Fire Magic A830I5EANCB, AOP58, AOP59 User Manual

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BUILT-IN OUTDOOR COMBO GRILL

A830i series

INSTALLATION

INSTRUCTIONS AND

OWNER’S MANUAL

INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference.

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.

WARNINGS AND SAFETY CODES

DANGER:

IF YOU SMELL GAS:

1. Shut off the gas to the appliance.

2. Extinguish any open ﬂ ame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or the ﬁ re department.

CODE AND SUPPLY REQUIREMENTS: This grill must be installed in accordance with local codes and ordinances, or, in the absence of local codes, with the latest National Fuel Gas Code

(ANSI Z223.1/NFPA 54), or Natural Gas and Propane Storage and Handling Installation Code (CSA-B149.1).

This appliance and its dedicated manual shutoff valve must be disconnected from the gas-supply piping system when testing the system at pressures in excess of ½ psig (3.5 kPa).

This appliance must be isolated from the gassupply piping system by closing its dedicated manual shutoff valve during any pressure testing of the gas-supply system at pressures up to and including ½ psig (3.5 kPa).

WARNING:

1. Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING:

Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. For proper installation, refer to the installation instructions. For assistance or additional information, consult a qualiﬁ ed professional installer, service

agency, or the gas supplier.

All electrical outlets in the vicinity of the grill must be properly grounded in accordance with local codes, or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, whichever

is applicable. Keep all electrical-supply cords and fuel-supply

hoses away from any heated surface.

Proper operation of your grill requires prompt and periodic maintenance. See the CARE & CLEANING section for details.

Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746

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Certiﬁ ed to: ANSI Z21.58b-2012 CSA 1.6b-2012

11-093

L-C2-452

INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE

BUILT-IN GRIL COMBINÉ EN PLEIN AIR

IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER L’INSTALLATION OU L’UTILISATION

SÛRETÉ ET CODES D’AVERTISSEMENT

DANGER:

SI VOUS SENTEZ LE GAZ :

1. Coupez le gaz à l’appareil.

2. Éteignez-vous n’importe quelle ﬂ amme nue.

3. Ouvrez le couvercle.

4. Si l’odeur continue, gardez loin de l’appareil et appelez immédiatement votre département de fournisseur ou de feu de gaz.

CONDITIONS DE CODE ET D’APPROVISIONNEMENT:

Ce gril doit être installé selon des codes et des ordonnances locaux, ou, en l’absence des codes locaux, avec l’un ou l’autre le plus défunt Code national de gaz de carburant (norme ANSI Z223.1/NFPA 54), et Stockage de gaz naturel et de propane et manipulation du code d’installation (CSA-B149.1).

Cet appareil et ses différents robinets d’isolement doivent être démontés du gaz-fournissent le système sifﬂ ant en examinant le système aux pressions au-dessus du ½ psig (kPa 3.5).

Cet appareil doit être isolé dans gaz-fournissent le système sifﬂ ant par fermeture que ses différents robinets d’isolement manuels pendant tous les essais sous pression du gazfournissent le système aux pressions jusques et y compris le ½ psig (kPa 3.5).

• Ce gril est pour ultilisation à l’extérieur seulement. Si l’appareil est entreposé à l’intérieur, enlever les bouteilles et les laisser à l’extérieur.

• Ne pas ranger le gril immédiatement aprés l’avoir utilisé. le laisser refroidir avant de le déplacer ou de la ranger. Le non respect de cette mesure de sécurité pourrait entraîner un incendie causant des dommages à la propriété, des blessures ou la mort.

• Ne pas utiliser cet appareil sous une surface combustible.

• Ne pas utiliser cet appareil sous un auvent. Le non respect de cette mesure de sécurité pourrait entraîner un incendie ou des blessures.

• Dégagement minimal entre les parois latérales et l’arriére de l’appareil et la construction combustible (45.7 cm à partir des parois latérales et 45.7cm à partir de l’arriére).

• Le régulareur de pression de gaz prévu avec cet appareil de cuisson à gaz pour l’extérieur doit être utilisé. Ce régulateur est réglé pour une pression de sortie de 5 pouces de colonne de l’eau pour le gaz naturel, et 10 pouces pour le propane.

• LE RÉGULATEUR INCLUS D’APPAREILS EST ÉVALUÉ POUR LE MAXIMUM DE 1/2 (LIVRES PAR POUCE CARRÉ). SI VOTRE OFFRE DE GAZ EST 1/2 PLUS GRAND QUE (LIVRES PAR POUCE CARRÉ), UN RÉGULATEUR ADDITIONNEL DOIT ÊTRE INSTALLÉ AVANT LE GRIL. VOIR LA SECTION DE CONDITIONS

AVERTISSEMENT:

1. Ne stockez pas ou n’employez pas l’essence ou d’autres vapeurs et liquides inﬂ ammables à proximité de ceci ou d’aucun autre appareil.

2. Un cylindre de propane non relié pour l’usage ne sera pas stocké à proximité de ceci ou d’aucun autre appareil.

AVERTISSEMENT:

L’installation inexacte, l’ajustement, le changement, le service, ou l’entretien peuvent causer des dommages ou des dégats matériels. Référez-vous à ce manuel. Pour l’aide ou l’information additionnelle, consultez un installateur professionnel qualiﬁ é, l’agence de service,

ou le fournisseur de gaz.

Toutes les sorties électriques à proximité du gril doivent être correctement fondues selon des codes locaux, ou en l’absence de local code, avec le code électrique national, ANSI/NFPA 70, ou le code électrique canadien, CSA C22.1, celui qui est applicable.

Maintenez tout électrique-fournissent des cordes et carburantfournissent des tuyaux partis de n’importe quelle surface de chauffage.

D’OFFRE DE GAZ POUR LA PRESSION APPROPRIÉE D’OFFRE DE GAZ.

• Ne couvrez jamais la surface entière de cuisine ou de gril de gauffreuses ou de casseroles. La surchauffe se produira et les brûleurs ne seront pas très performants quand la chaleur de combustion est emprisonnée audessous de la surface à cuire.

• Ne pulvérisez jamais l’eau sur une unité chaude de gaz, comme ceci peut endommager des composants de porcelaine ou de fer de fonte.

• Une fuite de GPL peut causer une incendie ou une explosion si enflammée entraînant des blessures corporelles graves ou la mort.

• Communiquez avec le fournisseur de GPL pour les réparations ou pour disposer de qules bouteille ou du GPL non utilisé.

Certiﬁ é à la norme: ANSI Z21.58b-2012 / CSA 1.6b-2012

INSTALLATEUR : Laissez ces instructions avec le consommateur.

CONSOMMATEUR : Maintenez pour la future référence.

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GETTING STARTED

REPLACEMENT PARTS LIST ...................................................................................................................................4

MODEL SPECIFICATIONS ........................................................................................................................................6

MODEL SPECIFICATIONS TABLE ..........................................................................................................................6

COUNTERTOP OVERHANG ...................................................................................................................................6

SUBSTRATE .........................................................................................................................................................7

BUILT-IN GRILL DIMENSIONS TABLE.....................................................................................................................7

BUILT-IN GRILL WIRING DIAGRAM .......................................................................................................................8

GRILL MAINTENANCE AND SAFETY INFORMATION ...........................................................................................9

ELECTRICAL CONNECTIONS ................................................................................................................................9

LIGHT SWITCH ....................................................................................................................................................9

INSTALLATION REQUIREMENTS .........................................................................................................................10

ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW ..............................................................................11

GAS-SUPPLY PLUMBING REQUIREMENTS ...........................................................................................................11

ENCLOSURE REQUIREMENTS ..............................................................................................................................12

VENTILATION (ALL ENCLOSURES) ......................................................................................................................12

WHEN A PROPANE CYLINDER IS USED ................................................................................................................12

PROPANE SAFETY INFORMATION .......................................................................................................................13

WARNING .........................................................................................................................................................13

INSTALLATION SAFETY GUIDELINES...................................................................................................................13

OPERATING THE UNIT SAFELY AND CORRECTLY .............................................................................................13

SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS ............................................................................15

CONTENTS

INSTALLATION

INSTALLATION ......................................................................................................................................................16

COUNTER PREPARATION ...................................................................................................................................16

CONNECT THE GAS SUPPLY ...............................................................................................................................16

INSTALL THE CRANK .........................................................................................................................................17

INSTALL THE FLAVOR GRIDS ..............................................................................................................................17

ELECTRICAL INSTALLATION ...............................................................................................................................18

ELECTRICAL SAFETY ........................................................................................................................................18

USE, CARE, & SERVICE

IDENTIFICATION OF GRILL CONTROLS ..............................................................................................................19

LIGHTING (IGNITION) INSTRUCTIONS ................................................................................................................21

ELECTRONIC LIGHTING ....................................................................................................................................21

MANUAL LIGHTING ...........................................................................................................................................21

SHUTTING OFF THE UNIT ..................................................................................................................................21

OPTIONAL INFRARED BURNER OPERATION ......................................................................................................22

OPTIONAL ROTISSERIE ........................................................................................................................................23

WIND CONSIDERATIONS ....................................................................................................................................24

GRILLING TIPS.......................................................................................................................................................24

ACCESSORIES ........................................................................................................................................................25

FIRE MAGIC® DRIP TRAY .....................................................................................................................................26

CARE & CLEANING ...............................................................................................................................................27

REPLACING HALOGEN BULBS ............................................................................................................................28

CONVERT GAS TYPE / CHECK BURNER ORIFICES .............................................................................................29

BURNER AIR SHUTTER ADJUSTMENT ................................................................................................................32

CONTROL PANEL REMOVAL ................................................................................................................................34

TROUBLESHOOTING .............................................................................................................................................35

WARRANTY ...........................................................................................................................................................36

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To order replacement parts, contact your local Fire Magic® dealer.

REPLACEMENT PARTS LIST

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REPLACEMENT PARTS LIST (cont.)

Item Description Part No. Qty.

1. 18x12 stainless cooking grid 3542-S-1 3

2. 18x10 stainless cooking grid 3543-S-1 1

3. Flavor grid (set of 2) 3063-S-2 1

4. Main burner 3042-50 2

5. Heatshield kit 24177-05 2

6. Silicone gasket 24177-06 2

7. Infrared burner* 3060 1

8. Charcoal burner 24133-31 1

9. Thermometer with bezel 23305 2

10. Oven lid (gas grill) 23729-54 1

11. Oven lid (charcoal grill) 23727-54 1

12. Oven lid handle w/ mounts (gas grill) 3735-27 1 Oven lid handle w/ mounts (Charcoal

13. grill)

14. Warming rack (gas grill) 3672S-M 1

15. Warming rack (charcoal grill) 3681S 1

16. Charcoal screen 3306-01 1

17. Charcoal tray 3306-S 1

18. Back burner* 24130-11H 1

19. Back burner cover* 24148-010 1

20. Rotisserie motor* 3600-02 1

21. Rotisserie rod* 3603-31 1

22. Meat holder (pair)* 3613 1

23. Counterbalance* 3620E 1

24. Grid lifter (equipped or optional) 3519 1

25. Convertible regulator PR-4 1

26. Valve manifold w/ back burner 24330-22 1

or Valve manifold w/o back burner 24330-24 1

24133-26 1

Item Description Part No. Qty.

27. Control panel w/ back burner 24133-45 1 or Control panel w/o back burner 24133-46 1

28. Small knob 3016 2

29. Large knob 3015 2

30. Crank 23302 1

31. Drip tray 3084 1

32. Drip tray liner (set of 4) 3557 1

33. Charcoal drip tray 3088 1

34. Handle 3900-40 1

35. Wire harness assembly‡ 24177-28 1

36. Back burner electrode*‡ 4199-52 1

37. Main burner electrode‡ 3199-72 2

38. Charcoal burner electrode‡ 4199-52 1

39. Natural gas oriﬁ ce(s)‡ 3001-42-2 1

40. Natural back burner gas oriﬁ ce*‡ 3001-52-1 1

41. Natural charcoal gas oriﬁ ce(s)‡ 3001-40-1 1

42. Propane gas oriﬁ ce(s)‡ 3001-54-2 1

43. Propane back burner gas oriﬁ ce*‡ 3001-59-1 1

44. Propane charcoal gas oriﬁ ce(s)‡ 3001-53-1 1

45. Fire Magic® cookbook‡ 3595 1

46. Power supply w/ connector 24177-12 1

47. Wire harness extension 24182-53 1

48. 12V / 10 watt halogen light bulb ‡ 24187-15 2

49. Light lens ‡ 24187-26 2

50. Lamp assembly ‡ 24187-28 2

51. Light switch 24182-46 1

52. Flash tube (left) ‡ 24187-29 1

53. Flash tube (right) ‡ 24187-35 1

Backburner ﬂ ex connector *‡

54.

* Optional ‡ Not shown

3030-01 1

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MODEL SPECIFICATIONS

MODEL SPECIFICATIONS TABLE

Table 1

Main burner quantity N/P oriﬁ ce drill size

Backburner* N/P oriﬁ ce drill size

Charcoal burner N/P oriﬁ ce drill size

Infrared searing burner* N/P oriﬁ ce drill size

Input electrical requirements

120VAC / 15 AMP minimum / 60 Hz / GFCI outlet

A830i

#42 / #54

#52 / #59

#40 / #53

#49 / #56

Oven lights rating 12V / 10 watt halogen bulb

A Countertop to unit bottom cut-out 12" B Side to side non-combustible cut-out 50- C Front to back non-combustible cut-out† 19-

/4"

/2"

D Control panel width cut-out‡ 51-1/4"

If equipped.

†

Includes any substrate at front wall of enclosure (in the area the rear of the control panel is to sit ﬂ ush against).

See SUBSTRATE section on next page. ‡

Only applicable for enclosures that have countertops with an overhang (see illustration and section below).

Countertop

Control panel

TOP VIEW

NON-COMBUSTIBLE

ENCLOSURE CUT-OUT

DIMENSIONS

Lower support

FRONT VIEW

See next page

for substrate

considerations

Countertop overhang

(Control

panel)

Control

panel

TOP VIEW

(Countertop)

/4"

Clearance

SIDE VIEW

Countertop

overhang

X= D-B÷2 Y= Total Countertop Overhang

(Overhang)

Check clearance for

control panel removal

Fig. 6-1

COUNTERTOP OVERHANG

The control panel is designed to sit ﬂ ush against the enclosure front wall. If the enclosure countertop extends beyond the front wall, creating a countertop overhang, it must be cut ﬂ ush with the front wall for the width of the control panel or a gap will be created exposing the forward portions of the left and right side grill ﬁ re walls. See illustrations above.

Important: FOR YOUR SAFETY, you must provide openings in the island enclosure for drainage, replacement

air, and cross-ventilation of any storage area exposed to possible leakage from gas connections, the unit, or propane bottles. See the ENCLOSURE REQUIREMENTS section for details.

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MODEL SPECIFICATIONS (cont.)

SUBSTRATE

When adding any substrate to the enclosure front wall (including tiles, stone, etc.), consider the following:

Substrate Behind Control Panel

Substrate + countertop "front to back" cutout must equate to Dim. C (see previous page) when the substrate sits ﬂ ush behind the control panel.

TOP VIEW TOP VIEW

(Countertop)

Substrate

(includes tiles,

etc. at front of

enclosure)

Grill liner

(Control panel)

Flush

Countertop

overhang

(if applicable)

/4"

Clearance

Fig. 7-1 Fig. 7-2

Substrate Alongside Control Panel

Any additional substrate alongside the control panel does not need to be considered in Dim. C (see previous page), however a overhang) and below is required.

(Control panel)

/4" clearance on each side (same as

(Countertop)

Substrate

(includes tiles,

Grill liner

Flush

etc. at front of

/4"

Clearance

enclosure)

Countertop

overhang

(if applicable)

Model

A830i

BUILT-IN GRILL DIMENSIONS TABLE

Height Width Depth

(Top to bottom) (Left to right) (Front to

Upper hanger to top

Hanger to

hanger

(G)

Open

(E)

(with oven)

Closed

(F)

20" 13" 55" 50

Control

panel width

(H)

/4" 29 3/4"

Maximum

back)

depth

(I)

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Fig. 7-3

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MODEL SPECIFICATIONS (cont.)

Charcoal burner

igniter

Oven

light

BUILT-IN GRILL WIRING DIAGRAM

Backburner igniter

Main burner igniters

Oven

light

Wire harness

assembly

Wire harness

extension

Light

switch

Charcoal

burner

Model w/ backburner shown. Model wire diagrams may vary.

Main

burner 2

burner 1

Valve manifold

Main

Back

burner

Ground

wire

Note: In addition, a wire diagram speciﬁ c to your unit

can be found afﬁ xed to the inside of the control panel.

Power supply

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GRILL MAINTENANCE AND SAFETY INFORMATION

1. The outdoor grill and surrounding area MUST

remain clear of ﬂ ammable substances such as gasoline, yard debris, wood, etc.

2. The airﬂ ow through the vent space located below

the control panel must remain unobstructed.

3. When using propane gas: a. The required ventilation openings in the

enclosure must be clear of debris. See the PROPANE SAFETY INFORMATION section.

b. The propane cylinder, regulator, and

rubber hose must be in a location not subject to temperature above 125° F (51° C).

4. The ﬂ ames on each burner burn evenly along

the entire burner with a steady ﬂ ame (mostly blue). If burner ﬂ ames are not normal, check and clean the oriﬁ ce and burner/venturi tubes for insects and insect nests. A clogged tube can

lead to a ﬁ re beneath the grill. A proper ﬂ ame pattern will ensure safe operation and optimal performance. Adjust the air shutter as needed (see AIR SHUTTER ADJUSTMENT).

5. The in-line gas valve or gas cylinder valve must

always be shut OFF when the grill is not in use.

6. The drip collector holes must be clear and

unobstructed. Excessive grease deposits can result in a grease ﬁ re.

7. The backburner or IR burner cover must be

removed before using the burner.

8. Whenever reconnecting any wires, apply a

small amount of dielectric grease to the male connector, then make the connection. This will ensure conductivity and prevent moisture from affecting the contact.

9. All surfaces of the unit become HOT during

use. Exercise caution when using this unit, especially when adding charcoal or cranking the charcoal pan up or down.

WARNING: NEVER cover the entire cooking or grill surface with griddles or pans. Overheating will occur, and

burners will not perform properly when combustion heat is trapped below the cooking surface.

CAUTION: NEVER spray water on a hot gas unit.

The grill serial identiﬁ cation number is located on the underside of the drip tray handle (gas grill

side). It is recommended that the drip tray ﬁ rst be removed and cleaned / emptied of its contents,

then turned over to view. The unit rating label is located inside the control panel.

ELECTRICAL CONNECTIONS A 120VAC (15 AMP minimum) Ground Fault

Circuit Interrupter (GFCI) GROUNDED 3-wire receptacle (not included) is required within the

LIGHT SWITCH

The light switch is push button operated, and is located on the right side of the control panel (see Fig. 9-1). It controls the power to all lights.

vicinity of the grill to provide power to the unit.

• Observe all local codes.

• Verify proper polarity of the receptacle.

• If an extension cord is used, ensure it is a 3-wire GROUNDED cord that is rated for the power of the equipment, and is approved for outdoor use with a W-A marking. DO NOT use 2-prong adapters.

• DO NOT TAMPER WITH THE EXTENSION CORD OR THE UNIT POWER-SUPPLY CORD.

Important: ONLY REPLACE THE OVEN LIGHTS

WITH 12V / 10 WATT HALOGEN BULB(S).

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Light

switch

Fig. 9-1

L-C2-452

INSTALLATION REQUIREMENTS

Installation must be performed by a qualiﬁ ed professional service technician.

This grill is designed for outdoor use only. DO NOT use this grill inside a building, garage, enclosed area, or under any overhead construction.

DO NOT use this grill in or on a recreational vehicle or boat. Important: The grill is not insulated and is for installation

in non-combustible enclosures only. Refer to the information below to ensure all required clearances are met.

The grill must have a minimum clearance of 18" from combustible materials/items AT ALL TIMES.

Non-combustible

Min.

(Clearance required for

right, left, and rear)

Fig. 10-1 Clearance 'A' Diagram

Side and Rear Wall Clearances

For the minimum clearances between the grill and any side or rear walls, your setup must fall within one (or more) of the following:

A. Clearance between grill and strictly non-combustible wall

(i.e. brick wall, see Fig. 10-1)

• The grill must have a minimum of 4" right, left, and rear clearance from any non-combustible wall. (To allow for proper ventilation and prevent dangerous overheating.)

B. Clearance between grill and a protected combustible wall

(i.e. a non-combustible wall in front of a combustible wall to serve as a barrier. This can be accomplished by brick, or a metal stud ﬁ nished with non-combustible substrate, see Fig. 10-2)

• The grill must have a minimum of 14" right, left, and rear clearance from the protected combustible wall. (The 4" non-combustible material plus an additional 10" clearance between the grill and protected wall.)

C. Clearance between grill and combustible wall

• The grill must have a minimum of 18" right, left, and rear clearance from any combustible wall (see Fig. 10-3).

Backsplash (if applicable)

Non-combustible

substrate

(Clearance required for

right, left, and rear)

Non-combustible 4"

Min.

14"

bustible

Fig. 10-2 Clearance 'B' Diagram

Combustible

Min.

18"

(Clearance required for

right, left, and rear)

Com-

If a non-combustible backsplash exists, it must have a minimum of a 4" clearance from the rear of the grill (to allow for proper ventilation and prevent dangerous overheating). See Fig. 10-4.

Important: This 4" backsplash clearance must ﬁ rst be met prior

to any non-combustible walls beginning behind it.

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Fig. 10-3 Clearance 'C' Diagram

Non-combustible

Backsplash

Min.

Fig. 10-4 Backsplash clearance

L-C2-452

INSTALLATION REQUIREMENTS (cont.)

The control panel MUST remain removable for servicing (see PARTS LIST).

THIS UNIT MUST NOT BE LOCATED IN A FULLY ENCLOSED AREA OF ANY KIND.

ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW

Proper airﬂ ow (Fig. 11-1) MUST be maintained for the grill to perform as it was designed. If airﬂ ow is blocked, overheating and poor combustion will result. Do not block the 1" (2.5 cm) front air inlet along the bottom of the control panel or more than 75% of the cooking grid surface with pans or griddles.

Note: The 1" (2.5 cm)

front air space also allows access to the drip tray.

Fig. 11-1 - Ventilation diagram

INCORRECT

Rear oven lid vent

YOU MUST PROTECT

REAR OVEN VENT FROM

PREVAILING WIND

Fig. 11-2

CORRECT

PLACE GRILL SO PREVAILING

WIND BLOWS TOWARD FRONT

OF GRILL

Fig. 11-3

GAS-SUPPLY PLUMBING REQUIREMENTS

For natural gas or a household propane system, rigid

/2" (1.3 cm) or 3/4" (1.9 cm) black steel pipe or local codeapproved pipe is required to conduct the gas supply to the unit. Contact your local gas supplier. Connect this pipe to the required C.S.A.-approved stainless-steel ﬂ ex connector (attached). An NPT adapter has been provided for

/2" pipe. DO NOT use a rubber hose

within the grill enclosure. Apply only joint compounds that are resistant to all gasses to all male pipe ﬁ ttings except ﬂ are ﬁ ttings. Make sure to tighten every joint securely.

Note: If

/2" (1.3 cm) pipe is used with natural gas,

it should be no longer than 20' (6.1 meters).

Important: A shut-off valve (not included) in

the gas line is required. It provides

for safety when the unit is not in use and for convenient maintenance and repair. It must be installed within 6 feet of the unit. Use a pipe joint compound resistant to all gasses on all male ﬁ ttings except ﬂ are ﬁ ttings.

CAUTION: Wind blowing into or across the rear

oven lid vent (Fig. 11-2) can cause poor performance and/or dangerous overheating. Orient the grill so that the prevailing wind blows toward the front of the grill (Fig. 11-3).

GAS SUPPLY AND MANIFOLD PRESSURES:

For natural gas - normal 7" (17.78 cm) water column (w.c.), minimum 5" (12.7 cm), maximum 10

/2" (26.7

cm). For propane gas - normal 11" w.c., minimum 10" (25.4 cm), maximum 13" (33 cm).

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ENCLOSURE REQUIREMENTS

VENTILATION (ALL ENCLOSURES)

For All Piping Systems and All Gas Types: (Natural Gas, Household Propane, L.P. Cylinder)

FOR YOUR SAFETY, you must provide the openings listed below for replacement air and cross-ventilation of the unit enclosure.

Ventilation Requirements:

• Minimum 4 openings (2 per side wall - spaced at 180 degrees)

• Top openings: within 5" of countertop (see below)

• Bottom openings: within 5" of ﬂ oor (see below)

One side of the enclosure shall be left completely open to the outside; OR 4 (minimum) ventilation openings MUST be created (reference Fig. 12-1):

Each opening must have a minimum of 10 sq. in. of free area. The openings must be equally sized and unobstructed.

Two openings must be in the side walls of the enclosure, at the top level, and spaced at 180 degrees. The openings must begin 1" or less below the countertop level and end no more than 5" below the countertop level.

Two openings must be in the side walls of the enclosure, at the ﬂ oor level, and spaced at 180 degrees. The openings must begin 1" or less above the ﬂ oor level and end no more than 5" above the ﬂ oor level.

To achieve the proper ventilation, you may use RHP venting panels (PN 5510-01) as shown. Contact your dealer.

KEEP THE VENT OPENINGS AND SURROUNDING AREA OF THE ENCLOSURE CLEAN AND FREE OF OBSTRUCTIONS AT ALL TIMES.

WARNING: Ventilation openings in side walls shall not

communicate directly with other enclosures of the outdoor cooking gas appliance.

WHEN A PROPANE CYLINDER IS USED

When a propane cylinder is installed inside of the enclosure, the guidelines below MUST be followed. FAILURE TO DO SO MAY CAUSE DAMAGE TO YOUR UNIT AND/OR PERSONAL INJURY. Reference Fig. 12-2 for an example.

• The propane cylinder (and any door/tray it is located in) MUST be located on the gas grill side of the unit (right side). DO NOT locate the propane cylinder on the charcoal side of the unit.

• Only a C.S.A. listed stainless steel connector can be connected to the grill.

Keep surrounding area

and vent openings clear

max.

Vent openings (4)

10 sq. in. of free

area min. (ea.)

max.

for proper venting

Fig. 12-1 Ventilation detail

Grill

Heatshield

C.S.A. listed stainless steel ﬂ ex connector

Adapter

L.P.

cylinder

Regulator/

hose

assembly

Fig. 12-2 Propane cylinder orientation

Equipped with

adapter for hose

assembly and

ﬂ ex connector

• The regulator/hose assembly coming from the propane cylinder can only be connected to the above mentioned grill ﬂ ex connector. DO NOT connect the regulator/hose assembly directly to the grill. An adapter will be required.

• A heatshield must be installed to protect the regulator/ hose assembly and propane cylinder valve.

• RHP offers a propane tank door with tank tray to meet the cylinder install requirements. See Fig. 12-3.

REV 0 - 1512041305

33820-TSL

model shown

Cylinder & regulator/

hose assembly

protected by heatshield

Fig. 12-3 Optional RHP door w/ tank tray

L-C2-452

PROPANE SAFETY INFORMATION

WHEN OPERATING THIS APPLIANCE WITH PROPANE, ALL INSTRUCTIONS AND WARNINGS MUST BE OBSERVED. FAILURE TO DO SO MAY RESULT IN A FIRE OR EXPLOSION CAUSING SERIOUS INJURY OR DEATH.

WARNING

This gas appliance, its enclosure, and the propane cylinder enclosure, if any, MUST be plumbed and vented in accordance with local building and safety codes and should be approved by local code enforcement ofﬁ cials. This appliance MUST be installed and operated according to the information below.

FAILURE TO PROPERLY VENT THE ENCLOSURE MAY RESULT IN A FIRE OR EXPLOSION CAUSING SERIOUS INJURY OR DEATH.

When using propane gas:

• Propane gas (also known as L.P. gas) is heavier than air and will accumulate or pool in an inadequately

vented enclosure or recessed area.

• A leaking gas connection or valve unintentionally left open will create a hazard.

• If a pool of propane gas is ignited, an explosion will occur. Adequate venting at the ﬂ oor level, or the

lowest point where gas could accumulate, will eliminate this danger. Refer to the ENCLOSURE REQUIREMENTS section.

Observe all local codes.

• DO NOT store a spare propane-gas cylinder under or near the enclosure.

INSTALLATION SAFETY GUIDELINES

THIS UNIT MUST BE INSTALLED IN SUCH A MANNER THAT ALL REQUIRED VENT OPENINGS ON THE UNIT ENCLOSURE REMAIN CLEAR AND FREE OF ALL OBSTRUCTIONS AT ALL TIMES AND DURING ALL WEATHER CONDITIONS. See the ENCLOSURE REQUIREMENTS section for details.

Important: FOR YOUR SAFETY, you must provide openings in the enclosure for replacement air and

cross-ventilation (in case of possible leakage from gas connections or propane cylinders). See the ENCLOSURE REQUIREMENTS section for details.

The gas cylinder, regulator, and rubber hose must be in a location not subject to temps. above 125° F (51° C).

WHEN A PROPANE CYLINDER IS INSTALLED INSIDE OF THE ENCLOSURE, THE GUIDELINES FOUND IN THE ENCLOSURE REQUIREMENTS SECTION MUST BE FOLLOWED.

OPERATING THE UNIT SAFELY AND CORRECTLY

Every time you use the unit, make sure that:

1. The area around the enclosure is clear and free from combustible materials, gasoline and ﬂ ammable vapors/

liquids.

2. There is no blockage of the airﬂ ow through the vent openings located on the enclosure.

3. The hose is inspected (if applicable). See SAFE USE & MAINTENANCE OF PROPANE-GAS CYLINDERS section.

DO NOT store any combustible materials, gasoline, and any other ﬂ ammable vapors/liquids in the vicinity of the

unit. Provide adequate clearance for servicing and operation.

REV 0 - 1512041305

L-C2-452

UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE

IMPORTANT POUR VOTRE SÛRETÉ

LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE.

En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements.

LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE.

CYLINDRE ET CONDITIONS ET CARACTÉRISTIQUES DE CONNECTEUR

a. Des cylindres et les valves de gaz de propane doivent être

maintenus en bon état et doivent être remplacés s’il y a des dommages évidents au cylindre ou à la valve.

b. Ce gril, une fois utilisé avec un cylindre, devrait être relié à

un gallon de la norme 5 (20lb.) cylindre de gaz de propane équipé d’un OPD (remplissez au-dessus du niveau le dispositif d’empêchement). L’OPD a été exigé sur tous les cylindres vendus depuis octobre 1.1998 pour empêcher le remplissage excessif.

c. Les dimensions de cylindre devraient être approximativement

12"(30.5cm) de diamètre et 18" (45.7cm) hauts. Des cylindres doivent être construits et marqués selon les caractéristiques pour des cylindres de gaz de propane du département des ETATS-UNIS du transport (D.O.T.) ou le niveau national du Canada, du CAN/CSA-B339, des cylindres, des sphères et des tubes pour le transport des marchandises dangereuses.

d. Le cylindre doit inclure un collier pour protéger la valve

de cylindre et le circuit d’alimentation de cylindre doit être assuré le retrait de vapeur.

e. Le montage du régulateur de pression et le ﬂ exible (Fig. 14-1)

e. Le régulateur de pression et l’ensemble de tuyau utilisé

fourni avec cet appareil au gaz en plein air (modèles au

doivent assortir les spéciﬁ cations pour le type I par ANSI

propane seulement) doit être utilisé. Assemblées d'origine et

Z 21.58-2005/CGA 1.6-2005 (voir la ﬁ gue. 14-1).

régulateur de pression et le tuyau de remplacement doivent être ceux spéciﬁ és par le fabricant pour le raccordement d'un dispositif de cylindre de liaison identiﬁ ée comme de type I par le 21.58-2005/CGA ANSI Z 1.6 à 2005 (voir liste des pièces pour les informations de commande).

f. La valve de cylindre de gaz de propane doit être équipée

d’un dispositif d’accouplement de raccordement de cylindre, décrit comme type I dans la norme déﬁ nie dans le e. de paragraphe ci-dessus. Ce dispositif est généralement décrit comme coupleur rapide de ﬁ l de point culminant.

g. Si votre cylindre de gaz de propane vient avec une prise

de la poussière, placez le bouchon anti-poussière sur la sortie de valve de cylindre toutes les fois que le cylindre n’est pas en service.

OPÉRATION DE COUPLEUR RAPIDE

Pour relier le regulator/hose à l’ajustage de précision de valve de cylindre de gaz de propane: Serrez l’écrou de main

sur le régulateur au-dessus de l’ajustage de précision de ﬁ l de point culminant sur la valve de cylindre. Tournez l’écrou de

main dans le sens des aiguilles d’une montre pour engager les ﬁ ls et pour serrer jusqu’à ce que douillettement. L’utilisation des pinces ou de la clé ne devrait pas être nécessaire. Seulement le propane marqué par cylindres doit être employé.

Pour débrancher: Tournez l’écrou de main dans le sens contraire des aiguilles d’une montre jusqu’à isolé (ﬁ g. 14-1).

Important: Avant d’employer le gril, et ensuite chaque

fois que le cylindre est enlevé et rattaché, examinez tous les raccordements pour déceler les fuites. Arrêtez les valves de gril et ouvrez la valve principale de cylindre, puis vériﬁ ez les raccordements avec de l’eau savonneux. Réparez toutes les fuites avant d’allumer le gril.

ATTENTION: Tournez toujours la valve principale de cylindre

de propane au loin après chaque utilisation, et avant de déplacer le gril et le cylindre, ou débrancher l’accouplement. Cette valve doit rester fermée et le cylindre a débranché alors que l’appareil n’est pas en service, quoique l’écoulement de gaz soit arrêté par un dispositif de sûreté quand le coupleur est débranché.

Inspectez soigneusement l’ensemble de tuyau chaque fois avant que le gaz soit allumé. Un tuyau ﬁ ssuré ou efﬁ loché doit être immédiatement remplacé.

Si l'appareil est stocké à l'intérieur, le cylindre doit être disconnected et a enlevé. Des cylindres Disconnected doivent être stockés dehors, hors de la portée des enfants, avec les prises de valve ﬁ letées étroitement installées, et ne doivent pas être stockés dans

un bâtiment, le garage, ou n'importe quel autre secteur inclus.

POUR VOTRE SÛRETÉ

a. Ne stockez pas un cylindre de gaz disponible de propane

dessous ou ne vous approchez pas de cet appareil.

b. Ne remplissez jamais cylindre au delà de 80 pour cent de

plein.

c. SI L’INFORMATION DANS “A” ET “B” N’EST PAS SUIVIE

EXACTEMENT, UN FEU CAUSANT LA MORT OU DES DOMMAGES SÉRIEUX PEUT SE PRODUIRE.

Fig. 14-1 type coupleur rapide de ﬁ l de point culminant d’I

Volant de commande

QCC Type 1

Valve

Valve de décompression

Ajustage de précision en laiton de ﬁ l de point culminant

Indicateur de niveau de liquide (facultatif)

Écrou de main avec le ﬁ l de point culminant.

Régulateur

Passage

Tuy au

Pour la ventilation de propane, voir la section sur les exigences de boîtier.

SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS

IMPORTANT FOR YOUR SAFETY

READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER.

When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed.

FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION.

CYLINDER/CONNECTOR REQUIREMENTS

a. Propane-gas cylinders, valves, and hoses must be

maintained in good condition and must be replaced if there is visible damage to either the cylinder or valve. If the hose is cut or shows excessive abrasion or wear, it must be replaced before using the gas appliance (see e.).

b. This unit, when used with a cylinder, should be connected

to a standard 5-gallon (20 lb.) propane-gas cylinder equipped with an OPD (Overﬁ ll Prevention Device). The OPD has been required on all cylinders sold since October 1,1998, to prevent overﬁ lling.

c. Cylinder dimensions should be approximately 12" (30.5

cm) in diameter and 18" (45.7 cm) high. Cylinders must be constructed and marked in accordance with the

Speciﬁ cations for Propane Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods.

d. The cylinder used must include a collar to protect the

cylinder valve, and the cylinder supply system must be arranged for vapor withdrawal.

e. The pressure regulator and hose assembly used must

e. The pressure regulator and hose assembly (Fig. 15-1)

match the speciﬁ cation for Type I by ANSI Z 21.58-2005/

supplied with this outdoor gas appliance (L.P. models

CGA 1.6-2005 (see Fig. 15-1).

only) must be used. Original and replacement pressure regulator and hose assemblies must be those speciﬁ ed by the manufacturer for connection with a cylinder connecting device identiﬁ ed as Type I by the ANSI Z

21.58-2005/CGA 1.6-2005 (see PARTS LIST for ordering information).

f. The propane-gas cylinder valve must be equipped with a

cylinder connection coupling device, described as Type I in the standard deﬁ ned in paragraph e. above. This device is commonly described as an Acme thread quick coupler.

g. If the propane-gas cylinder comes with a dust plug, place

the dust cap on the cylinder valve outlet whenever the cylinder is not in use.

QUICK COUPLER OPERATION

To connect the regulator/hose assembly to the propanegas cylinder valve ﬁ tting: Press the hand nut on the regulator

over the Acme thread ﬁ tting on the cylinder valve. Turn the hand nut clockwise to engage the threads and tighten until snug.

The use of pliers or a wrench should not be necessary. Only cylinders marked “propane” may be used.

To disconnect: Turn the hand nut counterclockwise until detached (Fig. 15-1).

Important: Before using the unit, and after each time the

cylinder is removed and reattached, check the hose for wear (see a.) and check all connections for leaks. Turn off the unit valves and open the main cylinder valve, then check connections with soapy water. Repair any leaks before lighting the unit.

CAUTION: Always turn the propane cylinder main valve

off after each use, and before moving the unit and cylinder or disconnecting the coupling. This valve must remain closed and the cylinder disconnected while the appliance is not in use, even though the gas ﬂ ow is stopped by a safety feature when the coupler is disconnected.

Carefully inspect the hose assembly each time before the gas is turned on. A cracked or frayed hose must be replaced immediately.

If the appliance is stored indoors, the cylinder must be disconnected and removed. Disconnected

cylinders must be

stored outdoors, out of the reach of children, with threaded valve plugs tightly installed, and must not be stored in a

building, garage, or any other enclosed area.

FOR YOUR SAFETY

a. DO NOT store a spare propane-gas cylinder under or

near this appliance.

b. NEVER ﬁ ll the cylinder beyond 80-percent full. c. IF THE INFORMATION IN a. AND b. IS NOT FOLLOWED

EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR.

Fig. 15-1 Type I Acme thread quick coupler

QCC Type 1 valve

Pressure relief valve

Hand wheel

Brass Acme thread ﬁ tting

Liquid level indicator (optional)

Hand nut with Acme thread

Regulator

Vent

Hose

For propane ventilation requirements, see the ENCLOSURE REQUIREMENTS section.

OFF

Shut-off valve (shown in-line)

To gas system

Cut-out

Countertop

Hanger

Flex

connector

Adapter

Gas inlet pipe

INSTALLATION

COUNTER PREPARATION

Consult Table 1 for non-combustible enclosure cutout dimensions. For Installation in non-combustible

enclosures only.

This outdoor built-in grill must be supported by the stainlesssteel hanger extending from the upper portion of the grill. The hanger rests on the left, right, and back of the countertop and on the two front structural supports with attached adjustable screws located below the control panel on the gas grill side.

The control panel is designed to sit flush against the enclosure front wall (see Fig. 16-2). If the non-combustible enclosure countertop extends beyond the front wall, creating a countertop overhang (see Fig. 16-1), it must be cut ﬂ ush with the front wall for the width of the control panel or a gap will be created exposing the forward portions of the left and right side grill ﬁ re walls. Reference the MODEL SPECIFICATIONS section.

Note: It is not necessary to remove the control panel or

knobs to install this unit.

Control panel

stops here

INCORRECT

Countertop

Proposed cutout in overhang

GAP CREATED

Fig. 16-1 Countertop overhang - incorrect cutout

CORRECT

Overhang

Countertop

CONNECT THE GAS SUPPLY

For propane cylinders:

For connecting a propane unit to a portable propane tank, read the safety warnings and follow the instructions in the section SAFE USE AND MAINTENANCE OF PROPANE GAS CYLINDERS.

Note: When a propane cylinder is installed inside of the

enclosure, the guidelines found in the ENCLOSURE REQUIREMENTS section MUST be followed.

For household propane or natural gas units:

CAUTION: Use only C.S.A. listed stainless-steel flex

connectors within the enclosure.

WARNING A rubber or plastic connector will rupture or leak, resulting in an explosion or serious injury if used inside

the appliance enclosure.

1. Run the attached ﬂ ex connector routed under the middle

of the grill to the gas stub.

2. Turn OFF the gas supply at the source.

3. A shut-off valve is required within 6 feet of the unit. If shut-off valve is connected to end of gas supply

stub:

• Connect the ﬂ ex connector to the shut-off valve (see Fig. 16-3). Tighten securely.

If shut-off valve is installed in-line:

• Install the supplied ﬂ are adapter to the gas supply using a pipe joint compound resistant to all gasses (see Fig. 16-3). Tighten securely.

IDEAL

Flush-mounted

control panel

Fig. 16-2 Countertop overhang - correct cutout

Flex connector

(coming from unit)

Shut-off valve

(required, not

Flare adaptor

(use on gas

supply stub only

if shut-off valve

installed in-line)

included, must be

installed within 6

feet of the unit)

Gas supply

Fig. 16-3 Connecting to a gas line

• Connect the ﬂ ex connector to the ﬂ are adapter (see Fig. 16-3). Tighten securely.

Fig. 16-4 Household propane & natural gas

INSTALLATION (cont.)

4. Turn all burner control knobs to the OFF position.

Turn the gas supply on. Then carefully check all gas connections for leaks with a brush and half-soap/ half-water solution before lighting. NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS.

5. Close the shut-off valve, then slide the grill into place.

Do not pinch, kink, or damage the gas connector line.

Adjustable support screw

6. Rotate the adjustable support screws to the left to

raise and to the right to lower the right side of the appliance grill. Use a

/16" open-end wrench as

needed. See Fig. 17-1.

Important: Do not extend the support screws so

far that any part of the hanger is raised off the counter top.

INSTALL THE CRANK

Fit the crank handle into the hole on the front right side of the face. Aligning it carefully, screw it into the nut on the frame. After installation, crank the handle in and out

to raise and lower the charcoal pan. See Fig. 17-2.

INSTALL THE FLAVOR GRIDS

Place the ﬂ avor grids directly onto the studs on the burners. See Fig. 17-3. The ﬂ avor grids allow heat from the burners to be evenly distributed throughout the cooking area. They are stainless steel and will heat and cool quickly, making your barbecue very responsive to the changes you specify in grill temperature. They are rust resistant and may be cleaned with standard oven cleaners. Some discoloring will be seen with use. This is normal for stainless steel and does not affect the function.

Bottom of

cut-out opening

Bottom of control panel

Fig. 17-1 Adjust support screws

Fig. 17-2 Install crank

Place onto studs

Fig. 17-3 Install ﬂ avor grids

ELECTRICAL INSTALLATION

POWER SUPPLY HOOKUP

CAUTION: IMPROPERLY CONNECTED WIRES WILL

CAUSE DAMAGE TO THE GRILL AND MAY RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY.

This grill includes a power supply box. When installing the power supply box:

• It MUST be located at least 12 inches below the bottom of the grill (see Fig. 18-3).

• The wire extension that exits from the control panel MUST be routed directly downward. This will prevent overheating. DO NOT route the wire extension below the grill (see Fig. 18-3).

Note: For enclosures with a solid area beneath the grill,

a cutout must me made near the wire extension to allow for the above requirement.

• DO NOT block the vent holes found on the box.

Fasten the power supply box to the inside of the enclosure using appropriate hardware for your enclosure.

Required 120VAC (15 AMP minimum) GFCI

Required

GROUNDED 3-wire receptacle (not included)

GFI electrical

receptacle

(not included)

Grounded

plug

Grounded

plug

Fig. 18-1 Power supply detail

The electrical connections from the power supply box to the

Fig. 18-2 Wire connections

grill electrical systems come pre-connected.

WARNING: Electrical Grounding Instructions - This

appliance is equipped with a three-pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded threeprong receptacle. Do not cut or remove the grounding prong from this plug.

CONNECT THE POWER SUPPLY TO LINE POWER

Route wires

directly downward

(to prevent

overheating)

12"

Min.

Connect the cord coming from the unit's power supply to a 120VAC (15 AMP minimum) GFCI GROUNDED 3-wire

receptacle.

Fig. 18-3 Power supply clearance

ELECTRICAL SAFETY

To protect against electric shock, do not immerse cord or plugs in water or other liquid. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions

or has been damaged in any manner. Contact the manufacturer for repair. Do not let the cord hang over the edge of a table or touch hot surfaces. Do not use an outdoor cooking gas appliance for purposes other than intended. When connecting, ﬁ rst connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.

Use only a properly wired and inspected 120VAC (15 AMP minimum) GFCI

GROUNDED 3-wire receptacle

with this outdoor cooking gas appliance.

Never remove the grounding plug or use with an adapter of 2 prongs. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for

outdoor use with a W-A marking.

USE, CARE, & SERVICE

IDENTIFICATION OF GRILL CONTROLS

Control panel

screw(s)

Charcoal

door

Charcoal

drip tray

Fig. 19-1

Charcoal burner

control knob

crank

A830 controls

Left main burner control knob

Drip tray

Right

main burner

control knob

Backburner

control knob

(if equipped)

Light switch

ALLUMAGE DES INSTRUCTIONS (D’ALLUMAGE)

Lisez toutes les instructions avant l’allumage, et suivez ces instructions chaque fois vous lumière le unité.

ÉCLAIRAGE ÉLECTRONIQUE

Note: Le unité doit être relié à la puissance 120VAC pour

Note: L’éclairage électronique exige une batterie installée

l’éclairage électronique.

de 9 volts avec une bonne charge.

1. Ouvrez les couvercles ou enlevez les couvertures des brûleurs

pour être Lit.

2. Tournez tous les boutons de commande de gaz à leurs

positions de repos.

3. Allumez le gaz à sa source.

Lisez l’établissement ici

Read setting

(OUTRE de montrer)

here

TURN OFF

OUTRE DE

Enfoncez le bouton pour tourner

Fig. 20-1 - bouton de commande

OFF

LOW

TO TURN ON

LIGHT

SUR

HIGH to

Utilisation

LIGHT

SALUT (haute) à la lumière

4. Diminuez le bouton de commande désiré pendant 5

secondes, puis, et tout en pressant le tour il dans le sens contraire des aiguilles d’une montre dans la position LÉGÈRE de HI. Une fois que le brûleur s’allume, libérez le bouton.

Note: N’ouvrez pas plus d’une valve à la fois pour l’éclairage électronique ou manuel.

ÉCLAIRAGE MANUEL

ATTENTION: Attendez toujours cinq (5) minutes le gaz

pour se dégager après que n’importe quelle tentative non réussie d’éclairage.

1. Suivez les étapes 1 à 3 (à gauche).

2. Passez un allumeur brûlant de butane de long-baril ou

une allumette brûlante de long-tige dans la grille à cuire

une allumette brûlante de long-tige dans la grille à cuire s’ouvrant au dessus du tube d’éclairage. (Fig. 20-2). Pour

s’ouvrant au dessus du tube d’éclairage. (Fig. 20-2). Pour des backburners, tenez la ﬂ amme contre le surface du

des backburners, tenez la ﬂ amme contre le surface du backburner. Pour des brûleurs à charbon de bois, tenez

backburner. Pour des sideburners, tenez la ﬂ amme contre la ﬂ amme près du brûleur.

le brûleur.

3. Maintenez le match / ﬂ amme d’un briquet à la partie

3. Vieux match / ﬂ amme d’un briquet à la partie supérieure

3. Maintenez le match / ﬂ amme d’un briquet à la partie

supérieure du tube d’éclairage pendant 5 secondes, ou, à

du tube d’éclairage pendant 5 secondes, ou, à côté de la

supérieure du tube d’éclairage pendant 5 secondes, ou, côté du brûleur brûleur latéral / charbon. Puis appuyer sur

brûleur latéral / veilleuse. Puis appuyer sur le bouton de

à côté de la veilleuse. Puis appuyer sur le bouton de le bouton de contrôle approprié et en appuyant tourner

contrôle approprié et en appuyant tourner dans le sens

contrôle approprié et en appuyant tourner dans le sens dans le sens antihoraire à la position HI LIGHT. Retirez

antihoraire à la position HI LIGHT. Retirez le briquet ou

antihoraire à la position HI LIGHT. Retirez le briquet ou le briquet ou des allumettes quand le brûleur s’allume,

des allumettes quand le brûleur s’allume, puis relâchez

des allumettes quand le brûleur s’allume, puis relâchez puis relâchez le bouton de commande.

le bouton de commande.

4. Si le brûleur ne se allume pas dans les cinq (5)

secondes de tourner le bouton de commande, enfoncez immédiatement le bouton et tournez la valve à AU LOIN. ATTENDEZ CINQ (5) MINUTES avant de répéter les étapes 2 à 4 des instructions manuelles d’éclairage.

ATTENTION : Si un brûleur ne s’allume pas dans cinq

(5) secondes d’allumer le bouton de commande, enfoncez le bouton et tournezle à la position de repos. ATTENDEZ CINQ (5) MINUTES avant de répéter l’étape 4. Si vous sentez le gaz, suivez les instructions sur la couverture de ce manuel. Si les brûleurs ne s’allument toujours pas après que plusieurs tentatives, se rapportent aux instructions pour l’éclairage manuel.

5. Répétez l’étape 4 pour que chaque brûleur additionnel soit Lit.

EN EMPLOYANT UN RÉSERVOIR DE PROPANE PORTATIF

Des réservoirs de propane sont équipés d’un dispositif d’arrêt de sûreté qui peut ne pas causer le bas ou aucunes pression de gaz/ﬂ amme aux brûleurs si le fonctionnement et l’allumage des instructions ne sont pas suivis exactement (voir la note importante dans la section de dépannage pour plus de détails.)

EN EMPLOYANT UN RÉSERVOIR DE PROPANE PORTATIF

Des réservoirs de propane sont équipés d’un dispositif

GRIL DE CHARBON DE BOIS

d’arrêt de sûreté qui peut ne pas causer le bas ou aucunes

Enlevez les grilles à cuire et abaissez le plateau de charbon

pression de gaz/ﬂ amme aux brûleurs si le fonctionnement

de bois toute la manière vers le bas. Empilez votre charbon

et l’allumage des instructions ne sont pas suivis exactement

de bois sur l’écran (évitez le débordement). Allumez le brûleur

(voir la note importante dans la section de dépannage pour

à charbon de bois utilisant le bouton de charbon de bois,

plus de détails.)

comme décrit ci-dessus. Permettez-lui de brûler pendant 5-10 minutes, ou jusqu’au charbon de bois a indépendamment Lit. Arrêtez alors le brûleur à charbon de bois.

Tube

d’éclairage

Plus léger

Fig. 20-2 - Éclairage manuel

ARRÊT DU UNITÉ

Pour couper le unité, diminuez chaque bouton de commande de valve et tout en pressant tour il dans le sens des aiguilles d’une montre à la position de repos.

Fermez toujours la valve de la fourniture de gaz après chaque utilisation du unité.

LIGHTING (IGNITION) INSTRUCTIONS

Read all instructions before lighting, and follow these instructions each time you light the unit.

ELECTRONIC LIGHTING

Note: Electronic lighting requires an installed 9-volt

Note: This unit must be connected to 120VAC power

battery with a good charge.

for electronic lighting.

1. Open lid(s) or remove cover(s) from burner(s) to be lit.

2. Turn all gas control knob(s) to their OFF position(s).

3. Turn on the gas at its source. Note: DO NOT

Read setting here

Read setting

(OFF position shown)

TURN OFF

To Turn OFF

Press knob in to turn

Fig. 21-1 - Control knob

here

OFF

LOW

To Turn ON

TO TURN ON

LIGHT

HIGH to

Use

LIGHT

HI (high) to light

4. Depress the desired control knob for 5 seconds,

then, while pressing turn it counterclockwise to the HI LIGHT position. Once the burner lights, release the knob.

CAUTION: If a burner does not light within ﬁ ve (5)

seconds of turning on the control knob, depress the knob and turn it to the OFF

position. WAIT FIVE (5) MINUTES before repeating step 4. If you smell gas, follow the instructions on the cover of this manual. If the burners still do not light after several attempts, refer to the

instructions for manual lighting.

5. Repeat step 4 for each additional burner to be lit.

turn on more than one valve at a time for either electronic or manual lighting.

MANUAL LIGHTING

CAUTION: Always wait ﬁ ve (5) minutes for gas to

clear after any unsuccessful lighting attempt.

1. Follow steps 1 through 3 (left).

2. Insert either a burning long-barrel butane lighter or

a burning long-stem match through the cooking grid

a burning long-stem match through the cooking grid opening to the top of the lighting tube. (Fig. 21-2).

opening to the top of the lighting tube. (Fig. 21-2). For backburners, hold the flame

For backburners, hold the flame against the surface of the backburner.

against the surface of the backburner. For sideburners, hold the ﬂ ame against the burner.

For charcoal burners, hold the ﬂ ame near the burner.

3. Hold the match / lighter ﬂ ame at the top of the lighting

3. Hold the match / lighter ﬂ ame at the top of the

tube for 5 seconds, or, next to the backburner. Then tube for 5 seconds, or, next to the sideburner /

lighting tube for 5 seconds, or, next to the depress the appropriate control knob and while backburner. Then depress the appropriate control

sideburner / charcoal burner. Then depress the pressing turn it counterclockwise to the HI LIGHT knob and while pressing turn it counterclockwise to

appropriate control knob and while pressing turn it position. Remove the lighter or match when the the HI LIGHT position. Remove the lighter or match

counterclockwise to the HI LIGHT position. Remove burner lights, and release the control knob.

when the burner lights, and release the control knob.

the lighter or match when the burner lights, and release the control knob.

4. If the burner does not light within ﬁ ve (5) seconds of turning the control knob, immediately depress

4. If the burner does not light within ﬁ ve (5) seconds of the knob and turn the valve to OFF. WAIT FIVE

turning the control knob, immediately depress the (5) MINUTES before repeating steps 2 through 4 of

knob and turn the valve to OFF. WAIT FIVE (5) the MANUAL LIGHTING instructions.

MINUTES before repeating steps 2 through 4 of the MANUAL LIGHTING instructions.

Lighting

tube

Lighter

Fig. 21-2 - Manual lighting

WHEN USING A PORTABLE PROPANE TANK

Propane tanks are equipped with a safety shutdown device that may cause low or no gas pressure/ﬂ ame at the burners if operating and lighting instructions are not followed exactly (See important note in the

TROUBLESHOOTING section for more details.

WHEN USING A PORTABLE PROPANE TANK

Propane tanks are equipped with a safety shutdown

CHARCOAL GRILL

device that may cause low or no gas pressure/ﬂ ame at the burners if operating and lighting instructions

Remove the cooking grids and lower the charcoal tray all

are not followed exactly (See important note in the

the way down. Pile your charcoal on the screen (avoid

TROUBLESHOOTING section for more details.)

spillage). Light the charcoal burner using the charcoal knob, as described above. Allow it to burn for 5-10 minutes, or until the charcoal has independently lit. Then turn off the charcoal burner.

SHUTTING OFF THE UNIT

To shut off the unit, depress each valve control knob and while pressing turn it clockwise to the OFF position.

Always close the valve from the gas supply after each use of the unit.

LIGHT

LOW

OFF

LIGHT

OPTIONAL INFRARED BURNER OPERATION

The infrared (IR) searing burner (optional) cooks with a powerful radiant heat.

Cover

Cut-out for

Flash tube

Ignitor

Flash tube

Fig. 22-1

electrode

Light the infrared burner following the LIGHTING INSTRUCTIONS in this manual or printed on the drip tray. Follow these guidelines when operating the Infrared burner:

• DO NOT place food on the cooking grid until the IR burner glows orange (Fig. 22-3). Drippings are heated and evaporate instead of sticking to and impairing burner function.

• For cleaning purposes; always leave your burner

on (after cooking) for an additional 5 minutes, to allow for a burnoff period. This is important to keep your burner clean and operating properly.

WARNING Only handle the infrared burner cover when the unit is cold or with a well-insulated long-handled

tool or heat resistant gloves.

SIDE VIEW (with cover on)

Ignitor

Cover

Food particles or debris

electrode

Flash

tube

Fig. 22-2

NO foreign

objects

Airborne

dust or

grease

Drippings and other

liquids

Burner ceramic must be protected with cover when burner is not in use.

SIDE VIEW (burner on HI LIGHT and glowing orange)

Ignitor

electrode

Flash

tube

As the burner is self cleaning (at full temperature);

avoid the use of cleaners or abrasives.

• When not in use, always cover the infrared burner

with the stainless-steel cover. This protects the burner from drippings (from other cooking), airborne particles, and foreign objects (Fig. 22-2).

• Do not strike or scratch the burner ceramic as it may chip, crack, or break (Fig. 22-2).

Note: Digital thermometer (if equipped) does not

give accurate readings for infrared burners.

Important: When grilling with the infrared burner,

always place a cooking grid above it. The cooking grid must be removed for rotisserie cooking.

CAUTION: DO NOT operate your IR burner with the

oven hood closed.

CAUTION: Never attempt to operate the IR burner

with the protective cover in place.

Fig. 22-3

Drips and particles evaporate before hitting infrared burner when cooking at the maximum setting.

Note: Flavor grids are not to be used with infrared

burners.

To ensure proper operation, all infrared burners (back and main) must be operated on the HI setting for a minimum of 10 minutes. Thereafter, the ﬂ ame may be lowered as desired.

CAUTION: Always monitor the infrared burner ﬂ ame

when operated on low, as it may blow out in high-wind conditions.

OPTIONAL ROTISSERIE

FIREMAGIC

Rotisserie

Rotisserie rod bracket

rod bracket

Fig. 23-1

Heavy-duty Rotisserie motor

Rotisserie motor slots (4)

Fig. 23-4

Backburner

Backburner (unlit)

(unlit)

Drip tray

Drip tray liner

liner

Rod drive socket

Rocker switch

Fig. 23-2

Backburner cover

Rotisserie

motor

bracket

Meat

holders

Rotisserie motor bracket

Warming rack

motor

bracket

Counter-

Counterbalance

balance

Rotisserie motor

Rotisserie rod

Rotisserie rod rear bracket

rear bracket

Rotisserie

rod

and

knob

Rotisserie

motor

Rod drive socket

Fig. 23-3

CAUTION: WHEN USING THE BACKBURNER; KEEP

THE OVEN LID CLOSED TO PREVENT HEAT LOSS, PROVIDE PROPER CONVECTION, AND PROVIDE PROPER VENTING. THIS WILL ENSURE EVEN COOKING TEMPERATURES.

DO NOT KEEP YOUR OVEN LID OPEN DURING ROTISSING, AS THIS MAY CAUSE PERSONAL INJURY, OR IN SOME CASES, IN WINDY CONDITIONS, DAMAGE TO THE GRILL.

DO NOT USE THE ROTISSERIE MOTOR IN THE RAIN. DO NOT LEAVE THE MOTOR ON THE GRILL WHEN NOT IN USE.

1. Remove warming rack, backburner cover, and cooking grids.

Leave the ﬂ avor grids on if possible.

2. Slide rotisserie motor fully onto motor bracket (right side,

Fig. 23-1, Fig. 23-2 and Fig. 23-3).

3. Remove rotisserie rod from rear bracket (Fig. 23-1) .

4. Slide the left meat holder onto the rod (and tighten), the

meat onto the rod and into the holder, followed by the right meat holder onto the rod and into the meat as shown in Fig. 23-4. Tighten the right meat holder. Be sure the meat is centered and balanced as well as possible.

5. Hold both ends of the rod so it settles freely (do not grip

tightly). Allow the rod to rotate until the heavy side of the meat rests downward.

6. The counterbalance may then be attached to even weight

distribution. Slide counterbalance onto rod next to the meat holder. Loosen the arm and point it upward opposite the heavy side of the meat. Tighten the arm.

7. Slide the counterbalance weight up or down the arm until

the rod rotates most evenly then tighten thumb screw (Fig. 23-5 and Fig. 23-6).

8. Insert the pointed end of the rod into the motor drive socket

and the groove next to the knob into the left support bracket.

9. To keep drippings off the burners and simplify cleanup,

place Fire Magic® drip tray liners under the meat, if desired (Fig. 23-4).

10. Plug-in the rotisserie motor and press the rocker switch to

start.

11. Light backburner per lighting instructions in this manual (or

on drip tray handle) and close oven lid.

Important: Turn the backburner to low or off when stopping

the rotisserie to prevent overcooking.

loosen/ tighten

Thumb screw

Fig. 23-5

slide

Weight

Arm

Backburner

Left support bracket

(lit)

Fig. 23-6

GRILLING TIPS

CHARCOAL GRILL

The charcoal grill has the added beneﬁ t of an adjustable charcoal tray to allow you to change the height of the charcoal while cooking, and gives you the ability to add fuel without having to remove the cooking grids. This enables the outdoor chef to be in complete control of the cooking heat at the grilling surface.

Use the access door to add or spread out your coals while cooking. See Fig. 24-1.

CAUTION: Use long-handled insulated barbecuing

tools to prevent burns from hot metal or coals.

Turning the crank handle raises or lowers the pan to increase or decrease the grilling heat as desired.

WIND CONSIDERATIONS

Fig. 24-1

Fig. 24-2

Wind direction can have an effect on the grill, especially with the oven open. For maximum stability and convenience, position the grill so that the oven opens toward any prevailing wind (Fig. 24-2).

Orient barbecue so prevailing wind blows in this direction

WARNING

All surfaces of the charcoal unit become HOT during use. Exercise caution when using this unit,

especially when adding charcoal or cranking the charcoal pan up or down.

ACCESSORIES

GRILL BRUSH (optional)

Purchase a Fire Magic® stainless-steel grill brush (sold separately) to keep your grill cleaner. It comes with scraper for large particles and a replaceable head with brass bristles for overall cleaning.

Fig. 25-1

Grill brush with replacement head

THE COOKING GRID LIFTER

Hold the grid lifter by gripping the center section with the prongs pointing down (use an oven mitt or heavy glove if the grill is hot). Insert the notched end of the grid lifter into the cooking grid, in front of the midway point (front to back; Fig. 25-3), and central (left to right; Fig. 25-4). Twist the grill lifter (clockwise or counterclockwise) so the handle is parallel to the grill rods. This “seats” the spiked end of the grid lifter between two rods, enabling you to safely lift out the grid. Lift slowly and adjust the grid lifter, if necessary, for balance.

WARMING RACK (if equipped)

The warming rack (Fig. 25-2) is packed separately.

To install the warming rack, lift the front of the rack up slightly and insert the rack hangers into the two holes in the back of the inner oven hood. Then lower the front of the rack into a level position to lock the rack in place.

To remove the warming rack, lift up on the front of the rack until the rack hangers pull free from their supporting holes.

Note: Removing the warming rack before using the

rotisserie will leave more clearance for the meat being cooked. (if applicable)

Fig. 25-2 Warming rack in place inside oven

THE DRIP TRAY

The drip collection system allows you to brush or scrape excess dried residue from the grilling area directly into the drip tray (see the DRIP TRAY section for more information).

THE FLAVOR GRID(S)

Place each ﬂ avor grid directly over a burner. The solid areas of the grid should rest over the tabs found on the burner. See Fig. 25-5. The slightly larger grids are

designed to be placed over the outside burners, and the slightly smaller grid(s) are designed to be placed over the interior burner(s).

Note: This allows heat from the burners to be evenly

distributed throughout the cooking area. The ﬂ avor grids heat and cool quickly, making the grill very responsive to changes in heat from the burners.

Fig. 25-3

Placement of the grid lifter in cooking grid

Fig. 25-4

Fig. 25-5

Flavor grid

FIRE MAGIC® DRIP TRAY

The drip collector allows you to brush or scrape residue from the grill's inner liner into the drip tray . Following the manufacturers instructions and regular cleaning of the grill's interior with oven cleaner, will help to prevent grease ﬁ res.

Fig. 26-1

Fig. 26-2

Pull out the drip tray and place liner

Your grill includes a pack of four (4) Fire Magic

drip tray liners (Fig. 26-1). For your convenience in cleanup, place a liner into the drip tray before grilling.

To ﬁ t a liner into the drip tray, pull out the tray and set it on a ﬂ at, level surface. Place the liner in the drip tray as shown in Fig. 26-2 and carefully insert the tray back under the control panel.

Note: Be sure that the liner is properly placed into

the drip tray. The front of the liner must ﬁ t under the drip tray's lighting instruction plate (see 26-3 detail).

After each use, wait for the grill to cool and carefully pull out the drip tray to check it. When a liner is nearing full, carefully lift it out of the drip tray, lifting with both hands to keep the tray level until it is safely discarded. Then insert a new drip tray liner.

Order more drip tray liners through your local Fire Magic® dealer.

Note: The foil tray liner is also useful for setting on

burners to cover them and catch drippings directly during rotisserie only cooking.

Fig. 26-3

Be sure liner ﬁ ts under lighting instruction plate

Fig. 26-4

Pull out charcoal drip tray and discard

Note: There are easy to follow lighting instructions

Note: For models with match holders attached

etched onto the top of the drip tray handle.

inside the drip tray, place the match holder

CHARCOAL DRIP TRAY

After each use, wait for the grill to cool and carefully pull out the charcoal drip tray to check it. When nearing full, carefully pull out the drip tray, lifting with both hands to keep the tray level until it is

off to one edge of the pan (Fig. 26-3). If necessary, mold the foil liner around them and the other features of the tray to create enough clearance space to open and close the tray without catching the liner.

safely discarded. Note: The charcoal drip tray has a heatshield

to protect from over heating. It may be necessary to remove the heatshield to properly clean out the charcoal drip tray. When reinstalling, the heatshield dimples must face downward as shown in Fig. 26-5.

DIMPLES MUST FACE

DOWNWARD

Fig. 26-5

Charcoal drip tray heatshield placement

The grill serial identiﬁ cation number is located

on the underside of the drip tray handle . It is

recommended that the drip tray ﬁ rst be removed

and cleaned / emptied of its contents, then turned

over to view.

CARE & CLEANING

APPLIANCE MUST BE COMPLETELY COOL WHEN CLEANING. DO NOT SPRAY ANY CLEANER OR LIQUIDS ON THE APPLIANCE WHEN HOT.

The appliance must be cleaned as often as once a month (depending on use) to prevent grease build-up and other food deposits.

INTERIOR

THE BURNER PORTS AND CARRY-OVER PORTS/ SLOTS MUST BE KEPT CLEAN TO ENSURE PROPER

IGNITION AND OPERATION. Remove the burner (see oriﬁ ce changing instructions)

and clean the ports and slots as required. (For Fire Magic grills use Maintenance Kit part #MK-1.) Also inspect and clean the burner inlet for insects and nests. A clogged burner can lead to a ﬁ re in the bottom of the appliance.

The inside of the appliance may be cleaned periodically with oven cleaner if desired. Follow the oven cleaner instructions for proper use.

Be careful not to get oven cleaner on the outside surface of the appliance as it can permanently damage the ﬁ nish.

EXTERIOR

Stainless steel surfaces when exposed to temperatures produced by the grilling process will change color. The stainless steel will change color from silver to brown and blue. This can be removed by using stainless steel cleaner.

Clean your appliance by ﬁ rst using grill cleaner to remove grease and dirt. Always wipe with the grain (See Fig. 27-1). Next, use stainless steel cleaner to restore the stainless steel color (Note: not for mirror ﬁ nish). Finish by wiping your appliance down using polish wipes. To

clean any mirror ﬁ nish (if applicable), use a quality brand glass cleaner only, not any of the cleaners mentioned above.

If your appliance is installed in a seaside (salt air) or poolside (chlorine) location, it will be more susceptible to corrosion and must be maintained/cleaned more frequently. Do not store chemicals (such as chlorine or fertilizer) near your stainless steel appliance.

Wipe with grain

Fig. 27-1 - Wipe with grain

PROTECTING YOUR APPLIANCE FROM THE WEATHER

An optional cover will protect your appliance when not in use. (Allow to cool before covering.)

Please specify the model number and serial number of your appliance when ordering a cover.

IMPORTANT

IN THE EVENT OF A GREASE FIRE, IMMEDIATELY SHUT OFF THE MAIN GAS VALVE TO THE UNIT. KEEP THE LID OPEN AND ALLOW THE FIRE TO EXTINGUISH ITSELF. A THOROUGH INSPECTION BY A TRAINED SERVICE TECHNICIAN SHOULD BE CONDUCTED BEFORE FUTURE USE OF YOUR UNIT. THE SERVICE TECHNICIAN WILL CHECK THE SYSTEM FOR GAS LEAKS AND WILL CHECK ALL ELECTRICAL WIRING FOR DAMAGE. ALL GAS LEAKS AND WIRING MUST BE REPAIRED PRIOR TO FUTURE USE.

CHARCOAL GRILL CLEANING

Due to the nature of stainless steel, surface iron oxide deposits may appear. Do not be alarmed – these deposits are removable with stainless steel cleaner through prompt and periodic maintenance. If not attended to promptly, permanent pitting may occur.

By following these recommendations, you will enjoy the beauty and convenience of your appliance for many years to come.

Empty the charcoal drip tray and screen of all ash and drippings after each use.

Clean the charcoal screen, pan, and the interior of the grill with a water and mild soap solution.

The inside of the appliance may be cleaned periodically with oven cleaner if desired. Follow the oven cleaner instructions for proper use.

REPLACING HALOGEN BULBS

Your grill is engineered with the conveniences of electrical power for illuminating and igniting the grill.

To replace any oven light, follow the instructions below.

Important: ONLY REPLACE WITH 12V / 10 WATT

HALOGEN BULB(S).

WARNING

To protect from potentially sharp sheet metal and glass, wear gloves and safety glasses during this

procedure.

1. Turn all burner control knobs to the OFF position

and shut off the gas supply to the grill at the source (tank valve for propane units or gas line shut-off valve for natural gas units.)

2. Disconnect supply of external electrical power to

the grill.

CAUTION: Wait for the grill, oven, lens, light bulb,

and ﬁ xture to cool before proceeding to the next step.

5. Wearing a pair of gloves, reach into the ﬁ xture,

gently grab the bulb, and pull it straight out of the ﬁ xture so that the two pins at the base of the bulb come all the way out.

Important: Bulb is halogen. DO NOT TOUCH with

bare hands. Oils from hands drastically reduce bulb life.

Note: It may be helpful to rock the bulb gently

backward and forward while pulling it out.

Fig. 28-2

Fixture

Curved cut-out top of lens

Bulb

Socket

3. Open the oven lid.

Important: Place one hand directly below the glass

lens and prepare to catch it when it is detached.

4. Carefully insert a standard ﬂ at head screwdriver

or thin plastic spatula between the glass lens and the stainless steel on which the light is mounted and gently pry the glass lens out in such a way that the stainless steel is not scratched (twisting the screwdriver handle, for instance). Catch the lens and set it safely aside.

Note: You may wish to take this opportunity to clean

the lens with a standard household window cleaner and then dry it completely.

Fig. 28-1

6. Inspect the old bulb for broken glass or ﬁ lament.

Note: It may be beneﬁ cial to test a suspect bulb

in one of the other light ﬁ xtures known to be working and turn the power back on to be certain the bulb is actually not working.

Fig. 28-3

Socket

Holes

Prongs

Bulb

7. Insert the new 12V / 10 watt halogen bulb into the

socket so that both pins slide all the way into the two holes in the bottom of the socket.

Lens

8. Place the lens back into the ﬁ xture opening with

the curved cut-out on the bottom and snap it back into place.

CONVERT GAS TYPE / CHECK BURNER ORIFICES

CAUTION: Make sure the grill is at a safe temperature

and isolated from gas and electrical supplies before beginning.

For your safety, exercise caution, and make sure you have adequate hand protection, such as gloves, when handling metal parts.

CONVERT LABEL

This grill comes from the factory conﬁ gured for one type of gas as marked on the label behind the control panel.

When the grill is converted, the label for the new gas (included at original shipping) MUST be applied over the old label mentioned above.

CONVERT REGULATOR

The gas regulator, located behind the control panel, must be set for the type of gas used to fuel the grill. To check the regulator setting, remove the cap in the center of the regulator (Fig. 29-1, A). Holding the cap vertical (see Fig. 29-1, B), the letters at the bottom of the plastic stalk indicate the gas type for which the regulator is currently conﬁ gured.

If the text on the bottom of the regulator stalk does not match the gas type connected to the grill, remove the stalk from the cap, invert, and replace into center of cap. Replace cap on the regulator, screwing down until snug.

A B

CONVERT/CHECK MAIN BURNER ORIFICES

1. Remove the cooking grid and ﬂ avor grid from above

the burner you are working on and set them aside.

2. Remove the cotter pin from the left or right rear

burner anchoring peg by pulling it straight out of the cotter pin hole using ﬁ ngers or needle-nose pliers (Fig. 29-2).

3. Lift the back end of the burner out of the anchor peg

holes, then move the burner toward the back of the grill to clear the gas inlet and set it aside.

CAUTION: THE BURNER IS HEAVY.

4. Use a

oriﬁ ce (Fig. 29-3). Check oriﬁ ce. If needed, replace it with the correct oriﬁ ce for the new gas.

5. Replace the burner by ﬁ rst sliding the open cylindrical

end of the burner around the oriﬁ ce, enveloping it and centering on it, then lower the back end anchor pegs into the anchor peg holes.

Note: It is critical to the continued safe functioning

6. Reinsert the cotter pin into the right rear burner

anchor peg using ﬁ ngers or needle-nose pliers.

7. Replace the ﬂ avor grid and then the cooking grid so

that the cut-out section is in front.

8. Repeat these steps for each main burner.

/8" hex nut driver to remove the exposed

of the burner that the oriﬁ ce is centered and completely inside the burner gas inlet.

Read gas type here

(LP shown)

Gas regulator cap

Invert if needed

Fig. 29-1

CONVERT GAS ORIFICES

When converting the grill to a different gas type, each burner’s oriﬁ ce must be replaced with the corresponding oriﬁ ce for the new gas.

MODEL SPECIFICATIONS TABLE, Table 1 at the

See beginning of this document to determine the proper oriﬁ ce sizes for each burner.

See the following sections for details on oriﬁ ce conversion.

Important: It is critical to the operation of each

burner that its oriﬁ ce be fully inserted into the center of its oriﬁ ce opening.

WARNING HAZARDOUS OVERHEATING WILL OCCUR IF A NATURAL-GAS ORIFICE IS USED WITH

PROPANE GAS.

CONNECT TO NEW GAS SUPPLY

Plumb the unit as appropriate for the new gas supply. (Additional components may be needed for your speciﬁ c setup.) Be sure to leak test at all connections.

Cotter pin

Oriﬁ ce

Main burner

Fig. 29-2

Fig. 29-3

CONVERT/CHECK BACKBURNER ORIFICE (IF EQUIPPED)

Remove the warming rack if installed and set it aside.

2. Remove the backburner cover.

3. Unscrew all backburner access plate screws using

a Phillips-head screwdriver and set them aside.

CONVERT GAS TYPE / CHECK BURNER ORIFICES (cont.)

4. Remove the access plate by pulling the bottom

toward the front of the grill and rotating it upward and outward until the two top tabs attached to back wall of the oven can be removed from the slots in the top of the plate.

5. Remove the backburner

assembly retaining screw on the lower left of the backburner using a Phillips-head screwdriver and set it aside.

6. Pull out the wire from the

ignitor electrode (Fig. 30-2), then carefully remove the backburner by slightly sliding it to the left.

Retaining screw

Fig. 30-1

CAUTION: Be careful not

Fig. 30-2

to damage the wires connected to the backburner

Electrode

wire

assembly.

7. Use a

/8" hex nut driver

to remove the exposed orifice. Check orifice. If needed, replace it with the correct oriﬁ ce for the new

Backburner

air shutter

Backburner

oriﬁ ce

gas.

8. Replace the backburner assembly and reinsert the

retaining screw. Center the backburner assembly so that the backburner plate will ﬁ t over it. Tighten the retaining screw using a Phillips-head screwdriver.

9. Replace the access plate by ﬁ rst inserting the tabs

above into the slots in the top of the plate and then rotating the bottom downward and inward.

10. Replace all the access plate screws using a Phillips-

head screwdriver.

CONVERT/CHECK INFRARED BURNER ORIFICE (IF EQUIPPED)

1. Remove the cooking grid from above the burner.

2. Unscrew both lighting tube hex head screws with a

/8" hex nut driver.

3. Remove the infrared burner by lifting the back of the

burner up so that both tabs are freed from their slots, then lift the burner toward the back of the ﬁ re box and upward. Set the burner aside.

4. Use a

/8" hex nut driver to remove the exposed

oriﬁ ce. Check oriﬁ ce. If needed, replace it with the correct oriﬁ ce for the new gas.

5. Replace the infrared burner by ﬁ rst sliding it over the

oriﬁ ce, then lowering the two tabs under the back of the burner into the slots in the back burner rest.

6. Reattach the lighting tube and replace the grid so

that the cut-out section is in front.

CONVERT GAS TYPE / CHECK BURNER ORIFICES (cont.)

CHANGING THE CHARCOAL BURNER ORIFICE

1. Remove the two cooking grids from above the

charcoal burner.

2. Remove the charcoal screen and charcoal tray (see

Fig. 31-3

3. Remove the burner clip that is located on the inner left

most wall. It is located toward the bottom, directly to the left of the charcoal burner (see Use a ﬂ athead screwdriver to assist in removal.

4. To unsecure the burner; slightly lift the left side

upward, shift the entire burner to the right, then rotate clockwise until the burner clears the oriﬁ ce (see

31-5 upward until it clears the grill interior, then completely

lift out the burner (see

5. Use a 3/8" hex nut driver to remove the exposed

oriﬁ ce and replace it with the correct oriﬁ ce for the gas being converted to (see Table 1 for size).

6. Replace the burner, burner clip, charcoal tray,

charcoal screen, and cooking grids.

Fig. 31-3 & 31-4

Fig.

). To remove the free burner; lift the right side

Fig. 31-6

Burner clip

(under lip)

Charcoal burner

Screen &

charcoal tray

removed

Fig. 31-3

Left most wall

Burner clip

Charcoal burner

Fig. 31-4

Fig. 31-5

Fig. 31-6

Oriﬁ ce

BURNER AIR SHUTTER ADJUSTMENT

AIR SHUTTER ADJUSTMENT

Important: Air shutters are preset at the

factory based on the gas the grill is built to burn. However, altitude or other local conditions may require air shutter adjustment for proper combustion.

MAIN BURNER

Flames from a properly adjusted main burner with no wind or breeze present will appear fairly steady, consistent, and mostly blue. If the tip of a ﬂ ame were to turn orange, it should only do so brieﬂ y and then become blue again. The ﬂ ames will appear to burn while touching the burner ports (see Figure 32-1).

If the ﬂ ames have orange in them and appear to undulate slowly from side to side, or if some of them appear to lift off the burner instead of touching it, then adjust the air shutter, as instructed below.

Carry-over

slots (on

each lobe)

Bridge

between

burner

lobes

Fig. 32-1

1. Follow the safety precautions and steps for

main burner removal in the CHANGING THE MAIN BURNER ORIFICES section (steps 1-4).

Adjustment

screw

Adj. slot

Fig. 32-2

2. Adjust the air shutter

opening by loosening the adjustment screw

Open

with a screwdriver, then sliding the air shutter backward or forward to open or close the air shutter opening (see Fig. 32-2).

Shutter Setting Flame Condition

Open too far

Ideal setting

Closed too far

Flames shorten and lift off the burner

Blue ﬂ ames just touching burner

“Lazy” ﬂ ames with orange in them

Too large an air shutter opening will allow too much air into the burner, which will cause the ﬂ ames ﬁ rst to shorten and then to appear to lift up off the ports. For the bottom of the ﬂ ames to move closer to the ports, close the air shutter more.

Blue ﬂ ames on

burner ports

Lighting

tube

CAUTION: Turn all burner control knobs to the

OFF position and turn off the gas

supply at the source before removing or adjusting a burner.

WARNING

Wait for the burner to be cool or use heavily insulated

heat-resistant gloves when handling the burner.

If the air shutter opening is too small or closed, the ﬂ ames will present consistently orange tips and become “lazy,” slowly undulating back and forth.

For propane gas, ideal settings tend to be just slightly open. For natural gas, which generally requires less primary air than propane, the main burner air shutter may be nearly closed.

3. Adjust the air shutter opening and then replace

the burner (steps 6-8 in the CHANGING THE MAIN BURNER ORIFICES section).

4. Follow the lighting instructions in this manual to

light the burner.

5. Repeat steps 1-4 until the ﬂ ames appear to

touch the burner ports, burning fairly steadily and mostly blue (see Fig. 32-1).

BURNER AIR SHUTTER ADJUSTMENT (Cont.)

BACKBURNER (IF EQUIPPED)

The air shutter is set at the factory. However, altitude or other local conditions may require air shutter adjustment for proper combustion.

Blue ﬂ ames behind burner screen

Fig. 33-1

Back panel

Flames from a properly adjusted backburner will appear as a horizontal line of even blue ﬂ ames along the bottom of and behind the backburner grating. The grating itself will glow red after it heats up.

Note: It is normal for the backburner to smoke

when it is ﬁ rst used. Burning the backburner on HI LIGHT for approximately 15 minutes will eliminate the smoking.

If the air shutter opening is too small or closed, the ﬂ ames will present consistently orange tips and become “lazy,” slowly wavering left and right.

3. Continue adjustment until the ﬂ ames appear to

touch the burner ports, burning fairly steadily, consistently, and mostly blue (see Fig. 33-1), then retighten the backburner air shutter adjustment screw.

4. Replace the burner access plate (step 8 in the

CHANGING THE BACKBURNER ORIFICE section).

If, instead of being blue and even, the backburner ﬂ ames appear to have orange in them and waver slowly left and right, or if the ﬂ ames appear to lift off the burner, adjust the backburner air shutter by following the steps below.

The backburner air shutter adjustment is located behind the right side of the access panel in the back of the oven, above the cooking grid.

Note: It is only necessary to remove the

backburner back panel, not the backburner, when adjusting the backburner air shutter.

1. Follow the safety precautions and steps for

backburner back panel removal (steps 1-4) in the CHANGING THE BACKBURNER ORIFICE section.

CAUTION: The backburner air shutter can be

safely adjusted with the backburner lit if it is adjusted using a long-handled screwdriver or well-insulated ﬁ re and heat-resistant gloves.

2. Adjust the air-shutter opening by loosening the

adjustment screw with a screwdriver, then sliding

Backburner air shutter adjustment screw

the air shutter backward or forward to open or close the air shutter opening (see Fig 33-2).

Open

Watch the backburner flames while adjusting the air shutter.

Fig. 33-2

CONTROL PANEL REMOVAL

To remove the control panel:

1. Turn the control knobs to the OFF position and turn off the gas supply to the unit.

2. Remove the drip tray(s).

3. Turn off the light switch and disconnect the power supply from the power source.

4. Pull the control knobs from the stems and set aside .

5. Using a Phillips screwdriver, unscrew and remove the control panel fastener screws and washers

(located along the front face of the control panel). Retain the screws for later re-installation .

6. Remove the crank.

7. Carefully open the control panel by lifting and pulling the control panel from the frame , allowing it to

rest on the internal chain(s).

Important: When opening, take caution to not damage any wiring.

8. If wire disconnections are required, reference the wire diagram in the MODEL SPECIFICATIONS

section in this instruction manual or the wire diagram label afﬁ xed to the inside of the control panel.

Note: Secure any disconnected wires (coming from the inside of the unit) to prevent them from falling in. Note: Whenever reconnecting any wires, apply a small amount of dielectric grease to the male connector,

then make the connection.

Important: During reinstallation; prior to opening the gas shutoff valve , be sure the control knobs are

in the OFF position.

TROUBLESHOOTING

If you have trouble with the unit, please use this list to identify the problem. By trying one or more of the solutions to the possible cause, you should be able to solve the problem. If this list does not cover your present problem, or if you have other technical difﬁ culties with the unit, please contact your local dealer.

PROBLEM POSSIBLE CAUSE CORRECTION

Ignition system

failure

Insufﬁ cient heat /

low ﬂ ame

Uneven heating

1. Power supply failure

2. Improper air shutter adjustment

3. Ignition wire disconnected

4. Low gas pressure

5. Front carry-over port

6. Ignitor switch malfunction on valve

7. Ignitor malfunction

1. Improper air-shutter adjustment

2. Using propane oriﬁ ce for natural gas

3. Low gas pressure/ﬂ ame (propane)

4. Low gas pressure/ﬂ ame (natural)

5. L.P. regulator hose cracked due to age

1. Burner ports partially blocked by debris

2. Small spiders or insects in burner

3. Improper air shutter adjustment

1a. System reset: Disconnect (wait 10 minutes

minimum) and reconnect power to unit. With lights OFF, test ignition.

1b. Replace power supply.

2. Adjust air shutters.

3. Reconnect wires into wire harness.

4. Have the gas co. check supply pressure.

5. Clean burner ports.

6. Contact dealer for replacement.

7. Contact dealer for replacement.

1. Adjust air shutters.

2. Check/change oriﬁ ces.

3. Shut off all valves, including propane tank, and follow lighting instructions exactly. (See important note* below.)

4. Have the gas co. check pressure at unit.

5. Replace L.P. regulator hose.

1. Remove burners and clean out ports.

2. Inspect burners and oriﬁ ces for spider webs or other debris that may block ﬂ ow.

3. Adjust air shutter.

Rotisserie noisy

Burner goes out on

LOW

Interior light(s) not

operating

No power to grill

1. Rotisserie out of balance 1. Adjust rotisserie counterbalance.

1. Light burner on HIGH, immediately turn to LOW setting. Remove knob from valve and using a

1. Valve “Low” setting needs adjustment

1. Light switch not functioning

2. Bulb(s) burned out

3. Power supply failure

1. Input power source failure

2. Power supply failure

small ﬂ at screwdriver, slowly turn the adjustment screw in the stem, a little at a time (30° to 45°), in either direction, until the ﬂ ame is approximately

/4” in height from burner ports.

1. Re-connect external power to grill or contact dealer for replacement.

2. Contact dealer for replacement.

3. See 1a of Ignition system failure section above and/or replace power supply.

1. Check GFCI / circuit breaker.

2. See 1a of Ignition system failure section above and/or replace power supply.

Table 2

Note: *Propane tanks are equipped with a safety shutdown device that may cause low or no gas/ﬂ ame at the

burners if operating and lighting instructions are not followed exactly. If you suspect the propane tank safety shutoff is in effect, shut off all burner control valves and the propane tank valve. Then read and follow the LIGHTING INSTRUCTIONS exactly. Lighting instructions are located in the owner’s manual. If the problem persists, continue troubleshooting, or contact your local dealer or distributor for assistance.

WARRANTY

PETERSON FIRE MAGIC GRILLS AND ACCESSORIES

LIMITED WARRANTY

Robert H. Peterson Co. ("RHP") warrants your Fire Magic® grill to be free from defects in material and workmanship. Fire Magic

your Fire Magic® grill -- LIFETIME. (Except as noted below.) Fire Magic Choice stainless steel tubular burners are warranted for TWENTY (20) YEARS. Fire Magic

warranted for FIFTEEN (15) YEARS. Fire Magic Fire Magic

charcoal pan, charcoal grid, wood pellet screen, thermometer, and ash tray; which are warranted for ONE (1) YEAR. Fire Magic

YEARS. Fire Magic

warranted for ONE (1) YEAR.

This warranty applies to the original purchaser for products which are installed in the United States or Canada and which are operated and maintained as intended for single family residential usage. This warranty is valid only with proof of purchase, shall commence on the date of purchase, and shall terminate (both as to original and any replacement products) on the anniversary date of the original purchase of the product stated on the above schedules.

This warranty covers defects in material and workmanship. This warranty does not cover parts which become defective as a result of negligence, misuse, use not in compliance with the Owner’s Manual/Installation Instructions, accidental damage, improper handling, improper storage, improper installation, lack of required routine maintenance (as speciﬁ ed in the Owner’s Manual/Installation Instructions), electrical damage, local gas impurities or failure to protect against combustibles. Product must be installed (and gas must be connected) as speciﬁ ed in the Owner’s Manual/Installation Instructions by a qualiﬁ ed professional installer. Modiﬁ cations to products which are not speciﬁ cally authorized will void this warranty. Accessories, parts, valves, remotes, etc. when used must be Peterson products or this warranty is void. Warrantied items will be repaired or replaced at Peterson’s sole discretion. This warranty does not apply to rust, corrosion, oxidation, or discoloration unless the affected part becomes inoperable.

This warranty does not cover labor or labor related charges, except as provided by separate speciﬁ c written programs from the Peterson Co. All repair work must be performed by a qualiﬁ ed professional service person and requires prior approval of Peterson.

Peterson may require the defective product or part to be returned to the factory to determine the cause of failure. Peterson will pay freight charges if the product or part is determined to be defective. This warranty does not cover breakage in shipment from our (Independent) distributor to its customer if the damage is determined to have occurred during that shipment.

This warranty speciﬁ cally excludes liability for indirect, incidental, or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you speciﬁ ed legal rights, and you may have other rights that vary from state to state or province.

For additional information regarding this warranty, or to place a warranty claim, contact the R. H. Peterson dealer where the product was purchased.

cast stainless-steel burners, stainless-steel rod cooking grids, and stainless-steel housings are warranted for as long as you own

cast brass burners, brass valves, inner liners, manifold assemblies, and backburner assemblies (except ignition parts) are

Electric Grills, including stainless steel grid, and housings are warranted for TEN (10) YEARS.

Infra-red burners, ﬂ avor grids, Charcoal stainless steel grills, and Smokers are warranted for FIVE (5) YEARS; except for the

sideburners and all other Fire Magic® grill components (except ignition and electronic parts) are warranted for THREE (3)

ignition systems (excluding batteries), electronic components (including lights and thermometers), and grill accessories are

A COPY OF YOUR SALES SLIP FOR PROOF OF PURCHASE IS REQUIRED

TO REGISTER YOUR PRODUCT ONLINE GO TO: WWW.RHPETERSON.COM,

AND CLICK ON PRODUCT REGISTRATION. THANK YOU FOR YOUR PURCHASE.

Quality Check Date:_________________

Burner Oriﬁ ces Nat. L.P. Leak Test: ___________ Model#: ___________________ Main: ____ ____ Burn Test: ___________ Serial#: ___________________ Back: ____ ____ Gas Type: Infrared: ____ ____ Inspector: ___________________ Other: ____ ____

Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746

Nat. / L.P. Air Shutter: ___________________

Fire Magic A830I5EANCB, AOP58, AOP59 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual