Fire Magic A430I5LAP Installation Manual

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GETTING STARTED

BUILT-IN OUTDOOR GAS GRILLS

A430i, A530i, A540i, A660i, & A790i

INSTALLATION AND

OWNER’S MANUAL

INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference.

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.

A790i w/ analog thermometer shown

WARNINGS AND SAFETY CODES

DANGER:

IF YOU SMELL GAS:

1. Shut off the gas to the appliance.

2. Extinguish any open ﬂame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or the ﬁre department.

CODE AND SUPPLY REQUIREMENTS: This grill must be installed in accordance with local codes and ordinances, or, in the absence of local codes, with the latest National Fuel Gas Code

(ANSI Z223.1/NFPA 54), or Natural Gas and Propane Storage and Handling Installation Code (CSA-B149.1).

This appliance and its dedicated manual shutoff valve must be disconnected from the gas-supply piping system when testing the system at pressures in excess of ½ psig (3.5 kPa).

This appliance must be isolated from the gassupply piping system by closing its dedicated manual shutoff valve during any pressure testing of the gas-supply system at pressures up to and including ½ psig (3.5 kPa).

WARNING:

1. Do not store or use gasoline or other ﬂammable vapors and liquids in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING:

Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. For proper installation, refer to the installation instructions. For assistance or additional information, consult a qualiﬁed professional service technician, service agency, or the gas supplier.

All electrical outlets in the vicinity of the grill must be properly grounded in accordance with local codes, or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, whichever

is applicable. Keep all electrical-supply cords and fuel-supply

hoses away from any heated surface.

Proper operation of your grill requires prompt and periodic maintenance. See the SERVICING

Certiﬁed to: ANSI Z21.58 CSA 1.6

AND CLEANING section for details.

REV 3 - 1805171000

Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746

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INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE

GRIL EXTÉRIEUR DE GAZ DU BUILT-IN

IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER L’INSTALLATION OU L’UTILISATION

SÛRETÉ ET CODES D’AVERTISSEMENT

DANGER:

SI VOUS SENTEZ LE GAZ :

1. Coupez le gaz à l’appareil.

2. Éteignez-vous n’importe quelle ﬂamme nue.

3. Ouvrez le couvercle.

4. Si l’odeur continue, gardez loin de l’appareil et appelez immédiatement votre département de fournisseur ou de feu de gaz.

CONDITIONS DE CODE ET D’APPROVISIONNEMENT:

Ce gril doit être installé selon des codes et des ordonnances locaux, ou, en l’absence des codes locaux, avec l’un ou l’autre le plus défunt Code national de gaz de carburant (norme ANSI Z223.1/NFPA 54), et Stockage de gaz naturel et de propane et manipulation du code d’installation (CSA-B149.1).

Cet appareil et ses différents robinets d’isolement doivent être démontés du gaz-fournissent le système sifﬂant en examinant le système aux pressions au-dessus du ½ psig (kPa 3.5).

Cet appareil doit être isolé dans gaz-fournissent le système sifﬂant par fermeture que ses différents robinets d’isolement manuels pendant tous les essais sous pression du gazfournissent le système aux pressions jusques et y compris le ½ psig (kPa 3.5).

• Ce gril est pour ultilisation à l’extérieur seulement. Si l’appareil est entreposé à l’intérieur, enlever les bouteilles et les laisser à l’extérieur.

• Ne pas ranger le gril immédiatement aprés l’avoir utilisé. le laisser refroidir avant de le déplacer ou de la ranger. Le non respect de cette mesure de sécurité pourrait entraîner un incendie causant des dommages à la propriété, des blessures ou la mort.

• Ne pas utiliser cet appareil sous une surface combustible.

• Ne pas utiliser cet appareil sous un auvent. Le non respect de cette mesure de sécurité pourrait entraîner un incendie ou des blessures.

• Dégagement minimal entre les parois latérales et l’arriére de l’appareil et la construction combustible (45.7 cm à partir des parois latérales et 45.7cm à partir de l’arriére).

• Le régulareur de pression de gaz prévu avec cet appareil de cuisson à gaz pour l’extérieur doit être utilisé. Ce régulateur est réglé pour une pression de sortie de 5 pouces de colonne de l’eau pour le gaz naturel, et 10 pouces pour le propane.

• LE RÉGULATEUR INCLUS D’APPAREILS EST ÉVALUÉ POUR LE MAXIMUM DE 1/2 (LIVRES PAR POUCE CARRÉ). SI VOTRE OFFRE DE GAZ EST 1/2 PLUS GRAND QUE (LIVRES PAR POUCE CARRÉ), UN RÉGULATEUR ADDITIONNEL DOIT ÊTRE INSTALLÉ AVANT LE GRIL. VOIR LA SECTION DE CONDITIONS

AVERTISSEMENT:

1. Ne stockez pas ou n’employez pas l’essence ou d’autres vapeurs et liquides inﬂammables à proximité de ceci ou d’aucun autre appareil.

2. Un cylindre de propane non relié pour l’usage ne sera pas stocké à proximité de ceci ou d’aucun autre appareil.

AVERTISSEMENT:

L’installation inexacte, l’ajustement, le changement, le service, ou l’entretien peuvent causer des dommages ou des dégats matériels. Référez-vous à ce manuel. Pour de l'aide ou des renseignements supplémentaires, consulter un technicien professionnel qualifié de service, une agence de service ou le fournisseur de gaz.

Toutes les sorties électriques à proximité du gril doivent être correctement fondues selon des codes locaux, ou en l’absence de local code, avec le code électrique national, ANSI/NFPA 70, ou le code électrique canadien, CSA C22.1, celui qui est applicable.

Maintenez tout électrique-fournissent des cordes et carburantfournissent des tuyaux partis de n’importe quelle surface de chauffage.

D’OFFRE DE GAZ POUR LA PRESSION APPROPRIÉE D’OFFRE DE GAZ.

• Ne couvrez jamais la surface entière de cuisine ou de gril de gauffreuses ou de casseroles. La surchauffe se produira et les brûleurs ne seront pas très performants quand la chaleur de combustion est emprisonnée audessous de la surface à cuire.

• Ne pulvérisez jamais l’eau sur une unité chaude de gaz, comme ceci peut endommager des composants de porcelaine ou de fer de fonte.

• Une fuite de GPL peut causer une incendie ou une explosion si enflammée entraînant des blessures corporelles graves ou la mort.

• Communiquez avec le fournisseur de GPL pour les réparations ou pour disposer de qules bouteille ou du GPL non utilisé.

Certiﬁé à la norme: ANSI Z21.58 / CSA 1.6

INSTALLATEUR : Laissez ces instructions avec le consommateur.

CONSOMMATEUR : Maintenez pour la future référence.

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CONTENTS

GETTING STARTED

INSTALLATION, OPERATION, AND SAFETY INFORMATION �� 4

ELECTRICAL CONNECTIONS ��4

GAS SAFETY INFORMATION ��5

WARNING ��5 WHEN USING PROPANE GAS ��5 WHEN USING NATURAL GAS ��5 INSTALLATION SAFETY GUIDELINES��5

OPERATING THE UNIT SAFELY AND CORRECTLY ��5

SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS ��7

GRILL ENCLOSURE / VENTILATION REQUIREMENTS ��8

VENTILATION (ALL ENCLOSURES) ��8

WHEN A PROPANE (L.P.) CYLINDER IS USED IN THE ENCLOSURE

INSTALLATION REQUIREMENTS ��10

OVERHEAD CONSTRUCTION AND EXHAUST HOOD REQUIREMENTS

SIDE AND REAR WALL CLEARANCES �� 11 BACKSPLASH CLEARANCE (if applicable) ��11

ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW

GAS-SUPPLY PLUMBING REQUIREMENTS ��12

ELECTRICAL SAFETY ��13 MODEL SPECIFICATIONS ��14

COUNTERTOP OVERHANG ��15 ENCLOSURE VENTILATION ��15 SUBSTRATE ��16 BUILT-IN GRILL WIRING DIAGRAM ��17

REPLACEMENT PARTS LIST ��18

��9

��10

��12

INSTALLATION

INSTALLATION ��20

COUNTER PREPARATION ��20 CONNECT THE GAS SUPPLY ��20 INSTALL THE FLAVOR GRIDS ��21 INSTALL THE COOKING GRIDS �� 22

ELECTRICAL INSTALLATION ��23

USE, CARE, & SERVICE

IDENTIFICATION OF GRILL CONTROLS ��24 USING THE GRILL ��25 LIGHTING (IGNITION) INSTRUCTIONS ��27

ELECTRONIC LIGHTING ��27 MANUAL LIGHTING ��27 SHUTTING OFF THE UNIT ��27

OPTIONAL DIGITAL THERMOMETER ��28 OPTIONAL ROTISSERIE ��31 OPTIONAL INFRARED BURNER OPERATION ��32 SERVICING AND CLEANING ��33

REPLACING HALOGEN BULBS ��34 CONVERT GAS TYPE / CHECK BURNER ORIFICES ��35 AIR SHUTTER ADJUSTMENT ��37 CONTROL PANEL REMOVAL ��39 SYSTEM RESET ��40

TROUBLESHOOTING ��41 WARRANTY ��42

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INSTALLATION, OPERATION, AND SAFETY INFORMATION

1. The outdoor appliance and surrounding area MUST

remain clear of ﬂammable substances such as gasoline, yard debris, wood, etc.

2. Do not block the 1" front air inlet along the bottom of

the control panel.

burner/venturi tubes for insects and insect nests. A clogged tube can lead to a ﬁre beneath the unit. A proper ﬂame pattern will ensure safe operation and optimal performance. Adjust the air shutter as needed (see SERVICING AND CLEANING, AIR SHUTTER ADJUSTMENT).

3. This unit must be installed so that the required vent openings and surrounding area of the grill enclosure remain clear and free at all times. See the GRILL ENCLOSURE/VENTILATION REQUIREMENTS section for details.

4. When using propane gas: the propane cylinder, regulator, and rubber hose must be in a location not subject to temperatures above 125° F (51° C).

5. The back burner or IR burner cover (if equipped) must

7. The in-line gas valve or gas cylinder valve must always

be shut OFF when the unit is not in use.

8. The drip collector holes must be clear and unobstructed.

Excessive grease deposits can result in a grease ﬁre.

9. Whenever reconnecting any wires, apply a small

amount of dielectric grease to the male connector, then make the connection. This will ensure conductivity and prevent moisture from affecting the contact.

be removed before using the burner.

6. The ﬂames on each burner burn evenly along the entire burner with a steady ﬂame (mostly blue). If burner ﬂames are not normal, check and clean the oriﬁce and

CAUTION: FOR YOUR SAFETY, you must provide openings in the grill enclosure for replacement air

and ventilation (in case of possible leakage from gas connections or propane cylinders). Failure to do so may result in a ﬁre or explosion causing property damage, bodily injury, or death. See the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section for details.

IMPORTANT

IN THE EVENT OF A GREASE FIRE, IMMEDIATELY SHUT OFF THE MAIN GAS VALVE TO THE UNIT. KEEP THE LID OPEN AND ALLOW THE FIRE TO EXTINGUISH ITSELF. A THOROUGH INSPECTION BY A TRAINED SERVICE TECHNICIAN SHOULD BE CONDUCTED BEFORE FUTURE USE OF YOUR UNIT. THE SERVICE TECHNICIAN WILL CHECK THE SYSTEM FOR GAS LEAKS AND WILL CHECK ALL ELECTRICAL WIRING FOR DAMAGE. ALL GAS LEAKS AND WIRING MUST BE REPAIRED PRIOR TO FUTURE USE.

WARNING: NEVER cover more than 75% of the cooking or grill surface with griddles or pans. Overheating will occur,

and burners will not perform properly when combustion heat is trapped below the cooking surface.

CAUTION: NEVER spray water on a hot gas unit.

The grill serial number tag can be found afﬁxed to the grill body behind the control panel (on an

aluminum tag) and on the underside of the drip tray handle (on a thermal label). It is recommended

that the drip tray ﬁrst be removed and cleaned / emptied of its contents, then turned over to view.

The unit rating label is located inside of the control panel.

ELECTRICAL CONNECTIONS

A 120VAC (15 AMP minimum) GFCI GROUNDED 3-wire receptacle (not included) is required within the vicinity of the unit to provide power to it. The GFCI receptacle must be a WEATHER-PROOF IN-USE COVERED RECEPTACLE.

• Observe the National Electric Code and all local codes.

• Verify proper polarity of the receptacle.

• If an extension cord is used, ensure it is a 3-wire GROUNDED cord that is rated for the power of the equipment, and is approved for outdoor use with a W-A marking. DO NOT use 2-prong adapters.

• DO NOT TAMPER WITH THE EXTENSION CORD OR THE UNIT POWER-SUPPLY CORD.

Important: ONLY REPLACE THE INTERIOR OVEN LIGHTS WITH 12V / 10 WATT HALOGEN BULB(S).

4

GAS SAFETY INFORMATION

WHEN OPERATING THIS GAS APPLIANCE, ALL INSTRUCTIONS AND WARNINGS MUST BE OBSERVED. FAILURE TO DO SO MAY RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH.

WARNING

This gas appliance, its enclosure, and the propane cylinder enclosure, if any, MUST be plumbed and vented in accordance with local building and safety codes and should be approved by local code enforcement ofﬁcials. This appliance MUST be installed and operated according to the information below.

FAILURE TO PROPERLY VENT THE GRILL ENCLOSURE MAY RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH.

A leaking gas connection or valve unintentionally left open will create a hazard.

WHEN USING PROPANE GAS

• Propane gas (also known as L.P. gas) is heavier than air and will accumulate or pool in an inadequately

vented enclosure or recessed area.

• If a pool of propane gas is ignited, an explosion will occur. Adequate venting at the ﬂoor level, or the lowest

point where gas could accumulate, will eliminate this danger. Refer to the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section.

Observe all local codes.

• DO NOT store a spare propane-gas cylinder under or near the grill enclosure.

WHEN USING NATURAL GAS

• Natural gas is lighter than air and will accumulate at the top of an inadequately vented enclosure.

• If an accumulation of natural gas is ignited, an explosion will occur. Adequate venting at the top of the

enclosure, or the highest point where gas could accumulate, will eliminate this danger. Refer to the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section.

Observe all local codes.

INSTALLATION SAFETY GUIDELINES

THIS UNIT MUST BE INSTALLED SO THAT THE REQUIRED VENT OPENINGS AND SURROUNDING AREA OF THE GRILL ENCLOSURE REMAIN CLEAR AND FREE AT ALL TIMES. See the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section for details.

CAUTION: FOR YOUR SAFETY, you must provide openings in the grill enclosure for replacement air and

ventilation (in case of possible leakage from gas connections or propane cylinders). Failure to do so may result in a ﬁre or explosion causing property damage, bodily injury, or death. See the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section for details.

The gas cylinder, regulator, and rubber hose must be in a location not subject to temperatures above 125° F (51° C).

IF A PROPANE CYLINDER IS INSTALLED INSIDE OF THE GRILL ENCLOSURE, THE GUIDELINES FOUND IN THE GRILL ENCLOSURE / VENTILATION REQUIREMENTS SECTION MUST BE FOLLOWED.

OPERATING THE UNIT SAFELY AND CORRECTLY

Every time you use the unit, make sure that:

1. The area around the grill enclosure is clear and free from combustible materials, gasoline and ﬂammable

vapors/liquids.

2. There is no blockage of the airﬂow through the vent openings located on the grill enclosure.

3. The hose is inspected (if applicable). See SAFE USE & MAINTENANCE OF PROPANE-GAS CYLINDERS section.

DO NOT store any combustible materials, gasoline, and any other ﬂammable vapors/liquids in the vicinity of the

unit. Provide adequate clearance for servicing and operation.

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UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE

IMPORTANT POUR VOTRE SÛRETÉ

LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE.

En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements.

LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE.

CYLINDRE ET CONDITIONS ET CARACTÉRISTIQUES DE CONNECTEUR

a. Des cylindres et les valves de gaz de propane doivent être

maintenus en bon état et doivent être remplacés s’il y a des dommages évidents au cylindre ou à la valve.

b. Ce gril, une fois utilisé avec un cylindre, devrait être relié à

un gallon de la norme 5 (20lb.) cylindre de gaz de propane équipé d’un OPD (remplissez au-dessus du niveau le dispositif d’empêchement). L’OPD a été exigé sur tous les cylindres vendus depuis octobre 1.1998 pour empêcher le remplissage excessif.

c. Les dimensions de cylindre devraient être approximativement

12"(30.5cm) de diamètre et 18" (45.7cm) hauts. Des cylindres doivent être construits et marqués selon les caractéristiques pour des cylindres de gaz de propane du département des ETATS-UNIS du transport (D.O.T.) ou le niveau national du Canada, du CAN/CSA-B339, des cylindres, des sphères et des tubes pour le transport des marchandises dangereuses.

d. Le cylindre doit inclure un collier pour protéger la valve

de cylindre et le circuit d’alimentation de cylindre doit être assuré le retrait de vapeur.

e. Le montage du régulateur de pression et le ﬂexible (Fig. 6-1)

e. Le régulateur de pression et l’ensemble de tuyau utilisé

fourni avec cet appareil au gaz en plein air (modèles au

doivent assortir les spéciﬁcations pour le type I par ANSI

propane seulement) doit être utilisé. Assemblées d'origine et

Z 21.58/CGA 1.6 (voir la ﬁgue. 6-1).

régulateur de pression et le tuyau de remplacement doivent être ceux spéciﬁés par le fabricant pour le raccordement d'un dispositif de cylindre de liaison identiﬁée comme de type I par le ANSI Z 21.58/CGA 1.6 (voir liste des pièces pour les informations de commande).

f. La valve de cylindre de gaz de propane doit être équipée

d’un dispositif d’accouplement de raccordement de cylindre, décrit comme type I dans la norme déﬁnie dans le e. de paragraphe ci-dessus. Ce dispositif est généralement décrit comme coupleur rapide de ﬁl de point culminant.

g. Si votre cylindre de gaz de propane vient avec une prise

de la poussière, placez le bouchon anti-poussière sur la sortie de valve de cylindre toutes les fois que le cylindre n’est pas en service.

OPÉRATION DE COUPLEUR RAPIDE

Pour relier le regulator/hose à l’ajustage de précision de valve de cylindre de gaz de propane: Serrez l’écrou de main

sur le régulateur au-dessus de l’ajustage de précision de ﬁl de point culminant sur la valve de cylindre. Tournez l’écrou de

main dans le sens des aiguilles d’une montre pour engager les ﬁls et pour serrer jusqu’à ce que douillettement. L’utilisation des pinces ou de la clé ne devrait pas être nécessaire. Seulement le propane marqué par cylindres doit être employé.

Pour débrancher: Tournez l’écrou de main dans le sens contraire des aiguilles d’une montre jusqu’à isolé (ﬁg. 6-1).

Important: Avant d’employer le gril, et ensuite chaque

fois que le cylindre est enlevé et rattaché, examinez tous les raccordements pour déceler les fuites. Arrêtez les valves de gril et ouvrez la valve principale de cylindre, puis vériﬁez les raccordements avec de l’eau savonneux. Réparez toutes les fuites avant d’allumer le gril.

ATTENTION: Tournez toujours la valve principale de cylindre

de propane au loin après chaque utilisation, et avant de déplacer le gril et le cylindre, ou débrancher l’accouplement. Cette valve doit rester fermée et le cylindre a débranché alors que l’appareil n’est pas en service, quoique l’écoulement de gaz soit arrêté par un dispositif de sûreté quand le coupleur est débranché.

Inspectez soigneusement l’ensemble de tuyau chaque fois avant que le gaz soit allumé. Un tuyau ﬁssuré ou efﬁloché doit être immédiatement remplacé.

Si l'appareil est stocké à l'intérieur, le cylindre doit être disconnected et a enlevé. Des cylindres Disconnected doivent être stockés dehors, hors de la portée des enfants, avec les prises de valve ﬁletées étroitement installées, et ne doivent pas être stockés dans

un bâtiment, le garage, ou n'importe quel autre secteur inclus.

POUR VOTRE SÛRETÉ

a. Ne stockez pas un cylindre de gaz disponible de propane

dessous ou ne vous approchez pas de cet appareil.

b. Ne remplissez jamais cylindre au delà de 80 pour cent de

plein.

c. SI L’INFORMATION DANS “A” ET “B” N’EST PAS SUIVIE

EXACTEMENT, UN FEU CAUSANT LA MORT OU DES DOMMAGES SÉRIEUX PEUT SE PRODUIRE.

Fig. 6-1 type coupleur rapide de ﬁl de point culminant d’I

Volant de commande

QCC Type 1

Valve

Valve de décompression

1

Ajustage de précision en laiton de ﬁl de point culminant

4

Indicateur de niveau de liquide (facultatif)

3

2

Écrou de main avec le ﬁl de point culminant.

Régulateur

Passage

Tuyau

Pour les besoins de ventilation et d'enceinte au propane,

Voir la section GRILL ENCLOSURE / VENTILATION REQUIREMENTS.

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SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS

IMPORTANT FOR YOUR SAFETY

READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER.

When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed.

FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION.

CYLINDER/CONNECTOR REQUIREMENTS

a. Propane-gas cylinders, valves, and hoses must be

maintained in good condition and must be replaced if there is visible damage to either the cylinder or valve. If the hose is cut or shows excessive abrasion or wear, it must be replaced before using the gas appliance (see e.).

b. This unit, when used with a cylinder, should be connected

to a standard 5-gallon (20 lb.) propane-gas cylinder equipped with an OPD (Overﬁll Prevention Device). The OPD has been required on all cylinders sold since October 1,1998, to prevent overﬁlling.

c. Cylinder dimensions should be approximately 12" (30.5

cm) in diameter and 18" (45.7 cm) high. Cylinders must be constructed and marked in accordance with the

Speciﬁcations for Propane Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods.

d. The cylinder used must include a collar to protect the

cylinder valve, and the cylinder supply system must be arranged for vapor withdrawal.

e. The pressure regulator and hose assembly used must

e. The pressure regulator and hose assembly (Fig. 7-1)

match the speciﬁcation for Type I by ANSI Z 21.58/CGA

supplied with this outdoor gas appliance (L.P. models

1.6 (see Fig. 7-1).

only) must be used. Original and replacement pressure regulator and hose assemblies must be those speciﬁed by the manufacturer for connection with a cylinder connecting device identiﬁed as Type I by the ANSI Z 21.58/CGA 1.6 (see PARTS LIST for ordering information).

f. The propane-gas cylinder valve must be equipped with a

cylinder connection coupling device, described as Type I in the standard deﬁned in paragraph e. above. This device is commonly described as an Acme thread quick coupler.

g. If the propane-gas cylinder comes with a dust plug, place

the dust cap on the cylinder valve outlet whenever the cylinder is not in use.

QUICK COUPLER OPERATION

To connect the regulator/hose assembly to the propanegas cylinder valve ﬁtting: Press the hand nut on the regulator

over the Acme thread ﬁtting on the cylinder valve. Turn the hand nut clockwise to engage the threads and tighten until snug.

The use of pliers or a wrench should not be necessary. Only cylinders marked “propane” may be used.

To disconnect: Turn the hand nut counterclockwise until detached (Fig. 7-1).

Important: Before using the unit, and after each time the

cylinder is removed and reattached, check the hose for wear (see a.) and check all connections for leaks. Turn off the unit valves and open the main cylinder valve, then check connections with soapy water. Repair any leaks before lighting the unit.

CAUTION: Always turn the propane cylinder main valve

off after each use, and before moving the unit and cylinder or disconnecting the coupling. This valve must remain closed and the cylinder disconnected while the appliance is not in use, even though the gas ﬂow is stopped by a safety feature when the coupler is disconnected.

Carefully inspect the hose assembly each time before the gas is turned on. A cracked or frayed hose must be replaced immediately.

If the appliance is stored indoors, the cylinder must be disconnected and removed. Disconnected cylinders must be stored outdoors, out of the reach of children, with threaded valve plugs tightly installed, and must not be stored in a

building, garage, or any other enclosed area.

FOR YOUR SAFETY

a. DO NOT store a spare propane-gas cylinder under or

near this appliance.

b. NEVER ﬁll the cylinder beyond 80-percent full. c. IF THE INFORMATION IN a. AND b. IS NOT FOLLOWED

EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR.

Fig. 7-1 Type I Acme thread quick coupler

QCC Type 1 valve

Pressure relief valve

Hand wheel

Brass Acme thread ﬁtting

Liquid level indicator (optional)

Hand nut with Acme thread

Regulator

Vent

Hose

For propane ventilation and enclosure requirements,

see the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section.

7

GRILL ENCLOSURE / VENTILATION REQUIREMENTS

Fire Magic GFRC islands are available. They meet all enclosure and ventilation requirements. For requirements regarding custom-built enclosures, see below.

VENTILATION (ALL ENCLOSURES)

For All Piping Systems and All Gas Types: (Natural Gas, Household Propane, L.P. Cylinder)

FOR YOUR SAFETY, you must provide the openings listed below for replacement air and ventilation of the grill enclosure (in case of possible leakage from gas connections or L.P. cylinders). Failure to do so may result in a ﬁre or explosion causing property damage, bodily injury, or death.

One side of the enclosure shall be left completely open to the outside; OR 4 (minimum) ventilation openings MUST be created (reference Fig. 8-1 and Fig. 8-2):

• Each opening must have a minimum of 10 sq. in. of free area. The openings must be equally sized. (Total of 40 sq. in. free area.)

• Two openings must be in the side walls of the enclosure, at the top level, and spaced at a minimum of 90 degrees. The openings must begin 1" or less below the countertop level and end no more than 5" below the countertop level.

• Two openings must be in the side walls of the enclosure, at the ﬂoor level, and spaced at a minimum of 90 degrees. The openings must begin 1" or less above the ﬂoor level and end no more than 5" above the ﬂoor level.

When installing this unit in a combustible enclosure, an RHP insulating liner must be used.

Ventilation Requirements:

• Minimum 4 openings (2 per side wall - spaced at min. 90 degrees)

• Top openings: within 5" of countertop (see below)

• Bottom openings: within 5" of ﬂoor (see below)

• Each vent opening: min. 10 sq. in. of free area (Total = 40 sq. in. free area)

1"

max.

Vent openings (4)

10 sq. in. of free area min. (each)

(Total = 40 sq. in.)

1"

max.

Note: Vent openings example shown. Your design may vary.

5"

max.

5"

max.

Keep surrounding

area and vent

openings clear and

free at all times.

Min. 90˚

Fig. 8-1 Ventilation detail

• The openings must remain unobstructed:

The clearance between the openings and any items outside of the enclosure is a minimum of 6". The clearance between the openings and any items within the enclosure is a minimum of 2". See Fig. 8-2.

When an L.P. cylinder is used in the enclosure, additional requirements exist, see the following section.

It is acceptable to use RHP venting panels (PN 5510-01). Contact your dealer.

KEEP THE REQUIRED VENT OPENINGS AND SURROUNDING AREA OF THE ENCLOSURE CLEAR AND FREE AT ALL TIMES.

WARNING: Ventilation openings in side walls shall not

communicate directly with other enclosures of the outdoor cooking gas appliance.

• 6" min. clearance between all vent openings and any items outside of enclosure

• 2" min. clearance between all vent openings and any items within enclosure

6"

min.

Vent

opening

2"

min.

(Side View)

Fig. 8-2 Vent openings clearance

8

GRILL ENCLOSURE / VENTILATION REQUIREMENTS (cont.)

WHEN A PROPANE (L.P.) CYLINDER IS USED IN THE ENCLOSURE

When a propane (L.P.) cylinder is installed inside of the enclosure, the additional guidelines below MUST be followed. FAILURE TO DO SO MAY CAUSE DAMAGE TO YOUR UNIT AND/OR PERSONAL INJURY. Reference Fig. 9-1 and 9-2 for an example.

• Only a C.S.A. listed stainless steel connector can be connected to the unit.

• The regulator/hose assembly coming from the cylinder can only be connected to the above mentioned ﬂex connector. DO NOT connect the regulator/hose assembly directly to the unit. An adapter will be required.

• A non-combustible heatshield must be installed to protect the regulator/hose assembly and cylinder valve.

• The cylinder must rest at least 2" above the ground.

• An additional vent opening is recommended in the access door near the cylinder and at the gas connection level (minimum 10 sq. in. of free area).

RHP offers an "access door with tank tray and louvers" which includes a heatshield that rests directly above the L.P. cylinder, a tray, and louvers to meet the cylinder install requirements. The door is shown in Fig. 9-3. Contact your dealer for ordering information.

3" min.

C.S.A. listed stainless steel ﬂex connector

Adapter

cylinder

Fig. 9-1 L.P cylinder orientation

L.P.

cylinder

Non-combustible

heatshield

Regulator/

hose

L.P.

assembly

Ventilation

(at cylinder gas

connection level,

min. 10 sq. in

Access

door

2" min. from ground

opening

free area)

(L.P. Cylinder setups only)

Fig. 9-2 Additional ventilation opening for L.P. cylinder

RHP DOOR MEETS ALL REQUIREMENTS ABOVE

Cylinder & regulator/hose assembly

protected by heatshield

Louvers

Equipped with

adapter for hose

assembly.

Flex connector

not included.

Tray

Additional adapters may be required

for your setup (not included)

Fig. 9-3 Optional RHP door w/ tank tray & louvers

9

INSTALLATION REQUIREMENTS

Installation must be performed by a qualiﬁed professional service technician.

This unit is designed for outdoor use only. DO NOT use this unit inside a building, garage, or enclosed area. DO NOT use this unit in or on a recreational vehicle or boat.

The unit must have a minimum clearance of 18" from combustible materials/items in all directions.

Combustible overhead

construction:

Exhaust hood required

Non-combustible

overhead construction:

Exhaust hood highly recommended

OVERHEAD CONSTRUCTION AND EXHAUST HOOD REQUIREMENTS

A minimum 5 foot clearance is required between the countertop and the overhead construction.

When installed under combustible overhead construction, the area above the cooking surface of the unit must be covered with an exhaust hood. The exhaust hood provides the protection for the combustible overhead construction. See exhaust hood information below and Fig. 10-1.

Important: DO NOT use this appliance under unprotected

combustible overhead construction.

When installed under overhead non-combustible construction, an exhaust hood is highly recommended; see exhaust hood information below and Fig. 10-1.

Exhaust Hood

When using an exhaust hood, the area above the cooking surface of the grill must be covered with a hood larger than the cooking area of the grill, and with a minimum of 1200 CFM (cubic feet per minute) for proper outdoor application.

W

OVERHEAD CONSTRUCTION

N O N

C O M B U S

T

I

B

L

E

A

L L

EXHAUST

HOOD

Fig. 10-1 Overhead requirements

Min.

5'

10

INSTALLATION REQUIREMENTS (Cont.)

SIDE AND REAR WALL CLEARANCES

For the minimum clearances between the unit and any side or rear walls, your setup must fall within one (or more) of the following:

A. Clearance between unit and strictly non-combustible

wall

(i.e. brick wall, see Fig. 11-1)

• The unit must have a minimum of 4" right, left, and rear clearance from any non-combustible wall.

(To allow for proper ventilation and prevent dangerous overheating.)

B. Clearance between unit and a protected combustible

wall

(i.e. a non-combustible wall in front of a combustible wall to serve as a barrier. This can be accomplished by brick, or a metal stud ﬁnished with non-combustible substrate, see Fig. 11-2)

• The unit must have a minimum of 14" right, left, and rear clearance from the protected combustible wall.

Non-combustible

Min.

4"

(Clearance required for

right, left, and rear)

Fig. 11-1 Clearance 'A' Diagram

Non-combustible

substrate

(Clearance required for

right, left, and rear)

Non-combustible 4"

Min.

14"

bustible

Com-

(The 4" non-combustible material plus an additional 10" clearance between the unit and protected wall.)

C. Clearance between unit and combustible wall

• The unit must have a minimum of 18" right, left, and rear clearance from any combustible wall (see Fig. 11-3).

BACKSPLASH CLEARANCE (if applicable)

If a non-combustible backsplash exists, it must have a minimum of a 4" clearance from the rear of the unit (to allow for proper ventilation and prevent dangerous overheating). See Fig. 11-4.

Important: This 4" backsplash clearance must ﬁrst be met

prior to any non-combustible walls beginning behind it.

Fig. 11-2 Clearance 'B' Diagram

Combustible

Min.

18"

(Clearance required for

right, left, and rear)

Fig. 11-3 Clearance 'C' Diagram

Non-combustible

Backsplash

Min.

4"

11

Fig. 11-4 Backsplash clearance

INSTALLATION REQUIREMENTS (Cont.)

The control panel MUST remain removable for servicing (see SERVICING AND CLEANING, Control Panel Removal section).

ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW

Proper airﬂow (front-to-back, Fig. 12-1) MUST be maintained for the unit to perform as it was designed. If airﬂow is blocked, overheating and poor combustion will result. Do not block the 1" front air inlet along the bottom of the control panel.

CAUTION: Wind blowing into or across the rear oven lid

vent (Fig. 12-2) can cause poor performance and/or dangerous overheating. Install the grill so that the prevailing wind blows toward the front of the grill (Fig. 12-3). A wind deﬂector

is available for purchase to assist in proper airﬂow during windy conditions . See Table

1 for model numbers. Follow the instructions inlcuded with the wind deﬂector for installation.

GAS-SUPPLY PLUMBING REQUIREMENTS

For natural gas or a household propane system, rigid

3

/4" black steel pipe or local code-approved pipe is required to conduct the gas supply to the unit. Contact your local gas supplier. Connect this pipe to the required C.S.A.-approved stainless-steel ﬂex connector (attached). An NPT adapter has been provided for 1/2" pipe. DO NOT use a rubber hose within the unit enclosure. Apply only joint compounds that are resistant to all gasses to all male pipe ﬁttings except ﬂare ﬁttings. Make sure to tighten every joint securely.

Note: If

1

/2" pipe is used with natural gas, it should be

no longer than 20'.

1

/2" or

Fig. 12-1 Airﬂow diagram

INCORRECT

Rear oven lid vent

YOU MUST PROTECT

REAR OVEN VENT FROM

PREVAILING WIND

Fig. 12-2 Airﬂow direction - INCORRECT

CORRECT

Important: A shut-off valve (not included) in the gas

line is required. It provides for safety when

the unit is not in use and for convenient maintenance and repair. It must be installed within 6 feet of the unit. Use a pipe joint compound resistant to all gasses on all male ﬁttings except ﬂare ﬁttings.

GAS SUPPLY AND MANIFOLD PRESSURES:

For natural gas - normal 7" water column (w.c.), minimum 5", maximum 10

1

/2". For propane gas - normal 11" w.c.,

minimum 10", maximum 13".

12

PLACE GRILL SO PREVAILING

WIND BLOWS TOWARD FRONT

OF GRILL

Fig. 12-3 Airﬂow direction - CORRECT

ELECTRICAL SAFETY

• To protect against electric shock, do not immerse cord or plugs in water or other liquid.

• Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.

• Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner. Contact the manufacturer for repair.

• Do not let the cord hang over the edge of a table or touch hot surfaces.

• Do not use an outdoor cooking gas appliance for purposes other than intended.

• When connecting, ﬁrst connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.

• Use only a properly wired and inspected 120VAC (15 AMP minimum) Ground Fault Circuit Interrupter (GFCI) GROUNDED 3-wire receptacle with this outdoor cooking gas appliance.

• The GFCI receptacle must be a WEATHER-PROOF IN-USE COVERED RECEPTACLE.

• Never remove the grounding plug or use with an adapter of 2 prongs.

• Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for outdoor use with a W-A marking.

• The provisions of the National Electric Code as well as any local codes must be observed when installing the product.

13

Fire Magic A430I5LAP Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual