cylindre de gaz de propane: Serrez l’écrou de main

sur le régulateur au-dessus de l’ajustage de précision de ﬁ l de point culminant sur la valve de cylindre. Tournez l’écrou de

main dans le sens des aiguilles d’une montre pour engager les ﬁ ls et pour serrer jusqu’à ce que douillettement. L’utilisation des pinces ou de la clé ne devrait pas être nécessaire. Seulement le propane marqué par cylindres doit être employé.

Pour débrancher: Tournez l’écrou de main dans le sens contraire des aiguilles d’une montre jusqu’à isolé (ﬁ g. 14-1).

Important: Avant d’employer le gril, et ensuite chaque

fois que le cylindre est enlevé et rattaché, examinez tous les raccordements pour déceler les fuites. Arrêtez les valves de gril et ouvrez la valve principale de cylindre, puis vériﬁ ez les raccordements avec de l’eau savonneux. Réparez toutes les fuites avant d’allumer le gril.

ATTENTION: Tournez toujours la valve principale de cylindre

de propane au loin après chaque utilisation, et avant de déplacer le gril et le cylindre, ou débrancher l’accouplement. Cette valve doit rester fermée et le cylindre a débranché alors que l’appareil n’est pas en service, quoique l’écoulement de gaz soit arrêté par un dispositif de sûreté quand le coupleur est débranché.

Inspectez soigneusement l’ensemble de tuyau chaque fois avant que le gaz soit allumé. Un tuyau ﬁ ssuré ou efﬁ loché doit être immédiatement remplacé.

Si l'appareil est stocké à l'intérieur, le cylindre doit être disconnected et a enlevé. Des cylindres Disconnected doivent être stockés dehors, hors de la portée des enfants, avec les prises de valve ﬁ letées étroitement installées, et ne doivent pas être stockés dans

un bâtiment, le garage, ou n'importe quel autre secteur inclus.

POUR VOTRE SÛRETÉ

a. Ne stockez pas un cylindre de gaz disponible de propane

dessous ou ne vous approchez pas de cet appareil.

b. Ne remplissez jamais cylindre au delà de 80 pour cent de

plein.

c. SI L’INFORMATION DANS “A” ET “B” N’EST PAS SUIVIE

EXACTEMENT, UN FEU CAUSANT LA MORT OU DES DOMMAGES SÉRIEUX PEUT SE PRODUIRE.

Fig. 14-1 type coupleur rapide de ﬁ l de point culminant d’I

Volant de commande

QCC Type 1

Valve

Valve de décompression

Ajustage de précision en laiton de ﬁ l de point culminant

Indicateur de niveau de liquide (facultatif)

Écrou de main avec le ﬁ l de point culminant.

Régulateur

Passage

Tuy au

Pour la ventilation de propane, voir la section sur les exigences de boîtier.

SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS

IMPORTANT FOR YOUR SAFETY

READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER.

When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed.

FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION.

CYLINDER/CONNECTOR REQUIREMENTS

a. Propane-gas cylinders, valves, and hoses must be

maintained in good condition and must be replaced if there is visible damage to either the cylinder or valve. If the hose is cut or shows excessive abrasion or wear, it must be replaced before using the gas appliance (see e.).

b. This unit, when used with a cylinder, should be connected

to a standard 5-gallon (20 lb.) propane-gas cylinder equipped with an OPD (Overﬁ ll Prevention Device). The OPD has been required on all cylinders sold since October 1,1998, to prevent overﬁ lling.

c. Cylinder dimensions should be approximately 12" (30.5

cm) in diameter and 18" (45.7 cm) high. Cylinders must be constructed and marked in accordance with the

Speciﬁ cations for Propane Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods.

d. The cylinder used must include a collar to protect the

cylinder valve, and the cylinder supply system must be arranged for vapor withdrawal.

e. The pressure regulator and hose assembly used must

e. The pressure regulator and hose assembly (Fig. 15-1)

match the speciﬁ cation for Type I by ANSI Z 21.58-2005/

supplied with this outdoor gas appliance (L.P. models CGA 1.6-2005 (see Fig. 15-1).

only) must be used. Original and replacement pressure regulator and hose assemblies must be those speciﬁ ed by the manufacturer for connection with a cylinder connecting device identiﬁ ed as Type I by the ANSI Z

21.58-2005/CGA 1.6-2005 (see PARTS LIST for ordering information).

f. The propane-gas cylinder valve must be equipped with a

cylinder connection coupling device, described as Type I in the standard deﬁ ned in paragraph e. above. This device is commonly described as an Acme thread quick coupler.

g. If the propane-gas cylinder comes with a dust plug, place

the dust cap on the cylinder valve outlet whenever the cylinder is not in use.

QUICK COUPLER OPERATION

To connect the regulator/hose assembly to the propanegas cylinder valve ﬁ tting: Press the hand nut on the regulator

over the Acme thread ﬁ tting on the cylinder valve. Turn the hand nut clockwise to engage the threads and tighten until snug.

The use of pliers or a wrench should not be necessary. Only cylinders marked “propane” may be used.

To disconnect: Turn the hand nut counterclockwise until detached (Fig. 15-1).

Important: Before using the unit, and after each time the

cylinder is removed and reattached, check the hose for wear (see a.) and check all connections for leaks. Turn off the unit valves and open the main cylinder valve, then check connections with soapy water. Repair any leaks before lighting the unit.

CAUTION: Always turn the propane cylinder main valve

off after each use, and before moving the unit and cylinder or disconnecting the coupling. This valve must remain closed and the cylinder disconnected while the appliance is not in use, even though the gas ﬂ ow is stopped by a safety feature when the coupler is disconnected.

Carefully inspect the hose assembly each time before the gas is turned on. A cracked or frayed hose must be replaced immediately.

If the appliance is stored indoors, the cylinder must be disconnected and removed. Disconnected

cylinders must be

stored outdoors, out of the reach of children, with threaded valve plugs tightly installed, and must not be stored in a

building, garage, or any other enclosed area.

FOR YOUR SAFETY

a. DO NOT store a spare propane-gas cylinder under or

near this appliance.

b. NEVER ﬁ ll the cylinder beyond 80-percent full. c. IF THE INFORMATION IN a. AND b. IS NOT FOLLOWED

EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR.

Fig. 15-1 Type I Acme thread quick coupler

QCC Type 1 valve

Pressure relief valve

Hand wheel

Brass Acme thread ﬁ tting

Liquid level indicator (optional)

Hand nut with Acme thread

Regulator

Vent

Hose

For propane ventilation requirements, see the ENCLOSURE REQUIREMENTS section.

OFF

To gas system

(Cut-out)

Pipe

adapter

fitting

Hanger

Flex

connector

(Countertop)

Gas inlet pipe

Shut-off valve (shown in-line) must be within 6 feet of the unit

INSTALLATION

COUNTER PREPARATION

Consult Table 1 for non-combustible enclosure cut-out dimensions. An RHP insulating liner must be used if any supporting construction is combustible. Consult the instructions that come with the liner for dimensions and additional installation information before beginning the installation.

This outdoor built-in grill must be supported by the stainlesssteel hanger extending from the upper portion of the grill. The hanger rests on the left, right, and back of the countertop and on the two front structural supports with attached adjustable screws located below the control panel on the left and right sides.

The control panel is designed to sit ﬂ ush against the enclosure front wall (see Fig. 16-2). If the non-combustible enclosure countertop extends beyond the front wall, creating a countertop overhang (see Fig. 16-1), it must be cut ﬂ ush with the front wall for the width of the control panel or a gap will be created exposing the forward portions of the left and right side grill ﬁ re walls. Reference the MODEL SPECIFICATIONS section.

Note: It is not necessary to remove the control panel or

knobs to install this unit.

CONNECT THE GAS SUPPLY

For propane cylinders:

For connecting a propane unit to a portable propane tank, read the safety warnings and follow the instructions in the section SAFE USE AND MAINTENANCE OF PROPANE GAS CYLINDERS.

Control panel

stops here

INCORRECT

Countertop

Proposed cutout in overhang

GAP CREATED

Fig. 16-1 Countertop overhang - incorrect cutout

CORRECT

Overhang

Countertop

IDEAL

Flush-mounted

control panel

Fig. 16-2 Countertop overhang - correct cutout

Flex connector

(coming from unit)

Note: When a propane cylinder is installed inside of the

enclosure, the guidelines found in the ENCLOSURE REQUIREMENTS section MUST be followed.

For household propane or natural gas units: CAUTION: Use only C.S.A. listed stainless-steel flex

connectors within the enclosure.

WARNING A rubber or plastic connector will rupture or leak, resulting in an explosion or serious injury if used inside the appliance

enclosure.

1. Run the attached ﬂ ex connector routed under the left side

of the grill to the gas stub.

2. Turn OFF the gas supply at the source.

3. A shut-off valve is required within 6 feet of the unit. If shut-off valve is connected to end of gas supply stub:

• Connect the ﬂ ex connector to the shut-off valve (see

If shut-off valve is installed in-line:

• Install the supplied ﬂ are adapter to the gas supply using

Fig. 16-3). Tighten securely.

a pipe joint compound resistant to all gasses (see Fig. 16-3). Tighten securely.

Shut-off valve

(required, not

Flare adaptor

(use on gas

supply stub only

if shut-off valve

installed in-line)

included, must be

installed within 6

feet of the unit)

Gas supply

Fig. 16-3 Connecting to a gas line

• Connect the ﬂ ex connector to the ﬂ are adapter (see Fig. 16-3). Tighten securely.

Fig. 16-4 Household propane & natural gas diagram

INSTALLATION (Cont.)

4. Turn all burner control knobs to the OFF position.

Turn the gas supply on. Then carefully check all gas connections for leaks with a brush and half-soap/ half-water solution before lighting. NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS.

5. Close the shut-off valve, then slide the grill into

place. Do not to pinch, kink, or damage the gas connector line.

6. Rotate the adjustable support screws to the left to

raise and to the right to lower the respective side

of the appliance grill. Use a

/16" open-end wrench

as needed. See Fig. 17-1.

Important: Do not extend the support screws so

far that any part of the hanger is raised off the counter top.

INSTALL THE FLAVOR GRIDS

Place the ﬂ avor grids directly onto the studs on the burners. See Fig. 17-2. The ﬂ avor grids allow heat from the burners to be evenly distributed throughout the cooking area. They are stainless steel and will heat and cool quickly, making your grill very responsive to the changes you specify in grill temperature. They are rust resistant and may be cleaned with standard oven cleaners. Some discoloring will be seen with use. This is normal for stainless steel and does not affect the function.

Battery door

Adjustable support screw

Bottom of

cut-out opening

Bottom of control panel

Fig. 17-1 Adjust support screws

Place onto studs

Fig. 17-2 Install ﬂ avor grids

IDENTIFICATION OF GRILL CONTROLS

Control panel

screw(s)

Left

main burner

control knob

Control panel

screw(s)

Right

main burner

control knob

Battery box

Drip tray

Fig. 18-1

C430 controls

Center main burner

control knob

Right main burner control knob

Left main burner control knob

Battery box

Drip tray

Fig. 18-2

C540 controls

USE, CARE, & SERVICE

Read all instructions before lighting, and follow these instructions each time you light the unit.

LIGHTING (IGNITION) INSTRUCTIONS

ELECTRONIC LIGHTING

Note: Electronic lighting requires an installed 9-volt

battery with a good charge.

1. Open lid(s) or remove cover(s) from burner(s) to be lit.

2. Turn all gas control knob(s) to their OFF position(s).

3. Turn on the gas at its source. Note: DO NOT

Read setting here

Read setting

(OFF position shown)

TURN OFF

To Turn OFF

Press knob in to turn

Fig. 19-1 - Control knob

here

OFF

LOW

To Turn ON

TO TURN ON

LIGHT

HIGH to

Use

LIGHT

HI (high) to light

4. Depress the desired control knob for 5 seconds,

then, while pressing turn it counterclockwise to the HI LIGHT position. Once the burner lights, release the knob.

turn on more than one valve at a time for either electronic or manual lighting.

MANUAL LIGHTING

CAUTION: Always wait ﬁ ve (5) minutes for gas to

clear after any unsuccessful lighting attempt.

1. Follow steps 1 through 3 (left).

2. Insert either a burning long-barrel butane lighter or

2. Insert either a burning long-barrel butane lighter, a

a burning long-stem match through the cooking grid

burning long-stem match, or a burning match held

opening to the top of the lighting tube. (Fig. 19-2).

by a wire extension holder through the cooking grid

For backburners, hold the flame

opening to the top of the burner (Fig. 19-2).

against the surface of the backburner.

3. While holding the match or lighter ﬂ ame at the top

For sideburners, hold the ﬂ ame against the burner.

of the burner, depress the control knob and while

3. Hold the match / lighter ﬂ ame at the top of the lighting

pressing turn it counterclockwise to the HI LIGHT tube for 5 seconds, or, next to the backburner. Then

tube for 5 seconds, or, next to the sideburner /

position. Remove the lighter or match when the

depress the appropriate control knob and while

backburner. Then depress the appropriate control

burner lights, and release the control knob.

pressing turn it counterclockwise to the HI LIGHT

knob and while pressing turn it counterclockwise to

position. Remove the lighter or match when the

4. If the burner does not light within ﬁ ve (5) seconds the HI LIGHT position. Remove the lighter or match

burner lights, and release the control knob.

of turning the control knob, immediately depress

when the burner lights, and release the control knob.

the knob and turn the valve to OFF. WAIT FIVE

4. If the burner does not light within ﬁ ve (5) seconds

(5) MINUTES before repeating steps 2 through 4 of

of turning the control knob, immediately depress

the MANUAL LIGHTING instructions.

the knob and turn the valve to OFF. WAIT FIVE (5) MINUTES before repeating steps 2 through 4 of the MANUAL LIGHTING instructions.

CAUTION: If a burner does not light within ﬁ ve (5)

seconds of turning on the control knob, depress the knob and turn it to the OFF

position. WAIT FIVE (5) MINUTES before repeating step 4. If you smell gas, follow the instructions on the cover of this manual. If the burners still do not light after several attempts, refer to the

instructions for manual lighting.

5. Repeat step 4 for each additional burner to be lit.

REPLACING IGNITOR BATTERIES

To replace the 9V battery powering the ignitors, pull out the battery holder located on the outside of the control panel. Remove the old battery and replace it connecting the new battery. Replace the drawer (see Fig. 19-3).

WHEN USING A PORTABLE PROPANE TANK

Propane tanks are equipped with a safety shutdown device that may cause low or no gas pressure/ﬂ ame at the burners if operating and lighting instructions are not followed exactly (See important note in the TROUBLESHOOTING section for more details.)

Lighting

tube

Lighter

Fig. 19-2 - Manual lighting

SHUTTING OFF THE UNIT

To shut off the unit, depress each valve control knob and while pressing turn it clockwise to the OFF position.

Always close the valve from the gas supply after each use of the unit.

Fig. 19-3

ALLUMAGE DES INSTRUCTIONS (D’ALLUMAGE)

Lisez toutes les instructions avant l’allumage, et suivez ces instructions chaque fois vous lumière le unité.

ÉCLAIRAGE ÉLECTRONIQUE

Note: L’éclairage électronique exige une batterie installée

de 9 volts avec une bonne charge.

1. Ouvrez les couvercles ou enlevez les couvertures des brûleurs

pour être Lit.

2. Tournez tous les boutons de commande de gaz à leurs

positions de repos.

3. Allumez le gaz à sa source.

Lisez l’établissement ici

Read setting

(OUTRE de montrer)

here

TURN OFF

OUTRE DE

Enfoncez le bouton pour tourner

Fig. 20-1 - bouton de commande

OFF

LOW

TO TURN ON

LIGHT

SUR

HIGH to

Utilisation

LIGHT

SALUT (haute) à la lumière

4. Diminuez le bouton de commande désiré pendant 5

secondes, puis, et tout en pressant le tour il dans le sens contraire des aiguilles d’une montre dans la position LÉGÈRE de HI. Une fois que le brûleur s’allume, libérez le bouton.

Note: N’ouvrez pas plus d’une valve à la fois pour l’éclairage électronique ou manuel.

ÉCLAIRAGE MANUEL

ATTENTION: Attendez toujours cinq (5) minutes le gaz

pour se dégager après que n’importe quelle tentative non réussie d’éclairage.

1. Suivez les étapes 1 à 3 (à gauche).

2. Insérez un allumeur brûlant de butane de long-baril, une

2. Passez un allumeur brûlant de butane de long-baril ou

allumette brûlante de long-tige, ou une allumette brûlante

une allumette brûlante de long-tige dans la grille à cuire s’ouvrant au dessus du tube d’éclairage. (Fig. 20-2). Pour

tenue par un support de prolongation de ﬁ l par la grille à

des backburners, tenez la ﬂ amme contre le surface du

cuire s’ouvrant au dessus du brûleur (ﬁ g. 20-2).

backburner. Pour des sideburners, tenez la ﬂ amme contre

3. Tout en maintenant le match ou ﬂ amme du briquet au le brûleur.

dessus du brûleur, appuyez sur le bouton de commande

3. Vieux match / ﬂ amme d’un briquet à la partie supérieure

3. Maintenez le match / ﬂ amme d’un briquet à la partie

et en appuyant son tour dans le sens antihoraire à la

du tube d’éclairage pendant 5 secondes, ou, à côté de la

supérieure du tube d’éclairage pendant 5 secondes, ou,

position HI LIGHT. Enlevez l’allumeur ou assortissez

brûleur latéral / veilleuse. Puis appuyer sur le bouton de

à côté de la veilleuse. Puis appuyer sur le bouton de quand le brûleur s’allume, et libérez le bouton de

contrôle approprié et en appuyant tourner dans le sens

contrôle approprié et en appuyant tourner dans le sens commande.

antihoraire à la position HI LIGHT. Retirez le briquet ou

des allumettes quand le brûleur s’allume, puis relâchez

4. Si le brûleur ne se allume pas dans les cinq (5)

des allumettes quand le brûleur s’allume, puis relâchez

le bouton de commande.

secondes de tourner le bouton de commande, enfoncez immédiatement le bouton et tournez la valve à AU LOIN.

4. Si le brûleur ne se allume pas dans les cinq (5)

ATTENDEZ CINQ (5) MINUTES avant de répéter les

secondes de tourner le bouton de commande, enfoncez

étapes 2 à 4 des instructions manuelles d’éclairage.

immédiatement le bouton et tournez la valve à AU LOIN. ATTENDEZ CINQ (5) MINUTES avant de répéter les étapes 2 à 4 des instructions manuelles d’éclairage.

ATTENTION : Si un brûleur ne s’allume pas dans cinq

(5) secondes d’allumer le bouton de commande, enfoncez le bouton et tournezle à la position de repos. ATTENDEZ CINQ (5) MINUTES avant de répéter l’étape 4. Si vous sentez le gaz, suivez les instructions sur la couverture de ce manuel. Si les brûleurs ne s’allument toujours pas après que plusieurs tentatives, se rapportent aux instructions pour l’éclairage manuel.

5. Répétez l’étape 4 pour que chaque brûleur additionnel soit Lit.

REMPLACEMENT DES BATTERIES D’ALLUMEUR

Pour remplacer la pile 9V alimenter les allumeurs, retirez le support de la pile situé à l’extérieur du panneau de commande. Retirez la pile usagée et remplacez-la connecter la nouvelle pile. Remplacez le tiroir (voir la ﬁ g. le 20- 3).

EN EMPLOYANT UN RÉSERVOIR DE PROPANE PORTATIF

Des réservoirs de propane sont équipés d’un dispositif d’arrêt de sûreté qui peut ne pas causer le bas ou aucunes pression de gaz/ﬂ amme aux brûleurs si le fonctionnement et l’allumage des instructions ne sont pas suivis exactement (voir la note importante dans la section de dépannage pour plus de détails.)

Tube

d’éclairage

Plus léger

Fig. 20-2 - Éclairage manuel

ARRÊT DU UNITÉ

Pour couper le unité, diminuez chaque bouton de commande de valve et tout en pressant tour il dans le sens des aiguilles d’une montre à la position de repos.

Fermez toujours la valve de la fourniture de gaz après chaque utilisation du unité.

Fig. 20-3

ACCESSORIES

GRILL BRUSH (optional)

Purchase a Fire Magic® stainless-steel grill brush (sold separately) to keep your grill cleaner. It comes with scraper for large particles and a replaceable head with brass bristles for overall cleaning.

Fig. 21-1

Grill brush with replacement head

THE COOKING GRID LIFTER

Hold the grid lifter by gripping the center section with the prongs pointing down (use an oven mitt or heavy glove if the grill is hot). Insert the notched end of the grid lifter into the cooking grid, in front of the midway point (front to back; Fig. 21-3), and central (left to right; Fig. 21-4). Twist the grill lifter (clockwise or counterclockwise) so the handle is parallel to the grill rods. This “seats” the spiked end of the grid lifter between two rods, enabling you to safely lift out the grid. Lift slowly and adjust the grid lifter, if necessary, for balance.

WARMING RACK (if equipped)

The warming rack (Fig. 21-2) is packed separately.

To install the warming rack, lift the front of the rack up slightly and insert the rack hangers into the two holes in the back of the inner oven hood. Then lower the front of the rack into a level position to lock the rack in place.

To remove the warming rack, lift up on the front of the rack until the rack hangers pull free from their supporting holes.

Note: Removing the warming rack before using the

rotisserie will leave more clearance for the meat being cooked. (if applicable)

Fig. 21-2 Warming rack in place inside oven

THE DRIP TRAY

The drip collection system allows you to brush or scrape excess dried residue from the grilling area directly into the drip tray (see the DRIP TRAY section for more information).

THE FLAVOR GRID(S)

Place each ﬂ avor grid directly over a burner. The solid areas of the grid should rest over the tabs found on the burner. See Fig. 21-5. The slightly larger grids are

designed to be placed over the outside burners, and the slightly smaller grid(s) are designed to be placed over the interior burner(s).

Note: This allows heat from the burners to be evenly

distributed throughout the cooking area. The ﬂ avor grids heat and cool quickly, making the grill very responsive to changes in heat from the burners.

Fig. 21-3

Placement of the grid lifter in cooking grid

Fig. 21-4

Fig. 21-5

Flavor grid

Fig. 22-2

Pull out the drip tray and place liner

FIRE MAGIC® DRIP TRAY

The drip collector allows you to brush or scrape residue from the grill's inner liner into the drip tray . Following the manufacturers instructions and regular cleaning of the grill's interior with oven cleaner, will help to prevent grease ﬁ res.

Fig. 22-1

Fig. 22-3

Be sure liner ﬁ ts under lighting instruction plate

Your grill includes a pack of four (4) Fire Magic

drip tray liners (Fig. 22-1). For your convenience in cleanup, place a liner into the drip tray before grilling.

To ﬁ t a liner into the drip tray, pull out the tray and set it on a ﬂ at, level surface. Place the liner in the drip tray as shown in Fig. 22-2 and carefully insert the tray back under the control panel.

Note: Be sure that the liner is properly placed into

the drip tray. The front of the liner must ﬁ t under the drip tray's lighting instruction plate (see 22-3 detail).

After each use, wait for the grill to cool and carefully pull out the drip tray to check it. When a liner is nearing full, carefully lift it out of the drip tray, lifting with both hands to keep the tray level until it is safely discarded. Then insert a new drip tray liner.

Order more drip tray liners through your local Fire Magic® dealer.

Note: There are easy to follow lighting instructions

Note: The foil tray liner is also useful for setting on

etched onto the top of the drip tray handle.

burners to cover them and catch drippings directly during rotisserie only cooking.

Note: For models with match holders attached

inside the drip tray, place the match holder off to one edge of the pan (Fig. 22-3). If necessary, mold the foil liner around them and the other features of the tray to create enough clearance space to open and close the tray without catching the liner.

CARE & CLEANING

APPLIANCE MUST BE COMPLETELY COOL WHEN CLEANING. DO NOT SPRAY ANY CLEANER OR LIQUIDS ON THE APPLIANCE WHEN HOT.

The appliance must be cleaned as often as once a month (depending on use) to prevent grease build-up and other food deposits.

INTERIOR

THE BURNER PORTS MUST BE KEPT CLEAN TO ENSURE PROPER IGNITION AND OPERATION.

Remove the burner (see oriﬁ ce changing instructions) and clean the ports and slots as required. (For Fire Magic grills use Maintenance Kit part #MK-1.) Also inspect and clean the burner inlet for insects and nests. A clogged burner can lead to a ﬁ re in the bottom of the appliance.

The inside of the appliance may be cleaned periodically with oven cleaner if desired. Follow the oven cleaner instructions for proper use.

Be careful not to get oven cleaner on the outside surface of the appliance as it can permanently damage the ﬁ nish.

EXTERIOR

Stainless steel surfaces when exposed to temperatures produced by the grilling process will change color. The stainless steel will change color from silver to brown and blue. This can be removed by using stainless steel cleaner.

Clean your appliance by ﬁ rst using grill cleaner to remove grease and dirt. Always wipe with the grain (See Fig. 23-1). Next, use stainless steel cleaner to restore the stainless steel color (Note: not for mirror ﬁ nish). Finish by wiping your appliance down using polish wipes. To

clean any mirror ﬁ nish (if applicable), use a quality brand glass cleaner only, not any of the cleaners mentioned above.

If your appliance is installed in a seaside (salt air) or poolside (chlorine) location, it will be more susceptible to corrosion and must be maintained/cleaned more frequently. Do not store chemicals (such as chlorine or fertilizer) near your stainless steel appliance.

Wipe with grain

Fig. 23-1 - Wipe with grain

PROTECTING YOUR APPLIANCE FROM THE WEATHER

An optional cover will protect your appliance when not in use. (Allow to cool before covering.)

Please specify the model number and serial number of your appliance when ordering a cover.

IMPORTANT

IN THE EVENT OF A GREASE FIRE, IMMEDIATELY SHUT OFF THE MAIN GAS VALVE TO THE UNIT. KEEP THE LID OPEN AND ALLOW THE FIRE TO EXTINGUISH ITSELF. A THOROUGH INSPECTION BY A TRAINED SERVICE TECHNICIAN SHOULD BE CONDUCTED BEFORE FUTURE USE OF YOUR UNIT. THE SERVICE TECHNICIAN WILL CHECK THE SYSTEM FOR GAS LEAKS AND WILL CHECK ALL ELECTRICAL WIRING FOR DAMAGE. ALL GAS LEAKS AND WIRING MUST BE REPAIRED PRIOR TO FUTURE USE.

Due to the nature of stainless steel, surface iron oxide deposits may appear. Do not be alarmed – these deposits are removable with stainless steel cleaner through prompt and periodic maintenance. If not attended to promptly, permanent pitting may occur.

By following these recommendations, you will enjoy the beauty and convenience of your appliance for many years to come.

CONVERTING THE GAS TYPE

CAUTION: Make sure the grill is at a safe temperature

and isolated from gas and electrical supplies before beginning.

For your safety, exercise caution, and make sure you have adequate hand protection, such as gloves, when handling metal parts.

CONVERT LABEL

This grill comes from the factory conﬁ gured for one type of gas as marked on the label behind the control panel.

When the grill is converted, the label for the new gas (included at original shipping) MUST be applied over the old label mentioned above.

CONVERT REGULATOR

The gas regulator, located behind the control panel, must be set for the type of gas used to fuel the grill. To check the regulator setting, remove the cap in the center of the regulator (Fig. 24-1, A). Holding the cap vertical (see Fig. 24-1, B), the letters at the bottom of the plastic stalk indicate the gas type for which the regulator is currently conﬁ gured.

If the text on the bottom of the regulator stalk does not match the gas type connected to the grill, remove the stalk from the cap, invert, and replace into center of cap. Replace cap on the regulator, screwing down until snug.

A B

CONVERT/CHECK MAIN BURNER ORIFICES

1. Remove the cooking grid and ﬂ avor grid from

above the burner you are working and set them aside.

2. Locate the burner. Slightly pinch and remove the

burner clip (located over the rear center of the burner) from the burner support and set aside.

3. Carefully lift the burner from the burner support

and out from the hole in the forward ﬁ re wall (see

24-2).

Fig.

4. Use a

oriﬁ ce (Fig. 24-3). Check oriﬁ ce. If needed, replace it with the correct oriﬁ ce for the new gas.

5. Replace the burner by first sliding the open

cylindrical end of the burner around the oriﬁ ce, enveloping it and centering on it, then lower the back end anchor pegs into the anchor peg holes.

Note: It is critical to the continued safe functioning

6. Re-install the burner clip around the burner and

into the holes in the burner support.

7. Replace the ﬂ avor grid and then the cooking grid

so that the cut-out section is in front.

8. Repeat these steps for each main burner.

/8" hex nut driver to remove the exposed

of the burner that the oriﬁ ce is centered and completely inside the burner gas inlet.

Read gas type here

(LP shown)

Gas regulator cap

Invert if

needed

Fig. 24-1

CONVERT GAS ORIFICES

When converting the grill to a different gas type, each burner’s oriﬁ ce must be replaced with the corresponding oriﬁ ce for the new gas.

MODEL SPECIFICATIONS TABLE, Table 1 at the

See beginning of this document to determine the proper oriﬁ ce sizes for each burner.

See the following section for details on oriﬁ ce conversion.

Important: It is critical to the operation of each

burner that its oriﬁ ce be fully inserted into the center of its oriﬁ ce opening.

WARNING HAZARDOUS OVERHEATING WILL OCCUR IF A NATURAL-GAS ORIFICE IS USED WITH

PROPANE GAS.

CONNECT TO NEW GAS SUPPLY

Plumb the unit as appropriate for the new gas supply. (Additional components may be needed for your speciﬁ c setup.) Be sure to leak test at all connections.

Fig. 24-2

Oriﬁ ce

Fig. 24-3

BURNER AIR SHUTTER ADJUSTMENT

AIR SHUTTER ADJUSTMENT

Important: Air shutters are preset at the

factory based on the gas the grill is built to burn. However, altitude or other local conditions may require air shutter adjustment for proper combustion.

MAIN BURNER

Flames from a properly adjusted main burner with no wind or breeze present will appear fairly steady, consistent, and mostly blue. If the tip of a ﬂ ame were to turn orange, it should only do so brieﬂ y and then become blue again. The ﬂ ames will appear to burn while touching the burner ports (see Figure 25-1).

If the ﬂ ames have orange in them and appear to undulate slowly from side to side, or if some of them appear to lift off the burner instead of touching it, then adjust the air shutter, as instructed below.

Flame off ports

Flame on ports

1. Follow the safety precautions and steps for

main burner removal in the CHANGING THE MAIN BURNER ORIFICES section (steps 1-2).

Air shutter

2. Adjust the air shutter

opening by loosening the adjustment screw with a screwdriver,

Fig. 25-2

Locking

screw

then turn the air shutter to open or close it (see Fig. 25-2).

Shutter Setting Flame Condition

Open too far

Ideal setting

Closed too far

Flames shorten and lift off the burner

Blue ﬂ ames just touching burner

“Lazy” ﬂ ames with orange in them

Fig. 25-1 - Flame appearance diagram

CAUTION: Turn all burner control knobs to the

OFF position and turn off the gas

supply at the source before removing or adjusting a burner.

WARNING

Wait for the burner to be cool or use heavily insulated

heat-resistant gloves when handling the burner.

Too large an air shutter opening will allow too much air into the burner, which will cause the ﬂ ames ﬁ rst to shorten and then to appear to lift up off the ports. For the bottom of the ﬂ ames to move closer to the ports, close the air shutter more.

If the air shutter opening is too small or closed, the ﬂ ames will present consistently orange tips and become “lazy,” slowly undulating back and forth.

For propane gas, ideal settings tend to be just slightly open. For natural gas, which generally requires less primary air than propane, the main burner air shutter may be nearly closed.

3. Adjust the air shutter opening and then replace

the burner.

4. Follow the lighting instructions in this manual to

light the burner.

5. Repeat steps 1-4 until the ﬂ ames appear to

touch the burner ports, burning fairly steadily and mostly blue (see Fig. 25-1).

6. Replace the burner, burner clip, ﬂ avor grid,

and cooking grid (see CHANGNG THE MAIN BURNER ORIFICE section, steps 4-5).

Repeat these steps for each main burner.

CONTROL PANEL REMOVAL

To remove the control panel:

1. Turn the control knobs to the OFF position and turn off the gas supply to the unit.

2. Remove the drip tray .

3. Pull the control knobs from the stems and set aside .

4. Using a Phillips screwdriver, unscrew and remove the control panel fastener screws and washers

(located on the left and right front face of the control panel). Retain the screws for later re-installation .

5. Carefully open the control panel by lifting and pulling the control panel from the frame , allowing it to

rest on the internal chain(s).

Important: During reinstallation; prior to opening the gas shutoff valve , be sure the control knobs are

in the OFF position.

TROUBLESHOOTING

If you have trouble with this Fire Magic® unit, please use this list to identify the problem. By trying one or more of the solutions to the possible cause, you should be able to solve the problem. If this list does not cover your present problem, or if you have other technical difﬁ culties with the unit, please contact your local Fire Magic® dealer or visit our web site at

www.rhpeterson.com.

PROBLEM POSSIBLE CAUSE CORRECTION

Ignition system

failure

Insufﬁ cient heat /

low ﬂ ame

Uneven heating

Burner goes out on

LOW

1. Low battery.

2. Improper air shutter adjustment

3. Ignition wire disconnected

4. Low gas pressure

5. Ignitor malfunction

6. Ignitor switch malfunction on valve

1. Improper air-shutter adjustment

2. Using propane oriﬁ ce for natural gas

3. Low gas pressure/flame (propane)

4. Low gas pressure/ﬂ ame (natural)

5. L.P. regulator hose cracked due to age

1. Burner ports partially blocked by debris

2. Small spiders or insects in burner

3. Improper air shutter adjustment

1. Valve “Low” setting needs adjustment

1. Replace ignitor battery.

2. Adjust air shutters.

3. Plug wires back into ignition switches.

4. Have the gas co. check supply pressure.

5. Contact dealer for replacement.

6. Contact dealer for replacement.

1. Adjust air shutters.

2. Check/change oriﬁ ces.

3. Shut off all valves, including propane tank, and follow lighting instructions exactly. (See important note* below.)

4. Have the gas co. check pressure at unit.

5. Replace L.P. regulator hose.

1. Remove burners and clean out ports.

2. Inspect burners and oriﬁ ces for spider webs or other debris that may block ﬂ ow.

3. Adjust air shutter.

1. Light burner on HIGH, immediately turn to LOW setting. Remove knob from valve and using a small ﬂ at screwdriver, slowly turn the adjustment screw in the stem, a little at a time (30° to 45°), in either direction, until the ﬂ ame is approximately

/4” in height

from burner ports.

Table 2

* Important: Propane tanks are equipped with a safety shutdown device that may cause low or no gas/ﬂ ame

at the burners if operating and lighting instructions are not followed exactly. If you suspect the propane tank safety shutoff is in effect, shut off all burner control valves and the propane tank valve. Then read and follow the LIGHTING INSTRUCTIONS exactly. Lighting instructions are located in your owner’s manual and printed on the unit’s metal drip tray. If the problem persists, continue troubleshooting, or contact your local dealer or R. H. Peterson for assistance.

WARRANTY

PETERSON FIRE MAGIC GRILLS AND ACCESSORIES

LIMITED WARRANTY

Robert H. Peterson Co. ("RHP") warrants your Fire Magic® grill to be free from defects in material and workmanship. Fire Magic

your Fire Magic® grill -- LIFETIME. (Except as noted below.) Fire Magic Choice stainless steel tubular burners are warranted for TWENTY (20) YEARS. Fire Magic

warranted for FIFTEEN (15) YEARS. Fire Magic Fire Magic

charcoal pan, charcoal grid, wood pellet screen, thermometer, and ash tray; which are warranted for ONE (1) YEAR. Fire Magic

YEARS. Fire Magic

warranted for ONE (1) YEAR.

This warranty applies to the original purchaser for products which are installed in the United States or Canada and which are operated and maintained as intended for single family residential usage. This warranty is valid only with proof of purchase, shall commence on the date of purchase, and shall terminate (both as to original and any replacement products) on the anniversary date of the original purchase of the product stated on the above schedules.

This warranty covers defects in material and workmanship. This warranty does not cover parts which become defective as a result of negligence, misuse, use not in compliance with the Owner’s Manual/Installation Instructions, accidental damage, improper handling, improper storage, improper installation, lack of required routine maintenance (as speciﬁ ed in the Owner’s Manual/Installation Instructions), electrical damage, local gas impurities or failure to protect against combustibles. Product must be installed (and gas must be connected) as speciﬁ ed in the Owner’s Manual/Installation Instructions by a qualiﬁ ed professional installer. Modiﬁ cations to products which are not speciﬁ cally authorized will void this warranty. Accessories, parts, valves, remotes, etc. when used must be Peterson products or this warranty is void. Warrantied items will be repaired or replaced at Peterson’s sole discretion. This warranty does not apply to rust, corrosion, oxidation, or discoloration unless the affected part becomes inoperable.

This warranty does not cover labor or labor related charges, except as provided by separate speciﬁ c written programs from the Peterson Co. All repair work must be performed by a qualiﬁ ed professional service person and requires prior approval of Peterson.

Peterson may require the defective product or part to be returned to the factory to determine the cause of failure. Peterson will pay freight charges if the product or part is determined to be defective. This warranty does not cover breakage in shipment from our (Independent) distributor to its customer if the damage is determined to have occurred during that shipment.

This warranty speciﬁ cally excludes liability for indirect, incidental, or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you speciﬁ ed legal rights, and you may have other rights that vary from state to state or province.

For additional information regarding this warranty, or to place a warranty claim, contact the R. H. Peterson dealer where the product was purchased.

cast stainless-steel burners, stainless-steel rod cooking grids, and stainless-steel housings are warranted for as long as you own

cast brass burners, brass valves, inner liners, manifold assemblies, and backburner assemblies (except ignition parts) are

Electric Grills, including stainless steel grid, and housings are warranted for TEN (10) YEARS.

Infra-red burners, ﬂ avor grids, Charcoal stainless steel grills, and Smokers are warranted for FIVE (5) YEARS; except for the

sideburners and all other Fire Magic® grill components (except ignition and electronic parts) are warranted for THREE (3)

ignition systems (excluding batteries), electronic components (including lights and thermometers), and grill accessories are

A COPY OF YOUR SALES SLIP FOR PROOF OF PURCHASE IS REQUIRED

TO REGISTER YOUR PRODUCT ONLINE GO TO: WWW.RHPETERSON.COM,

AND CLICK ON PRODUCT REGISTRATION. THANK YOU FOR YOUR PURCHASE.

Quality Check Date:_________________

Burner Oriﬁ ces Nat. L.P. Leak Test: ___________ Model#: ___________________ Main: ____ ____ Burn Test: ___________ Serial#: ___________________ Other: ____ ____ Gas Type:

Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746

Nat. / L.P. Air Shutter: ___________________

Inspector: ___________________

FireMagic C430i, C540i Installation Instructions And Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual