Fire Magic A660S6EAN61 Installation Manual

Page 1
STAND-ALONE OUTDOOR
GAS GRILLS
A430s, A530s, A540s, & A660s
INSTALLATION
INSTRUCTIONS AND
OWNER’S MANUAL
INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference.
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.
A540s w/ analog thermometer shown
SAFETY AND WARNING CODES
DANGER:
IF YOU SMELL GAS:
1. Shut off the gas to the appliance.
2. Extinguish any open fl ame.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or the fi re department.
1. Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING:
WARNING:
CODE AND SUPPLY REQUIREMENTS: This grill
must be installed in accordance with local codes and ordinances, or, in the absence of local codes, with either the latest National Fuel Gas Code
(ANSI Z223.1/NFPA 54), and Natural Gas and Propane Storage and Handling Installation Code (CSA-B149.1).
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. For proper installation, refer to the installation instructions. For assistance or additional information, consult a qualifi ed professional service technician,
service agency, or the gas supplier.
This appliance and its dedicated manual shutoff valve must be disconnected from the gas-supply piping system when testing the system at pressures in excess of ½ psig (3.5 kPa).
This appliance must be isolated from the gas-supply piping system by closing its dedicated manual shutoff valve during any pressure testing of the gas­supply system at pressures up to and including ½ psig (3.5 kPa).
Proper operation of your grill requires prompt and periodic maintenance. See the CARE & CLEANING section for details.
Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746
REV 2 - 1611101520
All electrical outlets in the vicinity of the grill must be properly grounded in accordance with local codes, or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, whichever
is applicable. Keep all electrical-supply cords and fuel-supply
hoses away from any heated surface.
®
Certifi ed to: ANSI Z21.58-2015
C
11-093
1
US
CSA 1.6-2015
L-C2-435
Page 2
INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE
GRIL EXTÉRIEUR DE GAZ DU PORTATIF
IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER L’INSTALLATION OU L’UTILISATION
SÛRETÉ ET CODES D’AVERTISSEMENT
DANGER:
SI VOUS SENTEZ LE GAZ :
1. Coupez le gaz à l’appareil.
2. Éteignez-vous n’importe quelle fl amme nue.
3. Ouvrez le couvercle si équipé d’un four.
4. Si l’odeur continue, gardez loin de l’appareil et appelez immédiatement votre département de fournisseur ou de feu de gaz.
CONDITIONS DE CODE ET D’APPROVISIONNEMENT:
Ce gril doit être installé selon des codes et des ordonnances locaux, ou, en l’absence des codes locaux, avec l’un ou l’autre le plus défunt Code national de gaz de carburant (norme ANSI Z223.1/NFPA 54), et Stockage de gaz naturel et de propane et manipulation du code d’installation (CSA-B149.1).
Cet appareil et ses différents robinets d’isolement doivent être démontés du gaz-fournissent le système siffl ant en examinant le système aux pressions au-dessus du ½ psig (kPa 3.5).
Cet appareil doit être isolé dans gaz-fournissent le système siffl ant par fermeture que ses différents robinets d’isolement manuels pendant tous les essais sous pression du gaz­fournissent le système aux pressions jusques et y compris le ½ psig (kPa 3.5).
• Ce gril est pour ultilisation à l’extérieur seulement. Si l’appareil est entreposé à l’intérieur, enlever les bouteilles et les laisser à l’extérieur.
• Ne pas ranger le gril immédiatement aprés l’avoir utilisé. le laisser refroidir avant de le déplacer ou de la ranger. Le non respect de cette mesure de sécurité pourrait entraîner un incendie causant des dommages à la propriété, des blessures ou la mort.
• Ne pas utiliser cet appareil sous une surface combustible.
• Ne pas utiliser cet appareil sous un auvent. Le non respect de cette mesure de sécurité pourrait entraîner un incendie ou des blessures.
• Dégagement minimal entre les parois latérales et l’arriére de l’appareil et la construction combustible (45.7 cm à partir des parois latérales et 45.7cm à partir de l’arriére).
• Le régulareur de pression de gaz prévu avec cet appareil de cuisson à gaz pour l’extérieur doit être utilisé. Ce régulateur est réglé pour une pression de sortie de 5 pouces de colonne de l’eau pour le gaz naturel, et 10 pouces pour le propane.
• LE RÉGULATEUR INCLUS D’APPAREILS EST ÉVALUÉ POUR LE MAXIMUM DE 1/2 (LIVRES PAR POUCE CARRÉ). SI VOTRE OFFRE DE GAZ EST 1/2 PLUS GRAND QUE (LIVRES PAR POUCE CARRÉ), UN RÉGULATEUR ADDITIONNEL DOIT ÊTRE INSTALLÉ AVANT LE GRIL. VOIR LA SECTION DE CONDITIONS
AVERTISSEMENT:
1. Ne stockez pas ou n’employez pas l’essence ou d’autres vapeurs et liquides infl ammables à proximité de ceci ou d’aucun autre appareil.
2. Un cylindre de propane non relié pour l’usage ne sera pas stocké à proximité de ceci ou d’aucun autre appareil.
AVERTISSEMENT:
L’installation inexacte, l’ajustement, le changement, le service, ou l’entretien peuvent causer des dommages ou des dégats matériels. Référez-vous à ce manuel. Pour de l'aide ou des renseignements supplémentaires, consulter un technicien professionnel qualifié de service, une agence de service ou le fournisseur de gaz.
Toutes les sorties électriques à proximité du gril doivent être correctement fondues selon des codes locaux, ou en l’absence de local code, avec le code électrique national, ANSI/NFPA 70, ou le code électrique canadien, CSA C22.1, celui qui est applicable.
Maintenez tout électrique-fournissent des cordes et carburant­fournissent des tuyaux partis de n’importe quelle surface de chauffage.
D’OFFRE DE GAZ POUR LA PRESSION APPROPRIÉE D’OFFRE DE GAZ.
• Ne couvrez jamais la surface entière de cuisine ou de gril de gauffreuses ou de casseroles. La surchauffe se produira et les brûleurs ne seront pas très performants quand la chaleur de combustion est emprisonnée au­dessous de la surface à cuire.
• Ne pulvérisez jamais l’eau sur une unité chaude de gaz, comme ceci peut endommager des composants de porcelaine ou de fer de fonte.
• Une fuite de GPL peut causer une incendie ou une explosion si enflammée entraînant des blessures corporelles graves ou la mort.
• Communiquez avec le fournisseur de GPL pour les réparations ou pour disposer de qules bouteille ou du GPL non utilisé.
Certifi é à la norme: ANSI Z21.58-2015 / CSA 1.6-2015
INSTALLATEUR : Laissez ces instructions avec le consommateur.
CONSOMMATEUR : Maintenez pour la future référence.
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GETTING STARTED
CONTENTS
GETTING STARTED
ELECTRICAL SAFETY .................................................3
REPLACEMENT PARTS LIST .......................................4
MODEL SPECIFICATIONS ............................................7
STAND-ALONE GRILL DIMENSIONS TABLE ................7
MODEL SPECIFICATIONS TABLE ..............................8
STAND-ALONE GRILL WIRING DIAGRAM ...................8
GRILL MAINTENANCE AND SAFETY
INFORMATION .............................................................9
ELECTRICAL CONNECTIONS ....................................9
INSTALLATION REQUIREMENTS .............................10
OVERHEAD CONSTRUCTION AND EXHAUST HOOD REQUIREMENTS
SIDE AND REAR WALL CLEARANCES .......................11
ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW
GAS-SUPPLY PLUMBING REQUIREMENTS ...............12
PROPANE SAFETY INFORMATION ...........................13
WARNING .............................................................13
INSTALLATION SAFETY GUIDELINES.......................13
OPERATING THE UNIT SAFELY AND CORRECTLY .13 SAFE USE & MAINTENANCE OF PROPANE
GAS CYLINDERS .......................................................15
....................................................10
...............................................12
USE, CARE, & SERVICE
IDENTIFICATION OF GRILL CONTROLS ..................20
LIGHTING (IGNITION) INSTRUCTIONS ....................21
ELECTRONIC LIGHTING ........................................21
MANUAL LIGHTING ...............................................21
SHUTTING OFF THE UNIT ......................................21
OPTIONAL DIGITAL THERMOMETER ......................23
OPTIONAL ROTISSERIE ............................................26
OPTIONAL INFRARED BURNER OPERATION ..........27
USING THE FOLDING SHELF ....................................28
PAPER TOWEL HOLDER ............................................28
CARE & CLEANING ...................................................29
REPLACING HALOGEN BULBS ................................30
CONVERT GAS TYPE / CHECK BURNER ORIFICES .31
BURNER AIR SHUTTER ADJUSTMENT ....................33
CONTROL PANEL REMOVAL ....................................35
NOTES PAGE ..............................................................36
TROUBLESHOOTING .................................................37
WARRANTY ...............................................................38
INSTALLATION
INSTALLATION ..........................................................16
LOCATION PREPARATION ......................................16
WHEELS AND CASTERS ..........................................16
CONNECT THE GAS SUPPLY ...................................16
INSTALL THE FLAVOR GRIDS ..................................17
CONNECT THE POWER SUPPLY TO LINE POWER .....18
INSTALL THE SIDEBURNER SHELF (IF EQUIPPED) 19
ELECTRICAL SAFETY
To protect against electric shock, do not immerse cord or plugs in water or other liquid. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions
or has been damaged in any manner. Contact the manufacturer for repair. Do not let the cord hang over the edge of a table or touch hot surfaces. Do not use an outdoor cooking gas appliance for purposes other than intended. When connecting, fi rst connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
Use only a properly wired and inspected 120VAC (15 AMP minimum) Ground Fault Circuit Interrupter (GFCI) GROUNDED 3-wire receptacle with this outdoor cooking gas appliance.
The GFCI receptacle must be a WEATHER-PROOF IN-USE COVERED RECEPTACLE. Never remove the grounding plug or use with an adapter of 2 prongs. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for
outdoor use with a W-A marking.
The provisions of the National Electric Code as well as any local codes must be observed when installing the product.
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REPLACEMENT PARTS LIST
1
4
5
10
36
2
6
3
18
15
17
23
26
37
21
39
27
22
19
24
32
52
34
8
25
33
20
9
7
28
48
30
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14
16
12
13
11
35
To order replacement parts, contact your local Fire Magic® dealer.
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REPLACEMENT PARTS LIST (cont.)
A430s A530s A540s A660s
Item Description Part No. Qty. Part No. Qty. Part No. Qty. Part No. Qty.
1. Stainless cooking grid (set of 2 or 3) 3542-DS-2 1 23539-DS-2 1 23543-DS-3 1 23544-DS-3 1
2. Flavor grid (set of 2 or 3) 3063-S-2 1 3056-S-2 1 3064-S-3 1 3057-S-3 1
3. Main burner 3042-50 2 3041-50 2 3042-50 3 3041-50 3
4. Heatshield kit 24177-05 2 24177-05 2 24177-05 3 24177-05 3
5. Silicone gasket 24177-06 2 24177-06 2 24177-06 3 24177-06 3
6. Infrared burner * 3060 1 3050 1 3060 1 3050 1
7. Oven lid 23729-53 1 23736-53 1 23733-53 1 23738-52 1 or Oven lid w/ oven thermometer 23729-55 1 23736-55 1 23733-55 1 23738-55 1 or Oven lid w/ window † N/A N/A N/A 24170-54 1
8. Warming rack 3672S-M 1 3672S-M 1 3673S-M 1 3673S-M 1
9. Back burner* 24130-11H 1 24130-11H 1 24170-11H 1 24170-11H 1
10. Back burner cover* 24148-010 1 24148-010 1 24739-010 1 24739-010 1
11. Rotisserie motor* 3600-02 1 3600-02 1 3600-02 1 3600-02 1
12. Heavy-duty motor* N/A N/A 3600-05 1 3600-05 1
13. Rotisserie rod* 3603-30 1 3603-30 1 3606-30 1 3606-30 1 Heavy duty rod* N/A N/A 3606-40 1 3606-40 1
14.
15. Rotisserie knob* 24187-16 1 24187-16 1 24187-16 1 24187-16 1
16. Meat holder (pair)* 3613 1 3613 1 3613 1 3613 1
17. Counterbalance* 3620E 1 3620E 1 3620E 1 3620E 1
18. Grid lifter 3519 1 3519 1 3519 1 3519 1
19. Convertible regulator PR-4 1 PR-4 1 PR-4 1 PR-4 1 Valve manifold w/ back burner, w/ side
20. burner
Valve manifold w/o back burner, w/ side
or
burner Valve manifold w/o side burner, w/ back
or
burner Valve manifold w/o side burner, w/o back
or
burner Control panel w/ back burner,
21. w/ digital thermometer
Control panel w/ back burner,
or
w/o digital thermometer Control panel w/o back burner, w/ digital
or
thermometer Control panel w/o back burner, w/o digital
or
thermometer Control panel w/o side burner, w/ back
or
burner, w/ digital thermometer Control panel w/o side burner, w/back
or
burner, w/o digital thermometer Control panel w/o side burner, w/o back
or
burner, w/ digital thermometer Control panel w/o side burner, w/o back
or
burner, w/o digital thermometer
22. Small knob* 3016 1 3016 1 3016 1 3016 1
23. Large knob 3015 2 3015 2 3015 3 3015 3
* If equipped ‡ Not shown
24330-22 1 24330-22 1 24370-22 1 24370-22 1
24330-24 1 24330-24 1 24370-24 1 24370-24 1
24330-26 1 24330-26 1 24370-26 1 24370-26 1
24330-28 1 24330-28 1 24370-28 1 24370-28 1
24330-45 1 24330-45 1 24370-45 1 24370-45 1
24330-51 1 24330-51 1 24370-51 1 24370-51 1
24330-46 1 24330-46 1 24370-46 1 24370-46 1
24330-52 1 24330-52 1 24370-52 1 24370-52 1
24330-47 1 24330-47 1 24170-45 1 24170-45 1
24330-53 1 24330-53 1 24170-53 1 24170-53 1
24330-48 1 24330-48 1 24170-46 1 24170-46 1
24330-54 1 24330-54 1 24170-55 1 24170-55 1
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REPLACEMENT PARTS LIST (cont.)
A430s A530s A540s A660s
Item Description Part No. Qty. Part No. Qty. Part No. Qty. Part No. Qty.
24. Digital thermometer 24180-12H 1 24180-12H 1 24180-12H 1 24180-12H 1 or Oven hood thermometer ‡ 23305 1 23305 1 23305 1 23305 1 or Grill top thermometer (window models) ‡ 3573 1 3573 1 3573 1 3573 1
25. Meat probe * 24187-14S 1 24187-14S 1 24187-14S 1 24187-14S 1
26. Drip tray 3084 1 3084 1 3084 1 3084 1
27. Drip tray liner (set of 4) 3557 1 3557 1 3557 1 3557 1
28. Folding shelf
29. Sideburner shelf (only) *‡ 24316-16 1 24326-16 1 24316-16 1 24326-16 1
30. Paper towel holder assembly 25387-11 1 25387-11 1 25387-11 1 25387-11 1
31. Tool holder assembly ‡ 25387-12 1 25387-12 1 25387-12 1 25387-12 1
32. Door (left) 24330-19L 1 24330-19L 1 24370-19L 1 24370-19L 1
33. Door (right) 24330-19R 1 24330-19R 1 24370-19R 1 24370-19R 1
34. Door handle 3900-40 2 3900-40 2 3900-40 2 3900-40 2
35. Caster kit (set of 4) 3400-7 1 3400-7 1 3400-7 1 3400-7 1
36. Sideburner lid * 24336-31 1 24336-31 1 24336-31 1 24336-31 1
37. Propane regulator / hose assy. 5110-07 1 5110-07 1 5110-07 1 5110-07 1 or Natural Gas QD hose ‡ 5110-03 1 5110-03 1 5110-03 1 5110-03 1
38. Sideburner grid *‡ 3552 1 3552 1 3552 1 3552 1
39 Sideburner assembly w/ shelf * 24336-35 1 24336-34 1 24336-35 1 24336-34 1
40. Wire harness assembly ‡ 24177-28 1 24177-28 1 24177-28 1 24177-28 1
41. Back burner electrode *‡ 4199-52 1 4199-52 1 4199-52 1 4199-52 1
42. Main burner electrode ‡ 3199-72 2 3199-72 2 3199-72 3 3199-72 3
43. Natural gas orifi ce(s) ‡ 3001-42-2 1 3001-40-2 1 3001-44-3 1 3001-42-3 1
44. Natural back burner gas orifi ce(s) *‡ 3001-52-1 1 3001-52-1 1 3001-48-1 1 3001-48-1 1
45. Propane gas orifi ce(s) ‡ 3001-54-2 1 3001-53-2 1 3001-55-3 1 3001-54-3 1
46. Propane back burner gas orifi ce(s) *‡ 3001-59-1 1 3001-59-1 1 3001-56-1 1 3001-56-1 1
47. Thermometer wire harness *‡ 24177-25 1 24177-25 1 24177-25 1 24177-25 1
48. Power supply w/ connector 24177-12 1 24177-12 1 24177-12 1 24177-12 1
49. 12V / 10 watt halogen light bulb ‡ 24187-15 2 24187-15 2 24187-15 2 24187-15 2
50. Light lens ‡ 24187-26 2 24187-26 2 24187-26 2 24187-26 2
51. Lamp assembly ‡ 24187-28 2 24187-28 2 24187-28 2 24187-28 2
52. Light switch 24182-46 1 24182-46 1 24182-46 1 24182-46 1
Propane tank tray *‡
53.
(for replacement only, not conversion)
54. Magic View window (only) *‡ N/A N/A N/A 24187-45 1
55. Backburner fl ex connector *‡ 3030-01 1 3030-08 1 3030-01 1 3030-08 1
56. Flash tube (left) ‡ 24187-29 1 24187-29 1 24187-29 1 24187-29 1
Flash tube (right) ‡ 24187-35 1 24187-35 1 24187-35 2 24187-35 2
57.
24316-
15R/L
24336-36 1 24336-36 1 24336-36 1 24336-36 1
1
24326-
15R/L
1
24316-
15R/L
1
24326-
15R/L
1
* If equipped ‡ Not shown
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MODEL SPECIFICATIONS
STAND-ALONE GRILL DIMENSIONS TABLE
Height Width Depth
Floor to top
Model
A430s A530s A540s A660s
* Only applicable for models without sideburners
(with oven)
Open (A)
1
/4" 50" 37" 26" 55 3/4" 35 1/4" 45 1/2" 21 3/4" 25 3/4"
57 60 5/8" 52" 37" 26" 55 3/4" 35 1/4" 45 1/2" 26 29 3/4" 57 1/4" 50" 37" 32 1/2" 62 1/4" 41 1/2" 52" 21 3/4" 25 3/4" 60 5/8" 52" 37" 32 1/2" 62 1/4" 41 1/2" 52" 26 29 3/4"
Closed
(B)
Floor to top
of shelf
(C)
Cart base
(D)
Left to right Front to back
Up
(E)
(with shelves)
Down*
(F)
1 Up / 1 Down
(G)
Cart base
(H)
Maximum
outer
(I)
F
G
A
C
E
I
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B
D
Fig. 7-1
7
H
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MODEL SPECIFICATIONS (cont.)
MODEL SPECIFICATIONS TABLE
Table 1 A430s A530s A540s A660s
Main burner quantity
N/P orifi ce drill size
Backburner *
N/P orifi ce drill size
Sideburner *
N/P orifi ce drill size
Infrared searing burner *
N/P orifi ce drill size
2
#42 / #542#40 / #533#44 / #553#42 / #54
#52 / #59 #52 / #59 #48 / #56 #48 / #56
#50 / #58 #50 / #58 #50 / #58 #50 / #58
#49 / #56 #45 / #55 #49 / #56 #45 / #55
Wind defl ector model # (not included) 23728-18 23728-18 23732-18 23732-18
Burner maintenance kit model # (not included) MK-1
NAT to LP conversion kit (w/ tank tray) model # 24336-21
Input electrical requirements 120VAC / 15 AMP minimum / 60 Hz / GFCI outlet
12V / 10 watt halogen bulb
*
Oven
light
If equipped
*
Oven lights rating
STAND-ALONE GRILL WIRING DIAGRAM
Oven
light
Sideburner igniter (if equipped)
Backburner igniter (if equipped)
Side burner
(if equipped)
Main
burner 3
Valve manifold
Main burner igniters
Main
burner 2
Digital thermometer
(if equipped)
Main
burner 1
Back burner
(if equipped)
Thermocouple
(if equipped)
Wire harness
assembly
Light
switch
Meat probe
(if equipped)
Wire harness
extension
Ground
wire
Power supply
A660s model shown. Model wire
*
diagrams may vary.
REV 2 - 1611101520
Note: In addition, a wire diagram specifi c to your unit can
be found affi xed to the inside of the control panel.
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Page 9
GRILL MAINTENANCE AND SAFETY INFORMATION
1. The outdoor grill and surrounding area MUST
remain clear of fl ammable substances such as gasoline, yard debris, wood, etc.
2. The airfl ow through the vent space located below
the control panel must remain unobstructed.
3. When using propane gas: a. The required ventilation openings in the
enclosure must be clear of debris. See the PROPANE SAFETY INFORMATION section.
b. The propane cylinder, regulator, and
rubber hose must be in a location not subject to temperature above 125° F (51° C).
4. The backburner, sideburner, or infrared burner
cover must be removed before using the burner.
5. The fl ames on each burner burn evenly along
the entire burner with a steady fl ame (mostly
blue). If burner fl ames are not normal, check and clean the orifi ce and burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fi re beneath the grill. A proper fl ame pattern will ensure safe operation and optimal performance. Adjust the air shutter as needed (see AIR SHUTTER ADJUSTMENT).
6. The in-line gas valve or gas cylinder valve must
always be shut OFF when the grill is not in use.
7. The drip collector holes must be clear and
unobstructed. Excessive grease deposits can result in a grease fi re.
8. Whenever reconnecting any wires, apply a
small amount of dielectric grease to the male connector, then make the connection. This will ensure conductivity and prevent moisture from affecting the contact.
IMPORTANT
IN THE EVENT OF A GREASE FIRE, IMMEDIATELY SHUT OFF THE MAIN GAS VALVE TO THE UNIT. KEEP THE LID OPEN AND ALLOW THE FIRE TO EXTINGUISH ITSELF. A THOROUGH INSPECTION BY A TRAINED SERVICE TECHNICIAN SHOULD BE CONDUCTED BEFORE FUTURE USE OF YOUR UNIT. THE SERVICE TECHNICIAN WILL CHECK THE SYSTEM FOR GAS LEAKS AND WILL CHECK ALL ELECTRICAL WIRING FOR DAMAGE. ALL GAS LEAKS AND WIRING MUST BE REPAIRED PRIOR TO FUTURE USE.
WARNING: NEVER cover the entire cooking or grill surface with griddles or pans. Overheating will occur, and
burners will not perform properly when combustion heat is trapped below the cooking surface.
CAUTION: NEVER spray water on a hot gas unit.
The grill serial number tag can be found affi xed to the grill body behind the control panel
(on an aluminum tag) and on the underside of the drip tray handle (on a thermal label). It
is recommended that the drip tray fi rst be removed and cleaned / emptied of its contents,
then turned over to view. The unit rating label is located inside of the control panel.
ELECTRICAL CONNECTIONS
A 120VAC (15 AMP minimum) GFCI GROUNDED 3-wire receptacle (not included) is required within the vicinity of the grill to provide power to the unit. The GFCI receptacle must be a WEATHER-PROOF IN-USE COVERED RECEPTACLE.
• Observe the National Electric Code and all local codes.
• Verify proper polarity of the receptacle.
• If an extension cord is used, ensure it is a 3-wire GROUNDED cord that is rated for the power of the equipment, and is approved for outdoor use with a W-A marking. DO NOT use 2-prong adapters.
• DO NOT TAMPER WITH THE EXTENSION CORD OR THE UNIT POWER-SUPPLY CORD.
Important: ONLY REPLACE THE OVEN LIGHTS WITH 12V / 10 WATT HALOGEN BULB(S).
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INSTALLATION REQUIREMENTS
Installation must be performed by a qualifi ed professional service technician.
This grill is designed for outdoor use only. DO NOT use this grill inside a building, garage, or enclosed area. DO NOT use this grill in or on a recreational vehicle or boat.
When installing this grill in a combustible surround, an RHP insulating liner must be used.
Combustible overhead
construction:
Exhaust hood required
Non-combustible
overhead construction:
Exhaust hood highly recommended
The grill must have a minimum clearance of 18" from combustible materials/items in all directions.
OVERHEAD CONSTRUCTION AND EXHAUST HOOD REQUIREMENTS
A minimum 5 foot clearance is required between the countertop and the overhead construction.
When installed under combustible overhead construction, the area above the cooking surface of the grill must be covered with an exhaust hood. The exhaust hood provides the protection for the combustible overhead construction. See exhaust hood information below and Fig. 10-1. Important: DO NOT use this appliance under unprotected
combustible overhead construction.
When installed under overhead non-combustible construction, an exhaust hood is highly recommended; see exhaust hood information below and Fig. 10-1.
Exhaust Hood
When using an exhaust hood, the area above the cooking surface of the grill must be covered with a hood larger than the cooking area of the grill, and with a minimum of 1200 CFM (cubic feet per minute) for proper outdoor application.
W
OVERHEAD CONSTRUCTION
N O N
C O M B U
S T
I
B
L E
A
L L
EXHAUST
HOOD
Min.
5'
Fig. 10-1 Overhead requirements
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Page 11
INSTALLATION REQUIREMENTS (cont.)
SIDE AND REAR WALL CLEARANCES
For the minimum clearances between the grill and any side or rear walls, your setup must fall within one (or more) of the following:
A. Clearance between grill and strictly non-combustible
wall
(i.e. brick wall, see Fig. 11-1)
• The grill must have a minimum of 4" right, left, and rear clearance from any non-combustible wall.
(To allow for proper ventilation and prevent dangerous overheating.)
B. Clearance between grill and a protected combustible
wall
(i.e. a non-combustible wall in front of a combustible wall to serve as a barrier. This can be accomplished by brick, or a metal stud fi nished with non-combustible substrate, see Fig. 11-2)
• The grill must have a minimum of 14" right, left, and rear clearance from the protected combustible wall.
(The 4" non-combustible material plus an additional 10" clearance between the grill and protected wall.)
Non-combustible
Min.
4"
(Clearance required for
right, left, and rear)
Fig. 11-1 Clearance 'A' Diagram
Non-combustible
substrate
Non-combustible 4"
Min.
14"
bustible
Com-
C. Clearance between grill and combustible wall
• The grill must have a minimum of 18" right, left, and rear clearance from any combustible wall (see Fig. 11-3).
(Clearance required for
right, left, and rear)
Fig. 11-2 Clearance 'B' Diagram
Combustible
Min.
18"
(Clearance required
for right, left, and rear)
Fig. 11-3 Clearance 'C' Diagram
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Page 12
INSTALLATION REQUIREMENTS (cont.)
The control panel MUST remain removable for servicing (see PARTS LIST).
ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW
Proper airfl ow (Fig. 12-1) MUST be maintained for the grill to perform as it was designed. If airfl ow is blocked, overheating and poor combustion will result. Do not block the 1" (2.5 cm) front air inlet along the bottom of the control panel or more than 75% of the cooking grid surface with pans or griddles.
Note: The 1" (2.5 cm) front air space also allows access
to the drip tray.
CAUTION: Wind blowing into or across the rear oven lid
vent (Fig. 12-2) can cause poor performance and/or dangerous overheating. Orient the grill so that the prevailing wind blows toward the front of the grill (Fig. 12-3). A wind defl ector
is available for purchase to assist in proper airfl ow during windy conditions.
See Table 1 for model numbers. Follow the instructions inlcuded with the wind defl ector for installation.
Fig. 12-1 Ventilation
INCORRECT
Rear oven lid vent
GAS-SUPPLY PLUMBING REQUIREMENTS
For natural gas or a household propane system, rigid
1
/2" (1.3 cm) or 3/4" (1.9 cm) black steel pipe or local code­approved pipe is required to conduct the gas supply to the unit. Contact your local gas supplier. Connect this pipe to the C.S.A.-approved quick connect hose (attached). Apply only joint compounds that are resistant to all gasses to all male pipe fi ttings except fl are fi ttings. Make sure to tighten every joint securely.
Note: If
1
/2" (1.3 cm) pipe is used with natural gas, it
should be no longer than 20' (6.1 meters).
Important: A shut-off valve (not included) in the gas
line is required. It provides for safety when
the unit is not in use and for convenient maintenance and repair. It must be installed within 6 feet of the unit. Use a pipe joint compound resistant to all gasses on all male fi ttings except fl are fi ttings.
GAS SUPPLY AND MANIFOLD PRESSURES:
For natural gas - normal 7" (17.78 cm) water column (w.c.), minimum 5" (12.7 cm), maximum 10
1
/2" (26.7 cm). For
propane gas - normal 11" w.c., minimum 10" (25.4 cm), maximum 13" (33 cm).
YOU MUST PROTECT REAR OVEN
VENT FROM PREVAILING WIND
Fig. 12-2 Airfl ow direction - INCORRECT
CORRECT
PLACE GRILL SO PREVAILING WIND
BLOWS TOWARD FRONT OF GRILL
Fig. 12-3 Airfl ow direction - CORRECT
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Page 13
PROPANE SAFETY INFORMATION
WHEN OPERATING THIS APPLIANCE WITH PROPANE, ALL INSTRUCTIONS AND WARNINGS MUST BE OBSERVED. FAILURE TO DO SO MAY RESULT IN A FIRE OR EXPLOSION CAUSING SERIOUS INJURY OR DEATH.
WARNING
THIS APPLIANCE MUST BE INSTALLED AND OPERATED ACCORDING TO THE INFORMATION BELOW. FAILURE TO PROPERLY VENT THE CABINET MAY RESULT IN A FIRE OR EXPLOSION CAUSING
SERIOUS INJURY OR DEATH. When using propane gas:
• Propane gas (also known as L.P. gas) is heavier than air and will accumulate or pool in an inadequately
vented enclosure or recessed area.
• A leaking gas connection or valve unintentionally left open will create a hazard.
• If a pool of propane gas is ignited, an explosion will occur. Adequate venting at the fl oor level of the
cabinet eliminates this danger.
• DO NOT store a spare propane-gas cylinder in or near the unit.
INSTALLATION SAFETY GUIDELINES
THIS UNIT MUST BE INSTALLED IN SUCH A MANNER THAT ALL VENT OPENINGS ON THE CABINET REMAIN CLEAR AND FREE OF ALL OBSTRUCTIONS AT ALL TIMES AND DURING ALL WEATHER CONDITIONS.
The gas cylinder, regulator, and rubber hose must be in a location not subject to temps. above 125° F (51° C).
WHEN A PROPANE CYLINDER IS INSTALLED INSIDE OF THE CABINET, THE GUIDELINES FOUND IN THE SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS SECTION MUST BE FOLLOWED.
OPERATING THE UNIT SAFELY AND CORRECTLY
Every time you use the unit, make sure that:
1. The area around the unit is clear and free from combustible materials, gasoline and fl ammable vapors/liquids.
2. There is no blockage of the airfl ow through the vent openings located on the cabinet.
3. The hose is inspected (if applicable). See SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS section.
DO NOT store any combustible materials, gasoline, and any other fl ammable vapors/liquids in the vicinity of the
unit. Provide adequate clearance for servicing and operation.
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Page 14
U
L
UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE
IMPORTANT POUR VOTRE SÛRETÉ
LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE.
En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements.
LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE.
CYLINDRE ET CONDITIONS ET CARACTÉRISTIQUES DE CONNECTEUR
a. Des cylindres et les valves de gaz de propane doivent être
maintenus en bon état et doivent être remplacés s’il y a des dommages évidents au cylindre ou à la valve.
b. Ce gril, une fois utilisé avec un cylindre, devrait être relié à
un gallon de la norme 5 (20lb.) cylindre de gaz de propane équipé d’un OPD (remplissez au-dessus du niveau le dispositif d’empêchement). L’OPD a été exigé sur tous les cylindres vendus depuis octobre 1.1998 pour empêcher le remplissage excessif.
c. Les dimensions de cylindre devraient être approximativement
12"(30.5cm) de diamètre et 18" (45.7cm) hauts. Des cylindres doivent être construits et marqués selon les caractéristiques pour des cylindres de gaz de propane du département des ETATS-UNIS du transport (D.O.T.) ou le niveau national du Canada, du CAN/CSA-B339, des cylindres, des sphères et des tubes pour le transport des marchandises dangereuses.
d. Le cylindre doit inclure un collier pour protéger la valve
de cylindre et le circuit d’alimentation de cylindre doit être assuré le retrait de vapeur.
e. Le montage du régulateur de pression et le fl exible (Fig. 14-1)
fourni avec cet appareil au gaz en plein air (modèles au propane seulement) doit être utilisé. Assemblées d'origine et régulateur de pression et le tuyau de remplacement doivent être ceux spécifi és par le fabricant pour le raccordement d'un dispositif de cylindre de liaison identifi ée comme de type I par le ANSI Z 21.58/CGA 1.6 (voir liste des pièces pour les informations de commande).
f. La valve de cylindre de gaz de propane doit être équipée
d’un dispositif d’accouplement de raccordement de cylindre, décrit comme type I dans la norme défi nie dans le e. de paragraphe ci-dessus. Ce dispositif est généralement décrit comme coupleur rapide de fi l de point culminant.
g. Si votre cylindre de gaz de propane vient avec une prise
de la poussière, placez le bouchon anti-poussière sur la sortie de valve de cylindre toutes les fois que le cylindre n’est pas en service.
OPÉRATION DE COUPLEUR RAPIDE
Pour relier le regulator/hose à l’ajustage de précision de valve de cylindre de gaz de propane: Serrez l’écrou de main
sur le régulateur au-dessus de l’ajustage de précision de fi l de point culminant sur la valve de cylindre. Tournez l’écrou de
FIXATION DU CYLINDRE DE GAZ DE PROPANE
main dans le sens des aiguilles d’une montre pour engager les fi ls et pour serrer jusqu’à ce que douillettement. L’utilisation des pinces ou de la clé ne devrait pas être nécessaire. Seulement le propane marqué par cylindres doit être employé.
Pour débrancher: Tournez l’écrou de main dans le sens contraire des aiguilles d’une montre jusqu’à isolé (fi g. 14-1).
Important: Avant d’employer le gril, et ensuite chaque
fois que le cylindre est enlevé et rattaché, examinez tous les raccordements pour déceler les fuites. Arrêtez les valves de gril et ouvrez la valve principale de cylindre, puis vérifi ez les raccordements avec de l’eau savonneux. Réparez toutes les fuites avant d’allumer le gril.
ATTENTION: Tournez toujours la valve principale de cylindre
de propane au loin après chaque utilisation, et avant de déplacer le gril et le cylindre, ou débrancher l’accouplement. Cette valve doit rester fermée et le cylindre a débranché alors que l’appareil n’est pas en service, quoique l’écoulement de gaz soit arrêté par un dispositif de sûreté quand le coupleur est débranché.
Inspectez soigneusement l’ensemble de tuyau chaque fois avant que le gaz soit allumé. Un tuyau fi ssuré ou effi loché doit être immédiatement remplacé.
Si l'appareil est stocké à l'intérieur, le cylindre doit être disconnected et a enlevé. Des cylindres Disconnected doivent être stockés dehors, hors de la portée des enfants, avec les prises de valve fi letées étroitement installées, et ne doivent pas être stockés dans
un bâtiment, le garage, ou n'importe quel autre secteur inclus.
POUR VOTRE SÛRETÉ
a. Ne stockez pas un cylindre de gaz disponible de propane
dessous ou ne vous approchez pas de cet appareil.
b. Ne remplissez jamais cylindre au delà de 80 pour cent de
plein.
c. SI L’INFORMATION DANS “A” ET “B” N’EST PAS SUIVIE
EXACTEMENT, UN FEU CAUSANT LA MORT OU DES DOMMAGES SÉRIEUX PEUT SE PRODUIRE.
Fig. 14-1 type coupleur rapide de fi l de point culminant d’I
Volant de commande
QCC Type 1
Valve
Valve de décompression
1
Ajustage de précision en laiton de fi l de point culminant
4
Indicateur de niveau de liquide (facultatif)
3
2
Écrou de main avec le fi l de point culminant.
Régulateur
Passage
Tuy au
Fig. 14-2
1. Soulevez la poignée de
verrouillage pour ouvrir le plateau et pour tirer à l’extérieur.
Ouverture de Collier
Fig. 14-3
2. Placez le cylindre de gaz de propane gainent fermement sur
le plateau avec la base insérée dans le trou central et le collier s’ouvrant au dos. Suivez les instructions de relier ci-dessus l’approvisionnement.
Fig. 14-4
14
Fig. 14-5
3. Avec le cylindre de gaz en place et relié,
glissez le plateau de nouveau dans la poignée de verrouillage de chariot et de serrure en poussant fermement en bas.
Page 15
U
L
SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS
IMPORTANT FOR YOUR SAFETY
READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER.
When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed.
FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION.
CYLINDER/CONNECTOR REQUIREMENTS
a. Propane-gas cylinders, valves, and hoses must be
maintained in good condition and must be replaced if there is visible damage to either the cylinder or valve. If the hose is cut or shows excessive abrasion or wear, it must be replaced before using the gas appliance (see e.).
b. This unit, when used with a cylinder, should be connected
to a standard 5-gallon (20 lb.) propane-gas cylinder equipped with an OPD (Overfi ll Prevention Device). The OPD has been required on all cylinders sold since October 1,1998, to prevent overfi lling.
c. Cylinder dimensions should be approximately 12" (30.5
cm) in diameter and 18" (45.7 cm) high. Cylinders must be constructed and marked in accordance with the
Specifi cations for Propane Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods.
d. The cylinder used must include a collar to protect the
cylinder valve, and the cylinder supply system must be arranged for vapor withdrawal.
e. The pressure regulator and hose assembly (Fig. 15-1)
supplied with this outdoor gas appliance (L.P. models only) must be used. Original and replacement pressure regulator and hose assemblies must be those specifi ed by the manufacturer for connection with a cylinder connecting device identifi ed as Type I by the ANSI Z 21.58/CGA 1.6 (see PARTS LIST for ordering information).
f. The propane-gas cylinder valve must be equipped with a
cylinder connection coupling device, described as Type I in the standard defi ned in paragraph e. above. This device is commonly described as an Acme thread quick coupler.
g. If the propane-gas cylinder comes with a dust plug, place
the dust cap on the cylinder valve outlet whenever the cylinder is not in use.
QUICK COUPLER OPERATION
To connect the regulator/hose assembly to the propane­gas cylinder valve fi tting: Press the hand nut on the regulator
over the Acme thread fi tting on the cylinder valve. Turn the hand nut clockwise to engage the threads and tighten until snug.
The use of pliers or a wrench should not be necessary. Only cylinders marked “propane” may be used.
To disconnect: Turn the hand nut counterclockwise until detached (Fig. 15-1).
Important: Before using the unit, and after each time the
cylinder is removed and reattached, check the hose for wear (see a.) and check all connections for leaks. Turn off the unit valves and open the main cylinder valve, then check connections with soapy water. Repair any leaks before lighting the unit.
CAUTION: Always turn the propane cylinder main valve
off after each use, and before moving the unit and cylinder or disconnecting the coupling. This valve must remain closed and the cylinder disconnected while the appliance is not in use, even though the gas fl ow is stopped by a safety feature when the coupler is disconnected.
Carefully inspect the hose assembly each time before the gas is turned on. A cracked or frayed hose must be replaced immediately.
If the appliance is stored indoors, the cylinder must be disconnected and removed. Disconnected
cylinders must be
stored outdoors, out of the reach of children, with threaded valve plugs tightly installed, and must not be stored in a
building, garage, or any other enclosed area.
FOR YOUR SAFETY
a. DO NOT store a spare propane-gas cylinder under or
near this appliance.
b. NEVER fi ll the cylinder beyond 80-percent full. c. IF THE INFORMATION IN a. AND b. IS NOT FOLLOWED
EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR.
Fig. 15-1 Type I Acme thread quick coupler
QCC Type 1 valve
Pressure relief valve
Hand wheel
Brass Acme thread fi tting
Liquid level indicator (optional)
Hand nut with Acme thread
Regulator
Vent
Hose
Fig. 15-2
1. Lift latch handle to unlock
tray and pull outward.
SECURING THE PROPANE-GAS CYLINDER
Collar Opening
Fig. 15-3
2. Set propane-gas cylinder into the sleeve of the extended tray with
base inserted into center hole and collar opening to back. Follow instructions above to connect supply.
Fig. 15-4
15
Fig. 15-5
3. With gas cylinder in place and connected, slide
tray back into cart and lock latch handle by
pushing fi rmly downward.
Page 16
INSTALLATION
INSTALLATION
LOCATION PREPARATION
Prepare a fl at, level surface capable of supporting the weight of the stand-alone grill and convenient to the gas supply if connecting to a gas line.
WHEELS AND CASTERS
To lock a caster press down on the side of the lever with the word "ON" stamped on it until it stops and the caster will not turn. To unlock, press down on the side stamped "OFF."
INSTALL THE TOOL HOLDER AND PAPERTOWEL HOLDER
The rectangular mounting bracket for the tool holder and the paper towel holder come pre-attached to the sides of the cart.
Unpack the holder portion, squeeze the open ends together slightly, and install them into the mounting bracket (see Fig. 16-2). Next, release the hanger so that the ends extend out through the holes in the top and bottom of the mounting bracket (Fig. 16-3, 16-4).
Fig. 16-1 Lock/unlock wheels
Fig. 16-2 Install tool holder / papertowel holder
When not in use, the racks may be folded back against the wall of the grill (Fig. 16-3, 16-4).
CONNECT THE GAS SUPPLY
For connecting a propane unit to a portable propane tank, read the safety warnings and follow the instructions in the section SAFE USE AND MAINTENANCE OF PROPANE GAS CYLINDERS.
For household propane or natural gas units:
1. Turn OFF the gas supply at the source. The quick
disconnect hose is pre-installed on the valve manifold at the manufacturer. Run the hose through the hole in the bottom rear of the stand-alone unit, to the gas supply.
2. A shut-off valve is required within 6 feet of the unit.
Connect the quick connect hose to the shut-off valve OR gas supply using a pipe joint compound resistant to all gasses (see
Fig. 16-5 ). Tighten securely.
3. Turn all burner valves to the OFF position. Turn the gas
supply on. Then carefully check all gas connections for leaks with a brush and soapy water before lighting. NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS.
Fig. 16-3 Tool holder detail
Fig. 16-4 Papertowel holder detail
Quick connector
(can be connected
directly to gas supply
stub if shut-off valve
installed in-line)
connect hose
(coming from unit)
Shut-off valve
included, must be
installed within 6
feet of the unit)
Quick
(required, not
16
Gas supply
Fig. 16-5 Connecting to a gas line
Page 17
INSTALLATION (cont.)
INSTALL THE FLAVOR GRIDS
Place the fl avor grids directly onto the studs on the burners. See Fig. 17-1. The slightly larger grids are designed to
be placed over the outside burners, and the slightly smaller grid(s) over the inner burner(s). The fl avor
grids allow heat from the burners to be evenly distributed throughout the cooking area.
INSTALL THE COOKING GRIDS
Using the grid lifter, place each cooking grid onto the front and rear grid rests of the grill. See Fig. 17-2.
INSTALL THE DRIP TRAY
Your grill includes a pack of four drip tray liners. Place a liner into the drip tray as shown in Fig. 17-3, and fully insert the drip tray into the bottom front of the control panel.
Note: The liner must fi t under the rear lip and two front
tabs found on the drip tray.
Place onto studs
Fig. 17-1 Install fl avor grids
Fig. 17-2 Install cooking grids
Liner
Fig. 17-3 Install drip tray
17
Page 18
INSTALLATION (cont.)
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INSTALL THE WARMING RACK
The warming rack (Fig. 18-1) is packed separately. To install the warming rack, carefully insert the rack hangers into the two holes in the back of the inner oven hood, then lower the front of the rack to a level position.
Note: Removing the warming rack before using the
rotisserie will leave more clearance for the meat being cooked (if applicable).
Warming rack
CONNECT THE POWER SUPPLY TO LINE POWER
Connect the cord coming from the rear of the unit to a
120VAC (15 AMP minimum) GFCI GROUNDED 3-wire receptacle. The GFCI receptacle must be a WEATHER-
PROOF IN-USE COVERED RECEPTACLE.
WARNING: Electrical Grounding Instructions - This
appliance is equipped with a three-pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
Fig. 18-2 Install warming rack
Fig. 18-1 Install warming rack
120VAC (15 AMP minimum) GFCI
GROUNDED 3-wire receptacle
3-wire GROUNDED
cord from unit
Fig. 18-2 Electrical setup detail
18
Page 19
INSTALL THE SIDEBURNER SHELF (IF EQUIPPED)
This shelf comes separate from the grill for convenience in shipping. The sideburner shelf must be installed using the following instructions before hooking up the grill to a gas source.
INSTALL THE SIDEBURNER SHELF
Shelf
Screw
Air shutter
Hole
Fig. 19-1
Air-shutter orifi ce placement - under shelf
Male
Female
Fig. 19-2
Connecting the igniter wires
Brass orifi ce
1. Remove the protective plastic from the grill,
sideburner, and sideburner lids by carefully peeling it off with your fi ngers. Do not use tools.
2. Hold the sideburner shelf up against the left side wall of the grill so that the holes in the shelf line up with the four (4) threaded screw holes in the side wall and the air-shutter end of the sideburner venturi tube fi ts around the brass orifi ce protruding from the side of the cart.
WARNING: It is critical for safety and for the
proper function of the sideburner that the sideburner venturi tube with air shutter be centered around and completely cover the gas orifi ce.
3. Insert and start screws with fi ngers and then tighten using a Phillips screwdriver.
Important: Take caution to not cross-thread
when tightening the screws.
Fig. 19-3
Placing the burner cap
Lid
Cap
Grate
Note: Upon completion, the air shutter must still
fi t around the brass orifi ce.
4. Connect the female connector on the end of the hot surface igniter wire to the male connector coming from inside the grill.
5. Place the burner cap on top of the burner, as shown in Fig. 19-3.
6. Place the grid so that it rests on the front and back lips of the sideburner opening (Fig. 19-4).
7. Proceed to the section on AIR SHUTTER ADJUSTMENT and complete the installation by adjusting the air shutter. This will also test the sideburner installation.
Fig. 19-4
Final look
19
Page 20
USE, CARE, & SERVICE
IDENTIFICATION OF GRILL CONTROLS
Control panel
screw(s)
Sideburner
main burner
control knob
control knob (if equipped)
Left
main burner
control knob
Digital
thermometer
(if equipped)
* The light switch is push button operated, and is located on the
right side of the control panel. It controls the power to all lights.
Fig. 20-1 A430s and A530s controls
Drip
tray
Light
switch*
Center
Control panel
screw(s)
main burner
control knob
main burner control knob
Sideburner
control knob
(if equipped)
Right
Backburner
control knob
(if equipped)
Meat probe
(if equipped)
Right
Backburner
control knob
(if equipped)
Left main burner control knob
* The light switch is push button operated, and is located on the
right side of the control panel. It controls the power to all lights.
Digital thermometer (if equipped)
Fig. 20-2 A540s and A660s controls
Drip
tray
switch*
Light
Meat probe
(if equipped)
20
Page 21
LIGHTING (IGNITION) INSTRUCTIONS
Read all instructions before lighting, and follow these instructions each time you light the unit.
ELECTRONIC LIGHTING
Note: Electronic lighting requires an installed 9-volt
Note: This unit must be connected to 120VAC power
battery with a good charge.
for electronic lighting.
1. Open lid(s) or remove cover(s) from burner(s) to be lit.
2. Turn all gas control knob(s) to their OFF position(s).
3. Turn on the gas at its source. Note: DO NOT
Read setting here
Read setting
(OFF position shown)
TURN OFF
To Turn OFF
TO
Press knob in to turn
Fig. 21-1 - Control knob
here
OFF
LOW
To Turn ON
TO TURN ON
LIGHT
HI
HIGH to
Use
LIGHT
HI (high) to light
4. Depress the desired control knob for 5 seconds,
then, while pressing turn it counterclockwise to the HI LIGHT position. Once the burner lights, release the knob.
turn on more than one valve at a time for either electronic or manual lighting.
MANUAL LIGHTING
CAUTION: Always wait fi ve (5) minutes for gas to
clear after any unsuccessful lighting attempt.
1. Follow steps 1 through 3 (left).
2. Insert either a burning long-barrel butane lighter or
a burning long-stem match through the cooking grid opening to the top of the lighting tube (Fig. 21-2). For backburners, hold the fl ame against the surface of the backburner.
For sideburners, hold the fl ame against the burner.
3. Hold the match / lighter fl ame at the top of the lighting tube for 5 seconds, or, next to the sideburner / backburner. Then depress the appropriate control knob and while pressing turn it counterclockwise to the HI LIGHT position. Remove the lighter or match when the burner lights, and release the control knob.
4. If the burner does not light within fi ve (5) seconds of turning the control knob, immediately depress the knob and turn the valve to OFF. WAIT FIVE (5) MINUTES before repeating steps 2 through 4 of the MANUAL LIGHTING instructions.
CAUTION: If a burner does not light within fi ve (5)
seconds of turning on the control knob, depress the knob and turn it to the OFF
position. WAIT FIVE (5) MINUTES before repeating step 4. If you smell gas, follow the instructions on the cover of this manual. If the burners still do not light after several attempts, refer to the
instructions for manual lighting.
5. Repeat step 4 for each additional burner to be lit.
WHEN USING A PORTABLE PROPANE TANK
Propane tanks are equipped with a safety shutdown device that may cause low or no gas pressure/fl ame at the burners if operating and lighting instructions are not followed exactly (See important note in the TROUBLESHOOTING section for more details.)
Lighter
Fig. 21-2 - Manual lighting
Lighting
tube
SHUTTING OFF THE UNIT
To shut off the unit, depress each valve control knob and while pressing turn it clockwise to the OFF position.
Always close the valve from the gas supply after each use of the unit.
21
Page 22
ALLUMAGE DES INSTRUCTIONS (D’ALLUMAGE)
Lisez toutes les instructions avant l’allumage, et suivez ces instructions chaque fois vous lumière le unité.
ÉCLAIRAGE ÉLECTRONIQUE
Note: Le unité doit être relié à la puissance 120VAC pour
Note: L’éclairage électronique exige une batterie installée
l’éclairage électronique.
de 9 volts avec une bonne charge.
1. Ouvrez les couvercles ou enlevez les couvertures des brûleurs
pour être Lit.
2. Tournez tous les boutons de commande de gaz à leurs
positions de repos.
3. Allumez le gaz à sa source.
Lisez l’établissement ici
Read setting
(OUTRE de montrer)
here
TURN OFF
OUTRE DE
TO
Enfoncez le bouton pour tourner
Fig. 22-1 - bouton de commande
OFF
LOW
TO TURN ON
LIGHT
HI
SUR
HIGH to
Utilisation
LIGHT
SALUT (haute) à la lu­mière
4. Diminuez le bouton de commande désiré pendant 5
secondes, puis, et tout en pressant le tour il dans le sens contraire des aiguilles d’une montre dans la position LÉGÈRE de HI. Une fois que le brûleur s’allume, libérez le bouton.
Note: N’ouvrez pas plus d’une valve à la fois pour l’éclairage électronique ou manuel.
ÉCLAIRAGE MANUEL
ATTENTION: Attendez toujours cinq (5) minutes le gaz
pour se dégager après que n’importe quelle tentative non réussie d’éclairage.
1. Suivez les étapes 1 à 3 (à gauche).
2. Passez un allumeur brûlant de butane de long-baril ou
une allumette brûlante de long-tige dans la grille à cuire s’ouvrant au dessus du tube d’éclairage. (Fig. 22-2). Pour des backburners, tenez la fl amme contre le surface du backburner. Pour des sideburners, tenez la fl amme contre le brûleur.
3. Vieux match / fl amme d’un briquet à la partie supérieure du tube d’éclairage pendant 5 secondes, ou, à côté de la brûleur latéral / veilleuse. Puis appuyer sur le bouton de contrôle approprié et en appuyant tourner dans le sens antihoraire à la position HI LIGHT. Retirez le briquet ou des allumettes quand le brûleur s’allume, puis relâchez le bouton de commande.
4. Si le brûleur ne se allume pas dans les cinq (5) secondes de tourner le bouton de commande, enfoncez immédiatement le bouton et tournez la valve à AU LOIN. ATTENDEZ CINQ (5) MINUTES avant de répéter les étapes 2 à 4 des instructions manuelles d’éclairage.
ATTENTION : Si un brûleur ne s’allume pas dans cinq
(5) secondes d’allumer le bouton de commande, enfoncez le bouton et tournez­le à la position de repos. ATTENDEZ CINQ (5) MINUTES avant de répéter l’étape 4. Si vous sentez le gaz, suivez les instructions sur la couverture de ce manuel. Si les brûleurs ne s’allument toujours pas après que plusieurs tentatives, se rapportent aux instructions pour l’éclairage manuel.
5. Répétez l’étape 4 pour que chaque brûleur additionnel soit Lit.
EN EMPLOYANT UN RÉSERVOIR DE PROPANE PORTATIF
Des réservoirs de propane sont équipés d’un dispositif d’arrêt de sûreté qui peut ne pas causer le bas ou aucunes pression de gaz/fl amme aux brûleurs si le fonctionnement et l’allumage des instructions ne sont pas suivis exactement (voir la note importante dans la section de dépannage pour plus de détails.)
Plus
léger
Fig. 22-2 - Éclairage manuel
Tube
d’éclairage
ARRÊT DU UNITÉ
Pour couper le unité, diminuez chaque bouton de commande de valve et tout en pressant tour il dans le sens des aiguilles d’une montre à la position de repos.
Fermez toujours la valve de la fourniture de gaz après chaque utilisation du unité.
22
Page 23
MENU
SET
®
078 080170
350
TEMP
SET ACT
°F
MEAT
OVEN
TIMER
00:00
MENU
SET
®
MENU
SET
®
SETUP
GRILL GUIDE ALARM BACKLIGHT
OPTIONAL DIGITAL THERMOMETER
The optional digital thermometer is for oven and meat probe temperature monitoring, and timed cooking. Pressing the power button will turn on the thermometer. The thermometer will automatically shut off after 5 minutes if no temperature change is detected.
The thermometer is located on the control panel between the control knobs.
Meat probe
handle
Plug in the meat probe on the right side of the control panel as shown in Fig. 23-1.
FOR BEST PERFORMANCE, GENTLY PRESS THE BUTTONS. When turned on, accurate temperature readings
will begin after the thermometer has initialized. When turned off, allow 5 seconds prior to turning back on.
Read the following sections completely regarding thermometer operation. Refer to Fig. 23-2 for thermometer orientation and button locations.
Default Screen
Press the power button to turn the thermometer ON. The
default screen will be displayed. Temperatures for the oven and meat probe will be shown (see Fig. 23-3).
Menu Screen
Press the power button to turn the thermometer ON. The
default screen will be displayed. Press the MENU button to display its screen. Press the up/down arrow to scroll through the options (see Fig. 23-4).
Note: The menu screen will return to the default screen
after approximately 30 seconds of no activity. Press the MENU button to manually return to the default screen.
Timer
button
Menu
button
Power
button
Time set via Timer
Oven temp.
info
Meat probe
temp. info
Meat probe
plug
Fig. 23-1 Meat probe detail
Display screen
Fig. 23-2 Orientation
MEAT
PROBE
Arrows for
adjusting digits
SET button
for selecting &
confi rming
Fig. 23-3 Default screen detail
Fig. 23-4 Menu screen
23
Page 24
MENU
SET
05:00
TIMER
®
MENU
SET
®
OVEN
ACTUAL: 078
SET TEMP: 350
MENU
SET
MED RARE
WELL DONE
170
170
180
160
N/A
160
150
N/A
150
140
N/A
140
BEEF
PORK
LAMB
PROBE TEMP
MEDRARE
®
OPTIONAL DIGITAL THERMOMETER (cont.)
Setting Oven and/or Meat Probe Temperature
1. From the default screen, press the down arrow to the desired oven / meat probe area (fl ashing). Press SET.
2. The selected location’s temperature screen will be displayed.
Use the arrows to set the desired temp. The actual temp. will also be shown (see Fig. 24-1).
Note: PRESSING the arrows will adjust the desired temp.
by increments of one degree. HOLDING them down (for several seconds) will adjust the temp. rapidly.
3. Press SET to return to the default screen. Repeat as
necessary for other area.
The display will fl ash red and the alarm will sound (if set to do so) when the oven / meat probe reaches its set temperature. Press any button to silence.
Grill Guide and Meat Probe
The grill guide displays recommended ready temperatures for various meats (see Fig. 24-2).
1. Under the menu screen select GRILL GUIDE. Press SET.
2. Press the up/down arrow to view the desired meat.
3. Note the temp. and press SET. This will take you to the
meat probe temperature screen.
Current location
Use arrows
to set
Set this temp. as desired
Fig. 24-1 Area temp. screen (oven shown)
Use arrows
to view
desired
meat
Fig. 24-2 Grill Guide screen
4. Use the arrows to set the noted temp.
5. Press SET to return to the default screen.
Inserting the meat probe into the cooking meat will give an actual temp. reading. The display will fl ash red and the alarm will sound (if set to do so) when the actual temp. reaches the set temp. Press any button to silence.
Do not leave the meat probe in the meat for a prolonged period of time, or with the hood closed.The meat probe is calibrated specifi cally for use at temperatures between
130°F and 180°F.
Setting the Timer
1. Press the timer button. Use the arrows to set the desired
amount of time (see Fig. 24-4).
2. Press SET to return to the default screen.
The time remaining will be shown on the default screen. Once the time reaches zero; the display will fl ash red and the alarm will sound. Press any button to silence.
Meat probe
DO NOT USE MEAT
PROBE WITH HOOD
Fig. 24-3 Meat probe
Set time as desired
Only check food
temperature with
hood open
CLOSED
Use arrows
to set
Timer button
Fig. 24-4 Timer screen
24
Page 25
MENU
SET
®
OFF ON
OVEN
PROBE
MENU
SET
®
OFF OFF ON
BACKLIGHT
RED GREEN
BLUE
MENU
SET
®
TEMPERATURE
F
C
OPTIONAL DIGITAL THERMOMETER (cont.)
Setting the Alarm (Oven Temp. or Meat Probe)
The alarm can be individually set (ON or OFF) for the meat probe and oven temp. The default setting has the alarm OFF for the meat probe and oven temp. The alarm always alerts for the TIMER.
1. Under the menu screen select ALARM. Press SET.
Use arrows
to select
desired
alarm
2. Use the up/down arrow to select the desired alarm,
and press the power button to turn the alarm ON/OFF.
3. Press SET to return to the menu screen.
4. Press MENU to return to default screen.
Setting the Thermometer Backlight
The default color for the thermometer backlight is blue. The color may be changed as desired by turning the three base colors ON/OFF. Various combinations will result in different colors.
1. Under the menu screen select BACKLIGHT. Press SET.
2. Use the up/down arrow to select the desired color, and
press the power button to turn the color ON/OFF.
3. Press SET to return to the menu screen. The new color
will now show.
4. Press MENU to return to default screen. Note: Turning all colors OFF will result in no backlight. Important: Turn on no more than 2 colors at a time.
Changing Temperature Scale (°C/°F)
Press power button to turn colors ON/OFF
Fig. 25-1 Alarm screen
Use arrows
to select
desired
color
Press power button to turn ON/OFF
Fig. 25-2 Backlight screen
Select as
desired
1. Under the menu screen select SETUP. Press SET.
2. Press SET to select SETUP FC.
3. Select as desired and press SET to return to the menu
screen.
4. Press MENU to return to the default screen.
Fig. 25-3 Temperature scale screen
25
Page 26
OPTIONAL ROTISSERIE
FIREMAGIC
FIREMAGIC
Rotisserie rod bracket
B
1
Fig. 26-1
Heavy-duty Rotisserie motor
2
Rotisserie motor slots (4)
Fig. 26-4
Backburner (unlit)
Drip tray liner
A
Rod drive socket
1
Rocker switch
Fig. 26-2
loosen/ tighten
Backburner cover
Rotisserie
motor
bracket
Meat
holders
Rotisserie motor bracket
Warming rack
Counter­balance
Rotisserie motor
Fig. 26-5
Arm
slide
Rotisserie rod
rear bracket
Rotisserie
rod
and
knob
Rotisserie
motor
Rod drive socket
Fig. 26-3
CAUTION: WHEN USING THE BACKBURNER; KEEP
THE OVEN LID CLOSED TO PREVENT HEAT LOSS, PROVIDE PROPER CONVECTION, AND PROVIDE PROPER VENTING. THIS WILL ENSURE EVEN COOKING TEMPERATURES.
DO NOT KEEP YOUR OVEN LID OPEN DURING
ROTISSING, AS THIS MAY CAUSE PERSONAL INJURY, OR IN SOME CASES, IN WINDY CONDITIONS, DAMAGE TO THE GRILL.
DO NOT USE THE ROTISSERIE MOTOR IN THE
RAIN. DO NOT LEAVE THE MOTOR ON THE GRILL WHEN NOT IN USE.
1. Remove warming rack, backburner cover, and cooking grids.
Leave the fl avor grids on if possible.
2. Slide rotisserie motor fully onto motor bracket (right side,
Fig. 26-1, Fig. 26-2 and Fig. 26-3).
3. Remove rotisserie rod from rear bracket (Fig. 26-1) and
attach knob if necessary.
4. Slide the left meat holder onto the rod (and tighten), the
meat onto the rod and into the holder, followed by the right meat holder onto the rod and into the meat as shown in Fig. 26-4. Tighten the right meat holder. Be sure the meat is centered and balanced as well as possible.
5. Hold both ends of the rod so it settles freely (do not grip
tightly). Allow the rod to rotate until the heavy side of the meat rests downward.
6. The counterbalance may then be attached to even weight
distribution. Slide counterbalance onto rod next to the meat holder. Loosen the arm and point it upward opposite the heavy side of the meat. Tighten the arm.
7. Slide the counterbalance weight up or down the arm until
the rod rotates most evenly then tighten thumb screw (Fig. 26-5 and Fig. 26-6).
8. Insert the pointed end of the rod into the motor drive socket
and the groove next to the knob into the left support bracket.
9. To keep drippings off the burners and simplify cleanup,
place Fire Magic® drip tray liners under the meat, if desired (Fig. 26-4).
10. Plug-in the rotisserie motor and press the rocker switch to
start.
11. Light backburner per lighting instructions in this manual (or
on drip tray handle) and close oven lid.
Important: Turn the backburner to low or off when stopping
the rotisserie to prevent overcooking.
Fig. 26-6
Backburner
(lit)
Thumb screw
Weight
Left support bracket
26
Page 27
O
F
F
HI
LIGHT
LOW
OFF
HI
LIGHT
L
O
W
OPTIONAL INFRARED BURNER OPERATION
The infrared (IR) searing burner (optional) cooks with a powerful radiant heat.
Cover
Cut-out for Flash tube
Igniter
Flash tube
Fig. 27-1
electrode
Light the infrared burner following the LIGHTING INSTRUCTIONS in this manual or printed on the drip tray. Follow these guidelines when operating the Infrared burner:
DO NOT place food on the cooking grid until the IR burner glows orange (Fig. 27-3). Drippings are heated and evaporate instead of sticking to and impairing burner function.
For cleaning purposes; always leave your burner
on (after cooking) for an additional 5 minutes, to allow for a burnoff period. This is important to keep your burner clean and operating properly.
WARNING Only handle the infrared burner cover when the unit is cold or with a well-insulated long-handled
tool or heat resistant gloves.
SIDE VIEW (with cover on)
Igniter
Cover
Food particles or debris
electrode
Flash
tube
Fig. 27-2
NO foreign
objects
Airborne
dust or
grease
Drippings
and other
liquids
Burner ceramic must be protected with cover when burner is not in use.
SIDE VIEW (burner on HI LIGHT and glowing orange)
Igniter
electrode
Flash
tube
As the burner is self cleaning (at full temperature);
avoid the use of cleaners or abrasives.
• When not in use, always cover the infrared burner
with the stainless-steel cover. This protects the burner from drippings (from other cooking), airborne particles, and foreign objects (Fig. 27-2).
• Do not strike or scratch the burner ceramic as it may chip, crack, or break (Fig. 27-2).
Note: Digital thermometer (if equipped) does not
give accurate readings for infrared burners.
Important: When grilling with the infrared burner,
always place a cooking grid above it. The cooking grid must be removed for rotisserie cooking.
CAUTION: DO NOT operate your IR burner with the
oven hood closed.
CAUTION: Never attempt to operate the IR burner
with the protective cover in place.
Fig. 27-3
Drips and particles evaporate before hitting infrared burner when cooking at the maximum setting.
Note: Flavor grids are not to be used with infrared
burners.
To ensure proper operation, all infrared burners (back and main) must be operated on the HI setting for a minimum of 10 minutes. Thereafter, the fl ame may be lowered as desired.
CAUTION: Always monitor the infrared burner fl ame
when operated on low, as it may blow out in high-wind conditions.
27
Page 28
DROP-SHELF OPERATION
ing
li
p
er er
towtowelhol
hol
l
der(exte
nded & locke
d)
USING THE FOLDING SHELF
A. To lower the shelf, grasp the middle of the shelf
on both sides and lift upward so that the inner
CAUTION: Do NOT place fi ngers near hinge when
closing.
lip of the shelf, along the side of the grill, lifts out of the locking slot. Then use the handle to allow the end of the shelf to slowly rotate down as pictured to the right.
B. To raise the shelf, perform the opposite of
A. above. Grab the shelf by the handle and raise to the horizontal position. Lift slightly upward from the center of the shelf on both sides, allowing the inner lip to drop down into the locking slot and lock the shelf safely into
Shelf
up & locked
position.
PAPER TOWEL HOLDER
This Fire Magic® grill comes with a fold-away paper towel holder. To use the paper towel holder:
1. Make sure the collapsible grill shelf is extended and locked.
2. Grasp the rounded end of the paper towel holder fi rmly (without
compressing it) and pull it away from the side of the grill so that it rotates toward the front of the grill and locks into the extended position.
3. Slide a roll of paper towels over the rounded end of the paper towel
holder until the entire roll is on the holder and past the retaining lip.
Being lowered or raised
Rounded end
Paper towel holder
(folded back)
Paper towel holder
(folded back)
Rounded end
Fig. 28-2
Shelf down
Drop shelf
Collapsible
(up & locked)
shelf
(up & locked)
When not in use, the rack may be folded back out of the way by fi rmly grasping the rounded end of the holder and rotating it back into position against the wall of the grill.
WARNING
Remove paper towels or anything fl ammable from the holder before
folding it back against a hot grill. Placing fl ammable objects too close
to a heat source may cause fi re, property damage, or injury.
CAUTION: The paper towel holder must be folded back against the grill
before lowering the collapsible shelf (see above). Failure to do so could result in damage to the grill.
Retaining lip
Retaining lip
Paper towel holder (extended & locked)
Paper towel holder (extended & locked)
Fig. 28-3
28
Page 29
CARE & CLEANING
APPLIANCE MUST BE COMPLETELY COOL WHEN CLEANING. DO NOT SPRAY ANY CLEANER OR LIQUIDS ON THE APPLIANCE WHEN HOT.
The appliance must be cleaned as often as once a month (depending on use) to prevent grease build-up and other food deposits.
A clean and well maintained appliance prevents the risk of grease fi res. Reference the GRILL MAINTENANCE AND SAFETY section.
COOKING GRIDS
Before and after each use, clean the cooking grids with a Fire Magic Grill Brush (sold separately). Before initial use and periodically, it is suggested that the cooking grids be washed with a mild soap and warm water solution.
Wipe with grain
INTERIOR
THE BURNER PORTS AND CARRY-OVER PORTS/SLOTS MUST BE KEPT CLEAN TO ENSURE PROPER IGNITION AND OPERATION.
Remove the burner (see the CHECK BURNER ORIFICES section) and clean the ports and slots as required. Also inspect and clean the burner inlet for insects and nests. A clogged burner can lead to a fi re in the bottom of the appliance. A burner maintenace kit is available for purchase, see Table 1.
The inside of the appliance may be cleaned periodically with oven cleaner if desired. Follow the oven cleaner instructions for proper use.
Be careful not to get oven cleaner on the outside surface of the appliance as it can permanently damage the fi nish. DO NOT use glass cleaner that contains ammonia when cleaning glass surfaces inside of the unit.
Fig. 29-1 Wipe with grain
EXTERIOR
Stainless steel surfaces when exposed to temperatures produced by the grilling process will change color. The stainless steel will change color from silver to brown and blue. This can be removed by using stainless steel cleaner.
Clean your appliance by fi rst using stainless steel grill cleaner to remove grease and dirt. Always wipe with the grain (See Fig. 29-1). Next, apply stainless steel polish and wipe down using polish wipes to restore the stainless steel color. To clean
glass surfaces (if applicable), use a quality brand glass cleaner only, not any of the cleaners mentioned above.
If your appliance is installed in a seaside (salt air) or poolside (chlorine) location, it will be more susceptible to corrosion and must be maintained/cleaned more frequently. Do not store chemicals (such as chlorine or fertilizer) near your stainless steel appliance.
Due to the nature of stainless steel, surface iron oxide deposits may appear. Do not be alarmed – these deposits are removable with stainless steel cleaner through prompt and periodic maintenance. If not attended to promptly, permanent pitting may occur.
By following these recommendations, you will enjoy the beauty and convenience of your appliance for many years to come.
DRIP TRAY
The drip collector allows you to brush or scrape residue from the grill’s inner liner into the drip tray. Regular cleaning of the grill’s interior with oven cleaner will help prevent grease fi res.
After each use, wait for the grill to cool and carefully pull out the drip tray to check it. When a tray liner is nearing full, carefully lift it out of the drip tray, lifting with both hands to keep the tray level until it is safely discarded. Then insert a new drip tray liner (see INSTALLATION - INSTALL THE DRIP TRAY section if needed).
If a tray liner is not installed, carefully remove the drip tray and empty the contents. Replace the tray. Order more drip tray liners through your local Fire Magic dealer. Note: The foil tray liner is also useful for setting on burners to cover them and catch drippings directly during rotisserie only
cooking.
PROTECTING YOUR APPLIANCE FROM THE WEATHER
An optional cover will protect your appliance when not in use. Allow to cool before covering. Please specify the model number and serial number of your appliance when ordering a cover.
29
Page 30
REPLACING HALOGEN BULBS
Your grill is engineered with the conveniences of electrical power for illuminating and igniting the grill.
To replace any oven light, follow the instructions below.
Important: ONLY REPLACE WITH 12V / 10 WATT
HALOGEN BULB(S).
WARNING
To protect from potentially sharp sheet metal and
glass, wear gloves and safety glasses during this
procedure.
1. Turn all burner control knobs to the OFF position
and shut off the gas supply to the grill at the source (tank valve for propane units or gas line shut-off valve for natural gas units.)
2. Disconnect supply of external electrical power to
the grill.
CAUTION: Wait for the grill, oven, lens, light bulb,
and fi xture to cool before proceeding to the next step.
5. Wearing a pair of gloves, reach into the fi xture,
gently grab the bulb, and pull it straight out of the fi xture so that the two pins at the base of the bulb come all the way out.
Important: Bulb is halogen. DO NOT TOUCH with
bare hands. Oils from hands drastically reduce bulb life.
Note: It may be helpful to rock the bulb gently
backward and forward while pulling it out.
Fig. 30-2
Fixture
Curved cut-out top of lens
Bulb
Socket
3. Open the oven lid.
Important: Place one hand directly below the glass
lens and prepare to catch it when it is detached.
4. Carefully insert a standard fl at head screwdriver
or thin plastic spatula between the glass lens and the stainless steel on which the light is mounted and gently pry the glass lens out in such a way that the stainless steel is not scratched (twisting the screwdriver handle, for instance). Catch the lens and set it safely aside.
Note: You may wish to take this opportunity to clean
the lens with a standard household window cleaner and then dry it completely.
Fig. 30-1
6. Inspect the old bulb for broken glass or fi lament.
Note: It may be benefi cial to test a suspect bulb
in one of the other light fi xtures known to be working and turn the power back on to be certain the bulb is actually not working.
Fig. 30-3
Socket
Holes
Prongs
Bulb
7. Insert the new 12V / 10 watt halogen bulb into the
socket so that both pins slide all the way into the two holes in the bottom of the socket.
Lens
8. Place the lens back into the fi xture opening with
the curved cut-out on the bottom and snap it back into place.
30
Page 31
CONVERT GAS TYPE / CHECK BURNER ORIFICES
CAUTION: Make sure the grill is at a safe temperature
and isolated from gas and electrical supplies before beginning.
For your safety, exercise caution, and make sure you have adequate hand protection, such as gloves, when handling metal parts.
APPLY CONVERSION LABEL
This grill comes from the factory confi gured for one type of gas as marked on the label inside the cabinet.
When the grill is converted, the label for the new gas (included at original shipping) MUST be fi lled out and applied next to the existing label mentioned above.
CONVERT REGULATOR
The gas regulator, located behind the control panel, must be set for the type of gas used to fuel the grill. To check the regulator setting, remove the cap in the center of the regulator (Fig. 31-1, A). Holding the cap vertical (see Fig. 31-1, B), the letters at the bottom of the plastic stalk indicate the gas type for which the regulator is currently confi gured.
If the text on the bottom of the regulator stalk does not match the gas type connected to the grill, remove the stalk from the cap, invert, and replace into center of cap. Replace cap on the regulator, screwing down until snug.
A B
CONNECT TO NEW GAS SUPPLY
Plumb the unit as appropriate for the new gas supply. (Additional components may be needed for your specifi c setup.) Be sure to leak test at all connections.
Natural-gas to propane-gas conversions using a tank internal to a portable grill require installation of a propane tank holder (not included). This tank holder must be purchased separately from the manufacturer.
CONVERT/CHECK MAIN BURNER ORIFICES
1. Remove the cooking grid and fl avor grid from above
the burner you are working on and set them aside.
2. Remove the cotter pin from the left or right rear burner
anchoring peg by pulling it straight out of the cotter pin hole using fi ngers or needle-nose pliers (Fig. 31-2).
3. Lift the back end of the burner out of the anchor peg
holes, then move the burner toward the back of the grill to clear the gas inlet and set it aside.
CAUTION: THE BURNER IS HEAVY.
3
4. Use a
(Fig. 31-3). Check orifi ce. If needed, replace it with the correct orifi ce for the new gas.
5. Replace the burner by fi rst sliding the open cylindrical
end of the burner around the orifi ce, enveloping it and centering on it, then lower the back end anchor pegs into the anchor peg holes.
/8" hex nut driver to remove the exposed orifi ce
Read gas type here
(LP shown)
Gas regulator cap
Invert if needed
Fig. 31-1
CONVERT GAS ORIFICES
When converting the grill to a different gas type, each burner’s orifi ce must be replaced with the corresponding orifi ce for the new gas.
MODEL SPECIFICATIONS TABLE, Table 1 at the
See beginning of this document to determine the proper orifi ce sizes for each burner.
See the following sections for details on orifi ce conversion.
Important: It is critical to the operation of each
burner that its orifi ce be fully inserted into the center of its orifi ce opening.
WARNING HAZARDOUS OVERHEATING WILL OCCUR IF A NATURAL-GAS ORIFICE IS USED WITH
PROPANE GAS.
Note: It is critical to the continued safe functioning
of the burner that the orifi ce is centered and completely inside the burner gas inlet.
6. Reinsert the cotter pin into the right rear burner
anchor peg using fi ngers or needle-nose pliers.
7. Replace the fl avor grid and then the cooking grid so
that the cut-out section is in front.
8. Repeat these steps for each main burner.
Cotter pin
Orifi ce
Main burner
Fig. 31-2
Fig. 31-3
CONVERT/CHECK BACKBURNER ORIFICE (IF EQUIPPED)
1.
Remove the warming rack if installed and set it aside.
2. Remove the backburner cover.
3. Unscrew all backburner access plate screws using
a Phillips-head screwdriver and set them aside.
31
Page 32
CONVERT GAS TYPE / CHECK BURNER ORIFICES (cont.)
4. Remove the access plate by pulling the bottom
toward the front of the grill and rotating it upward and outward until the two top tabs attached to back wall of the oven can be removed from the slots in the top of the plate.
5. Remove the backburner
assembly retaining screw on the lower left of the backburner
Retaining screw
using a Phillips-head screwdriver and set it aside.
6. Pull out the wire from the
igniter electrode (Fig. 32-2), then carefully remove the
Fig. 32-1
backburner by slightly sliding it to the left.
CAUTION: Be careful not
Fig. 32-2
to damage the wires connected to the backburner
Electrode
wire
assembly.
3
7. Use a
/8" hex nut driver
to remove the exposed orifice. Check orifice. If needed, replace it with the correct orifi ce for the new
Backburner
air shutter
Backburner
orifi ce
gas.
8. Replace the backburner assembly and reinsert the
retaining screw. Center the backburner assembly so that the backburner plate will fi t over it. Tighten the retaining screw using a Phillips-head screwdriver.
9. Replace the access plate by fi rst inserting the tabs
above into the slots in the top of the plate and then rotating the bottom downward and inward.
10. Replace all the access plate screws using a Phillips-
head screwdriver.
CONVERT/CHECK SIDE BURNER ORIFICE
1. Lift the side burner lid. Then remove the grill and
side burner cap and set them aside.
2. Locate and remove
the cotter pin from the
Fig. 32-3
side burner assembly underneath the side burner shelf using needle-nose pliers. Set it aside.
3. From the top of the
side burner shelf, lift the side burner upward while rotating the attached tubing underneath away from the orifi ce near the cart wall. Set it aside.
3
4. Use a
/8" hex nut driver to remove the exposed
orifi ce. Check orifi ce. If needed, replace it with the correct orifi ce for the new gas.
Note: To protect the manifold threads when placing
the new orifi ce, start the threading manually, and then tighten with the nut driver.
5. Rotate the burner assembly back into place over
the orifi ce and ensure it is fi rmly seated in the shelf.
6. Reinsert the cotter pin underneath the side
burner assembly using needle-nose pliers. It may be necessary to push downward on the burner assembly from above to fully expose the cotter pin hole. Rotate the inserted cotter pin so that it is fl ush with the underside of the shelf.
7. Replace the burner cap by centering it on the side
burner assembly and ensuring it drops in place.
8. Replace the grill with the grating running front to
back so that it drops fully down onto the shelf.
Cotter
pin
CONVERT/CHECK INFRARED BURNER ORIFICE (IF EQUIPPED)
1. Remove the cooking grid from above the burner.
2. Unscrew both lighting tube hex head screws with a
3
/8" hex nut driver.
3. Remove the infrared burner by lifting the back of the
burner up so that both tabs are freed from their slots, then lift the burner toward the back of the fi re box and upward. Set the burner aside.
3
4. Use a
orifi ce. Check orifi ce. If needed, replace it with the correct orifi ce for the new gas.
5. Replace the infrared burner by fi rst sliding it over the
orifi ce, then lowering the two tabs under the back of the burner into the slots in the back burner rest.
6. Reattach the lighting tube and replace the grid so
that the cut-out section is in front.
/8" hex nut driver to remove the exposed
32
Page 33
BURNER AIR SHUTTER ADJUSTMENT
AIR SHUTTER ADJUSTMENT
Important: Air shutters are preset at the
factory based on the gas the grill is built to burn. However, altitude or other local conditions may require air shutter adjustment for proper combustion.
MAIN BURNER(S)
Flames from a properly adjusted main burner with no wind or breeze present will appear fairly steady, consistent, and mostly blue. If the tip of a fl ame were to turn orange, it should only do so briefl y and then become blue again. The fl ames will appear to burn while touching the burner ports (see Figure 33-1).
If the fl ames have orange in them and appear to undulate slowly from side to side, or if some of them appear to lift off the burner instead of touching it, then adjust the air shutter, as instructed below.
Carry-over
slots (on
each lobe)
Bridge
between
burner
lobes
Fig. 33-1
1. Follow the safety precautions and steps for
main burner removal in the CHANGING THE MAIN BURNER ORIFICES section (steps 1-4).
Adjustment
screw
Adj. slot
Fig. 33-2
2. Adjust the air shutter
opening by loosening the adjustment screw
Close
Open
with a screwdriver, then sliding the air shutter backward or forward to open or close the air shutter opening (see Fig. 33-2).
Shutter Setting Flame Condition
Open too far
Ideal setting
Closed too far
Flames shorten and lift off the burner
Blue fl ames just touching burner
“Lazy” fl ames with orange in them
Too large an air shutter opening will allow too much air into the burner, which will cause the fl ames fi rst to shorten and then to appear to lift up off the ports. For the bottom of the fl ames to move closer to the ports, close the air shutter more.
Blue fl ames on
burner ports
Lighting
tube
CAUTION: Turn all burner control knobs to the
OFF position and turn off the gas
supply at the source before removing or adjusting a burner.
WARNING
Wait for the burner to be cool or use heavily insulated
heat-resistant gloves when handling the burner.
If the air shutter opening is too small or closed, the fl ames will present consistently orange tips and become “lazy,” slowly undulating back and forth.
For propane gas, ideal settings tend to be just slightly open. For natural gas, which generally requires less primary air than propane, the main burner air shutter may be nearly closed.
3. Adjust the air shutter opening and then replace
the burner (steps 6-8 in the CHANGING THE MAIN BURNER ORIFICES section).
4. Follow the lighting instructions in this manual to
light the burner.
5. Repeat steps 1-4 until the fl ames appear to
touch the burner ports, burning fairly steadily and mostly blue (see Fig. 33-1).
6. Repeat this procedure for the other main
burner(s), if needed.
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Page 34
BURNER AIR SHUTTER ADJUSTMENT (Cont.)
BACKBURNER (IF EQUIPPED)
The air shutter is set at the factory. However, altitude or other local conditions may require air shutter adjustment for proper combustion.
Blue fl ames behind burner screen
Fig. 34-1
Back panel
Flames from a properly adjusted backburner will appear as a horizontal line of even blue fl ames along the bottom of and behind the backburner grating. The grating itself will glow red after it heats up.
Note: It is normal for the backburner to smoke
when it is fi rst used. Burning the backburner on HI LIGHT for approximately 15 minutes will eliminate the smoking.
If, instead of being blue and even, the backburner fl ames appear to have orange in them and waver slowly left and right, or if the fl ames appear to lift off the burner, adjust the backburner air shutter by following the steps below.
The backburner air shutter adjustment is located behind the right side of the access panel in the back of the oven, above the cooking grid.
Note: It is only necessary to remove the
backburner back panel, not the backburner, when adjusting the backburner air shutter.
1. Follow the safety precautions and steps for
backburner back panel removal (steps 1-4) in the CHANGING THE BACKBURNER ORIFICE section.
CAUTION: The backburner air shutter can be
safely adjusted with the backburner lit if it is adjusted using a long-handled screwdriver or well-insulated fi re and heat-resistant gloves.
2. Adjust the air-shutter opening by loosening the
adjustment screw with a screwdriver, then sliding
Backburner air shutter adjustment screw
the air shutter backward or forward to open or close the air shutter opening (see Fig 34-2).
Open
Watch the backburner flames while adjusting the air shutter.
Fig. 34-2
Close
Too large an air shutter opening will allow too much air into the burner, which will cause the fl ames fi rst to shorten and then to appear to lift up off the ports. For the bottom of the fl ames to move closer to the ports, close the air shutter more.
If the air shutter opening is too small or closed, the fl ames will present consistently orange tips and become “lazy,” slowly wavering left and right.
3. Continue adjustment until the fl ames appear to
touch the burner ports, burning fairly steadily, consistently, and mostly blue (see Fig. 34-1), then retighten the backburner air shutter adjustment screw.
4. Replace the burner access plate (step 8 in the
CHANGING THE BACKBURNER ORIFICE section).
SINGLE SIDEBURNER
The air shutter is set at the factory. However, altitude or other local conditions may require air shutter adjustment for proper combustion.
The flames from a properly
Fig. 34-3
adjusted sideburner will touch the burner ports and appear mostly blue.
If they are orange, “lazy,” or lift off the burner ports, then adjust the sideburner air shutter using the following steps.
The sideburner air shutter is located underneath the sideburner shelf on the left side of the unit, near the wall of the cart. It can safely and easily be adjusted while the sideburner is lit.
CAUTION: Do not touch the sideburner or the
shelf around it. They will be hot while adjusting the sideburner air shutter.
1. Light the sideburner following the lighting
instructions in this manual.
2. Loosen the sideburner air shutter adjustment
screw, then use the tip of the screwdriver to open or close the air shutter until the flames appear blue and touch the burner ports.
Close
Open
3. Retighten the
adjustment screw.
Fig. 34-4
34
Page 35
CONTROL PANEL REMOVAL
To remove the control panel:
1. Turn the control knobs to the OFF position and turn off the gas supply to the unit.
2. Turn off the light switch and disconnect the power supply from the power source.
3. Pull the control knobs from the stems and set aside .
4. Remove the drip tray .
5. Using a Phillips screwdriver, unscrew and remove the control panel fastener screws and washers
(located on the left and right front face of the control panel). Retain the screws for later re-installation .
6. Carefully open the control panel by lifting and pulling the control panel from the frame , allowing it to
rest on the internal chain(s).
Important: When opening, take caution to not damage any wiring.
7. If wire disconnections are required, reference the wire diagram in the MODEL SPECIFICATIONS
section in this instruction manual or the wire diagram label affi xed to the inside of the control panel.
Note: Secure any disconnected wires (coming from the inside of the unit) to prevent them from falling in. Note: Whenever reconnecting any wires, apply a small amount of dielectric grease to the male connector,
then make the connection. This will ensure conductivity and prevent moisture from affecting the contact.
Important: During reinstallation; prior to opening the gas shut-off valve , be sure the control knobs are
in the OFF position.
35
Page 36
NOTES PAGE
Please use this page to record any information about your unit that you may want to have at hand.
36
Page 37
TROUBLESHOOTING
If you have trouble with the unit, please use this list to identify the problem. By trying one or more of the solutions to the possible cause, you should be able to solve the problem. If this list does not cover your present problem, or if you have other technical diffi culties with the unit, please contact your local dealer.
PROBLEM POSSIBLE CAUSE CORRECTION
Ignition system
failure
Insuffi cient heat /
low fl ame
Uneven heating
1. Power supply failure
2. Improper air shutter adjustment
3. Ignition wire disconnected
4. Low gas pressure
5. Front carry-over port
6. Igniter switch malfunction on valve
7. Igniter malfunction
1. Burner ports clogged
2. Improper air-shutter adjustment
3. Using propane orifi ce for natural gas
4. Low gas pressure/fl ame (propane)
5. Low gas pressure/fl ame (natural)
6. L.P. regulator hose cracked due to age
1. Burner ports partially blocked by debris
2. Small spiders or insects in burner
3. Improper air shutter adjustment
1a. System reset: Disconnect (wait 10 minutes
minimum) and reconnect power to unit. With lights OFF, test ignition.
1b. Replace power supply.
2. Adjust air shutters.
3. Reconnect wires into wire harness.
4. Have the gas co. check supply pressure.
5. Clean burner ports.
6. Contact dealer for replacement.
7. Contact dealer for replacement.
1. Clean burner ports. Burner maintenance kit available, see Table 1.
2. Adjust air shutters.
3. Check/change orifi ces.
4. Shut off all valves, including propane tank, and follow lighting instructions exactly. (See important note* below.)
5. Have the gas co. check pressure at unit.
6. Replace L.P. regulator hose.
1. Remove burners and clean out ports.
2. Inspect burners and orifi ces for spider webs or other debris that may block fl ow.
3. Adjust air shutter.
Thermometer not
operating
Rotisserie noisy
Burner goes out on
LOW
Interior light(s) not
operating
No power to grill
1. Power supply failure
2. Thermometer failure
1. Rotisserie out of balance 1. Adjust rotisserie counterbalance.
1. Valve “Low” setting needs adjustment
1. Light switch not functioning
2. Bulb(s) burned out
3. Power supply failure
1. Input power source failure
2. Power supply failure
1. See 1a of Ignition system failure section above and/or replace power supply.
2. Check and/or replace thermometer.
1. Light burner on HIGH, immediately turn to LOW setting. Remove knob from valve and using a small fl at screwdriver, slowly turn the adjustment screw in the stem, a little at a time (30° to 45°), in either direction, until the fl ame is approximately
1
/4” in height from burner ports.
1. Re-connect external power to grill or contact dealer for replacement.
2. Contact dealer for replacement.
3. See 1a of Ignition system failure section above and/or replace power supply.
1. Check GFCI / circuit breaker.
2. See 1a of Ignition system failure section above and/or replace power supply.
Table 2
Note: *Propane tanks are equipped with a safety shutdown device that may cause low or no gas/fl ame at the
burners if operating and lighting instructions are not followed exactly. If you suspect the propane tank safety shutoff is in effect: 1) Shut off all grill valves. 2) Shut off tank valve. 3) Open and close a main
burner valve. 4) Open tank valve. 5) Follow the LIGHTING INSTRUCTIONS. Lighting instructions are located in the owner’s manual and printed on the unit's metal drip tray. If the problem persists, continue troubleshooting, or contact your local dealer or distributor for assistance.
37
Page 38
WARRANTY
PETERSON FIRE MAGIC GRILLS AND ACCESSORIES
LIMITED WARRANTY
Robert H. Peterson Co. ("RHP") warrants your Fire Magic® grill to be free from defects in material and workmanship. Fire Magic
your Fire Magic® grill -- LIFETIME. (Except as noted below.) Fire Magic Choice stainless steel tubular burners are warranted for TWENTY (20) YEARS. Fire Magic
and backburner assemblies (except ignition parts) are warranted for FIFTEEN (15) YEARS. Fire Magic Fire Magic
charcoal pan, charcoal grid, wood pellet screen, thermometer, and ash tray; which are warranted for ONE (1) YEAR. Fire Magic
YEARS. Fire Magic
warranted for ONE (1) YEAR.
This warranty applies to the original purchaser for products which are installed in the United States or Canada and which are operated and maintained as intended for single family residential usage. This warranty is valid only with proof of purchase, shall commence on the date of purchase, and shall terminate (both as to original and any replacement products) on the anniversary date of the original purchase of the product stated on the above schedules.
This warranty covers defects in material and workmanship. This warranty does not cover parts which become defective as a result of negligence, misuse, use not in compliance with the Owner’s Manual/Installation Instructions, accidental damage, improper handling, improper storage, improper installation, lack of required routine maintenance (as specifi ed in the Owner’s Manual/Installation Instructions), electrical damage, local gas impurities or failure to protect against combustibles. Product must be installed (and gas must be connected) as specifi ed in the Owner’s Manual/Installation Instructions by a qualifi ed professional installer. Modifi cations to products which are not specifi cally authorized will void this warranty. Accessories, parts, valves, remotes, etc. when used must be Peterson products or this warranty is void. Warrantied items will be repaired or replaced at Peterson’s sole discretion. This warranty does not apply to rust, corrosion, oxidation, or discoloration unless the affected part becomes inoperable.
This warranty does not cover labor or labor related charges, except as provided by separate specifi c written programs from the Peterson Co. All repair work must be performed by a qualifi ed professional service person and requires prior approval of Peterson.
Peterson may require the defective product or part to be returned to the factory to determine the cause of failure. Peterson will pay freight charges if the product or part is determined to be defective. This warranty does not cover breakage in shipment from our (Independent) distributor to its customer if the damage is determined to have occurred during that shipment.
This warranty specifi cally excludes liability for indirect, incidental, or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you specifi ed legal rights, and you may have other rights that vary from state to state or province.
For additional information regarding this warranty, or to place a warranty claim, contact the R. H. Peterson dealer where the product was purchased.
®
cast stainless-steel burners, stainless-steel cooking grids, and stainless-steel housings are warranted for as long as you own
®
cast brass burners, brass valves, inner liners, manifold assemblies, porcelain housings (including ovens and barbecue faces),
®
Electric Grills, including stainless steel grid, and housings are warranted for TEN (10) YEARS.
®
Infra-red burners, fl avor grids, Charcoal stainless steel grills, and Smokers are warranted for FIVE (5) YEARS; except for the
®
sideburners and all other Fire Magic® grill components (except ignition and electronic parts) are warranted for THREE (3)
®
ignition systems (excluding batteries), electronic components (including lights and thermometers), and grill accessories are
A COPY OF YOUR SALES SLIP FOR PROOF OF PURCHASE IS REQUIRED
TO REGISTER YOUR PRODUCT ONLINE GO TO: WWW.RHPETERSON.COM,
AND CLICK ON PRODUCT REGISTRATION. THANK YOU FOR YOUR PURCHASE.
Quality Check Date:_________________
Burner Orifi ces Nat. L.P. Leak Test: ___________ Model#: ___________________ Main: ____ ____ Burn Test: ___________ Serial#: ___________________ Back: ____ ____ Gas Type: Side/Power: ____ ____ Inspector: ___________________ Infrared: ____ ____ Other: ____ ____
Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746
Nat. / L.P. Air Shutter: ___________________
38
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