FireFlex TOTALPAC2 Operation & Maintenance Manual

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Page 1

Advanced Integrated Fire Protection Systems

OTAL

Owner's Operation

and

Maintenance Manual

ELUGE

September 2009

FM-086G-0-6F

Page 2

OTALPAC

2 Integrated Fire Protection System

WNER'S OPERATION & MAINTENANCE MANUAL

FM-086G-0-6F

Manufactured by

Tel: (450) 437-3473 Toll free: (866) 347-3353

Web Site: http://www.fireflex.com - E-Mail:

FireFlex Systems Inc.

1935 Lionel-Bertrand Blvd

Boisbriand, QC (Canada) J7H 1N8

Fax: (450) 437-1930

[email protected]

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OTALPAC

2 Integrated Fire Protection System

WNER'S OPERATION & MAINTENANCE MANUAL

Table of contents

Deluge

Description Form No

General ...................................................................................................................................... FM-086G-0-15

1- Applicable standards 2- Listings & Approvals 3- Environment 4- General description 5- Features 6- Configuration Description 7- Release systems

7a- Hydraulic Release 7b- Pneumatic Release 7c- Electric Release

Mechanical Section ................................................................................................................. FM-086G-0-24

1- Installation, Operation and Instruction

1.1- Installation

1.2- Preliminary inspection before placing the system in service

1.3- Placing the system in service

1.4- System operation

1.5- Emergency instructions

1.6- Placing system back in service

1.7- Inspections & tests

1.8- Maintenance 2- Hydraulic Release Trim Schematic 3- Pneumatic Release Trim Schematic 4- Electric Release Trim Schematic

Preaction Trim Option .......................................................................................................... FM-086G-0-46

1- Shut-off valve & sight glass 2- Fire department connection 3- Semi & Full flange option

Air Supply Section ...................................................................................................................FM-086G-0-43

1- Cabinet 2- Skid

Air supply option: Viking Dehydrator .................................................................................FM-086G-0-44

Air supply option: Viking Accelerator .................................................................................FM-086G-0-45

Controls Section ...................................................................................................................... FM-086G-0-29

1- With Control Panel 2- Without Control Panel

Continued on next page…

FM-086G-0-6F

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OTALPAC

2 Integrated Fire Protection System

WNER'S OPERATION & MAINTENANCE MANUAL

Table of contents (cont'd)

Deluge

Description Form No

Programming Section .............................................................................................................. FM-086G-0-38

1- Remote controlled, Pneumatic Release 2- Remote controlled, Hydraulic Release 2- Remote controlled, Electric Release 4- Self-Contained Unit, Electric Release

System Design and Dimensional Data ..................................................................................FM-086G-0-48

1- Skid Unit 2- Remote controlled Unit 3- Self-Contained Unit

Limited Warranty ...................................................................................................................... FM-086G-0-11

FM-086G-0-6F

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OTALPAC

2 Integrated Fire Protection System

WNER'S OPERATION & MAINTENANCE MANUAL

OTALPAC

Reproduction or use, without express written permission from FireFlex Systems Inc, of any portion of this manual is prohibited. While all reasonable efforts have been taken in the preparation of this manual to assure its accuracy, FireFlex Systems Inc assumes no liability resulting from any errors or omissions in this manual, or from the use of the information contained herein.

OTALPAC

FireFlex Systems Inc. reserves the right to make changes to this manual and the data sheets herewith at any time, without prior notification.

® is a registered trademark of FireFlex Systems Inc.

FireFlex Systems Inc

FM-086G-0-6F

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OTALPAC

2 Integrated Fire Protection System

WNER'S OPERATION & MAINTENANCE MANUAL

FM-086G-0-6F

TOTALPAC

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OTALPAC

General

OTALPAC

2 Integrated Fire Protection System

General Section - Deluge System

Page 1 of 4

1. Applicable Standards

The T

OTALPAC2

- NFPA-13 Sprinkler Systems;

- NFPA-15 Water Spray Fixed Systems;

- NFPA-16 Foam-Water Deluge and Foam-Water Spray

Systems;

- NFPA-72 Fire Alarm Systems.

Before the installation, the contractor installing the unit shall be familiar with the following documents and standards:

- Applicable Local & State Building Codes

- Any additional requirements of the Local Authority

Having Jurisdiction.

2. Listings and Approvals

In addition to being fabricated under tight ISO-9001 manufacturing and quality control procedures, your

OTALPAC

recognized laboratories. Here is the list of Listings & Approvals it meets:

- Underwriters Laboratories Inc. (UL): Deluge T systems are UL Listed under "Special System Water Control Valves - Assembled Units, category # VKYL.EX4641" and "Assembled Units Certified for Canada, Category # VKYL7.EX4641 (C-UL)".

- Factory Mutual Research <FM>: Deluge T systems are FM Approved under the heading: "Automatic Water Control Valves" when installed with specific components.

California State Fire Marshal <CSFM>: Preaction

TotalPac2 systems are CSFM Approved under the heading: Misc. Devices/Control Unit Accessories, Listing No. 7300-0533:107.

- City of New York: Deluge TotalPac2 systems are Approved under the Certificate of Approval # 6021. (electric release only)

Note: Although most T

built units are sometimes supplied on request. Components in these special units maintain their individual Listings/Approvals but the units are not Listed as an assembled unit.

complies with the following standards:

2 Unit has also been tested and approved by

OTALPAC

2 units are Listed, custom

3. Environment

OTALPAC

location. Verify that all equipment is properly heated and protected to prevent freezing and physical damage.

The unit and it's components must be kept free of foreign matter, freezing conditions, corrosive atmospheres, contaminated water supplies, and any condition that could impair its operation or damage the components.

The frequency of the inspections and maintenance will vary depending on these environmental conditions. The owner is responsible for maintaining the fire protection system and devices in proper operating condition.

Refer to MECHANICAL DESCRIPTION for maintenance instructions.

2 units shall be installed in a dry and clean

CAUTION ! Any unauthorized modification or addition

made on-site to a factory built Listed Unit will void this Listing. Such modifications or additions may void the unit's warranty as well. Consult your nearest FireFlex Systems Authorized Distributor before proceeding with such modifications or additions.

FM-086G-0-15E

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OTALPAC

2 Integrated Fire Protection System

OTALPAC

General Section - Deluge System

4. General Description

There are several types of deluge systems, but all of them use open type sprinklers and / or spray nozzles in the sprinkler piping which totally flood an area with pressurized water. A detection network is used in parallel with the open type sprinkler / nozzles system. This network may be hydraulic, pneumatic or electric and may be actuated by manual, fixed temperature, rate-of-rise temperature, smoke or other means. When the detection system operates it gives an alarm and activates the deluge valve. Because deluge systems are often used in extra-hazard occupancies, electrical and pneumatic detection systems are by far the most common.

The T

OTALPAC

FireFlex Systems Inc. consists of a deluge system trim totally pre-assembled, pre-wired and factory tested. All electrical and mechanical components of the system are contained in one single unit.

Note: Skid units include the trim components only and

must be wired by the installing contractor.

The only connections required for installation are the water supply inlet, water discharge outlet, main drain, and the electrical detection and alarm connections. The discharge outlet is connected to a fixed piping system of open sprinklers and or nozzles. Water is the extinguishing agent.

Deluge systems are usually supervised. The T system is supervised in order to monitor its integrity. The electrical detectors and associated wiring are also supervised.

The most common applications are protection of extrahazard occupancies by creating a fire buffer zone or by cooling surfaces to prevent deformation or structural collapse. Examples: storage or process areas containing substances having a low flash point; areas in which fire may spread rapidly; tanks containing combustible solutions, transformers, equipment pits or product handling systems.

Systems should be designed by qualified fire-protection engineers in conjunction with the appropriate Authority Having Jurisdiction.

2 integrated fire protection system by

OTALPAC

5. Features

Your T

OTALPAC

available on the market now and has been manufactured by the company that has introduced and developed the concept of integrated fire protection systems in the market.

Main features are:

- Trouble free design for safe and easy application

- Available in 5 sizes from 1½" to 6" diameter

- Uses the Viking Deluge Valve

- Available and Listed both with or without Integrated Control

Panel

- Compact, aesthetic and easy to move

- User-friendly standardized owner's manual with every unit

- Unique serial number on every unit

- Uses only UL, C-UL Listed and FM Approved components

- Designed in accordance with NFPA Standards

- Trim is fully assembled and tested at the factory

- Water supply and drain connections on both sides,

available both with grooved end or flanged fittings

- Sturdy 14 Gauge steel cabinet or skid painted fire red with oven baked polyester powder on phosphate base

- Textured rust proof finish

- Neoprene gasket on all doors to eliminate vibrations

- Easily removable doors for ease of access

- Key-alike locks on all cabinet doors

- Manufactured under ISO-9001 quality control procedures.

2 unit is superior than many other products

Note: Each T

Serial Number. This number is located on a sticker inside the main door panel and is used to maintain a record in our computerized data base. Have this Serial Number handy when calling for information on your unit (format is TOT##### or TOTS#### for skids).

FM-086G-0-15E

OTALPAC

2 Unit is identified with it's unique

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OTALPAC

2 Integrated Fire Protection System

General Section - Deluge System

Page 3 of 4

6. Configurations Description

A Deluge system is a fixed fire-protection system which totally floods an area with pressurized water through a system piping of open nozzles or sprinklers. The system piping is empty until the Deluge Valve is activated by a hydraulic, pneumatic, electric or manual release system.

OTALPAC

Trim™ using Deluge Valves Model E-3 for 1½" (40 mm) diameter (Model E-4 is the Halar® Coated version for use in corrosive environments) or Model E-1 for 2" (50 mm) diameter and up (Model E-2 is the Halar® Coated version for use in corrosive environments).

All the valves are rated up to a maximum of 250 psi WWP (1724 kPa) and are available in the following diameters:

  

OTALPAC

Deluge Valves. Units with flange–flange Deluge Valves are also available on request.

2 Deluge systems are built around the Viking EZ-

1½" (40 mm)

3" (80 mm)

6" (150 mm)

2 Deluge systems are supplied with flange–groove



2" (50 mm)



4" (100 mm)

7. Release Systems

Hydraulic Release.

systems require a hydraulic release system, equipped with fixed temperature releases, and/or pilot heads.

In fire conditions, operation of a releasing device on the hydraulic release system opens the Deluge Valve, allowing water to enter the system piping. Water will flow from any open sprinklers and/or spray nozzles on the system.

Pneumatic Release. Pneumatically controlled deluge

systems require a pneumatic release system, equipped with fixed temperature releases, and/or pilot heads.

Release trim, for pneumatically controlled deluge systems utilize a Pneumatic Actuator (F3) normally held closed by pressure maintained in the pneumatic release system.

Note: The air supply for the pneumatic release piping

system must be provided by the contractor and installed outside the T restricted to ensure that the automatic air supply cannot replace air as fast as it escapes when a releasing device or sprinkler operates. It is also recommended to provide Inspectors Test Connections on both the release system and the sprinkler system.

In fire conditions, operation of the pneumatic release system opens the Deluge Valve, allowing water to enter the system piping. Water will flow from any open sprinklers and/or spray nozzles on the system.

OTALPAC

Hydraulic

2 unit. The air supply must be

ally controlled Deluge

Electric Release. Electrically controlled deluge systems require an electric Solenoid Valve (F1) controlled by an approved System Control Panel with compatible detection devices (if provided with this system, see Controls Section for details).

In fire condition, when the detection condition is satisfied the system Control Panel energizes the Solenoid Valve (F.1) open, causing the Deluge Valve (A1) to open allowing water to enter the system piping. Water will flow from any open sprinklers and/or spray nozzles on the system.

FM-086G-0-15E

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General Section - Deluge System

OTALPAC

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FM-086G-0-15E

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TOTALPAC2 Page 1 of 12

TOTALPAC2 Integrated Fire Protection Systems

Mechanical Section - Deluge System

1- Installation, Operations & instructions

See Trim Schematic at the end of the current Section

1.1 Installation

1. Install the TOTALPAC2 unit and connect the system according to instruction manual and technical data supplied.

Note: The drain collector shall be connected to an open

drain. Do not restrict or reduce drain piping.

2. Install the automatic sprinkler piping, releasing piping detection and signaling circuits (if applicable) in accordance with applicable standards.

3. Conform to local municipal or other codes regarding installations of fire protection systems.

4. Perform preliminary inspection outlined in paragraph 1.2 prior to putting system in service.

5. Put the system into operation Place the system in service as outlined in paragraph 1.3.

6. Perform the annual inspection sequence and test each detector and alarm unit.

7. If the system does not operate as it should, make the necessary corrections according to manuals issued or consult your distributor or FireFlex Systems Inc.

8. Make sure that building owner or a delegated representative has received instructions regarding the operation of the system.

1.2 Preliminary inspection before placing the system in service

1. Open door to mechanical section. Main Water Supply Control Valve (D1) should be CLOSED. Priming valve (B1) must be CLOSED. Air supply if applicable must be CLOSED (see AIR SUPPLY SECTION). Flow Test Valve (B6) and main drain valve (D3) must be CLOSED. Alarm test valve (B5) must be CLOSED. All gauges (B11, B12 and E3) should show 0 psi pressure.

2. Connect all detection and alarm audible devices according to electrical schematics (see TBA field wiring diagram in PROGRAMMING SECTION).

3. If applicable, connect the AC power for the control panel (L1) on a separate breaker in the electric distribution panel (see TBB field wiring diagram in PROGRAMMING SECTION).

Note: Do not use these circuit breakers for other parallel

applications. If necessary, equip each circuit breaker with a security seal in order to avoid accidental closing.

4. After the Deluge Valve is set, operation of the Deluge

valve requires the release of priming water from the priming chamber. This may be by automatic or manual operation of one of the release systems described above. For specific trim arrangement, refer to the MECHANICAL TRIM DESCRIPTION.

Note: Electric Release: Solenoid valves, system control

panels and electrical detectors must be compatible. Consult the CONTROLS SECTION for compatibility charts.

OTALPAC2 Units must be installed in an area not subject

to freezing temperatures or physical damage.

FM-086G-0-24D

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TOTALPAC2 Integrated Fire Protection Systems

Mechanical Section - Deluge System

1.3 Placing the system in service:

(Refer to MECHANICAL TRIM DESCRIPTION and TRIM SCHEMATIC)

1. Verify the following: a) The system Main Water Supply Control Valve (D1) is

CLOSED. b) The system has been properly drained. c) Flow Test Valve (B6) is OPEN. d) The Emergency Release Valve (B10) is CLOSED. e) The system water supply piping is pr essurized up to

the CLOSED Main Water Supply Valve (D1) and the

priming line is pressurized up to the CLOSED

Priming Valve (B1).

2. Verify that all releasing devices are set and that any Inspector's test Valve and/or auxiliary drain valves are CLOSED.

a) OPEN Priming Valve (B1).

3. OPEN Main Drain Valve (D3).

4. PARTIALLY OPEN Main Water Supply Control Valve (D1).

5. When full flow develops from the Flo w Test Valve (B6), CLOSE the Flow Test Valve.

a) Verify that there is no flow from the open Main Drain

Valve (D3).

6. CLOSE Main Drain Valve (D3).

7. FULLY OPEN and secure the Main Water Supply Control Valve (D1).

8. Verify that the Alarm Test Valve (B5) is CLOSED and that all other valves are in their "normal" operating position (Refer to TRIM SCHEMATIC for details).

9. Depress the plunger of the Drip Check Valve (B7). No water should flow from the Drip Check when the plunger is pushed.

10. Check and repair any leaks.

11. On new installations, systems that have been placed out of service, or where new equipment has been installed, trip test system to verify that all equipment functions properly. Refer to MAINTENANCE – ANNUALLY for instructions.

CAUTION ! Performing a trip test results in operation of the

Deluge/Flow Control Valve. Water will flow into the sprinkler piping. Take necessary precautions to prevent damage.

12. After completing the trip test, perform MAINTENANCE – SEMI-ANNUALLY.

Note: When a valve has been removed from service and is

subject to freezing or will be out of service for an extended period of time, all water must be removed from the priming chamber, trim piping, water supply piping and any other trapped areas.

13. Notify the Authority Having Jurisdiction, remote station alarm monitors, and those in the affected area that the system is in service.

Important Settings

Release Piping Pressures.

f Deluge Systems with Pneumatic Release

(also refer to Table 1 below):

.a Provide a minimum 30 PSI (207 kPA) pneumatic

pressure to the pneumatic release system and Pneumatic Actuator (F3) for system water pressures of 175 psi (1 207 kPa) or less.

.b For system water pressures above 175 psi (1 207 kPa)

and up to 250 psi (1 724 kPa), provide a minimum of 50 psi (345 kPa) pneumatic pressure to the pneumatic release system and Pneumatic Actuator (F3).

.c Set release system Air Pressure Supervisory Switch

(E3) to activate at 25 psi (172 kPa) on pressure drop for system water pressures of 175 psi (1 207 kPa) or less. For system water pressure above 175 psi up to a maximum of 250 psi (1 724 kPa), set the Air Pressure Supervisory Switch (E4) to activate at 45 psi (310 kPa) on pressure drop. Air Pressure Supervisory Switch (E4) is factory wired to activate an alarm to signal a lo w air pressure condition (see AIR OPTION SECTION for additional details).

Note: The air supply for the pneumatic release piping

system must be provided by the contractor and installed outside the TOTALPAC2 unit. The air supply must be restricted to ensure that the automatic air supply cannot replace air as fast as it escapes when a releasing device or sprinkler operates. It is also recommended to provide Inspectors Test Connections on the release system.

Table 1: Settings for Pneumatic Release Systems.

WATER SUPPLY PRESSURES

DEVICE

Air Maintenance

Device (E5)

Release System

Pressure Supervisory

Switch (E4)

Nitrogen Supply

Regulator

Nitrogen Back-Up

Pressure Supervisory

Switch (E4)

Up to 175 psi

(1 207 kPa)

SET TO MAINTAIN

30 PSI (207 kPa) 50 PSI (345 kPa) 25 PSI (172 kPa)

On Pressure Drop

35 PSI (242 kPa) 55 PSI (379 kPa) 30 PSI (207 kPa)

On Pressure Drop

.d Alarm Pressure Switch (C1) should activate when

pressurized to 4 to 8 psi (27 to 55 kPa) on pressure rise. Alarm Pressure Switch (C1) is factory wired to activate the water flow alarm.

175 psi (1 207 kPa)

to 250 psi (1724 kPa)

SET TO MAINTAIN

45 PSI (310 kPa)

On Pressure Drop

50 PSI (345 kPa)

On Pressure Drop

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TOTALPAC2 Page 3 of 12

TOTALPAC2 Integrated Fire Protection Systems

Mechanical Section - Deluge System

f Deluge systems with Hydraulic Release:

.a Alarm Pressure Switch (C1) should activate when

pressurized to 4 to 8 psi (27 to 55 kPa) on pressure rise. Alarm Pressure Switch (C1) is factory wired to activate the water flow alarm.

.b Release system piping must not exceed the maximum

elevation allowed for hydraulic release piping above the Deluge Valve. Refer to technical Data for the hydraulically operated Deluge Valve used.

.c The water supply to the hydraulic release system must

include a restricted orifice (B3) to ensure that the priming line cannot replace hydraulic pressure as fast as it escapes when a releasing device operates.

1.4 System Operation

1.4.1 In the SET condition:

System water supply pressure enters the priming chamber of the Deluge Valve (A1) through the priming line which includes a normally open priming valve (B1), strainer (B2), restricted orifice (B3) and spring loaded check valve (B4) and the normally open P.S.O.V. (B9).

f Hydraulic Release System: In the SET condition, water

supply pressure is trapped in the priming chamber and hydraulic release piping by a spring loaded check valve (B4) and closed releasing devices. The pr essure in the priming chamber holds the Deluge Valve clapp er closed, keeping the outlet chamber and system piping dry.

f Pneumatic release System: In the SET condition, water

supply pressure is trapped in the priming chamber b y a spring loaded check valve (B4) and Pneumatic Actuator (F3). Pneumatic Actuator is held closed by pressure maintained in the pneumatic release system. The pressure in the priming chamber holds the Deluge Valve clapper closed, keeping the outlet chamber and system piping dry.

f Electric Release System: System water supply pressure

enters the priming chamber of the Deluge Valve. In the SET condition, water supply pressure is trapped in the priming chamber by a spring loaded check valve (B4) and normally closed Solenoid valve (F1). The pressure in the priming chamber holds the Deluge Valve clapp er closed, keeping the outlet chamber and system piping dry.

1.4.2 In a fire condition: f Hydraulic Release System: When a releasing device

operates, water pressure in the hydraulic release system escapes.

f Pneumatic release System: When a releasing device

operates, pressure in the pneumatic release system escapes causing the Pneumatic Actuator (F3) to open.

f Electric Release System: When the detection system

operates, system Control Panel activates an alarm and energizes normally closed Solenoid valve (F1) to open.

Pressure is released from the priming chamber to the open drain manifold faster than it is supplied through the restricte d orifice (B3). The Deluge Valve clapper opens to allow water to flow into the system piping and alarm devices, causing the optional Water Motor Alarm (C2) and water flow alarms connected to the Alarm Pressure Switch (C1) to activate

Water will flow from all the open sprinklers and/or nozzles in the system.

When the deluge valve operates, the sensing end of the PSOV (B9) is pressurized, causing the PSOV to close. When the PSOV closes, it shuts off the flow of the priming water pressure to the priming chamber, preventing the Deluge Valve (A1) from resetting, even if the open releasing devices close. The Deluge Valve can only be reset after the system is taken out of service, and the outlet chamber of the deluge valve and associated trim piping is de pressurized an d drained.

1.4.3 Manual operation:

Anytime the handle of the Emergency Release (B10) is pulled, pressure is released from the priming chamber; Deluge Valve (A1) will open. Water will flow from any open sprinklers and/or other opening in the sprinkler piping and alarm devices (C1 & C2) will operate.

1.4.4 Trouble conditions:

f Hydraulic Release System: If the release system operates

due to mechanical damage or malfunction, the Deluge Valve will open and water will flow from any open sprinklers and/or other opening in the sprinkler piping.

f Pneumatic Release Systems: In the event of an air

supply failure and slow leakage of air from the pneumatic release system, alarms connected to Air Supervisory Switch (E3) will signal a low air pressure condition. Failure to restore air supply to the pneumatic release system will result in the operation of the Pneumatic Actuator (F3). Pressure is released from the priming chamber faster than it is supplied through the Restricted Orifice (B3).

f Electric Release controlled Deluge Systems: If the release

system operates due to mechanical damage or malfunction, the Deluge Valve (A1) will open and water will flow from any open sprinklers and/or other openin g in the sprinkler piping.

FM-086G-0-24D

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Page 4 of 12 TOTALPAC2

TOTALPAC2 Integrated Fire Protection Systems

Mechanical Section - Deluge System

1.5 Emergency Instructions

(Refer to piping diagram provided)

To take system Out of Service:

Warning ! Placing a control valve or detection system out of

service may eliminate the Fire Protection capabilities of the system. Prior to proceeding, notify all Authorities Having Jurisdiction. Consideration should be given to employ a fire patrol in the affected areas.

Sprinkler systems that have been subjected to a fire must be returned to service as soon as possible. The entire system must be inspected for damage, and repaired or replaced as necessary. After a fire, verify that the fire is OUT and that placing the system out of service has been authorized by the appropriate Authority Having Jurisdiction.

.1 Close Water Supply Control Valve (D1). .2 Open system Main Drain Valve (D3). .3 Silence alarms (if provided, refer to CONTROL

PANEL SECTION for additional details).

Note: Electric alarms controlled by a pressure switch

installed in the ½" (15mm) NPT connection (C2) for a Noninterruptible Alarm Pressure Switch cannot be shut-off until the Deluge Valve (A1) is reset or taken out of service.

.4 For Pneumatic Release Systems, shut-off the air

supply (refer to AIR SUPPLY SECTION). .5 Close Priming Valve (B1) (optional). .6 Replace any detectors, pilot heads or fixed

temperature releases that have operated.

.a To drain the hydraulic release piping, pull the handle

of the Emergency Release (B11).

.7 Replace any sprinkl ers and/or spray nozzles that have

been damaged, or have been exposed to fire conditions.

.8 Perform all maintenance procedures recommended in

MAINTENANCE, describing individual components of the system that has operated.

.9 Return the system to service as soon as poss ible.

1.6 Placing the system back in service after operation:

(refer to TRIM SCHEMATIC) .1 Verify that the system has been properly drained (in

cycling systems, System Main Water Supply Control Valve (D1) should be CLOSED). System Main Drain Valve (D3) should be OPEN. Verify that Emergency Release (B10) is CLOSED. Priming Valve (B1) should be CLOSED except for the electrical release system where is should be OPEN.

.2 f Hydraulic Release System: Verify that the

Inspectors Test Valve and any auxiliary drains are closed.

f Pneumatic Release System: Restore pneumatic pressure. Maintain 30PSI (207 kPa) or 50 PSI (345 kPa) as required by the Pneumatic Actuator (F3) and refer to TABLE 1 above for pressures.

f Electric Release System: Reset the control panel. Solenoid valve (F1) should close. Flow from the solenoid valve to the drain manifold should stop.

.3 Open Priming Valve (B1) (except for electric release

system which is already open). f Hydraulic Release System: Verify that the pressure

on Priming Water Pressure Gauge (B11) indicates that the priming chamber is pressurized with system Water

Supply Pressure (B12). .4 Open Flow Test Valve (B6). .5 Partially open Main Water Supply Valve (D1). .6 When full flow develops from Flow Test Valve (B6),

close the Flow Test Valve. Verify that there is no flow

from the System Main Drain Valve (D3). .7 Close the System Main Drain Valve (D3). .8 Fully open and secure the Main Water Supply Control

Valve (D1). .9 Verify that the Alarm Test Valve (B5) and all other

valves are at their NORMAL operating position.

.10 Depress the plunger of Drip Check (B7). No water

should flow from the Drip Check when the plunger is

pushed.

FM-086G-0-24D

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TOTALPAC2 Page 5 of 12

TOTALPAC2 Integrated Fire Protection Systems

Mechanical Section - Deluge System

1.7 Inspections & Tests

It is imperative that the system be inspected on a regular basis. Refer to INSPECTIONS and TESTS recommended in current Viking technical Data describing individual components of the Viking Deluge System used.

The frequency of the inspections may vary due to contaminated water supplies, corrosive or humid atmospheres as well as the condition of the air s uppl y to the system. In addition to the instructions herewith, local Authority Having Jurisdiction may have additional maintenance, testing and inspection requirements which must be followed.

Warning ! Any system maintenance which involves placing

a control valve or detection system out of service may eliminate the fire protection capabilities of that system. Prior to proceeding, notify all Authorities Having Jurisdiction. Consideration should be given to employm ent of a fire patrol in the affected areas.

1.7.1 Pneumatic Release System Low Air Pressure Alarm Test:

Quarterly testing of low air alarms is recommended.

To test Pneumatic Release System "Low Supervisory Air" Alarm:

1. To prevent operation of the Deluge Valv e and filling the system with water during the test, close the Main Water Supply Control Valve (D1).

2. Fully open the releasing system Inspectors Test Valve to simulate operation of a releasing device.

3. Verify that low air alarms operate within an acceptable time period and continue without interruption.

4. Close the Inspectors Test Valve.

5. Close the Priming Valve (B1).

6. Establish recommended pneumatic supervisory pressure to be maintained.

7. Alarms should stop.

8. Open the Priming Valve (B1).

When testing is complete, return the system to service following steps 1 through 8 below.

CAUTION ! This procedure applies only when done in

conjunction with "Low Air" Alarm testing described above.

1. Verify that the pressure indicated on Priming Pressure Water Gauge (B11) indicates that the priming chamber is pressurized with System Water Supply Pressure (B12).

2. Depress the plunger of Drip Check (B7). No water should flow from the Drip Check when the plunger is pushed.

3. Open Flow Test Valve (B6).

4. Partially open Main Water Supply Control Valve (D1).

5. When full flow develops from Flow Test Valve (B6), close the Flow Test Valve.

6. Fully open and secure the Main Water Supply Control Valve (D1).

7. Verify that the Alarm Test Valve (B5) and all other valves are in their NORMAL operating position.

8. Depress the plunger of the Drip Check (B7). No water should flow from the Drip Check when the plunger is pushed.

1.7.2 Full Flow Trip test:

Performance of a Trip Test is recommended annually during warm weather. Consider coordinating this test with operation testing of the detectors.

CAUTION ! Performing this test will cause the Deluge Valve

to open. Water will flow into the sprinkler pipin g and from any open sprinkler and/or nozzles unless the Optional Shut-Off Valve is installed and closed prior to the test. Take necessary precautions to prevent damage.

To test the operation of the hydraulically released Deluge system:

1. Fully open the hydraulic release system Inspectors Test Valve to simulate operation of a releasing device.

2. The Deluge Valve should open.

a. Water flow alarms should operate. b. Water should fill the sprinkler piping and fl ow from

any open sprinklers and/or nozzles.

3. Close Inspectors Test Valve.

When testing is complete, return the system to service:

1. Close Water Supply Valve (D1).

2. Open System Main Drain Valve (D3).

3. Perform steps 1 through 10 of section 1.3 Placing the system in service.

1.7.3 Drain Test:

A main drain test shall be conducted to determine whether there has been a change in the condition of the water supply piping and control valves.

Test procedure:

1. Record the pressure indicated by the supply water gauge.

2. Close the alarm control valve (if applicable)

3. Fully open the flow test valve.

4. Record residual pressure.

5. Close the flow test valve slowly.

6. Record the time taken for supply water pressure to return to the original pressure.

7. Open the alarm control valve (if applicable)

FM-086G-0-24D

Page 16

Page 6 of 12 TOTALPAC2

TOTALPAC2 Integrated Fire Protection Systems

Mechanical Section - Deluge System

1.8 MAINTENANCE Note: The owner is responsible for maintaining the fire

protection system and devices in proper operating condition.

Refer to MAINTENANCE INSTRUCTIONS provided in current Viking Technical Data describing individual components of the Viking Preaction System used.

Where difficulty in performance is experienced, the valve manufacturer or his authorized representative shall be contacted if any field adjustment is to be made.

The following requirements are based upon NFPA-25:

Records.

Records of inspections, tests, and maintenance of the system and its components shall be made available to the authority having jurisdiction upon request. Typical records include, but are not limited to, valve inspections; flow, drain, and pump tests; and trip tests of dry pipe, deluge, and preaction valves.

Acceptance test records should be retained for the life of the system or its special components. Subsequent test records should be retained for a period of 1 ye ar after the next test. The comparison determines deterioration of system performance or condition and the need for further testing or maintenance.

Monthly:

.1 Inspection of gauges (water supply and system

pressure) to ensure good condition and normal water supply pressure.

.2 Control valve shall be externally inspected. The valv e

inspection shall verify the following:

.a The gauges indicate that normal supply water

pressure is being maintained. .b The valve is free of physical damag e. .c All valves are in the appropriate open or closed

position. .d There is no leakage from the alarm drains.

Quarterly:

.1 Alarm Device (pressure or flow switch). (Testing by

opening the inspector's test connection).

.2 Full flow trip test: (isolation valve perfect for special

site condition such as freezing condition) to determine if change in water supply or control valve position.

Semi-Annually:

.1 Valve supervis ory switch shall be tested to verify the

operation of the switch upon movement of the hand wheel.

Annually:

.1 Manual Pull station test .2 Full trip test: Isolation valve perfect for special site

condition such as freezing condition . .3 Deluge system shall also be tested for flo w pattern. .4 Record indicating the date of the last trip, tripping time

and name of organization conducting the te st shall be

maintain at a location available for review by the

Authority having Jurisdiction.

Every 5 years:

.1 Test on gauge (gauge precision required: less than

3% of the full scale) .2 Test on control valves operation. .3 Main drain test.

FM-086G-0-24D

Page 17

TOTALPAC2 Page 7 of 12

TOTALPAC2 Integrated Fire Protection Systems

Mechanical Section - Deluge System

2- System with Hydraulic Release

1. Description

The T

OTALPAC2 System with the Viking Deluge Trim utilizes

a Viking Deluge valve (A1) to control water flow into system piping equipped with open sprinklers and/or spray nozzles. The system piping remains empty until t he Deluge Valve is activated by operation of the release system.

Hydraulically controlled deluge systems require a hydraulic release system, equipped with thermostatic (rate-of-rise) releases, and/or fixed temperature releases and/or pilot heads.

Deluge systems are designed so the Deluge valve will open when a detector on the hydraulic release system operates. When the Deluge Valve opens, water will flow into the sprinkler piping and out of any open sprinklers, open spray nozzles and any opening on the system.

Deluge TOTALPAC2 Systems are commonly used where it is desirable to simultaneously spray water from all open sprinklers and/or spray nozzles on the system when the system operates.

2. Normal condition

1. Valves a) Main water supply control valve (D1) is OPEN. b) All upstream water supply valves are OPEN. c) Priming valve (B1) is OPEN. d) Flow test valve (B6) is CLOSED. e) System main drain valve (D3) is CLOSED. f) Alarm test valve (B5) is CLOSED g) Manual emergency release valve (B10) is CLOSED

(handle in vertical position).

h) All gauge valves are OPEN.

2. Gauges a) Water supply (B12) - at water supply pressure b) Priming chamber (B11) - should be equal to, or

higher than, water supply pressure (B12).

3. Pressure switch a) Alarm switch (C1) - should activate when pressurized

higher than 5 psi.

4. Optional equipment (see OPTIONAL EQUIPMENT SECTION)

a) Shut-off valve (D4) is OPEN.

REFER TO TRIM SCHEMATIC ON NEXT PAGE.

FM-086G-0-24D

Page 18

Page 8 of 12 TOTALPAC2

TOTALPAC2 Integrated Fire Protection Systems

Mechanical Section - Deluge System

Trim Schematic: Deluge System with Hydraulic

Release

Trim Components:

A. Valve:

A1 Deluge valve

B. Deluge Valve Trim:

B1 Priming valve B2 Strainer B3 1/16" Restricted orifice B4 Spring loaded check valve B5 Alarm test valve B6 Flow test valve B7 Drip check valve B8 Drain check valve B9 Pressure operated relief valve (PORV) B10 Emergency release valve B11 Priming pressure water gauge & valve B12 Water supply pressure gauge & valve B13 Clapper check valve

FM-086G-0-24D

C. Water Flow Alarm Equipment:

C1 Alarm pressure switch C2 Connection to water motor gong (strainer supplied

by contractor)

D. Valve:

D1 Water supply control valve D3 Main drain valve

Page 19

TOTALPAC2 Page 9 of 12

TOTALPAC2 Integrated Fire Protection Systems

Mechanical Section - Deluge System

3- System with Pneumatic Release

1. Description

The T

OTALPAC2 System with the Viking Deluge Trim utilizes

Pneumatically controlled deluge systems require a pneumatic release system, equipped with fixed temperature releases and/or pilot heads. Release trim, for pneumatically controlled deluge systems utilize a Pneumatic Actuator (F3) normally held closed by pressure maintained in the pn eumatic release system.

Deluge systems are designed so the Deluge valve will open when a detector on the pneumatic release system operates. When the Deluge Valve opens, water will flow into the sprinkler piping and out of sprinklers and any opening on the system.

Note: The air supply for the pneumatic release piping

system must be provided by the contractor and installed outside the TOTALPAC2 cabinet. The air supply must be restricted to ensure that the automatic air supply cannot replace air as fast as it escapes when a releasi ng device operates. It is also recommended to provide Inspectors Test Connections on both the release system and the sprinkler system.

Deluge T desirable to simultaneously spray water from all open sprinklers and/or spray nozzles on the system when the system operates.

OTALPAC2 Systems are commonly used where it is

2. Normal condition

1. Valves

a) Main water supply control valve (D1) is OPEN. b) All upstream water supply valves are OPEN. c) Priming valve (B1) is OPEN. d) Flow test valve (B6) is CLOSED. e) System main drain valve (D3) is CLOSED. f) Alarm test valve (B5) is CLOSED g) Manual emergency release valve (B10) is CLOSED

(handle in vertical position).

h) All gauge valves are OPEN.

2. Gauges

a) Water supply (B12) - at water supply pressure b) Priming chamber (B11) - should be equal to, or

higher than, water supply pressure (B12).

c) Release system air pressure (E3) and Pneumatic

Actuator (F4) – See table 1 below.

3. Pressure switch

a) Alarm switch (C1) - should activate when pressurized

higher than 5 psi (35 kPa).

b) Release system low air pressure switch (E4) – See

Table 1 below.

4. Optional equipment (see OPTIONAL EQUIPMENT SECTION)

a) Shut-off valve (D4) is OPEN.

Table 1: Pressure Settings

DEVICE

Release System Air

Pressure Gauge (E3)

Pneumatic Actuator

Pressure Gauge (F4)

Low Air Supervisory

Pressure Switch (E4)

REFER TO TRIM SCHEMATIC ON NEXT PAGE.

WATER SUPPLY PRESSURES

Up to 175 psi

(1 207 kPa)

35 PSI (241 kPa) 55 PSI (380 kPa) 35 PSI (241 kPa) 55 PSI (380 kPa)

25 PSI (173 kPa) 45 PSI (311 kPa)

175 psi (1 207 kPa)

to 250 psi (1724 kPa)

FM-086G-0-24D

Page 20

Page 10 of 12 TOTALPAC2

TOTALPAC2 Integrated Fire Protection Systems

Mechanical Section - Deluge System

Trim Schematic: System with Pneumatic release

Trim Components:

A. Valve:

A1 Deluge valve

B. Deluge Valve Trim:

C. Water Flow Alarm Equipment:

C1 Alarm pressure switch C2 Connection to water motor gong (strainer supplied

by contractor)

D. Valve:

D1 Water supply control valve D3 Main drain valve

E. Supervisory Air Supply: (See AIR SUPPLY SECTION for additional details)

F. Release System:

F3 Pneumatic actuator

FM-086G-0-24D

Page 21

TOTALPAC2 Page 11 of 12

TOTALPAC2 Integrated Fire Protection Systems

Mechanical Section - Deluge System

4- Deluge System with Electric Release

1. Description

The T

OTALPAC2 System with the Viking Deluge Trim utilizes

Electrically controlled deluge systems require an electric Solenoid valve (F1) controlled by an approved System Control Panel with compatible detection system. In fire conditions, when the detection system operates, System Control Panel energizes the Solenoid Valve (F1) open, causing Deluge Valve (A1) to open and allowing water to enter the system piping. Water will flow from any open sprinklers and/or spray nozzles on the system.

Deluge systems are designed so the Deluge valve will open when a detector on the electric release system operates. When the Deluge Valve opens, water will flow into the sprinkler piping and out of any open sprinklers, open spray nozzles and any opening on the system.

Deluge T desirable to simultaneously spray water from all open sprinklers and/or spray nozzles on the system when the system operates.

OTALPAC2 Systems are commonly used where it is

2. Normal condition

1. Control panel

a) Green lamp identified "AC POWER" lights up. b) All other lamps are off.

2. Valves

(handle in vertical position).

h) All gauge valves are OPEN.

3. Gauges

a) Water supply (B12) - at water supply pressure b) Priming chamber (B11) - should be equal to, or

higher than, water supply pressure (B12).

4. Pressure switch

a) Alarm switch (C1) - should activate when pressurized

higher than 5 psi.

5. Optional equipment (see OPTIONAL EQUIPMENT SECTION)

a) Shut-off valve (D4) is OPEN.

REFER TO TRIM SCHEMATIC ON NEXT PAGE.

of the TOTALPAC2 system

FM-086G-0-24D

Page 22

Page 12 of 12 TOTALPAC2

TOTALPAC2 Integrated Fire Protection Systems

Mechanical Section - Deluge System

Trim Schematic: System w ith electric release

Trim Components:

A. Valve:

A1 Deluge valve

B. Deluge Valve Trim:

FM-086G-0-24D

C. Water Flo w Alarm Equipment:

C1 Alarm pressure switch C2 Connection to water motor gong (strainer supplied

by contractor)

D. Valve:

D1 Water supply control valve D3 Main drain valve

E. Supervisory Air Supply: (Not Applicable)

F. Release System:

F1 N.C. solenoid valve – 24 Vdc

Page 23

TOTALPAC2 Page 1 of 2

TOTALPAC2 Integrated Fire Protection System

Trim Options

1. Shut-Off Valve & Sight Glass: The Shut-off Valve & Sight Glass Option is intended to be

used for applications where testing of the system operation without filling the sprinkler piping network is desirable and where it is critical that all functions of the preaction system be tested under actual discharge conditions. Examples of suc h applications are freezers, ovens, museums, data processing and other hazards where the possibility of water leaking from the piping system is to be avoided at all costs.

Operation of the shut-off valve: Inspection of the system can be implemented without filling the sprinkler piping system with water.

.1 CLOSE the Supervised sprinkler piping system Shut-Off

Valve (D4); the valve is supervised on the same circuit

as the system Water Supply Control Valve (D1). .2 OPEN the system Main Drain Valve (D3). .3 Simulate the operation of the system to open the Deluge

(A1) or Flow Control Valve (A2) (See Annual test under

the INSPECTION AND MAINTENANCE section.) Using

a flashlight in one of the sight glasses, verify that water

flows through the Sight Glass Assembly (D5). .4 Once tests are completed, make sure the system Main

Drain Valve (D3) is completely CLOSED. Reset the

system as per PLACING THE SYSTEM BACK IN

SERVICE. .5 FULLY OPEN the system Shut-Off Valve (D4). Reset

the system's Release Control Panel.

Figure 1 - Test Valve for Preaction Systems

2. Fire Department Connection:

The Fire Department Connection Option consists of a grooved Tee fitting installed in lieu of the 90 degree elbow at the outlet of the Deluge / Flow Control Valve (A1 or A2). An access hole of the proper diameter is factory pre- drilled on the side of the TotalPac enclosure for connection of the piping going to the Fire Department Connection.

Note: The Fire Department Connection hardware itself

(drain, Siamese, etc.) is NOT provided with this option and shall be provided by the installing contractor. Refer to NFPA-13 Standard for additional information about the equipment layout and installation.

Figure 2 – Fire Department Connection for Preaction Systems:

FM-086G-0-46C

Page 24

Page 2 of 2 TOTALPAC2

TOTALPAC2 Integrated Fire Protection System

Trim Options

3. Semi and Full-flanged Option: When required by the user, TotalPac2 units can be provided

in either a semi-flanged of full flanged configuration. The semi flanged option provides flanged fittings onl y on the

water inlet pipe (side needs to be specified at the time of order) and on the system riser outlet. The drain manifold is then provided with a threaded end that also needs to have it's side specified (left or right). The rest of the fittings are the same as usual with the main components being provided in the standard flanged -grooved configuration.

Figure 3 – Semi-flanged unit typical detail:

The full flanged option is the same as above but goes a step further with the main components being also provided with a flanged-flanged configuration.

When provided, the face of the flanges will always be situated 6 inches from the outside face of the mounting base or cabinet surface. On skid units, the surface of the flange on the outlet riser will always be 6 inches above the dimension shown on the dimensional data of the system ordered.

FM-086G-0-46C

Page 25

OTALPAC

2 Integrated Fire Protection System

Air Supply

1- Cabinet Air Supplies

Preaction, dry valve and other sprinkler systems using air pressure for supervisory or releasing purposes are provided with either internal or external supervised air supplies.

Four (4) styles of air supplies are available for the

OTALPAC

These air supplies are all factory assembled, mounted in the cabinet and pressure tested. They are all located in the top part of the cabinet, hung on mounting rails above the valve trim. Here is the description of those options:

 Air Supply Style "A": (Refer to Figure 1) Used only for the sprinkler piping network of electrically operated preaction systems and with dry pipe systems. Air supply style "A" includes the air compressor mounted inside the T cabinet with its supervisory trim and options. Compressors are of the oiless piston type without reservoir and are factory piped to the sprinkler piping system riser, all within the

OTALPAC

 1/6HP  1/2HP

 1/3HP  1HP.

All the above air compressors have open, single phase motors with internal thermal protection and can be ordered in two supply voltages settings:

 120Vac-60Hz or  220Vac-50Hz.

The 120Vac-60Hz is the normal voltage used in Canada and the United-States while the 220Vac-50Hz is primarily used in Europe, Middle-East and other countries with 220 volts, 50 cycles current.

Air Supply Style "B": (Refer to Figure 2) Used only for the sprinkler piping network of Preaction or dry pipe systems, when an external air supply is provided by others (either compressor, plant air or dry nitrogen cylinders) and piped to the air inlet port of the unit. Air supply style "B" provides an Air Pressure Maintenance Device (APMD) trim, factory mounted in the T

Note: For the releasing system piping of pneumatically

2 units depending on needs or configurations.

OTALPAC

2 cabinet. They are available in four (4) sizes;

OTALPAC

actuated systems, use air supply type "C" or "D" below (with an external air compressor).

2 cabinet.

Page 1 of 14

Ambient temperature at the special external air supply unit location should not exceed 104oF (40oC). Refer to NFPA and Factory Mutual Codes & Standards for details on refrigerated spaces applications. Air supply style "D" can also be used when the contractor prefers to provide his own air supply & regulation trim, mounted outside the T cabinet.

Note: When air supplies style "B", "C" or "D" are

selected, the air supply should be provided and installed by the sprinkler contractor OUTSIDE of the T

OTALPAC

the unit.

1.1 Air supply design and selection:

The air supply compressor should be sized to automatically establish the total required air pressure in 30 minutes. External air supply should be provided with an Air Maintenance Device (air supply style "B") to regulate and restrict the flow of supervisory air into the sprinkler system piping.

Note: External air supply MUST always be restricted to

insure that the automatic air supply cannot replace air as fast as it escapes when a sprinkler operates.

WARNING ! Pressures other than the factory pressure

settings may affect the operation of the system.

Air compressor selection Table:

H.P

1/6 1.33 110 90

1/3 2.61 215 170

1/2 4.06 335 270

1 7.40 610 400

CFM @

40 psi

2 Cabinet It is NOT provided with

120Vac System capacity (gallon) to Pump to 40 psi in 30 Minutes

220Vac System capacity (gallon) to Pump to 40 psi in 30 Minutes

OTALPAC

 Air Supply Style "C": (Refer to Figure 3) Used only for the pneumatic release piping network of pneumatically operated Preaction or deluge systems. An external air supply has to be provided by others (compressor, plant air or dry nitrogen cylinders) and piped to the air inlet port of the unit. Air supply style "C" provides an Air Pressure Maintenance Device (APMD) trim, factory mounted in the

OTALPAC

 Air Supply Style "D": (Refer to Figure 4) Mainly used with Preaction systems protecting refrigerated spaces and freezers, where a special dry external air supply unit is piped directly to the system riser inside the freezer itself, as shown in NFPA-13. Air supply Style "D" provides only an air supervisory and shut-off trim.

2 cabinet.

Note: Selection of the proper air compressor size is the

responsibility of the installing contractor.

FM-086G-0-43E

Page 26

Page 2 of 14

OTALPAC

2 Integrated Fire Protection System

OTALPAC

Air Supply

1.2 Connecting the Air Compressor to AC power

The motor must be protected against short circuit, overload and excessive temperature rise. Fuses, motor protective switches and thermal protective switches provide the necessary protection in these circumstances.

Fuses only serve as a short circuit protection of the motor (wiring fault), not as protection against overload. Those are provided and wired by the electrical contractor. An isolation switch (for location detail, refer to Figure 2 in CONTROLS Section) is also provided in the T

OTALPAC

2 Cabinet and is

factory wired, allowing powering off the air compressor while some maintenance work on the unit is done, without disturbing the rest of the system.

Connect non-energized AC power to the air compressor. Refer to figure below and FIELD WIRING DIAGRAM.

INPUT POWER SOURCE

TBB

1 2 3 4

Wiring size: Minimum 14 AWG with 600V Insulation.

Wiring of 120/220Vac Air Compressor

Branch circuit for air compressor shall not be the same

as the control panel power source

120Vac, 60Hz 220Vac, 50 Hz

NEUTRAL

GROUND

AIR COMPRESSOR 1 HP Maximum

Power Source

1.3.2 To close air supply:

Turn off the compressor isolating switch (E15).

1.3.3 To adjust system air pressure (Furnas switch):

WARNING ! The cut-out/cut-in differential switch

adjustment screw (small screw to the right) is factory set. DO NOT CHANGE ITS SETTING. Any unauthorised modification of this setscrew adjustment will void the system warranty and may also prevent the system from operating normally.

The air compressor cut-off pressure switch (E2) (shown below with its metal cover removed) has its air compressor cut-out adjustment switch (middle screw) factory set. This switch should not need any adjustment but if necessary, follow the instructions below:

a) Remove the metal cover of the compressor air

pressure switch (E2).

b) To raise the cut-out pressure of the air compressor,

turn the cut-out adjustment screw (middle) half a turn CLOCKWISE.

c) Open the system main drain valve (D3) and let the

pressure drop until the air compressor (E1) restarts. Check pressure reading on the system pressure gauge (E3) when the air compressor stops again. Repeat until the desired pressure is reached. Once all done, replace the metal cover on the switch (E2).

Turn clockwise to increase

both cut-out and cut-in

pressure adjustment.

Factory set.

DO NOT CHANGE !

COMPRESSOR Amp rating

Compressor Size

(HP)

1/6 6.8 A 2.8 A 1/3 6.5 A 3.5 A 1/2 8 A 4.8 A

1 12.4 A 7.6 A

1.3 Operation



Air Supply Style "A":

1.3.1 To Apply Air Supply:

Establish AC power for the air compressor by activating the correspondent circuit breaker at the electrical distribution panel. Start compressor by activating the compressor isolating switch (E15) located in the control section of the unit (refer to CONTROL SECTION, Fig. 2 for exact location of the isolating switch).

If the air compressor motor fails to start or slows down under load, shut the compressor off. Check that the supply voltage agrees with the motor nameplate.

A Float Check Valve (E9) is provided with Air Option "A". The Float Check Valve allows sensing of air pressure in the system during supervisory times of the system.

FM-086G-0-43E

Amp. Rating at

120Vac – 60Hz

Amp. Rating at 220Vac – 50Hz

FM-072Q-0-109 A

Front view of the Furnass Switch

(Part # 69HA3)

Note: Do not turn the cut-out adjustment screw (middle)

all the way down in one shot. Proceed by steps. Use the same method turning the cut-out adjustment screw COUNTER-CLOCKWISE to lower the air compressor cut-out pressure.

Page 27

OTALPAC

2 Integrated Fire Protection System

Air Supply

Page 3 of 14



Air supplies style "B" or "C":

1. To Apply Air Supply:

Turn on upstream air supply. Open APMD (Air Pressure Maintenance Device) input valve (E6) by placing handle in line with valve body then open APMD output valve (E7) by placing handle in line with the valve body.

In order to accelerate filling of sprinkler piping by air pressure, bypass valve (E8) can be opened by placing handle in line with valve body while piping is initially filled by the air compressor,. This valve (E8) must then be closed (handle crossways to valve body) and kept in this position once the system is filled with air.

2. To Close Air Supply:

Close APMD output valve (E7) by placing handle crossways to valve body then close APMD input valve (E6) by also placing handle crossways to the valve body. Be sure bypass valve (E8) is closed (handle crossways to valve body).

3. To Adjust System Air pressure:

Be sure APMD input valve (E6) and APMD output valve (E7) are both open (handle in line with the valve body), and bypass valve (E8) is closed (handle crossways to valve body) prior to performing this operation. Loosen lock nut and turn pressure adjustment nut clockwise to increase air pressure or counter-clockwise to decrease pressure. Tighten lock nut.

Note: Depending on site conditions, the internal filter of

the APMD may need maintenance on a regular basis. Refer to Viking Data Sheet # 127 for more details.



Air supply style "D":

7. To Apply Air Supply:

Turn on upstream air supply. Open air shut-off valve (E14) by placing handle in line with valve body.

8. To Close Air Supply:

Close bypass air shut-off valve (E14) (handle crossways to valve body).

1.4 Maintenance and inspection:

 Air supply style "A":

1. To close the Air Supply:

This procedure requires turning OFF the air compressor's AC power by switching off the compressor isolating switch (E15) located in the control section of the unit before servicing. Note that the air compressor motor is equipped with thermal protectors that reset automatically. These thermal protectors will stop the motor in case it overheats and can automatically start the motor when they reset.

2. To remove and clean the check valve assembly (E11):

This procedure requires turning OFF the compressor's AC power. Follow instructions "To close Air Supply" above.

a) Carefully loosen the ¼" copper adapter, remove

copper tubing, and proceed to disassemble the check valve assembly (E11).

b) Once disassembled, carefully clean the check valve

seat, or replace the check valve (part # 40CHSW0002) altogether if worn out components are found.

c) Remove all brass connections, by unscrewing

gently all tubing adapters from the fittings, removing the previously installed Teflon tape and apply new Teflon tape on all threads. Re-install all components and check for leaks after reconnecting power to the air compressor.

3. To clean or replace the compressor's air inlet filter:

This procedure requires turning OFF the compressor's AC power. Follow instructions "To close Air Supply" above.

a) The motor compressor unit should be kept dirt-free.

A dirty filter restricts air flow, and causes the pump to run hotter and results in longer operating cycles.

b) To inspect the inlet filter, turn the black plastic cover

counter-clockwise to remove it from its case (refer to Figure 1). Remove old felt. Clean or replace with new one (part # B300A). DO NOT CLEAN WITH PETROLEUM-BASED PRODUCTS.

c) Re-install filter and cap. DO NOT OPERATE

COMPRESSOR WITHOUT A FILTER.

Note: Refer to the AIR COMPRESSOR Operation &

Maintenance Technical Manual provided with the

OTALPAC2

Intake and exhaust filters are standard on most compressors and will provide adequate filtration for most applications. Check filters periodically and replace when necessary. Initial inspection is suggested at 500 hours, then the user should determine the frequency. Most problems can be prevented by keeping filters and mufflers clean. Dirty filters and mufflers decrease compressor performance and can decrease compressor service life.

Should the compressor need rebuilding, field rebuilt kits are available from Authorized Service Facilities. Refer to the compressor's Owner's Manual provided with the T unit. Maintain a clean air filter cartridge to insure best flow and performance. The location and the quality of the air being ingested indicate the frequency for inspection and replacement. A dirty filter restricts air flow, causes the pump to run hotter and results in longer operating cycles.

unit for more details.

OTALPAC

FM-086G-0-43E

Page 28

Page 4 of 14

4. To drain the Air Supply Accumulator:

The amount of moisture pumped into the system and how quickly it accumulates is proportional to the amount of humidity in the air and how long the compressor is in operation. This unit has been designed to operate between 32 and 100oF.

At least once a year, open air option Drain Valve (E12) until all condensate water is drained from the air receiver. Close air option Drain Valve.

WARNING ! The relief valve and outlet pipe of the air compressor may become very hot during normal operation. Do not touch the valve, compressor heads or outlet piping until the compressor has been turned off and allowed to cool.

A safety relief valve is provided on standard compressors and is preset at the factory. Do not exceed or adjust safety relief pressures other than those preset at the factory.

WARNING ! Do not unscrew relief valve head entirely off while the compressor is operating. Ejection of valve parts could cause severe injury.

 Air supplies style "B" or "C":

The Viking Model D-2 Air Pressure Maintenance Device (APMD) (E5) is a pressure regulator that automatically reduces the supply air pressure to a pre-set requirement when connected to a constantly maintained air supply (plant air, external tanked air compressor or dry nitrogen tank). Refer to Figure 2 or 3 for details.

Features:

• Replaceable air filter

• Outlet pressure range is 5 to 75 psi ( ± 2 psi) (34,47 to

• Ball check to prevent back flow.

• Restriction 1/16" (1,59mm) to prevent rapid re-

The Viking Model D-2 APMD (E5) regulates and restricts air flow.

• The air or nitrogen supply provided to the APMD must be

• By-pass piping is provided to allow initial pressurization

OTALPAC

517,11 kPa). Air pressure setting can be readjusted after installation. See Paragraph 3.6, TO ADJUST SYSTEM AIR PRESSURE.

pressurization of a system.

continuous, clean, dry and oil free.

of system piping more rapidly than the restricted air flow through the APMD will allow.

2 Integrated Fire Protection System

Air Supply

The APMD (E5) should be checked for correct pressure regulation after installation or repair by noting the air pressure reading within the system. If adjustment is required, refer to paragraph 1.3 of the current Section. The filter should also be inspected and replaced or cleaned as required.

To clean Air Pressure Maintenance Device (APMD) (E5) in Air option B (refer to Figure 2):

Refer to Viking Data Sheet 127 for additional details.

To close the Air Supply:

Close Air Pressure Maintenance Device (APMD) output isolation valve (E7) by placing handle crossways to the valve body. Make sure the APMD input valve (E6) is open (handle in line with valve body), and the bypass valve (E8) is closed (handle crossways to valve body). Refer to Figure 2 or 3.



Important: Advise local authorities of the necessary work

OTALPAC

• If adjustment is necessary, refer to paragraph 1.3 of the current Section

• Do not disconnect or disassemble the APMD without closing the outlet (E7) and inlet (E6) isolation valves. System air pressure will be trapped between the outlet of the APMD and the downstream control valve. Relieve pressure before proceeding with disassembly.

• This procedure requires turning OFF the compressor's power.

• Carefully loosen the union between the outlet of APMD (E5) and the outlet isolation valve (E7) to relieve pressure.

• Remove and clean Air Pressure Maintenance Device (APMD) filter. Refer to VIKING Technical Data Sheet 127 Model D-2 Air Pressure Maintenance Device for more details. If admission filter is blocked, replace with filter kit (part # 03007 A).

Air supply style "D":

• The air or nitrogen supply provided must be continuous, clean, dry and oil free.

• Determine the appropriate pressure to be maintained in the system. Refer to System Data and Technical Data for the system and components used.

over the fire protection equipment. In order to avoid accidental water release, it is considered good practice to completely close the main water inlet valve while doing maintenance work.

• Determine the appropriate pressure to be maintained in the system. Refer to Table 1 or Table 2 of the current Section.

FM-086G-0-43E

WARNING !

be relatively hot after the air compressor has run for some time. Take precautions when handling the components to avoid skin burns.

Air compressor head and copper tubing may

Page 29

OTALPAC

Figure 1 – Air Supply Style "A"

(Cabinet mounted air compressor)

OTALPAC

2 Integrated Fire Protection System

Air Supply

Air compressor filter

Page 5 of 14

Pipe replaced by

Dehydrator Option

(when used)

Copper tubing

E12

To drain collector

E11

E10

To sprinklers riser

Plug removed for Optional accelerator or Pneumatic actuator (when used)

Air Option Components:

E1 Air compressor E2 Air compressor "Cut-off" pressure switch E3 System air pressure gauge E4 Air supervisory pressure switch E9 Float check valve E10 Soft-seat check valve E11 Air compressor check valve E12 Air option drain valve E15 Compressor isolating switch (not shown)

Optional Components:

(see Air Supply Options for details)

- Viking Dehydrator

- Accelerator

FM-086G-0-43E

Page 30

Page 6 of 14

Figure 2 – Air Supply Style "B"

(APMD without air compressor)

OTALPAC

2 Integrated Fire Protection System

Air Supply

OTALPAC

Note: The external air supply must be restricted to insure that it cannot replace air as fast as it escapes when a releasing device or sprinkler operates. When the system is put in service, open the input valve (E6) first.

Air Option Components:

E3 System air pressure gauge E4 Air supervisory pressure switch E5 Air pressure maintenance device (APMD) E6 APMD input valve E7 APMD output valve E8 APMD bypass valve E16 Swing check valve

Optional Components:

(see Air Supply Options for details)

- Viking Dehydrator

- Accelerator

FM-086G-0-43E

Page 31

OTALPAC

Figure 3 – Air Supply Style "C"

(APMD for Pilot Line release system only)

OTALPAC

2 Integrated Fire Protection System

Air Supply

Page 7 of 14

Air Option Components:

E3 System air pressure gauge E4 Air supervisory pressure switch E5 Air pressure maintenance device (APMD) E6 APMD input valve E7 APMD output valve

Optional Components:

(see Air Supply Options for details)

- Accelerator

FM-086G-0-43E

Page 32

Page 8 of 14

Figure 4 – Air Supply Style "D"

OTALPAC

2 Integrated Fire Protection System

Air Supply

(Air supply connection only for external air supply)

E4 (replaced by a plug on

SUREFIRE trim)

E16

OTALPAC

Note: The external air supply must be restricted to insure that it cannot replace air as fast as it escapes when a releasing device or

sprinkler operates.

Air Option Components:

E3 System air pressure gauge E4 Air supervisory pressure switch E6 Air shut-off valve E16 Swing check valve

Optional Components:

(see Air Supply Options for details)

- Viking Dehydrator

- Accelerator

FM-086G-0-43E

Page 33

OTALPAC

Table 1: Water Pressure up to 175 Psi

System Type

Non-Interlocked Pneumatic Release

Non-Interlocked Electric Release

Single-Interlocked Pneumatic Release

Single-Interlocked Electric Release

Double-Interlocked Pneumatic/Pneumatic

Electric/PneuLectric

Electric/Pneumatic

Single-Interlocked Firecycle III

Double-Interlocked Firecycle III

Single-Interlocked SUREFIRE

Double-Interlocked SUREFIRE

Release (pilot) Line C

Dry Pipe System

OTALPAC

Air Supply

Style

B or D

2 Integrated Fire Protection System

Air Supply

Air

Regulator

A n/a

30 Psi

(207 kPa)

A n/a

30 Psi

(207 kPa)

A n/a

30 Psi

(207 kPa)

A n/a

20 Psi

(138 kPa)

A n/a

30 Psi

(207 kPa)

A n/a

20 Psi

(138 kPa)

A n/a

30 Psi

(207 kPa)

A n/a

30 Psi

(207 kPa)

A n/a

30 Psi

(207 kPa)

A n/a

30 Psi

(207 kPa)

A n/a

30 Psi

(207 kPa)

30 Psi

(207 kPa)

A n/a

30 Psi

(207 kPa)

Compressor

Start

30 Psi

(207 kPa)

n/a

30 Psi

(207 kPa)

n/a

30 Psi

(207 kPa)

n/a

15 Psi

(104 kPa)

n/a

30 Psi

(207 kPa)

n/a

15 Psi

(104 kPa)

n/a

30 Psi

(207 kPa)

n/a

30 Psi

(207 kPa)

n/a

30 Psi

(207 kPa)

n/a

30 Psi

(207 kPa)

n/a n/a

30 Psi

(207 kPa)

n/a n/a

n/a

30 Psi

(207 kPa)

n/a n/a

Compressor

Stop

35 Psi

(242 kPa)

n/a

35 Psi

(242 kPa)

n/a

35 Psi

(242 kPa)

n/a

20 Psi

(138 kPa)

n/a

35 Psi

(242 kPa)

n/a

20 Psi

(138 kPa)

n/a

35 Psi

(242 kPa)

n/a

35 Psi

(242 kPa)

n/a

35 Psi

(242 kPa)

n/a

35 Psi

(242 kPa)

35 Psi

(242 kPa)

n/a

35 Psi

(242 kPa)

Low Air

Supervisory

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

12 Psi

(83 kPa)

12 Psi

(83 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

12 Psi

(83 kPa)

12 Psi

(83 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

25 Psi

(173 kPa)

Low Air

Alarm

n/a

23 Psi (NYC) 23 Psi (NYC)

n/a

10 Psi (NYC) 10 Psi (NYC)

n/a

10 Psi

(69 kPa) Double-Interlocked

10 Psi

(69 kPa)

23 Psi (NYC) Double-Interlocked 23 Psi (NYC) 23 Psi

(159 kPa)

23 Psi

(159 kPa)

23 Psi

(159 kPa)

23 Psi

(159 kPa)

23 Psi

(159 kPa)

23 Psi

(159 kPa)

23 Psi

(159 kPa)

23 Psi

(159 kPa)

n/a

Page 9 of 14

FM-086G-0-43E

Page 34

Page 10 of 14

Table 2: Water Pressure from 175 Psi to 250 Psi

OTALPAC

System Type

Non-Interlocked Pneumatic Release

Non-Interlocked Electric Release

Single-Interlocked Pneumatic Release

Single-Interlocked Electric Release

Double-Interlocked Pneumatic/Pneumatic

Double-Interlocked Electric/PneuLectric

Electric/Pneumatic

Single-Interlocked Firecycle III

Double-Interlocked Firecycle III

Single-Interlocked SUREFIRE

Double-Interlocked SUREFIRE

Release (pilot) Line C

Dry Pipe System

Air Supply

Style

A n/a

B or D

A n/a

B or D

A n/a

B or D

A n/a

B or D

A n/a

B or D

A n/a

B or D

A n/a

B or D

A n/a

B or D

A n/a

B or D

A n/a

B or D

A n/a

B or D

A n/a

B or D

2 Integrated Fire Protection System

Air

Regulator

50 Psi

(345 kPa)

50 Psi

(345 kPa)

50 Psi

(345 kPa)

20 Psi

(138 kPa)

50 Psi

(345 kPa)

20 Psi

(138 kPa)

50 Psi

(345 kPa)

50 Psi

(345 kPa)

50 Psi

(345 kPa)

50 Psi

(345 kPa)

50 Psi

(345 kPa)

50 Psi

(345 kPa)

50 Psi

(345 kPa)

Air Supply

Compressor

Start

50 Psi

(345 kPa)

n/a

50 Psi

(345 kPa)

n/a

50 Psi

(345 kPa)

n/a

15 Psi

(104 kPa)

n/a

50 Psi

(345 kPa)

n/a

15 Psi

(104 kPa)

n/a

50 Psi

(345 kPa)

n/a

50 Psi

(345 kPa)

n/a

50 Psi

(345 kPa)

n/a

50 Psi

(345 kPa)

n/a n/a

50 Psi

(345 kPa)

n/a n/a

n/a

50 Psi

(345 kPa)

n/a n/a

Compressor

Stop

55 Psi

(380 kPa)

n/a

55 Psi

(380 kPa)

n/a

55 Psi

(380 kPa)

n/a

20 Psi

(138 kPa)

n/a

55 Psi

(380 kPa)

n/a

20 Psi

(138 kPa)

n/a

55 Psi

(380 kPa)

n/a

55 Psi

(380 kPa)

n/a

55 Psi

(380 kPa)

n/a

55 Psi

(380 kPa)

55 Psi

(380 kPa)

n/a

55 Psi

(380 kPa)

Low Air

Supervisory

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

12 Psi

(83 kPa)

12 Psi

(83 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

12 Psi

(83 kPa)

12 Psi

(83 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

45 Psi

(311 kPa)

OTALPAC

Low Air

Alarm

n/a

43 Psi (NYC) 43 Psi (NYC)

n/a

10 Psi (NYC) 10 Psi (NYC)

n/a

10 Psi

(69 kPa)

10 Psi

(69 kPa)

43 Psi (NYC) Double-Interlocked 43 Psi (NYC) 43 Psi

(297 kPa)

43 Psi

(297 kPa)

43 Psi

(297 kPa)

43 Psi

(297 kPa)

43 Psi

(297 kPa)

43 Psi

(297 kPa)

43 Psi

(297 kPa)

43 Psi

(297 kPa)

n/a

FM-086G-0-43E

Page 35

OTALPAC

2 Integrated Fire Protection System

Air Supply

Page 11 of 14

2- Skid Air Supply Option

When TotalPac2 units are provided in skid form, the air supply is provided by the installing contractor. Preaction, dry valve and other sprinkler systems skids using air pressure for supervisory or releasing purposes are all provided without the external supervised air supplies.

The system trim includes only a connection for the air supply including a ball valve, a pressure switch and a pressure gauge, adapted to the particular layout ordered. When an air pressure maintenance device is required, it shall also be provided and installed by the contractor along with his air supply.

The skid air supply trim is factory assembled, mounted in the system trim and pressure tested.

អអអអ Skid Air Supply for sprinklers: (Refer to Figure 1) Provides only an air supervisory and shut-off trim. Used with the contractor provided air supply & regulation trim, mounted separate from the T

អអអអ Skid Air Supply for pilot line: (Refer to Figure 2) Very similar to the air supply for sprinklers, it provides only an air supervisory and shut-off trim. Used with the contractor provided air supply & regulation trim, mounted separate from the T

2.1 Air supply design and selection:

The air supply compressor should be sized to automatically establish the total required air pressure in 30 minutes. External air supply should be provided with an air pressure maintenance device to regulate and restrict the flow of supervisory air into the sprinkler system piping.

Note: External air supply MUST always be restricted to

insure that the automatic air supply cannot replace air as fast as it escapes when a sprinkler operates.

WARNING! Pressures other than the factory pressure

settings may affect the operation of the system.

OTALPAC

2 trim skid.

OTALPAC

2 trim skid.

2.2 Operation

.1 To Apply Air Supply:

Turn on upstream air supply. Open Air shut-off valve (E14) by placing handle in line with valve body.

.2 To Close Air Supply:

Close Air shut-off valve (E14) (handle crossways to valve body).

3. Maintenance and inspection:

- The air or nitrogen supply provided must be continuous, clean, dry and oil free.

- Determine the appropriate pressure to be maintained in the system. Refer to Table 1 or 2

Important: Advise local authorities of the necessary work

over the fire protection equipment. In order to avoid accidental water release, it is considered good practice to completely close the main water inlet valve while doing the maintenance work.

FM-086G-0-43E

Page 36

Page 12 of 14

Figure 1 – Skid Air Supply for Sprinklers Network

(Air supply connection only for external air supply )

OTALPAC

2 Integrated Fire Protection System

Air Supply

OTALPAC

Note: The external air supply must be restricted to insure that it cannot replace air as fast as it escapes when a releasing device or

sprinkler operates.

Air Option Components:

E3 System air pressure gauge E4 Air supervisory pressure switch E14 Air shut-off valve E16 Swing check valve

Optional Components:

(see Air Supply Options for details)

- Accelerator

FM-086G-0-43E

Page 37

OTALPAC

Figure 2 – Skid Air Supply for Pilot Line

(Air supply connection only for external air supply )

OTALPAC

2 Integrated Fire Protection System

Air Supply

Page 13 of 14

Note: The external air supply must be restricted to insure that it cannot replace air as fast as it escapes when a releasing device or

sprinkler operates.

Air Option Components:

E3 System air pressure gauge E4 Air supervisory pressure switch E14 Air shut-off valve E16 Swing check valve

Optional Components:

(see Air Supply Options for details)

- Accelerator

FM-086G-0-43E

Page 38

Page 14 of 14

OTALPAC

2 Integrated Fire Protection System

Air Supply

OTALPAC

This page was intentionally left blank

FM-086G-0-43E

Page 39

OTALPAC

2 Integrated Fire Protection System

Air Supply Dehydrator Option

Page 1 of 2

 Viking Dehydrator:

The Viking Dehydrator is a manually regenerated desiccanttype air dryer. The desiccant acts as a moisture indicator by changing color, and is visible through the required bowl guard and transparent plastic bowl.

Technical Information:

1. The desiccant is silica gel having a –45oF. (-43oC) dew point at a maximum of 90oF (32oC) temperature with a regeneration temperature of 350oF (177oC). When the silica gel color changes from dark blue to light pink or clear, it has become saturated with moisture and must be changed.

2. The unit has a drying capacity of 4400 standard cubic feet (124,6m3) of air to –45oF (-43oC) atmospheric dew point at rated specifications before the desiccant becomes saturated.

3. The maximum air flow rating is 10 standard cubic feet per minute (0,283m3/minute) at 100 psi (689.5 kPa) per unit.

4. All ratings are based on 70oF (21oC) saturated inlet air temperatures at 100 psi (689.5 kPa).

5. The polycarbonate plastic bowl holds 1.64 pounds (0,74 kg) of desiccant and is rated for a maximum temperature and pressure at 125oF (52oC) and 150 psi (1034 kPa).

6. The silica gel desiccant is provided in a sealed 1.75 pound (0,794 kg) bag and is shipped in a box inside the unit cabinet.

7. The unit is to be used on compressed air service only.

Operation of Dehydrator:

The plastic bowl of dehydrator is filled with silica gel. As the relative humidity increases, the silica gel absorbs the moisture and begin to change color from dark blue to light pink, indicating the desiccant must be replaced.

To Make Dehydrator Functional:

Drain valve (E12) shall be closed.

To Drain Dehydrator input line:

CLOSE air shut-off valve (E14). OPEN drain valve (E12) to drain input line then close it. OPEN air shut-off valve (E14).

To replace Dehydrator cartridge:

Once it has been drained, CLOSE the Dehydrator air shut-off valve (E14).

Unscrew both the bowl guard and the transparent bowl. Replace desiccant with a fresh charge.

Follow instructions described on Viking data sheet no. 276 (Form No. F_042089) provided with the silicagel recharge.

FM-086G-0-44C

Page 40

Page 2 of 2

OTALPAC

2 Integrated Fire Protection System

Air Supply Dehydrator Option

This page was intentionally left blank

OTALPAC

FM-086G-0-44C

Page 41

TOTALPAC2 Page 1 of 2

TOTALPAC2 Integrated Fire Protection System

Accelerator Option

Viking Accelerator:

The Viking Model E-1 Accelerator is a quick-opening device. When installed with the required external Anti-flood Device (on dry pipe systems only), it is used to increas e the operational speed of a differential type valve. An accelerator (quick-opening device) is recommended on a ll differential dry pipe valves and is required on dry pipe systems of certain capacities. Refer to NFPA Standards and Authorities Having Jurisdiction. The Viking Mode l E-1 Accelerator may also be used without the Anti-flood device to speed the action of a pneumatic release system on a deluge, flow control or preaction system.

Features:

.A Automatically resets. .B External anti-flood Assembly. .C UL Listed for use on systems of maximum capacity

allowed.

.D Factory tested.

Operation:

The Viking Model E-1 Accelerator operates on the principle of unbalanced pressures. As the accelerator is pressurized, air enters the inlet chamber, goes through the screen filter into the middle chamber and through an orifice into the lower chamber. From the middle chamber, air slowly enters the upper chamber through a filtered orifice restriction in the cover diaphragm.

In the SET position, the system air pressure is the same in all chambers. When a sprinkler or release device operates, the pressure in the middle and lower chambers is reduced at the same rate as the system pressure. The orifice restriction in the cover diaphragm restricts the air flow from the upper chamber, temporarily causing higher pressur e in the upper chamber.

The pressure differential forces the cover diaphragm down, pushing the actuator rod down. This action vents the pressure from the lower chamber to the outlet vent, allowing residual pressure in the inlet chamber to force the clapper diaphragm open. After the clapper diaphragm opens, any pressure remaining in the inlet chamber and associated piping is vented to atmosphere.

On a pneumatic release system, when the accelerator operates, the outlet pressure is vented to atmosphere, speeding the release system operation.

To enable the Accelerator Device:

The Accelerator Device is enabled the Air Bypass Valve is opened (handle aligned with the valve body). T he system air pressure should be higher or equal to the pressure indicated on the pressure gauge (3) prior to opening the Main Water Ilet Valve (D1).

Ensure that the Air Bypass Valve is open (handle aligned wit h the valve body) in normal supervisory mode.

To isolate the Accelerator Device:

Close the Air Bypass Valve, positi oning the handle across the valve body. This operation can be nec essary in order to verif y the pressure adjustments or to allow the pressure switches adjustments.

Refer to instructions described on Viking datasheet no. 122 (Form No. 071692).

Viking Accelerator Model E-1 :

(for preaction systems & pilot lines)

FM-086G-0-45B

Page 42

Page 2 of 2 TOTALPAC2

TOTALPAC2 Integrated Fire Protection System

Accelerator Option

Resetting the Accelerator device: Make sure the system is properly drained and reset.

Observe the air pressure gauge (3) on top of the accelerator. The gauge must read zero before the accelerator will automatically reset. It may be necessary to loosen, remove and re-install the accelerator air gauge (use the appropriate wrench) to vent trapped air pressur e from the upper chamber, even when the gauge indicates zero if the air supply is on while performing the reset.

Make sure system is pressurized according to recommended settings. Do not exceed 60 Psi (414 kPa).

INSPECTION & TESTS: After every operation, and each time water is allowed to

enter the system:

1. Inspect the interior of the accelerator for the presence of water. Dampness or condensation may indicate that the air supply is not being dried adequately. If water is allowed to enter the middle or upper chamber of the accelerator, it may contaminate the accelerator orifices and prevent it from operating properly.

2. Remove the 1/2" NPT plug from the base of the accelerator. If water or dampness is present, the accelerator must be disassembled, cleaned and dried. For more information about this procedure, refer to Viking datasheet 122 (Form No. 071692).

3. Weekly inspection is recommended unless system is provided with low air alarm, then monthly inspection may be adequate.

4. Check the air pressure gauge (3) at the top of the accelerator. Air pressure in the upper chamber of the accelerator should be equal to the air pressure maintained in the system on which it is installed.

Note: Standard tolerance allowance in pressure gauge

calibration may result in a slight variation when pressure readings of any two gauges are compared.

A difference in pressure other then slight variation due to gauge calibration may indicate gauge malfunction, plugged accelerator orifices and/or filters, or other maintenance is required. See Viking datasheet 122 (Form No. 071692), paragraph. 12 ACCELERATOR MAINTENANCE.

5. Verify that all other trim valves are in their normal operating position.

6. Check for signs of mechanical damage and/or corrosive activity. If detected, perform maintenance as required or, if necessary, replace device.

7. Verify that the water suppl y main c ontro l valv e is open and secure and that the by-pass valve (1) is open.

FM-086G-0-45B

Page 43

TOTALPAC2 Page 1 of 8

TOTALPAC2 Integrated Fire Protection System

Control Section

1- Control Section with Control Panel

1.1 Product Description The Control Panel Section of the Self-Contained

OTALPAC2 unit is an add-on cabinet that is installed on

the top of the trim enclosure at the factory. This cabinet is fabricated of Gauge 14 steel, painted fire red with baked powder paint making it rustproof, the same finish as the Trim Enclosure.

The Control Panel Section is provided with a locked stainless steel door on the front giving access to the basic controls of the Control Panel. Once opened, the cabinet door gives access to the panel's Terminal Strip (refer to FIELD WIRING DIAGRAM for additional details), the control panel main board, emergency batteries and other related equipment. Refer to Figures 1 and 2 for additional details.

1.2 Self-contained T Control Panel)

The model VFR-400 is a listed and approved, microprocessor based fire control/releasing panel. It is primarily designed for use as a releasing panel for preaction, Surefire extinguishing systems. The panel is available for us e with either 120VAC-60Hz or 220VAC-50Hz power supplies. The battery compartment can hold two 12 volt batteries which are charged by an internal battery charger. Batteries are available to provide up to 90 hours of backup power during AC power failure.

The VFR-400 panel can be used with a wide range of compatible initiating devices such as pull stations, heat detectors (including linear heat detectors), photo-electric and ionization smoke detectors.

Pre-configured programs allow field programming for one of twelve possible input/output combinations that are available and listed for use with the T

In fire conditions when an initiating device circuit (or predetermined combination of circuits) is energized, the panel activates the release and signaling circuits according to the 'Program' setting.

On the panel's display board, the appropriate Alarm, Trouble and Supervisory LED's will flash until the event has been acknowledged. A message will be displayed on the LCD as well.

WARNING ! For more information and technical data,

please see the VIKING VFR-400 INSTALLATION, OPERATION AND INSTRUCTION MANUAL provided with the TOTALPAC2 Unit.

OTALPAC2 Unit (with Viking VFR-400

®, Firecycle® III, and deluge, water based

OTALPAC2 System.

1.3 VFR-400 Visual Indicators:

Red LED’s:

-Initiating Device Circuits Active (4),

-Notification/Release Circuits Active (4)

-Common Alarm (1) Green LED:

-AC Power Yellow LED’s:

Initiating Device Circuits Troubles (4)

-Output Circuits Troubles (4)

-Supervisory Initiating Zone (4)

-Supervisory Bell Output Active (4)

-Supervisory Zone,

-Supervisory 1, Supervisory 2,

-Power Trouble

-Supervisory

-Trouble

-System Trouble

-Ground Fault

-Discharging/Discharged

-Alarm Silenced

1.4 Control Switches: SCROLL UP / BUZZER SILENCE:

Acknowledge troubles and supervisory. Once all events in trouble or supervisory state have be en

viewed, the panel buzzer and appropriate output will silence. The applicable TROUBLE or SUPERVISORY LED will change from flashing to steady.

A Second trouble or supervisory will resound the panel buzzer.

Trouble conditions are self restoring. Supervisory latch and require RESET to clear.

SCROLL DOWN / BUZZER SILENCE: Acknowledge troubles and supervisory. Once all events in trouble or supervisory state have be en

viewed, the panel buzzer and appropriate output will silence. The applicable TROUBLE or SUPERVISORY LED will change from flashing to steady.

A Second trouble or supervisory will resound the panel buzzer.

Trouble conditions are self restoring. Supervisory latch and require RESET to clear.

SIGNAL SILENCE: By pressing SIGNAL SILENCE button, all silencable

outputs will de-activate. A trouble condition will be created, TROUBLE contact will be activated and the yellow ALARM SILENCE LED will light.

WARNING ! Alarms initiated from a WATERFLOW

signal can not be silenced. The panel must be reset to silence audible devices.

FM-086G-0-29C

Page 44

Page 2 of 8 TOTALPAC2

TOTALPAC2 Integrated Fire Protection System

Control Section

SYSTEM RESET: The RESET button breaks power to all initiating circuits, 4-wire smoke power and will clear any activated output circuits. If any alarm or trouble still exists after reset, they will reactivate the panel.

1.5 Time & Date setting: A- Press the "PROGRAM" switch down

B- Press on "FUNCTION" button until the following is displayed;

SET TIME?

C- Press the "SELECT" button to get to the "MINUTES" sub-menu;

01/21/2000

MINUTES 02:58:04

D- Use "SELECT" button to increase the minutes, or use "SET" button to decrease minutes.

E- Press the "FUNCTION" button to get to the "HOURS" sub-menu;

01/21/2000

HOURS 02:58:04

F- Use "SELECT" button to increase the hours, or use "SET" button to decrease hours.

G- Press the "FUNCTION" button to get to the "DAY" sub-menu;

DAY 01/21/2000

02:58:04

H- Use "SELECT" button to increase day, or use ¨SET" button to decrease day.

I- Press the "FUNCTION" button to get to the "MONTH" sub-menu;

MONTH 01/21/2000

02:58:04

J- Use "SELECT" button to increase month, or use "SET" button to decrease month.

K- Press the "FUNCTION" button to get to the "YEAR" sub-menu;

YEAR 01/21/2000

02:58:04

L- Use "SELECT" button to increase year, or use "SET" button to decrease year.

FM-086G-0-29C

Page 45

TOTALPAC2 Page 3 of 8

TOTALPAC2 Integrated Fire Protection System

Control Section

Figure 1 - Cabinet door assembly:

Control section hinged door (recessed hinges on top)

Control Panel

annunciator window

"TBB" field terminal strip for 120 / 220 Vac Power Supply

(under protective cover)

Releasing panel controls access door (stainless steel)

Door Lock

(with key alike keys)

Flush door handle

"TBC" field terminal strip for Los Angeles & Chicago option

FM-086V-0-19

Air compressor

isolatin switch (E15)

Emergency batteries

NOTE: TBB field terminal strip and Air compressor isolation switch (E15) only with Air Supply Style A air Figure 2 - Control equipment layout:

Typical control panel motherboard placement.

FM-086V-0-20

FM-086G-0-29C

Page 46

Page 4 of 8 TOTALPAC2

TOTALPAC2 Integrated Fire Protection System

Control Section

Figure 3 - Detail of VFR-400 Panel control section:

Emergency batteries

FM-086G-0-29C

FM-086V-0-21

Page 47

TOTALPAC2 Page 5 of 8

TOTALPAC2 Integrated Fire Protection System

Control Section

Figure 4 - Detail of VFR-400 wiring routing:

AC POWER

120 / 220 Vac Power Supply (Control panel only)

NAC Circuits

Supervisory / Detection24Vdc / Ann.

POWER LIMITED CIRCUITS

"TBC" field terminal strip for Los Angeles & Chicago option

Dry contacts

FM-086V-0-22

FM-086G-0-29C

Page 48

Page 6 of 8 TOTALPAC2

TOTALPAC2 Integrated Fire Protection System

Control Section

This page was intentionally left blank

FM-086G-0-29C

Page 49

TOTALPAC2 Page 7 of 8

TOTALPAC2 Integrated Fire Protection System

Control Section

2- Control Section without control panel.

2.1 Product Description

When the T panel, such as in retrofit applications where the unit is connected and controlled by a central control panel already installed in the building or premises.

When such is the case, the top control section of the

OTALPAC2 is not provided and is replaced by a field

wiring junction box (See Figure 1 for details). All electrical components in the trim (pressure switches, supervisory switches, etc.) are factory wired to a terminal strip (TBA) for contractor's field wiring. The junction box is provided with a cover plate maintained in place by 4 screws and contains the wiring schematic on it's internal face.

Junction box has 4 knock-outs for contractor field wiring.

2.2 Remote Controlled T Panel)

The installing contractor should make sure the remote control panel is both listed and programmed to handle the required sequence of operation necessary t o operate the automatic sprinkler system. Refer to GENERAL DESCRIPTION Section, appropriate standards and Authority Having Jurisdiction for additional information.

2.3 Technical Data

Cabinet:

Steel enclosure: Refer to Cabinet Data Sheet for further details.

Environment (electrical section): Temperature: 32 Humidity: 85% Relative Humidity (non-condensing) at

F (32oC) maximum.

AC Power:

The unit may be provided with an air compressor . Refer to the appropriate Field Wiring Diagram in "Programming Section" to determine applicable power requirements.

Wire size: minimum #14 AWG with 600 Volt insulation.

OTALPAC2 unit is provided without any control

OTALPAC2 (without Control

F. (0oC) to 120oF (48oC)

Note: This T

Integrated Control Panel, which is supplied by others.

Contractor should make sure the control panel supplied to control this system complies with the sequence of operation described in the programming Section. The remote control panel shall also be listed for releasing service and be compatible for supervising N.O. contact devices and operating the 24 Vdc/10Wdc solenoid v alv e of the system if applicable.

OTALPAC2 Unit has been provided without an

FM-086G-0-29C

Page 50

Page 8 of 8 TOTALPAC2

TOTALPAC2 Integrated Fire Protection System

Control Section

Figure 1: Detail of contractor wiring junction box:

TBA Field Wiring

7/8" & 1 1/4" Knockouts

for low voltage field wiring

7/8" & 1 1/4" Knockout

for 120/250Vac power feed wiring

TBB Field Wiring

Terminal Strip

NOTE: Junction box shown with coverplate

removed for clarity. See Figure 2 for wiring routing.

Air Compressor or Excess Pressure Pump Isolation Switch (when applicable)

Figure 2 - Wiring routing:

AC Power

Power Limited Circuits

120V-60Hz or 220V-50Hz

L1 Flow

TBB

Air Compressor or Excess Pressure Pump Isolation Switch when applicable (factory wired)

Detection

TBA

Supervisory

Release (if applicable)

FM-072Q-0-52 D.dwg

Wiring shown indicates typical Wiring Routing for Power-Limited circuits. Refer to Field Wiring Diagram in "Program ming Secti o n" for additional details.

FM-086G-0-29C

Page 51

TOTALPAC2 Page 1 of 12

TOTALPAC2 Integrated Fire Protection System

Deluge System - Programming & Field Wiring Diagram

1- Remote Controlled, Pneumatic Release

The TOTALPAC2 Unit without control p anel is factor y wired for the following configuration:

f Deluge System with Pneumatic Release

This T Integrated Control Panel since its dry contacts are supervised by a remote panel. Contractor should m ake sure the control panel supplied to control this system complies with the sequence of operation described in MECHANICAL SECTION. The remote control panel shall also be Listed and be compatible for supervising sprinklers supervisory and alarm contact devices. Refer to FIELD WIRING DIAGRAM for more details. Make sure the system will perform as required and is tested to confirm it meets all requirements.

Note: All field wiring should be terminated in the contractor

OTALPAC2 Unit has been provided without an

junction box and terminals provided (TBA and TBB) as shown on the FIELD WIRING DIAGRAM. No connection should be made directly in the trim components as this would void warranty and might prevent the normal operation of the unit.

Operation – Deluge

When a fire occurs, at least one pilot head reaches its trip point. The pilot line pressure is released and the pneumatic actuator is then automatically activated. The system alarm audible devices sound and, if desired, can be silenced manually. The operation of a pilot head will allow the water to escape from the priming chamber of the deluge valve. The clapper of the deluge valve opens, filling the outlet chamber and flooding the entire area covered by the open sprinklers and/or nozzles, causing the closing of the waterflow pressure switch contact. Water flow audible devices and the water motor gong (if installed) will sound.

The sprinkler system will continue to operate until t he main water supply control valve is manually closed.

1. Pilot Line Air Pressure Drop

Any leak or opening in the system pilot line network which allows supervisory air pressure to drop below 25 psi on 175 psi systems (45 psi for 250 psi systems) causes the opening of the Low Pressure Switch contact.

2. System Manual Operation

Manual opening of the deluge valve by the operation of the manual emergency release valve causes the water flow switch to operate.

Note: The same seq uence is obtained with the operation

of the alarm test valve, but the deluge valve is kept closed.

3. Supervisory of the Valves

An abnormal position of a valve will cause the closing o f the Valve Supervisory Switch contact. Both the Water Supply Control Valve and the optional Shut-off Valve are supervised.

FM-086G-0-38E

Page 52

Page 2 of 12 TOTALPAC2

TOTALPAC2 Integrated Fire Protection System

Deluge System - Programming & Field Wiring Diagram

Field wiring diagrams

WATER FLOW

PNEUMATIC RELEASE

LOW AIR PRESSURE

MAIN VALVE

TEST VALVE

(OPTIONAL)

LOS ANGELES OPTION CHICAGO OPTION

EOL

TBA

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

WATER FLOW

SWITCH

LOW PRESSURE

SWITCH

MAIN VALVE

SUP'V SWITCH

TEST VALVE

SUP'V SWITCH

FACTORY WIRED DEVICES

NOTES:

- ALL DEVICES ARE SHOWN IN THEIR NORMAL SUPERVISORY STATE.

- DRY CONTACTS RATINGS: PRESS. SWITCHES: 2.5 A. 0-30VDC RESISTIVE / 15A. 30 VAC SUPV. SWITCHES: 0.5 A. 125 VDC RESISTIVE / 10 A. 30 VAC USE ONLY WITH POWER LIMITED CIRCUITS

- USE END-OF-LINE DEVICES COMPATIBLE WITH THE

FM-072Q-0-26 C

RELEASE CONTROL PANEL USED (NOT INCLUDED).

TBC

N.O.

N.C.

N.O.

N.C.

FACTORY WIRED DEVICES

Notes:

1. Contacts provided for connection to the building's central Fire Alarm Panel.

MAIN VALVE SUPERVISORY

OPTIONAL TEST VALVE SUPERVISORY

FM-072Q-0-67 C

FM-086G-0-38E

Page 53

TOTALPAC2 Page 3 of 12

TOTALPAC2 Integrated Fire Protection System

Deluge System - Programming & Field Wiring Diagram

2- Remote Controlled, Hydraulic Release

The TOTALPAC2 Unit without control p anel is factor y wired for the following configuration:

f Deluge Hydraulic Release

Note: All field wiring should be terminated in the contractor

OTALPAC2 Unit has been provided without an

Operation – Deluge

When a fire occurs, at least one releasing device reaches its trip point. The operation of a releasing device will allo w the water to escape from the priming chamber of the deluge valve. The clapper of the deluge valve opens, filling the outlet chamber and flooding the entire area covere d by the open sprinklers and/or nozzles, causing the closing of the waterflow pressure switch contact. Water flow audible devices and the water motor gong (if installed) will sound.

The sprinkler system will continue to operate until t he main water supply control valve is manually closed.

1. System Manual Operation

Manual opening of the deluge valve by the operation of the manual emergency release valve causes the water flow switch to operate.

Note: The same seq uence is obtained with the operation

of the alarm test valve, but the deluge valve is kept closed.

2. Supervisory of the Valves

An abnormal position of a valve will cause the closing o f the Valve Supervisory Switch contact. Both the Water Supply Control Valve and the optional Shut-off Valve are supervised.

FM-086G-0-38E

Page 54

Page 4 of 12 TOTALPAC2

TOTALPAC2 Integrated Fire Protection System

Deluge System - Programming & Field Wiring Diagram

Field wiring diagrams

TBA

WATER FLOW

1 2

EOL

MAIN VALVE

6 7

EOL

TEST VALVE

(OPTIONAL)

EOL

LOS ANGELES OPTION CHICAGO OPTION

TBC

N.O.

N.C.

WATER FLOW

SWITCH

MAIN VALVE

SUP'V SWITCH

TEST VALVE

SUP'V SWITCH

FACTORY WIRED DEVICES

MAIN VALVE SUPERVISORY

NOTES:

- ALL DEVICES ARE SHOWN IN THEIR NORMAL SUPERVISORY STATE.

- DRY CONTACTS RATINGS: PRESS. SWITCHES: 2.5 A. 0-30VDC RESISTIVE / 15A. 30 VAC SUPV. SWITCHES: 0.5 A. 125 VDC RESISTIVE / 10 A. 30 VAC USE ONLY WITH POWER LIMITED CIRCUITS

- USE END-OF-LINE DEVICES COMPATIBLE WITH THE

RELEASE CONTROL PANEL USED (NOT INCLUDED).

FM-072Q-0-27 B

N.O.

N.C.

FACTORY WIRED DEVICES

Notes:

1. Contacts provided for connection to the building's central Fire Alarm Panel.

OPTIONAL TEST VALVE SUPERVISORY

FM-072Q-0-67 C

FM-086G-0-38E

Page 55

TOTALPAC2 Page 5 of 12

TOTALPAC2 Integrated Fire Protection System

Deluge System - Programming & Field Wiring Diagram

3- Remote Controlled, Electric Release

The TOTALPAC2 Unit without control p anel is factor y wired for the following configuration:

f System with Electric Release

This T Integrated Control Panel since its dry contacts are supervised by a remote panel. Contractor should m ake sure the control panel supplied to control this system complies with the sequence of operation described in MECHANICAL TRIM SCHEMATIC. The remote control panel shall also be Listed and be compatible for supervising sprinklers supervisory and alarm contact devices and be compati ble for supervising N.C. 24Vdc Solenoid Valve.

Refer to FIELD WIRING DIAGRAM for more details. Make sure the system will perform as required and is tested to confirm it meets all requirements.

Note: All field wiring should be terminated in the contractor

OTALPAC2 Unit has been provided without an

Operation – Deluge

When the detection system operates, the System Control Panel activates an alarm and energizes the normally closed solenoid valve (F1) open. Pressure is released from the priming chamber faster than it is supplied through restricted orifice (B3). The deluge valve clapper opens to allow water to flow into the system piping and alarm devices, causing the water motor alarm and water flow alarms connected to the alarm pressure switch to activate. Water will flow from any open sprinklers and/or spray nozzles on the system.

1. System Manual Operation

Manual opening of the deluge valve by the operation of the manual emergency release valve causes the water flow switch to operate.

Note: The same seq uence is obtained with the operation

of the alarm test valve, but the deluge valve is kept closed.

2. Supervisory of the Valves

An abnormal position of a valve will cause the closing o f the Valve Supervisory Switch contact. Both the Water Supply Control Valve and the optional Shut-off Valve are supervised.

FM-086G-0-38E

Page 56

Page 6 of 12 TOTALPAC2

TOTALPAC2 Integrated Fire Protection System

Deluge System - Programming & Field Wiring Diagram

Field wiring diagrams

TBA

WATER FLOW

MAIN VALVE

TEST VALVE

(OPTIONAL)

SOLENOID VALVE SEE NOTES

N.O. N.C. C

2 3

DFL

+-5

6 7

DFL

+109

DFL

12 13

14 15

DFL

LOS ANGELES OPTION CHICAGO OPTION

TBC

1 2 3

WATER FLOW

SWITCH

MAIN VALVE

SUP'V SWITCH

TEST VALVE

SUP'V SWITCH

N.C. SOLENOID VALVE

(See table below for details)

MAIN VALVE SUPERVISORY

USED ONLY WITH SHUT-OFF VALVE & SIGHT-GLASS OPTION

FACTORY WIRED DEVICES

NOTES:

- ALL DEVICES ARE SHOWN IN THEIR NORMAL SUPERVISORY STATE.

- DRY CONTACTS RATINGS: PRESS. SWITCHES: 2.5 A. 0-30VDC RESISTIVE / 15A. 30 VAC SUPV. SWITCHES: 0.5 A. 125 VDC RESISTIVE / 10 A. 30 VAC USE ONLY WITH POWER LIMITED CIRCUITS

- USE ONLY END-OF-LINE DEVICES COMPATIBLE WITH THE WITH THE CONTROL PANEL USED (NOT INCLUDED).

- SOLENOID VALVE EOL RESISTOR REQUIRED IN CANADA ONLY. REPLACE WITH A JUMPER IN OTHER COUNTRIES.

N.O.

N.C.

FACTORY WIRED DEVICES

Notes:

1. Contacts provided for connection to the building's central Fire Alarm Panel.

OPTIONAL TEST VALVE SUPERVISORY

FM-072Q-0-67 C

SOLENOID VALVE ELECTRICAL RATINGS

Viking P/N

Description

(De-energized)

Voltage Watts DC Amps

11591 NC 24 VDC 10.0 DC 416 mA

Pressure

Rating

300 psi

(2 068 kPa)

Notes:

1. Solenoid Valve is UL Listed as Fire Protection Special System Water Control Release Service (UL 429A Product category VLTR).

2. Voltage Drop: For proper operation, make sure that voltage at the solenoid valve is at least 85% of nameplate rating.

FM-086G-0-38E

Page 57

TOTALPAC2 Page 7 of 12

TOTALPAC2 Integrated Fire Protection System

Deluge System - Programming & Field Wiring Diagram

4- Self-Contained, Electric Release

The VIKING VFR-400 Control Panel included with the

OTALPAC2 Unit is factory programmed and wired for the

following configurations:

f Deluge, Electric Release f Deluge, Electric Release NYC

and

f Activation by Zone 1 OR Zone 2 f Activation by Zone 1 (NYC) f Activation by Zone 1 AND Zone 2 (Cross-zoned) f Activation by Zone 4 (Pull Station) for all

configurations

This programming makes sure the system will perform as required and was factory tested to make sure it meets all requirements.

Pre-configured programs allows field programming for possible input/output combinations, of which only three are available and Listed for the current use of the T System:

Program #1, Single Hazard, Two Alarm Zones with One

Manual Station Zone, One Waterflow Zone and Two Supervisory Zones.

Program #12, Single Hazard, Two Alarm Zones (Cross-

Zoned) with One Manual Station Zone, One Waterflow Zone and Two Supervisory Zones.

Program #5, Single Hazard, One Alarm Zone with One

Manual Station Zone, One Waterflow Zone and Three Supervisory Zones. (NYC)

OTALPAC2

Program #1 Output and Relay Circuits Activated by Detection Circuits:

OUTPUT CIRCUITS RELAY CIRCUITS

Program #1 allows the panel to activate the solenoid valve when EITHER detection Zone 1, Zone 2 OR Zone 4 is activated.

Program # 12 allows the panel to activate the solenoid valve when BOTH detection Zone 1 AND Zone 2 are activated (Cross-zoned) OR Zone 4 only. (Pull Station)

Program #5 allows the panel to activate the solenoid valve when EITHER detection Zone 1 OR Zone 4 is activated.

WARNING ! Only the three Pre-configured programs

above are Listed/Approved with the present TOTALPAC2 Unit. Changing for another preconfigured program may eliminate the Fire Protection capabilities of the system and/or void Listing/Approval and Warranty. Consult FireFlex Systems before making any change

Note: The control panel motherboard is factory pre-

wired and programmed for the configuration selected at the time of purchase. All field wiring should be terminated as shown on the FIELD WIRING DIAGRAM.

PROGRAM 1

SINGLE HAZARD

TWO ZONES

INPUT CIRCUITS

SUPERVISORY ZONE 1 (Spare) X SUPERVISORY ZONE 2 (Valve Tamper ) X DETECTION ZONE 1 X X X DETECTION ZONE 2 X X X DETECTION ZONE 3 (Waterflow) X X X DETECTION ZONE 4 (Pull Station) X X X

ALARM BELL

WATERFLOW BELL

RELEASE SOLENOID

SUPERVISORY BELL

ALARM RELAY

TROUBLE RELAY

WATERFLOW RELAY

X X X X X X

X X

SUPERVISORY RELAY

FM-086G-0-38E

Page 58

Page 8 of 12 TOTALPAC2

TOTALPAC2 Integrated Fire Protection System

Deluge System - Programming & Field Wiring Diagram

Program #12 Output and Relay Circuits Activated by Detection Circuits:

OUTPUT CIRCUITS RELAY CIRCUITS

PROGRAM 12

SINGLE HAZARD

CROSS ZONED

ALARM BELL

WATERFLOW BELL

RELEASE SOLENOID

SUPERVISORY BELL

ALARM RELAY

TROUBLE RELAY

WATERFLOW RELAY

INPUT CIRCUITS

SUPERVISORY ZONE 1 (Valve Tamper) X SUPERVISORY ZONE 2 (Air) X DETECTION ZONE 1 X X DETECTION ZONE 2 X DETECTION ZONE 3 (Waterflow) X X DETECTION ZONE 4 (Pull Station) X X X

BOTH

Program #5 Output and Relay Circuits Activated by Detection Circuits:

OUTPUT CIRCUITS RELAY CIRCUITS

X X X X X X

X X

SUPERVISORY RELAY

PROGRAM 5

SINGLE HAZARD

TWO ZONES

NYC

INPUT CIRCUITS

SUPERVISORY ZONE 1(Valve Tamper) X X SUPERVISORY ZONE 2 (Supervisory) X X X X DETECTION ZONE 1 (Detection) X X X X DETECTION ZONE 2 (Supervisory) X X DETECTION ZONE 3 (Waterflow) X X DETECTION ZONE 4 (Pull Station) X X X X

ALARM BELL

Operation

When a fire occurs, at least one detector reaches its trip point. One detection circuit is then automatically activated (in

crossed zones mode, both detection zones have to be activated) OR the activation of Zone 4 (pull station). The

system alarm audible devices sound and, if desired, can be silenced manually. The normally closed (N.C.) solenoid valve of the system is energized, allowing the water to escape from the priming chamber of the deluge valve. The clapper of the deluge valve opens, filling the outlet chamber and flooding the entire area covered by the sprinklers and nozzles. System waterflow audible devices and the water motor gong (if installed) will sound.

SUPERVISORY BELL

RELEASE SOLENOID

TROUBLE BELL

ALARM RELAY

TROUBLE RELAY

X X X X

WATERFLOW RELAY

SUPERVISORY RELAY

WARNING ! The sprinkler system will continue to

operate until the main water inlet valve is manually closed.

FM-086G-0-38E

Page 59

TOTALPAC2 Page 9 of 12

TOTALPAC2 Integrated Fire Protection System

Deluge System - Programming & Field Wiring Diagram

FIELD WIRING DIAGRAMS

An individual branch circuit shall be required

for the supply of the control panel power source

AC POWER SUPPLY 120 VAC, 60Hz / 220VAC, 50Hz CIRCUIT IS NON-POWER LIMITED AND SUPERVISED

EOL

5.1K, 1/4W ELR (Typical)

EOL

Program #/1 Factory pre-wired Zones:

Program #12 Factory pre-wired Zones:

non reset.

SUP.1=Main valve and/or Shutt-off valve ZONE 3=Waterflow OUT 3=Releasing Solenoid

SUP.2=Main valve and/or Shutt-off valve ZONE 3=Waterflow OUT 3=Releasing Solenoid

OUT 1OUT 2OUT 3OUT 4

RS-485 24VDC

S+

AUX.

POWER

24VR DC

SUP.2SUP.1

Input Wiring in Class B (style B)

TROUBLE

TB102

COM

TB1

Auxiliary dry contact relay outputs

EOL EOL

5.1K, 1/4W

ELR (Typical)

EOL DIODE ASSY

EOL

Output Wiring in Class B (style Y)

INPUT POWER SOURCE

TBB

1 2 3 4

Wiring size: Minimum 14 AWG with 600V Insulation.

120Vac, 60Hz 220Vac, 50 Hz

LINE NEUTRAL GROUND

AIR COMPRESSOR 1 HP Maximum

Wiring of 120/220Vac Air Compressor

Power Source

Branch circuit for air compressor shall not be the same

as the control panel power source

Power Limited (supervised) Initiating Device Circuits

Detection Zone 1, 2, 3, and 4.

Max. loop resistance: 100 ohms End of line: 5.1K ohms, 1/4W Leave ELR (provided) on all unused circuits. Refer to Device Compatibility in the VFR-400 Control Panel Manual.

Power Limited (supervised) Initiating Device Circuits

Supervision Zone 1, and 2.

Max. loop resistance: 100 ohms End of line: 5.1K ohms, 1/4W Leave ELR (provided) on all unused circuits. For dry contact supervisory devices such as tamper, low air, or high air switches. (Class-B only)

ALARM

COM

ZONE 2

ZONE 3

SUPV

COM

ZONE 4

WATER

FLOW

COM

ZONE 1

rated 3A at 30Vdc (resistive)

SMOKE DETECTOR

HEAT DETECTOR

NOTIFICATION BELL

MANUAL PULL STATION

DRY CONTACT DEVICE

END OF LINE DEVICE

EOL

Legend

Power Limited (supervised) Notification Appliance Circuits

Output Circuit 1, 2, 3, and 4

Maximum operating voltage: 27Vdc (ripple: 0.3Vdc) Maximum usable current per circuit: 1.0A Total current available (all circuits): 2.5A Polarity is reversed in supervisory condition. Leave ELR (provided) on all unused circuits. Refer to Device Compatibility in the VFR-400 Control Panel Manual.

Auxiliary Power 24Vdc Regulated Source

Total current available: 0.2A

Resettable for 4 wires smoke detectors

TB101

TB103

Wiring in Class A (style D)

++--

ZONE 1

Each CA2Z will convert two Class-B Zones into

Class-A Zones

Note: ELR, are not

required on Class-A

ZONE 2

two

FM-086V-0-26B

FM-086G-0-38E

Page 60

Page 10 of 12 TOTALPAC2

TOTALPAC2 Integrated Fire Protection System

Deluge System - Programming & Field Wiring Diagram

FIELD WIRING DIAGRAMS

An individual branch circuit shall be required

for the supply of the control panel power source

AC POWER SUPPLY 120 VAC, 60Hz / 220VAC, 50Hz CIRCUIT IS NON-POWER LIMITED

AND SUPERVISED

EOL

5.1K, 1/4W ELR (Typical)

EOL

NYC

TB1

non reset.

Program #5 / Factory pre-wired Zones:

SUP.1=Valve Tamper SUP.2=Low Air (n/a on Deluge) ZONE 2=Low Air Alarm (n/a on Deluge) ZONE 3=Waterflow OUT 3=Releasing Solenoid

OUT 1 OUT 2 OUT 3 OUT 4

EOL EOL

5.1K, 1/4W ELR (Typical)

RS-485 24VDC

EOL DIODE ASSY

S+

AUX.

POWER

24VR DC

TB102

EOL

Output Wiring in Class B (style Y)

INPUT POWER SOURCE

TBB

1 2 3 4

Wiring size: Minimum 14 AWG with 600V Insulation.

120Vac, 60Hz 220Vac, 50 Hz

LINE NEUTRAL GROUND

AIR COMPRESSOR 1 HP Maximum

Wiring of 120/220Vac Air Compressor

Power Source

Branch circuit for air compressor shall not be the same

as the control panel power source

SUP.2SUP.1

ZONE 1

ZONE 2

ZONE 3

Input Wiring in Class B (style B)

ALARM

COM

SUPV

COM

TROUBLE

COM

Auxiliary dry contact relay outputs

rated 3A at 30Vdc (resistive)

EOL

ZONE 4

WATER

FLOW

COM

TB101

SMOKE DETECTOR

HEAT DETECTOR

NOTIFICATION BELL

MANUAL PULL STATION

DRY CONTACT DEVICE

END OF LINE DEVICE

Legend

TB103

ZONE 1

convert Zone 1 & Zone 2

ZONE 2

-+ -+

Included CA2Z will

Class-B Zones into two

Class-A Zones

Note: ELR, are not

required on Class-A

Wiring in Class A (style D)

FM-086V-0-25B

Power Limited (supervised) Initiating Device Circuits

Detection Zone 1, 2, 3, and 4.

Max. loop resistance: 100 ohms End of line: 5.1K ohms, 1/4W Leave ELR (provided) on all unused circuits. Refer to Device Compatibility in the VFR-400 Control Panel Manual.

Power Limited (supervised) Initiating Device Circuits

Supervision Zone 1, and 2.

FM-086G-0-38E

Power Limited (supervised) Notification Appliance Circuits

Output Circuit 1, 2, 3, and 4

Auxiliary Power 24Vdc Regulated Source

Total current available: 0.2A

Resettable for 4 wires smoke detectors

Page 61

TOTALPAC2 Page 11 of 12

TOTALPAC2 Integrated Fire Protection System

Deluge System - Programming & Field Wiring Diagram

POWER LIMITED 4-WIRES DETECTION CIRCUIT

IDC

-++

24Vdc

COM

UL Listed 24Vdc 4-Wire Smoke Detector

To Aux. Power 24VR DC (200mA MAX.)

To Zone 1 or Zone 2

LOS ANGELES OPTION CHICAGO OPTION

TBC

N.O.

N.C.

N.O.

N.C.

FACTORY WIRED DEVICES

Note:

Contacts provided for connection to the

building's central Fire Alarm Panel.

MAIN VALVE SUPERVISORY

OPTIONAL TEST VALVE SUPERVISORY

IDC

-++

24Vdc

COM

UL Listed 24Vdc 4-Wire Smoke Detector

5.1K Ohms

1/4W

PAM-4 Power Supervisory Relay (EOL Relay)

FM-086V-0-12A

FM-086G-0-38E

Page 62

Page 12 of 12 TOTALPAC2

TOTALPAC2 Integrated Fire Protection System

Deluge System - Programming & Field Wiring Diagram



Remote Annunciator RA-4410-RC

The RA-44410-RC remote annunciator is designed to op erate with the VFR-400 releasing control panel. There are 34 LED's to indicate a change in panel status. There is a buzz er on the annunciator that sounds for any trouble or supervisory condition. The release control panel supervises and communicates with the annunciator via separate connections for the RS-485 c ommunication and the 24VDC power requirement of the RA-4410-RC. Separate cables should be used for power and communication. Shielded cable MUST be used for the RS-485 communication line. Up to four remote annunciator can be connected to one control panel.

RA-4410-RC

ZONE 1

ZONE 2

ZONE 3

ZONE 4

AC POWER

POWER TROUBLE

SYSTEM TROUBLE

GROUND FAULT

OUTPUT 1

OUTPUT 2

OUTPUT 3

OUTPUT 4

SUPERVISORY

SUPERVISORY TROUBLE COMMON ALM.

ALM. SILENCE STEADY : DISCHARGED

FLASHING : PRE-DISCHARGE

LAMP TEST

SILENCE

ZONE 1

OUTPUT 1

OUTPUT 2ZONE 2

OUTPUT 3ZONE 3

OUTPUT 4ZONE 4

SHIELDED CABLE

EOL

TB1

non reset.

S+

RS-485 24VDC

VFR-400 main board

EOL

RS-485

24VDC

NOTE: REMOVE 120ohms

RESISTOR ON ALL BUT LAST RA-4410-RC

ANNUNCIATOR SELECTOR SWITCH, SHOWN SET FOR 1 ANNUNCIATOR CONNECTED.

non reset.

ANNUNCIATOR

ADDRESS

SWITCH

FM-086V-0-13A

FM-086G-0-38E

Page 63

OTALPAC

1- Skid mounted Unit

2 Integrated Fire Protection System

Page 1 of 12

System design & Dimensional Data

The T

OTALPAC

measuring 36" x 20" x 6" (91,4 x 50,8 x 15,2 cm) for 1½", 2" & 3" systems and 46" x 24" x 6" (116,8 x 61 x 15,2 cm) for 4" & 6" systems (refer to Figures 1 to 5 for dimensions).

All surfaces are rust proof coated, inside and outside, with fire red, oven baked polyester powder on phosphate base.

IMPORTANT! The T

to be installed where they will be subjected to outdoors and/or freezing conditions. Refer to environmental data for additional details. Subjecting the unit to conditions outside these limitations might hamper the normal operation of the system.

The skid assembly is pre-assembled and factory tested under ISO-9001 conditions (refer to following figures for installation and clearances details).

Note: This skid unit contains only the mechanical section of the T

OTALPAC

and air supply when applicable are provided by others.

Multiple unit installations are easily achieved by manifolding units together at their water inlets but drains shall remain separate and open. Refer to Figure 4 & 5 for additional details on how to pipe the drains.

2 unit skid is made of sturdy 14 gauge steel,

OTALPAC

2 trim. Electrical connections, control panel

2 skid units are NOT designed

System Size

(Dia.)

1½" 285 192

2" 310 141

3" 440 200

4" 510 231

6" 710 322

Note: Above Shipping Weights are nominal and will change depending on configuration and options selected.

Shipping weights

Lbs. Kg.

PREACTION

FM-086G-0-48C

Page 64

Page 2 of 12

Figure 1 – Dimensions - Preaction:

OTALPAC

2 Integrated Fire Protection System

System design & Dimensional Data

OTALPAC

System

Size

1½"

Note: Some dimensions and actual skid layout may vary depending on options and configuration selected.

A B C D E F G H J K L M N P Q R S T

2" 1½" 2" 36" 46" 20" 4" 8" 9" 18½" 3½" 6" 2" 34½" 5" 19½" 41¾" 13¾"

2" 2" 2" 36" 46" 20" 4" 8" 9" 18½" 3½" 6" 2" 34" 5" 19½" 41¼"

4" 3" 2" 36" 46" 20" 4" 9" 9" 18½" 3½" 6" 2" 38⅜" 5" 19½" 42⅛"

4" 4" 2" 46" 46" 24" 4" 9" 10" 18½" 3½" 6" 2" 39⅝" 6½" 19½" 44¼" 16⅞"

6" 6" 2" 46" 46" 24" 4" 11" 10" 18½" 3½" 6" 2" 48⅝" 6½" 19½" 54½" 21"

14½"

FM-086G-0-48C

Page 65

OTALPAC

2 Integrated Fire Protection System

System design & Dimensional Data

Figure 2 – Dimensions – Anchoring detail:

9/16" DIA. (4 HOLES)

FLOOR ANCHORING TEMPLATE

Figure 3 – Skid clearance detail

TotalPac2 Skid

Unit

Page 3 of 12

FM-072Q-0-86 A.dwg

System

Size

1½"

T U

2¾" 4"

Unit Size Minimum Dimension

1 ½"

3" 4" 6"

All 12" 30,5 cm

All 24" 61 cm

60" 60" 60" 70" 70"

152,4 cm 152,4 cm

152,4 cm

177,8 cm 177,8 cm

FM-086G-0-48C

Page 66

Page 4 of 12

OTALPAC

2 Integrated Fire Protection System

System design & Dimensional Data

Figure 4: Open drain details for single unit:

(see dimensions in table below)

Water Supply Pipe

Unit Drain Pipe (dia. = C)

Air Gap

OTALPAC

TotalPac2 Skid Ass'y

Figure 5: Open drain details for multiple units:

(see dimensions in table below)

Water Supply Pipe

(Can Be Manifolded)

Single Unit Detail

12" (Min.)

4" Min.

Drain Pipe (pipe diameter per drain flow calculation)

Unit Drain Pipe (dia. = C) DO NOT MANIFOLD !

Typical Air Gap

4" Min.

Unit Size: 1½" 2" 3" 4" 6"

Notes:

1. Supply and drain pipes can be connected on either sides of cabinet.

2. All pipes and fittings should meet applicable codes.

3. Actual drain collector diameter shall be determined with detailed hydraulic calculations and is the responsibility of the system designer.

FM-086G-0-48C

Multiple Units Detail

8" 8" 9" 9" 11"

18½" 18½" 18½" 18½" 18½"

2" 2" 2" 2" 2"

Drain Collector running

TotalPac2 Skid Ass'yTotalPac2 Skid Ass'y

between wall and units (pipe diameter per drain flow calculations)

Page 67

OTALPAC

2 Integrated Fire Protection System

System design & Dimensional Data

2- Cabinet for Remote Controlled Unit

The T

OTALPAC

steel, measuring 36" x 20" x 57" (91,4 x 50,8 x 144,8 cm) for 1½", 2" & 3" systems and 46" x 24" x 57" (116,8 x 61 x 144,8 cm) for 4" & 6" for 4" & 6" systems (refer to Figure 1 for dimensions).

All surfaces are rust proof coated, inside and outside, with fire red, oven baked polyester powder on phosphate base. Cabinet is provided with individual access doors for the hydraulic and electrical sections and the emergency release with a neoprene gasket to avoid vibrations.

The field wiring electrical junction boxes is integrated with the cabinet for connection of All electrical components in the trim (pressure switches, supervisory switches, etc.) are factory wired to a terminal strip (TBA) for contractors field wiring. The junction box is provided with a cover plate maintained in place by 4 screws and contains the wiring schematic on it's internal face.

Junction box has 4 knock-outs for contractor field wiring.

Gauges to indicate air, water supply pressure and priming water pressure are all visible through clear Lexan windows.

2 unit cabinet is made of sturdy 14 gauge

Page 5 of 12

Multiple unit installations are easily achieved by manifolding units together at their water inlets but drains shall remain separate and open. Refer to Figure 3 & 4 for additional details on how to pipe drains.

System Size (in.)

PREACTION

1½" 536 243

2" 561 255

3" 696 316

4" 776 352

6" 991 450

Note: Above Shipping Weights are nominal and will change depending on configuration and options selected.

Shipping weights:

Lbs. Kg.

IMPORTANT! T

installed where they will be subjected to outdoors and/or freezing conditions. Refer to environmental data for additional details. Subjecting the unit to conditions outside these limitations might hamper the normal operation of the system.

Cabinet doors are provided with hinges that can easily be disassembled on site to remove the door assemblies for servicing. The cabinet assembly is pre-assembled, prewired, and factory tested under ISO-9001 conditions (refer to Figures 1 & 2 for installation and clearances details).

Note: This cabinet contains only the mechanical section of the T

OTALPAC

cabinet. The top electrical section is not provided since the control panel is provided by others. The cabinet is Listed both with or without the control panel section.

OTALPAC

2 with an electrical junction box on top of the

2 units are NOT designed to be

FM-086G-0-48C

Page 68

Page 6 of 12

Figure 1 – Dimensions:

OTALPAC

Optional

Shut-Off Valve

2 Integrated Fire Protection System

System design & Dimensional Data

CONTRACTOR WIRING JUNCTION BOX

SPRINKLER RISER

SCH.40 GROOVED OUTLET

OPTIONAL F.D. CONN. OUTLET (DRILLED ONLY WHEN ORDERED !)

SPRINKLER RISER

SCH.40 GROOVED OUTLET

OTALPAC

System

Size

1½"

DRAIN - SCH.40 GROOVED OUTLET

WATER INLET

SCH.40 GROOVED OUTLET

See Note

9/16" DIAM. (4 HOLES)

FLOOR ANCHORING TEMPLATE

Note: Access holes provided on enclosure bottom plate to access anchoring holes.

A = WATER INLET DIAMETER B = SPRINKLER RISER DIAMETER

C = DRAIN PIPE DIAMETER

FM-072Q-0-08 B.dwg

A B C D E F G H J/R K L M N Q T U V W X Y

2" 1½" 2" 36" 57" 20" 4" 8" 9" 18½" 3½" 6" 2" 5" 2¾" 4" 4" 17" 10" 26"

2" 2" 2" 36" 57" 20" 4" 8" 9" 18½" 3½" 6" 2" 5" 2¾" 4" 4" 17" 10" 25"

4" 3" 2" 36" 57" 20" 4" 9" 9" 18½" 3½" 6" 2" 5" 2¾" 4" 4" 17" 10" 25"

4" 4" 2" 46" 57" 24" 4" 9" 10" 18½" 3½" 6" 2" 6½" 2¾" 4" 4" 17" 10" 25"

6" 6" 2" 46" 57" 24" 4" 11" 10" 18½" 3½" 6" 2" 6½" 2¾" 4" 4" 17" 10" 25"

Notes: Dimension W is nominal and may vary by about ¼. Dimensions P and S vary with system configuration, refer to the following table for details.

FM-086G-0-48C

Page 69

OTALPAC

Configuration

Preaction

OTALPAC

System

Size

1½"

2 Integrated Fire Protection System

System design & Dimensional Data

P S

34½" 41¾"

34" 41¼"

38⅜" 42⅛"

39⅝" 44¼"

48⅝" 54½"

Figure 2 – Cabinet & doors clearance detail

TotalPac2 Unit

Typical

Mechanical Room

Page 7 of 12

Unit Size Minimum Dimension

1 ½"

3" 4" 6"

All 12" 30,5 cm

All 24" 61 cm

52" 52" 52" 62" 62"

FM-072Q-0-25 A.dwg

132 cm 132 cm

132 cm 157,5 cm 157,5 cm

FM-086G-0-48C

Page 70

Page 8 of 12

OTALPAC

2 Integrated Fire Protection System

System design & Dimensional Data

Figure 3: Open drain details for single unit:

(see dimensions in table below)

Water Supply Pipe

Figure 4: Open drain details for multiple units:

(see dimensions in table below)

TotalPac Shown

Without Front Door

Single Unit Detail

12" (Min.)

Unit Drain Pipe (dia. = C)

Air Gap

4" Min.

Drain Pipe (pipe diameter per drain flow calculation)

OTALPAC

TotalPac Shown

Without Front Door

Unit Drain Pipe

Water Supply Pipe

(Can Be Manifolded)

Multiple Units Detail

(dia. = C) DO NOT MANIFOLD !

Typical Air Gap

4" Min.

Drain Collector running between wall and units (pipe diameter per drain flow calculations)

Unit Size 1½" 2" 3" 4" 6"

Notes:

1. Supply and drain pipes can be connected on either sides of cabinet.

2. All pipes and fittings should meet applicable codes.

3. Actual drain collector diameter shall be determined with detailed hydraulic calculations and is the responsibility of the system designer.

8" 8" 9" 9" 11"

18½" 18½" 18½" 18½" 18½"

2" 2" 2" 2" 2"

FM-086G-0-48C

Page 71

OTALPAC

2 Integrated Fire Protection System

System design & Dimensional Data

3- Cabinet for Self-Contained Unit

The T

OTALPAC

steel, measuring 36" x 20" x 71" (91,4 x 50,8 x 180,3 cm) for 1½", 2" & 3" systems and 46" x 24" x 71" (116,8 x 61 x 180,3 cm) for 4" & 6" systems (refer to Figure 1 for dimensions).

Electrical junction boxes are integrated with the cabinet for connection of detection system, auxiliary contacts and signaling devices. Knockouts can be drilled by the installing contractor on-site but have to meet the restrictions indicated on Figure 3.

Gauges to indicate air, water supply pressure and priming water pressure are all visible through clear Lexan windows.

2 unit cabinet is made of sturdy 14 gauge

Page 9 of 12

Multiple unit installations are easily achieved by manifolding units together at their water inlets but drains shall remain separate and open. Refer to Figure 7 for additional details on how to pipe drains.

System Size (Dia.)

PREACTION

1½" 610 277

2" 635 288

3" 770 349

4" 856 388

6" 1071 486

Shipping weights:

Lbs. Kg.

IMPORTANT!

installed where they will be subjected to outdoors and/or freezing conditions. Refer to ENVIRONMENTAL DATA for additional details. Subjecting the unit to conditions outside these limitations might hamper the normal operation of the system.

Cabinet doors are provided with hinges that can easily be disassembled on site to remove the door assemblies for servicing. The cabinet assembly is pre-assembled, prewired, and factory tested under ISO-9001 conditions. Refer to Figure 2 for installation and clearances details.

Note:

electrical section are provided in two separate enclosures, stacked one on top of the other. The cabinet is Listed both with or without the control panel section.

OTALPAC

The mechanical section of the T

2 units are NOT designed to be

OTALPAC

2 and the

Note:

Above Shipping Weights are nominal and will change

depending on configuration and options selected.

FM-086G-0-48C

Page 72

Page 10 of 12

OTALPAC

2 Integrated Fire Protection System

OTALPAC

System design & Dimensional Data

Figure 1 – Dimensions:

DRAIN - SCH.40 GROOVED OUTLET

OPTIONAL SHUT-OFF VALVE

WATER INLET

SCH.40 GROOVED OUTLET

2" MAX.

SPRINKLER RISER

SCH.40 GROOVED OUTLET

OPTIONAL F.D. CONN. OUTLET (DRILLED ONLY

SPRINKLER RISER

SCH.40 GROOVED OUTLET

WHEN ORDERED !)

System

Size

1½"

See Note

9/16" DIA. (4 HOLES)

FLOOR ANCHORING TEMPLATE

Note: Access holes provided on enclosure bottom plate to access anchoring holes.

A = WATER INLET DIAMETER B = SPRINKLER RISER DIAMETER C = DRAIN PIPE DIAMETER

FM-072Q-0-21 B.doc

A B C D E F G H J / R K L M N Q T U V W

2" 1½" 2" 36" 57" 20" 4" 8" 9" 18½" 3½" 6" 2" 5" 2¾" 4" 14" 26"

2" 2" 2" 36" 57" 20" 4" 8" 9" 18½" 3½" 6" 2" 5" 2¾" 4" 14" 25"

4" 3" 2" 36" 57" 20" 4" 9" 9" 18½" 3½" 6" 2" 5" 2¾" 4" 14" 25"

4" 4" 2" 46" 57" 24" 4" 9" 10" 18½" 3½" 6" 2" 6½" 2¾" 4" 14" 25"

6" 6" 2" 46" 57" 24" 4" 11" 10" 18½" 3½" 6" 2" 6½" 2¾" 4" 14" 25"

Notes:

Dimension W is nominal and may vary by about ¼. Dimensions P and S vary with system configuration, refer to the following table for details.

FM-086G-0-48C

Page 73

OTALPAC

2 Integrated Fire Protection System

System design & Dimensional Data

Configuration

Preaction

Figure 2 – Minimum cabinet & doors clearance detail

System

Size

1½"

P S

34½" 41¾"

34" 41¼"

38⅜" 42⅛"

39⅝" 44¼"

48⅝" 54½"

TotalPac2 Unit

Page 11 of 12

Drilling:

When drilling in the cabinet to install wiring conduits or pipes, avoid the area of the front 6" (15 cm) of the top of the cabinet since internal wiring is concentrated in that area. Always avoid drilling into internal components.

Figure 3 – Drilling detail:

"NO DRILL" ZONE

w d

Note: Control cabinet shown without front door.

Hatch pattern indicates zone that should be avoided when drilling for wiring conduits in enclosure, viewed from the left front corner of the cabinet.

Wiring Routing:

FM-072Q-0-25 A.dwg

Wiring shown in Figure 4 below indicates typical Wiring Routing for Power Limited Circuits.

Refer to FIELD WIRING DIAGRAM and drilling guide above for details.

Unit Size Minimum Dimensions

1 ½"

2" 3" 4" 6"

All 12" 30,5 cm

All 24" 61 cm

52" 52" 52" 70" 70"

132 cm 132 cm

132 cm

178 cm 178 cm

FM-086G-0-48C

Page 74

Page 12 of 12

OTALPAC

2 Integrated Fire Protection System

System design & Dimensional Data

Figure 5: Open drain details for single unit:

(see dimensions in table below)

Water Supply Pipe

Figure 6: Open drain details for multiple units:

(see dimensions in table below)

TotalPac Shown

Without Front Door

Single Unit Detail

12" (Min.)

Unit Drain Pipe (dia. = C)

Air Gap

4" Min.

Drain Pipe (pipe diameter per drain flow calculation)

OTALPAC

TotalPac Shown

Without Front Door

Unit Drain Pipe

Water Supply Pipe

(Can Be Manifolded)

Multiple Units Detail

(dia. = C) DO NOT MANIFOLD !

Typical Air Gap

4" Min.

Drain Collector running between wall and units (pipe diameter per drain flow calculations)

Notes:

Unit Size

1½" 2" 3" 4" 6"

8" 8" 9" 9" 11"

18½" 18½" 18½" 18½" 18½"

2" 2" 2" 2" 2"

1. Supply and drain pipes can be connected on either sides of cabinet.

2. All pipes and fittings should meet applicable codes.

3. Actual drain collector diameter shall be determined with detailed hydraulic calculations and is the responsibility of the system designer.

FM-086G-0-48C

Page 75

OTALPAC

Limited Warranty

OTALPAC

2 Integrated Fire Protection System

IMITED WARRANTY

Page 1 of 2

FireFlex Systems inc. (known herein as "the Manufacturer") warrants to its customer that its products shall be free of defects in material [or part(s)] and workmanship for a period of twelve (12) months from the date of original delivery, under normal use and service by the Customer (and provided that the product has been properly installed and maintained).

The obligation of the Manufacturer in case of a claim made by the Customer hereunder, shall be, at the Manufacturer's option, limited to repair or replace, free of charge for parts or his labor, any product or part, which in the opinion of the Manufacturer, shall be proven to be defective. The Manufacturer will NOT accept labor back-charges incurred by the Customer to repair or replace said product or part.

The present warranty shall be void should the product [or part(s)] be altered by anyone other than the Manufacturer. In case of a claim under the present warranty, the Customer must contact the Manufacturer's Customer Service Department as soon as he is aware of a claim and, subject to the authorization of the manufacturer, return the defective product [or part(s)], transportation prepaid, to the address listed below.

This warranty constitutes the entire warranty given by the Manufacturer to the Customer with respect to the product. The present warranty is non-transferable and nonassignable. The Manufacturer does not represent that the products will prevent any loss by fire or otherwise or that the product will in all cases provide the protection for which it has been installed or intended.

The Customer acknowledges that the Manufacturer is not an insurer. The manufacturer shall not be liable for any loss or damages of any nature whatsoever, including but not limited to incidental or special or consequential damages including but not limited to, property damages, personal injury, revenue loss or lost profits, inconveniences, transportation charges or other damages suffered by anyone.

There are no other warranties, expressed or implied with regard to the products, other than those contained herein.

Some jurisdictions may not allow limitations on how long an expressed warranty lasts, so the above limitations may not apply to you. Under no circumstances, shall the Manufacturer be liable for any loss of, or damage to property, direct or indirect, incidental or special or consequential damages, arising out of the use or inability to use the Manufacturer's products. The Manufacturer shall not be liable for any personal injury which may arise in the course of or as a result of the use of the manufacturer's products.

This warranty replaces all previous warranties and is the only warranty given by the Manufacturer with respect to its products. This warranty shall not be modified, unless such modification is made in writing by an executive officer of the Manufacturer.

In consideration of the warranty provisions contained herein, the Customer hereby waives the benefit of any statutory warranty or protection or remedy to which he may be entitled

under the terms of any sales of goods act or similar legislation available to him in any jurisdiction in which the Customer carries on business.

Defective part(s) must be returned to the address listed below within (30) days of receiving replacement parts(s). If defective part(s) is not returned before delay expires, an invoice will be issued for replacement part(s) and shipping. On reception, an extended analysis will be performed on the said part(s). If proven to be defective, no invoice will be issued. If the part(s) is proven to be in working condition an invoice will be issued for replacement part(s) and shipping.

Special Limitation: Due to their self discharge characteristics when not charged during extended storage periods, Batteries supplied with integrated Releasing Control Panels are covered by the above warranty for a period limited to three (3) months only.

Product Support 1-866-347-3353

When you bought this T System from FireFlex Systems Inc., you got the best technology available… You also got the best people… People who make it easy and convenient for you to own our products.

Outstanding products support doesn't just mean helping fixing products when they fail. When you need our help, knowledgeable professionals will give you fast, personal assistance.

Our Products Support organization is dedicated to helping you become comfortable with FireFlex Systems Inc. by answering questions about our products, warranty and service procedures and by helping you learn how to install and use our products more effectively.

The number above is a toll free number to Product Support. Please save it and keep it for the day when you may have to test us.

OTALPAC

2 Integrated Fire Protection

IREFLEX

1935, Lionel-Bertrand Blvd.

Tel.: (450) 437-3473 ◊ Fax: (450) 437-1930

Toll Free: (866) 347-3353 ◊ Web site: http://www.fireflex.com

Systems Inc.

Boisbriand, Quebec

Canada J7N 1N8

FM-086G-0-11B

Page 76

Page 2 of 2

User Notes

OTALPAC

2 Integrated Fire Protection System

IMITED WARRANTY

OTALPAC

FM-086G-0-11B