Fire Magic A430s User Manual

STAND-ALONE POST OUTDOOR
GAS GRILLS
A430s (IN-GROUND AND PATIO MOUNT)
INSTALLATION
INSTRUCTIONS AND
OWNER’S MANUAL
INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference.
A430s Patio
mount shown
IMPORTANT:
READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.
SAFETY AND WARNING CODES
DANGER:
IF YOU SMELL GAS:
1. Shut off the gas to the appliance.
2. Extinguish any open fl ame.
3. Open lid.
CODE AND SUPPLY REQUIREMENTS: This grill must be installed in accordance with local codes and ordinances, or, in the absence of local codes, with either the latest National Fuel Gas Code
(ANSI Z223.1/NFPA 54), and Natural Gas and Propane Storage and Handling Installation Code (CSA-B149.1).
This appliance and its dedicated manual shutoff valve must be disconnected from the gas-supply piping system when testing the system at pressures in excess of ½ psig (3.5 kPa).
This appliance must be isolated from the gas-supply piping system by closing its dedicated manual shutoff valve during any pressure testing of the gas­supply system at pressures up to and including ½ psig (3.5 kPa).
WARNING:
1. Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING:
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. For proper installation, refer to the installation instructions. For assistance or additional information, consult a qualifi ed professional installer, service agency, or the gas
supplier.
All electrical outlets in the vicinity of the grill must be properly grounded in accordance with local codes, or, in the absence of local codes, with the National
Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, whichever is applicable.
Keep all electrical-supply cords and fuel-supply hoses away from any heated surface.
Proper operation of your grill requires prompt and periodic maintenance. See the CARE & CLEANING section for details.
Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746
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Certifi ed to: ANSI Z21.58b-2012
11-093
1
CSA 1.6b-2012
L-C2-436
INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE
GRIL EXTÉRIEUR DE GAZ
IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER L’INSTALLATION OU L’UTILISATION
SÛRETÉ ET CODES D’AVERTISSEMENT
DANGER:
SI VOUS SENTEZ LE GAZ :
1. Coupez le gaz à l’appareil.
2. Éteignez-vous n’importe quelle fl amme nue.
3. Ouvrez le couvercle si équipé d’un four.
4. Si l’odeur continue, gardez loin de l’appareil et appelez immédiatement votre département de fournisseur ou de feu de gaz.
CONDITIONS DE CODE ET D’APPROVISIONNEMENT:
Ce gril doit être installé selon des codes et des ordonnances locaux, ou, en l’absence des codes locaux, avec l’un ou l’autre le plus défunt Code national de gaz de carburant (norme ANSI Z223.1/NFPA 54), et Stockage de gaz naturel et de propane et manipulation du code d’installation (CSA-B149.1).
Cet appareil et ses différents robinets d’isolement doivent être démontés du gaz-fournissent le système siffl ant en examinant le système aux pressions au-dessus du ½ psig (kPa 3.5).
Cet appareil doit être isolé dans gaz-fournissent le système siffl ant par fermeture que ses différents robinets d’isolement manuels pendant tous les essais sous pression du gaz­fournissent le système aux pressions jusques et y compris le ½ psig (kPa 3.5).
• Ce gril est pour ultilisation à l’extérieur seulement. Si l’appareil est entreposé à l’intérieur, enlever les bouteilles et les laisser à l’extérieur.
• Ne pas ranger le gril immédiatement aprés l’avoir utilisé. le laisser refroidir avant de le déplacer ou de la ranger. Le non respect de cette mesure de sécurité pourrait entraîner un incendie causant des dommages à la propriété, des blessures ou la mort.
• Ne pas utiliser cet appareil sous une surface combustible.
• Ne pas utiliser cet appareil sous un auvent. Le non respect de cette mesure de sécurité pourrait entraîner un incendie ou des blessures.
• Dégagement minimal entre les parois latérales et l’arriére de l’appareil et la construction combustible (45.7 cm à partir des parois latérales et 45.7cm à partir de l’arriére).
• Le régulareur de pression de gaz prévu avec cet appareil de cuisson à gaz pour l’extérieur doit être utilisé. Ce régulateur est réglé pour une pression de sortie de 5 pouces de colonne de l’eau pour le gaz naturel, et 10 pouces pour le propane.
• LE RÉGULATEUR INCLUS D’APPAREILS EST ÉVALUÉ POUR LE MAXIMUM DE 1/2 (LIVRES PAR POUCE CARRÉ). SI VOTRE OFFRE DE GAZ EST 1/2 PLUS GRAND QUE (LIVRES PAR POUCE CARRÉ), UN RÉGULATEUR ADDITIONNEL DOIT ÊTRE INSTALLÉ AVANT LE GRIL. VOIR LA SECTION DE CONDITIONS
AVERTISSEMENT:
1. Ne stockez pas ou n’employez pas l’essence ou d’autres vapeurs et liquides infl ammables à proximité de ceci ou d’aucun autre appareil.
2. Un cylindre de propane non relié pour l’usage ne sera pas stocké à proximité de ceci ou d’aucun autre appareil.
AVERTISSEMENT:
L’installation inexacte, l’ajustement, le changement, le service, ou l’entretien peuvent causer des dommages ou des dégats matériels. Référez-vous à ce manuel. Pour l’aide ou l’information additionnelle, consultez un installateur professionnel qualifi é, l’agence de service,
ou le fournisseur de gaz.
Toutes les sorties électriques à proximité du gril doivent être correctement fondues selon des codes locaux, ou en l’absence de local code, avec le code électrique national, ANSI/NFPA 70, ou le code électrique canadien, CSA C22.1, celui qui est applicable.
Maintenez tout électrique-fournissent des cordes et carburant­fournissent des tuyaux partis de n’importe quelle surface de chauffage.
D’OFFRE DE GAZ POUR LA PRESSION APPROPRIÉE D’OFFRE DE GAZ.
• Ne couvrez jamais la surface entière de cuisine ou de gril de gauffreuses ou de casseroles. La surchauffe se produira et les brûleurs ne seront pas très performants quand la chaleur de combustion est emprisonnée au­dessous de la surface à cuire.
• Ne pulvérisez jamais l’eau sur une unité chaude de gaz, comme ceci peut endommager des composants de porcelaine ou de fer de fonte.
• Une fuite de GPL peut causer une incendie ou une explosion si enflammée entraînant des blessures corporelles graves ou la mort.
• Communiquez avec le fournisseur de GPL pour les réparations ou pour disposer de qules bouteille ou du GPL non utilisé.
Certifi é à la norme: ANSI Z21.58b-2012 / CSA 1.6b-2012
INSTALLATEUR : Laissez ces instructions avec le consommateur.
CONSOMMATEUR : Maintenez pour la future référence.
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L-C2-436
CONTENTS
3 ELECTRICAL SAFETY 4 REPLACEMENT PARTS LIST 5 PRODUCT DATA TABLE 6 POST PATIO MOUNT GRILL DIMENSIONS TABLE 6 MODEL SPECIFICATIONS 7 IN-GROUND POST GRILL DIMENSIONS TABLE 8 POST GRILL WIRING DIAGRAM 9 ELECTRICAL CONNECTIONS 9 GRILL MAINTENANCE AND SAFETY INFORMATION 9 LIGHT SWITCH 10 INSTALLATION REQUIREMENTS 11 ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW 11 EXHAUST REMOVAL 11 GAS SUPPLY PLUMBING REQUIREMENTS 12 PATIO MOUNT INSTALLATION 14 IN-GROUND POST INSTALLATION 17 SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS 19 IDENTIFICATION OF GRILL CONTROLS 19 RIGID SHELF INSTALLATION 21 SETTING THE TIMER 21 LIGHTING (IGNITION) INSTRUCTIONS 21 SHUTTING OFF THE UNIT 22 DIGITAL THERMOMETER 25 OPTIONAL ROTISSERIE 26 INFRARED BURNER OPERATION 27 GRILLING TIPS 28 ACCESSORIES 29 FIRE MAGIC® DRIP TRAY 30 CARE & CLEANING 31 REPLACING HALOGEN BULBS 32 CONVERTING THE GAS TYPE 34 BURNER AIR SHUTTER ADJUSTMENT 36 CONTROL PANEL REMOVAL 37 TROUBLESHOOTING 38 WARRANTY
ELECTRICAL SAFETY
To protect against electric shock, do not immerse cord or plugs in water or other liquid; Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off
parts; Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance
malfunctions or has been damaged in any manner. Contact the manufacturer for repair; Do not let the cord hang over the edge of a table or touch hot surfaces; Do not use an outdoor cooking gas appliance for purposes other than intended; When connecting, fi rst connect plug to the outdoor cooking gas appliance then plug appliance into the outlet; Use only a Ground Fault Circuit Interrupter (GFCI) protected receptacle with this outdoor cooking
gas appliance; Never remove the grounding plug or use with an adapter of 2 prongs. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and
approved for outdoor use with a W-A marking.
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REPLACEMENT PARTS LIST
IMPORTANT
Remove all packing
material and discarded
prior to lighting.
7
8
To order replacement parts, contact your local Fire Magic® dealer.
1
15
2
6
12
14
13
3
11
10
38
25
5
18
21
23
20
16
17
19
22
43
24
Some items shown are optional, or are not available for certain models. Your model may vary, refer to parts table.
39
25
9
27
26
44
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Robert H. Peterson Co. • 14724 East Proctor Avenue, • City of Industry, CA 91746
4
L-C2-436
REPLACEMENT PARTS LIST (cont.)
A430s
Item Description Part No. Qty.
Stainless cooking grid (set of 2) 3542-S-2 1
1.
Flavor grid (set of 2) 3063-S-2 1
2.
Main burner 3042-50 2
3.
Infrared burner *‡ 3060 1
4.
Oven lid 23729-53 1
5.
Warming rack* 3672S-M 1
6.
Back burner* 24130-11H 1
7.
Back burner cover* 24148-010 1
8.
Patio base w/ hardware
9.
In-ground base w/ hardware
or
Rotisserie motor* 3600-02 1
10.
Rotisserie rod* 3603-30 1
11.
Rotisserie knob* 24187-16 1
12.
Meat holder (pair)* 3613 1
13.
Counterbalance* 3620E 1
14.
Grid lifter 3519 1
15.
Convertible regulator PR-4 1
16.
Valve manifold w/ back burner 24130-22 1
17.
Valve manifold w/o back burner 24130-28 1
or
Control panel w/ back burner 24130-45 1
18.
Control panel w/o back burner 24130-46 1
or
Small knob* 3016 1
19.
Large knob 3015 2
20.
Digital thermometer 24180-12H 1
21.
Meat probe 24187-14S 1
22.
24330-31 1 24330-32 1
A430s
Item Description Part No. Qty.
Drip tray 3084 1
23.
Drip tray liner (set of 4) 3557 1
24.
Rigid shelf 24330-017 2
25.
Patio mount hardware kit
26.
(if applicable) Timer valve (3 hour) 3091 1
27.
Propane regulator / hose assy. 5110-07 1
28.
Natural Gas QD hose ‡ 5110-03 1
or
Wire harness assembly‡ 24177-28 1
29.
Back burner electrode*‡ 4199-52 1
30.
Main burner electrode‡ 3199-72 2
31.
Natural gas orifi ce(s)‡ 3001-42-2 1
32.
Natural back burner gas orifi ce(s)‡ 3001-52-1 1
33.
Propane gas orifi ce(s)‡ 3001-54-2 1
34.
Propane back burner gas
35.
orifi ce(s)‡ Fire Magic® cookbook‡ 3595 1
36.
Thermometer wire harness‡ 24177-25 1
37.
Wire harness extension 24182-53 1
38.
Power supply box w/ connector 24177-12 1
39.
12V / 10 watt halogen light bulb ‡ 24187-15 2
40.
Light lens ‡ 24187-26 2
41.
Lamp assembly ‡ 24187-28 2
42.
Light switch 24182-46 1
43.
In-ground post extension only
44.
* If equipped †
For replacement only (not conversion)
‡ Not shown
24330-25 1
3001-59-1 1
24330-33
1
Specifi cation Value
Quantity Natural gas orifi ce Propane gas orifi ce
Infrared Burner (if equipped)
Natural gas orifi ce Propane gas orifi ce
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Main Burner
PRODUCT DATA TABLE
Specifi cation Value
2 #42 #54
#49 #56
Table 1 - Product Data Table
Natural gas orifi ce Natural air shutter Propane gas orifi ce Propane air shutter Power supply rating Oven lights rating 12V / 10 watt halogen bulb
5
Backburner (if equipped)
#52
5/8-inch gap
#59
7/16-inch gap
120VAC / 0.6A / 60Hz
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MODEL SPECIFICATIONS
POST PATIO MOUNT GRILL DIMENSIONS TABLE
Height Width Depth
Floor to top (with oven)
Open (A) Closed (B)
57" 50" 37" 26" 55
Floor to top
of shelf
(C)
E
Left to right Front to back
Post base
(D)
Shelves
(E)
3
Post base
(F)
/4" 18 1/2" 25 3/4"
Maximum
outer
(G)
G
A
B
C
D
F
Fig. 6-1
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MODEL SPECIFICATIONS (cont.)
IN-GROUND POST GRILL DIMENSIONS TABLE
Height* Width Depth
Floor to top
(with oven)
Open
(H)
57" 50” 37” 18” 5
*Note: Height dimensions are approximate from ground level once installed.
Closed
(I)
Floor to
top of
shelf
(J)
Floor to bottom of extension
below
ground
(K)
M
Left to right Front to back
Post
(L)
1
/2 55 3/4"5
Shelves
(M)
Maximum
Post
(N)
1
/2 25 3/4"
outer
(O)
O
H
I
J
L
Ground level
N
K
Fig. 7-1
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MODEL SPECIFICATIONS (cont.)
POST GRILL WIRING DIAGRAM*
Oven
light
Oven
light
Backburner igniter
Main burner igniters
Wire harness
assembly
Wire harness
extension
Light
switch
Ground
wire
Valve manifold
Main
burner 2
Digital thermometer
Main
burner 1
Model wire diagrams may vary.
*
Back
burner
Thermocouple
Meat
probe
Note: In addition, a wire diagram specifi c to your unit can
be found affi xed to the inside of the control panel
Power supply
.
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GRILL MAINTENANCE AND SAFETY INFORMATION
1. The outdoor grill and surrounding area MUST
remain clear of fl ammable substances such as gasoline, yard debris, wood, etc.
2. The airfl ow through the vent space located below
the control panel must remain unobstructed.
clean the orifi ce and burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fi re beneath the grill. A proper fl ame pattern will ensure safe operation and optimal performance. Adjust the air shutter as needed (see AIR SHUTTER ADJUSTMENT).
3. When using propane gas:
5. The in-line gas valve or gas cylinder valve must
a. The required ventilation openings in the
always be shut OFF when the grill is not in use.
enclosure must be clear of debris.
6. The drip collector holes must be clear and
b. The propane cylinder, regulator, and rubber
hose must be in a location not subject to
unobstructed. Excessive grease deposits can result in a grease fi re
temperature above 125° F (51° C). A proper fl ame pattern will ensure safe operation and optimal performance.
4. The fl ames on each burner burn evenly along
the entire burner with a steady fl ame (mostly blue). If burner fl ames are not normal, check and
WARNING: NEVER cover the entire cooking or grill surface with griddles or pans. Overheating will occur, and
burners will not perform properly when combustion heat is trapped below the cooking surface.
CAUTION: NEVER spray water on a hot gas unit.
7. The backburner or infrared burner cover must
be removed before using the burner.
8. Whenever reconnecting any wires, apply a
small amount of dielectric grease to the male connector, then make the connection.
The grill serial identifi cation number is located on the underside of the drip tray handle. It
is recommended that the drip tray fi rst be removed and cleaned / emptied of its contents,
then turned over to view. The unit rating label is located inside of the control panel.
ELECTRICAL CONNECTIONS
This grill requires 120VAC power to operate.
Plug the power supply cord into a properly wired and inspected GFCI electrical receptacle (15 AMP minimum). Use a heavy-duty grounded extension cord if necessary.
WARNING
Electrical Grounding Instructions For your protection against shock hazard, this outdoor-cooking gas-appliance is equipped with a three-pronged (grounding) electrical connector. This appliance should be connected to a properly grounded three-prong receptacle using a grounding extension cord rated for outdoor use. Do not cut or
remove the grounding prong from the connector.
Important: ONLY REPLACE THE OVEN LIGHTS
WITH 12V / 10 WATT HALOGEN BULB(S).
LIGHT SWITCH
The light switch is push button operated, and is located on the right side of the control panel (see Fig. 9-1). It controls the power to all lights.
Light
switch
Fig. 9-1
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L-C2-436
INSTALLATION REQUIREMENTS
Installation must be performed by a qualifi ed professional service technician.
This grill is designed for outdoor use only. DO NOT use this grill inside a building, garage, enclosed area, or under an unprotected overhead combustible construction.
See below and the EXHAUST REMOVAL section on the following page for details on installing under overhead construction.
DO NOT use this grill in or on a recreational vehicle or boat. Important: This grill is not insulated. Refer to the information
below to ensure all required clearances are met.
The grill must have a minimum clearance of 18" from combustible materials/items AT ALL TIMES.
Overhead Construction Requirements (if applicable)
Non-combustible overhead construction: A 6 foot clearance is required between the countertop and the construction above (Fig. 10-1).
Combustible overhead construction: A 6 foot clearance is required between the countertop and the construction above. A vent hood (see EXHAUST REMOVAL section) or an RHP combustible overhead protection kit is required directly above the grill. See Fig. 10-1. RHP
vent hoods and protection kits are available, contact your local dealer.
Combustible construction:
Requires vent hood or protection kit
Min.
6'
Non-combustible construction:
Okay as-is
Fig. 10-1 Overhead requirements
Non-combustible
Min.
(Clearance required for
right, left, and rear)
4"
Side and Rear Wall Clearances
For the minimum clearances between the grill and any side or rear walls, your setup must fall within one (or more) of the following:
A. Clearance between grill and strictly non-combustible wall
(i.e. brick wall, see Fig. 10-2)
• The grill must have a minimum of 4" right, left, and rear clearance from any non-combustible wall. (To allow for proper ventilation and prevent dangerous overheating.)
B. Clearance between grill and combustible wall
• The grill must have a minimum of 18" right, left, and rear clearance from any combustible wall (see Fig. 10-4).
Fig. 10-2 Clearance 'A' Diagram
Combustible
Min.
18"
(Clearance required for
right, left, and rear)
Fig. 10-3 Clearance 'B' Diagram
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L-C2-436
INSTALLATION REQUIREMENTS (cont.)
ntnt
The control panel MUST remain removable for servicing and air shutter adjustment (see PARTS LIST).
ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW
Proper airfl ow (Fig. 11-1) MUST be maintained for the grill to perform as it was designed. If airfl ow is blocked, overheating and poor combustion will result. Do not block the 1" front air inlet along the bottom of the control panel or more than 75% of the cooking grid surface with pans or griddles.
Note: The 1" (2.5 cm)
front air space also allows access to the drip tray.
Fig. 11-1 - Ventilation
EXHAUST REMOVAL
INCORRECT
Rear oven lid vent
YOU MUST PROTECT REAR OVEN
VENT FROM PREVAILING WIND
Fig. 11-2
CORRECT
If the grill is installed under an overhead structure that is constructed of non-combustible material: an exhaust hood is recommended. See below.
If the grill is installed under an overhead structure that is constructed of combustible material: an exhaust hood is required. See below.
Note: An alternative to an exhaust removing vent
hood is an RHP combustible overhead protection kit. See previous page.
When using an exhaust hood:
The cooking grid area must be covered by an exhaust hood (with a vent) larger than the cooking surface. Refer to manufacturer specifi cations. An exhaust fan with a rating of 1,000 CFM (cubic feet per minute) (472 liters per second) or more may be necessary to effectively remove smoke and other cooking by-products from the area under the hood. RHP Vent Hoods are available,
contact your local dealer. THIS UNIT MUST NOT BE LOCATED IN A FULLY
ENCLOSED AREA OF ANY KIND.
PLACE GRILL SO PREVAILING WIND
BLOWS TOWARD FRONT OF GRILL
Fig. 11-3
CAUTION: Wind blowing into or across the rear
oven lid vent (Fig. 11-2) can cause poor performance and/or dangerous overheating. Orient the grill so that the prevailing wind blows toward the front of the grill (Fig. 11-3).
GAS SUPPLY PLUMBING REQUIREMENTS
For natural gas or a household propane system, rigid
1
/2", or 3/4" black steel pipe, or local code approved
pipe, is required to conduct the gas supply to the unit. An outdoor approved fl exible connector can be used to connect your household gas supply to the grill. DO NOT use a rubber hose within the enclosure for the grill . Apply only joint compounds that are resistant to all gasses on all male pipe fi ttings. Make sure to tighten every joint securely.
GAS SUPPLY AND MANIFOLD PRESSURES:
For natural gas - normal 7" (17.78 cm) water column (w.c.), minimum 5" (12.7 cm), maximum 10
1
/
" (26.7 cm). For propane gas - normal 11" w.c.,
2
minimum 10" (25.4 cm), maximum 13" (33 cm).
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Note: If 1/2" pipe is used with natural gas, it
should be no longer than 20'.
An external valve (with a removable key) in the gas line is necessary for safety when the grill is not in use. It also provides for convenient maintenance.
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PATIO MOUNT INSTALLATION
PREPARE FOR INSTALLATION
Consult a qualifi ed professional installer. The fl ex connector can be routed out the back of the
post, under the post base, or inside the post. The power supply cord is to be routed out the back.
To gain access to the inside of the post, unscrew and carefully open the access plate on the rear of the post using a medium Phillips-head screwdriver. Retain the screws.
A power supply is pre-mounted to the access plate. For ease of installation, disconnect the power supply from the wire harness extension. Locate the wires coming from the inside of the post to the power supply and carefully disconnect (see Fig. 12-1 and 12-2).
Important: Pull from the connectors (not the wires).
ROUTE POWER SUPPLY CORD
The power cord will need to be routed through the access plate for later connection to a GFCI receptacle.
Wire
Connections
Power
supply
Power cord
knock-out
Fig. 12-1 Access plate view & install orientation
Access
plate
Gas supply
knock-out
(optional)
Flex connector
(w/ adapter)
1. Remove the knock-out disc at the bottom left of
the access plate with a large fl athead screwdriver. (Insert the screwdriver into the notch provided in the center of the knock-out.)
2. Feed the power cord through the newly created hole.
3. Remove the plastic power cord bushing fastened to
the inside of the post and install it onto the power cord. Slide the bushing up against the access plate knock-out hole and snap into place. See Fig. 12-1.
ROUTE FLEX CONNECTOR
The gas supply line will need to be run to the post install location as appropriate for the desired setup.
To route fl ex connector through rear of post:
1. Remove the knock-out disk at the bottom right of
the access plate with a large fl athead screwdriver. (Insert the screwdriver into the notch provided in the center of the knock-out.)
2. Remove the plastic grommet fastened to the inside of
the post and insert it into the newly created opening. Then route the fl ex connector through the opening. See Fig. 12-1 and 12-2.
Back of
timer valve
Grommet
& bushing
attached
with tie
Adjustable nut
Wire
harness
extension
Tension
Bolt
Fig. 12-2 Post interior detail
(turn to tighten
if needed)
connector
(w/ adapter)
Flex
To route fl ex connector beneath post base: Route the fl ex connector through the hole found beneath
the center of the post base (see Fig. 12-3).
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Fig. 12-3 Post base option
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