Fire Magic 194B0P0 User Manual

POWER BURNER
diamond series
19-4B Series
INSTALLATION AND OPERATING
INSTRUCTIONS
INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference.
Important: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION
WARNINGS AND SAFETY CODES
IF YOU SMELL GAS:
1. Shut off the gas to the appliance.
2. Extinguish any open fl ame.
3. Open cover.
4. If odor continues, keep away from the appliance, and immediately call your gas supplier or fi re department.
CODE AND SUPPLY REQUIREMENTS: This appliance must be installed in accordance with local codes and ordinances, or, in the absence of local codes, with either the latest National
Fuel Gas Code (ANSI Z223.1/NFPA 54), and Natural Gas and Propane Storage and Handling Installation Code (CSA-B149.1).
This appliance and its individual shutoff valves must be disconnected from the gas supply piping system when testing the system at pressures in
excess of ½ psig (3.5 kPa). This appliance must be isolated from the gas
supply piping system by closing its individual manual shutoff valves during any pressure testing of the gas supply system at pressures up to and including ½ psig (3.5 kPa).
WARNING
1. Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
2. A propane cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualifi ed professional service technician,
service agency, or the gas supplier.
All electrical outlets in the vicinity of the appliance must be properly grounded in accordance with local codes or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, whichever
is applicable. Keep all electrical supply cords and fuel supply
hoses away from any heated surface.
Certifi ed to: ANSI Z21.58b-2012 CSA 1.6b-2012
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Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746 Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746
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SÛRETÉ ET CODES D’AVERTISSEMENT
INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE
DANS LE CONTRE- POWER BURNER
DANGER:
SI VOUS SENTEZ LE GAZ :
1. Coupez l’admission de gaz de I’appariel.
2. Éteindre toute fl amme nue.
3. Ouvrir le couvercle.
4. Si l’odeur persiste, éloignez-vous de l’appareil et appelez immédiatement le fournisseur de gaz ou le service d’incendie.
CONDITIONS DE CODE ET D’APPROVISIONNEMENT:
Ce gril doit être installé selon des codes et des ordonnances locaux, ou, en l’absence des codes locaux, avec l’un ou l’autre le plus défunt Code national de gaz de carburant (norme ANSI Z223.1/NFPA 54), et Stockage de gaz naturel et de propane et manipulation du code d’installation (CSA-B149.1).
Cet appareil et ses différents robinets d’isolement doivent être démontés du gaz-fournissent le système siffl ant en examinant le système aux pressions au-dessus du ½ psig (kPa 3.5).
Cet appareil doit être isolé dans gaz-fournissent le système siffl ant par fermeture que ses différents robinets d’isolement manuels pendant tous les essais sous pression du gaz­fournissent le système aux pressions jusques et y compris le ½ psig (kPa 3.5).
• Ce gril est pour ultilisation à l’extérieur seulement. Si l’appareil est entreposé à l’intérieur, enlever les bouteilles et les laisser à l’extérieur.
• Ne pas ranger le gril immédiatement aprés l’avoir utilisé. le laisser refroidir avant de le déplacer ou de la ranger. Le non respect de cette mesure de sécurité pourrait entraîner un incendie causant des dommages à la propriété, des blessures ou la mort.
• Ne pas utiliser cet appareil sous une surface combustible.
• Ne pas utiliser cet appareil sous un auvent. Le non respect de cette mesure de sécurité pourrait entraîner un incendie ou des blessures.
• Dégagement minimal entre les parois latérales et l’arriére de l’appareil et la construction combustible (45.7 cm à partir des parois latérales et 45.7cm à partir de l’arriére).
• Le régulareur de pression de gaz prévu avec cet appareil de cuisson à gaz pour l’extérieur doit être utilisé. Ce régulateur est réglé pour une pression de sortie de 5 pouces de colonne de l’eau pour le gaz naturel, et 10 pouces pour le propane.
• LE RÉGULATEUR INCLUS D’APPAREILS EST ÉVALUÉ POUR LE MAXIMUM DE 1/2 (LIVRES PAR POUCE CARRÉ). SI VOTRE OFFRE DE GAZ EST 1/2 PLUS GRAND QUE (LIVRES PAR POUCE CARRÉ), UN RÉGULATEUR ADDITIONNEL DOIT ÊTRE INSTALLÉ AVANT LE GRIL. VOIR LA SECTION DE CONDITIONS
AVERTISSEMENT:
1. Ne stockez pas ou n’employez pas l’essence ou d’autres vapeurs et liquides infl ammables à proximité de ceci ou d’aucun autre appareil.
2. Un cylindre de propane non relié pour l’usage ne sera pas stocké à proximité de ceci ou d’aucun autre appareil.
AVERTISSEMENT:
L’installation inexacte, l’ajustement, le changement, le service, ou l’entretien peuvent causer des dommages ou des dégats matériels. Référez-vous à ce manuel. Pour l’aide ou l’information additionnelle, consultez un installateur professionnel qualifi é, l’agence de service,
ou le fournisseur de gaz.
Toutes les sorties électriques à proximité du gril doivent être correctement fondues selon des codes locaux, ou en l’absence de local code, avec le code électrique national, ANSI/NFPA 70, ou le code électrique canadien, CSA C22.1, celui qui est applicable.
Maintenez tout électrique-fournissent des cordes et carburant­fournissent des tuyaux partis de n’importe quelle surface de chauffage.
D’OFFRE DE GAZ POUR LA PRESSION APPROPRIÉE D’OFFRE DE GAZ.
• Ne couvrez jamais la surface entière de cuisine ou de gril de gauffreuses ou de casseroles. La surchauffe se produira et les brûleurs ne seront pas très performants quand la chaleur de combustion est emprisonnée au­dessous de la surface à cuire.
• Ne pulvérisez jamais l’eau sur une unité chaude de gaz, comme ceci peut endommager des composants de porcelaine ou de fer de fonte.
• Une fuite de GPL peut causer une incendie ou une explosion si enflammée entraînant des blessures corporelles graves ou la mort.
• Communiquez avec le fournisseur de GPL pour les réparations ou pour disposer de qules bouteille ou du GPL non utilisé.
Certifi é à la norme: ANSI Z21.58b-2012 CSA 1.6b-2012
INSTALLATEUR : Laissez ces instructions avec le consommateur.
CONSOMMATEUR : Maintenez pour la future référence.
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GETTING STARTED
CONTENTS
GETTING STARTED
ELECTRICAL SAFETY ...............................................3
POWER BURNER PARTS LIST ...................................4
MODEL SPECIFICATIONS ..........................................5
Model Specifi cations Table ........................................5
COUNTERTOP OVERHANG .....................................5
RECOMMENDED OFFSET INSTALL .........................6
SUBSTRATE ...........................................................6
POWER BURNER DIMENSIONS TABLE .....................7
POWER BURNER WIRING DIAGRAM ........................7
MAINTENANCE AND SAFETY INFORMATON ..........8
ELECTRICAL CONNECTIONS ..................................8
LIGHT SWITCH ......................................................8
INSTALLATION REQUIREMENTS .............................9
EXHAUST REMOVAL ........................................... 10
ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW
GAS-SUPPLY PLUMBING REQUIREMENTS ............ 10
ENCLOSURE REQUIREMENTS ................................11
VENTILATION (ALL ENCLOSURES) ........................11
WHEN A PROPANE (L.P.) CYLINDER IS USED IN THE ENCLOSURE
PROPANE SAFETY INFORMATION ........................ 12
WARNING ..........................................................12
INSTALLATION SAFETY GUIDELINES.................... 12
OPERATING THE UNIT SAFELY AND
CORRECTLY ............................................................ 12
SAFE USE & MAINTENANCE OF
PROPANE GAS CYLINDERS ................................... 13
............................................ 10
................................................11
INSTALLATION
INSTALLATION ........................................................ 15
COUNTER PREPARATION ..................................... 15
CONNECT THE GAS SUPPLY ................................. 15
CONNECT TO A POWER SOURCE ..........................16
POWER SUPPLY (MULTIPLE ACCESSORY UNITS) ... 18
SLIDE UNIT INTO ENCLOSURE ............................. 19
INSTALL THE FLAME COLLIMATOR ....................... 19
USE, CARE, & SERVICE
LIGHTING (IGNITION) INSTRUCTIONS .................. 21
ELECTRONIC LIGHTING ...................................... 21
MANUAL LIGHTING ............................................. 21
SHUTTING OFF THE UNIT .................................... 21
CARE & CLEANING ................................................. 22
CONVERT GAS TYPE / CHECK BURNER ORIFICES 23
AIR SHUTTER ADJUSTMENT ..................................25
CONTROL PANEL REMOVAL .................................. 26
TROUBLESHOOTING ............................................... 27
WARRANTY ............................................................. 28
ELECTRICAL SAFETY
To protect against electric shock, do not immerse cord or plugs (if equipped) in water or other liquid. Unplug from the outlet (if applicable) when not in use and before cleaning. Allow to cool before putting
on or taking off parts. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance
malfunctions or has been damaged in any manner. Contact the manufacturer for repair. Do not let the cord hang over the edge of a table or touch hot surfaces. Do not use an outdoor cooking gas appliance for purposes other than intended. When connecting, fi rst connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
Use only a properly wired and inspected 120VAC (15 AMP minimum) GFCI GROUNDED 3-wire receptacle with this outdoor cooking gas appliance.
Never remove the grounding plug or use with an adapter of 2 prongs. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and
approved for outdoor use with a W-A marking.
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POWER BURNER PARTS LIST
Item Description Part No. Qty.
Power burner cover 3278-06 1
1.
Porcelain cast iron cooking grid 3545 1
2.
Stainless steel cooking grid 3545-S 1
or
Flame collimator (stir fry ring) 3278-09 1
3.
Burner assembly 3278-01B 1
4.
Air shutter spring (set of 2) 3048-03-2 1
5.
Natural gas orifi ce (left)
6.
Propane gas orifi ce (left)
or
Natural gas orifi ce (right)
7.
Propane gas orifi ce (right)
or
Igniter assembly 4199-52 1
8.
Valve manifold 3278-14 1
9.
Small knob (inner burner) 24182-42 1
10.
Large knob (outer burner) 24182-41 1
11.
Lighted bezel assembly (small) 24182-64 1
12.
Lighted bezel assembly (large) 24182-63 1
13.
Control panel 23278-09 1
14.
Drip tray w/ match holder 3089 1
15.
Light switch 24182-46 1
16.
Wire harness assembly
17.
Wire harness extension
18.
Convertible regulator PR-4 1
19.
Flex connector w/ fi ttings
20.
Power supply w/ connector *
21.
* Optional / purchased separately ‡
Not shown
3001-30-1 1
3001-50-1 1
3001-46-1 1
3001-1.25-1 1
24182-51 1
23278-12 1
3036 1
24187-18 1
Replacement parts can be ordered from your local Fire Magic Grill dealer.
1
2
3
15
12
13
4
5
8
11
10
14
19
9
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MODEL SPECIFICATIONS
MODEL SPECIFICATIONS TABLE
Table 1
Inner burner N/P (right) orifi ce drill size
Outer burner N/P (left) orifi ce drill size
Fire Magic insulating liner model # (not included)* 24182-51 Input electrical requirements
120VAC / 15 AMP minimum / 60 Hz / GFCI outlet
A Countertop to unit bottom cut-out* 12" B Side to side non-combustible cut-out* 19" C Front to back non-combustible cut-out*† 18 D Control panel width non-combustible cut-out 20 1/4"
*Note: If installing this unit in a combustible enclosure, the correct insulating liner must be used. Consult liner
instructions for counter cut-out dimensions and installation.
Includes any substrate at front wall of enclosure (in the area the rear of the control panel is to sit fl ush against). See SUBSTRATE section on next page.
Only applicable for non-combustible enclosures that have countertops with an overhang (see illustration and
section below).
#46 / #1.25
#30 / #50
3
/4"
Note: It is highly recommended to build the enclosure with an offset counter height for
the power burner installation. See the RECOMMENDED OFFSET INSTALL section on the following page for details.
TOP VIEW
panel)
TOP VIEW
(Countertop)
X
Y
1
/4"
Clearance
SIDE VIEW
Countertop
overhang
(Overhang)
Check clearance for
control panel removal
Countertop
Control panel
NON-COMBUSTIBLE
ENCLOSURE CUT-OUT
C
DIMENSIONS
Lower support
FRONT VIEW
A
B
D
considerations
Countertop overhang
Countertop overhang
See next page
for substrate
(Control
Control
panel
X= 5/8" Y= Total Countertop Overhang
Fig. 5-1
COUNTERTOP OVERHANG
The control panel is designed to sit fl ush against the enclosure front wall. If the non-combustible enclosure countertop extends beyond the front wall, creating a countertop overhang, it must be cut fl ush with the front wall for the width of the control panel or a gap will be created exposing the forward portions of the left and right side grill fi re walls. See illustrations above.
Important: FOR YOUR SAFETY, you must provide openings in the island enclosure for drainage, replacement air, and
cross-ventilation of any storage area exposed to possible leakage from gas connections, the unit, or propane bottles. See the ENCLOSURE REQUIREMENTS section for details.
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MODEL SPECIFICATIONS (cont.)
RECOMMENDED OFFSET INSTALL
It is highly recommended to build the enclosure for the power burner 6"-12" LOWER than your countertop (see Fig. 6-1). This will ensure a safer environment when using tall cooking pots like a turkey fryer, which can hold 40 lbs of hot oil.
Consult Table 1 for power burner cut out dimensions. See Fig. 6-1 below for countertop offset installation information.
Important: The surrounding non-combustible walls must have a minimum clearance of 2" beyond
the power burner hangers to allow for proper installation, airfl ow, and ventilation.
If using an insulating liner:
• Consult liner instructions for enclosure cut-out dimensions and installation.
• Ensure the 2" clearance for the
surrounding non-combustible walls is calculated beyond the
insulating liner hangers.
6-12"
2" min.
Fig. 6-1
SUBSTRATE
When adding any substrate to the enclosure front wall (including tiles, stone, etc.), consider the following:
Substrate Behind Control Panel
Substrate + countertop "front to back" cutout must equate to Dim. C (see previous page) when the substrate sits fl ush behind the control panel.
TOP VIEW TOP VIEW
(Countertop)
Substrate
(includes tiles,
Power burner
liner
etc. at front of
enclosure)
C
Substrate Alongside Control Panel
Any additional substrate alongside the control panel does not need to be considered in Dim. C (see previous page), however a 1/4" clearance on each side (same as overhang) and below is required.
(Countertop)
Substrate
(includes tiles,
Power burner
liner
etc. at front of
C
enclosure)
(Control panel)
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Flush
Countertop
overhang
(if applicable)
1
/4"
Clearance
Fig. 6-2 Fig. 6-3
(Control panel)
Flush
Clearance
6
1
/4"
Countertop
overhang
(if applicable)
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MODEL SPECIFICATIONS (cont.)
POWER BURNER DIMENSIONS TABLE
Height Width Depth
(Top to bottom) (Left to right) (Front to back)
Top of hanger to
bottom of unit
(E)
12" 22
Hanger to hanger
(F)
3
/4" 19 3/4" 24 3/4"
Control panel
width
(G)
Maximum depth
(H)
F
G
H
E
Fig. 7-1
POWER BURNER WIRING DIAGRAM
Wire harness
extension
Burner igniter
Wire harness
assembly
Light switch
harness
Light switch
Burner
manifold
Ground wire
Note: In addition, a wire diagram for this unit can be
found affi xed to the inside of the control panel.
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MAINTENANCE AND SAFETY INFORMATON
1. The power burner and surrounding area MUST
remain clear of fl ammable substances such as gasoline, yard debris, wood, etc.
2. The airfl ow through the vent space located below
the control panel must remain unobstructed.
3. When using propane gas: a. The required ventilation openings in the
enclosure must be clear of debris. See the PROPANE SAFETY INFORMATION section.
b. The propane cylinder, regulator, and rubber
hose must be in a location not subject to temperature above 125° F (51° C).
4. The fl ames on each burner burn evenly along the
entire burner with a steady fl ame (mostly blue). If burner fl ames are not normal, check and clean
WARNING: NEVER cover more than 75% of the cooking surface with griddles or pans. Overheating will occur, and
burners will not perform properly when combustion heat is trapped below the cooking surface.
CAUTION: NEVER spray water on a hot gas unit.
The unit serial identifi cation number is located on the underside of the drip tray handle. It
is recommended that the drip tray fi rst be removed and cleaned / emptied of its contents,
then turned over to view. The unit rating label is located on the inside of the control panel.
the orifi ce and burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fi re beneath the unit. A proper fl ame pattern will ensure safe operation and optimal performance. Adjust the air shutter as needed (see AIR SHUTTER ADJUSTMENT).
5. The in-line gas valve or gas cylinder valve must
always be shut OFF when the unit is not in use.
6. Do not operate the burner with the cover in place.
7. Whenever reconnecting any wires, apply a small
amount of dielectric grease to the male connector, then make the connection. This will ensure conductivity and prevent moisture from affecting the contact.
ELECTRICAL CONNECTIONS
A 120VAC (15 AMP minimum) Ground Fault Circuit Interrupter (GFCI) GROUNDED 3-wire receptacle
(not included) is required within the vicinity of the unit to provide power to the unit.
• Observe all local codes.
• Verify proper polarity of the receptacle.
• If an extension cord is used, ensure it is a 3-wire GROUNDED cord that is rated for the power of the equipment, and is approved for outdoor use with a W-A marking. DO NOT use 2-prong adapters.
• DO NOT TAMPER WITH THE EXTENSION CORD OR THE UNIT POWER-SUPPLY CORD.
LIGHT SWITCH
The light switch is push button operated, and is located on the right side of the control panel (see Fig. 8-1). It controls the power to the lighted knobs and igniters. It allows the power to be turned on or off for safety and convenience. The switch will need to be turned on prior to each use, and turned off after each use.
Light
switch
Fig. 8-1
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INSTALLATION REQUIREMENTS
Installation must be performed by a qualifi ed professional service technician.
This unit is designed for outdoor use only. DO NOT use this unit inside a building, garage, enclosed area, or under overhead combustible construction.
See below and the EXHAUST REMOVAL section on the following page for details on installing under non-combustible overhead construction.
DO NOT use this unit in or on a recreational vehicle or boat. Important: If installing this unit in a combustible surround, the correct
RHP insulating liner must be used.
Important: Refer to the information below to ensure all required
clearances are met.
The grill must have a minimum clearance of 18" from combustible materials/items AT ALL TIMES.
Overhead Construction Requirements (if applicable)
NON-COMBUSTIBLE
CONSTRUCTION ONLY
Min.
5'
Fig. 9-1 Overhead requirements
Non-combustible
Min.
4"
This outdoor cooking gas appliance shall not be used under overhead combustible construction.
A minimum clearance of 5 feet is required between the countertop and the non-combustible construction above (Fig. 9-1).
Side and Rear Wall Clearances
For the minimum clearances between the unit and any side or rear walls, your setup must fall within one (or more) of the following:
A. Clearance between unit and strictly non-combustible wall
(i.e. brick wall, see Fig. 9-2)
• The unit must have a minimum of 4" right, left, and rear clearance from any non-combustible wall. (To allow for proper ventilation and prevent dangerous overheating.)
B. Clearance between unit and a protected combustible wall
(i.e. a non-combustible wall in front of a combustible wall to serve as a barrier. This can be accomplished by brick, or a metal stud fi nished with non-combustible substrate, see Fig. 9-3)
• The unit must have a minimum of 14" right, left, and rear clearance from the protected combustible wall. (The 4" non-combustible material plus an additional 10" clearance between the unit and protected wall.)
C. Clearance between unit and combustible wall
• The unit must have a minimum of 18" right, left, and rear clearance from any combustible wall (see Fig. 9-4).
(Clearance required for
right, left, and rear)
Fig. 9-2 Clearance 'A' Diagram
Non-combustible
substrate
(Clearance required for
right, left, and rear)
Non-combustible 4"
Min.
14"
Fig. 9-3 Clearance 'B' Diagram
Combustible
Min.
18"
(Clearance required for
right, left, and rear)
Fig. 9-4 Clearance 'C' Diagram
Com-
bustible
Backsplash Clearance (if applicable)
If a non-combustible backsplash exists, it must have a minimum of a 4" clearance from the rear of the unit (to allow for proper ventilation and prevent dangerous overheating). See Fig. 9-5.
Important: This 4" backsplash clearance must fi rst be met prior to
any non-combustible walls beginning behind it.
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Non-combustible
Backsplash
Min.
4"
Fig. 9-5 Backsplash clearance
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