Fire feature L38DF-ST Installation Operation & Maintenance

Installation
®
C US
f i r e f e a t u r e
Operation & Maintenance
L38DF-ST
(See-thru) For Indoor Use
Direct-Vented Gas Fireplace
Warning:
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional
service agency or the gas supplier.
For Your Safety:
Do not store o r u se
gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
What To Do If You Smell Gas:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re department.
Safety Notice:
Glass doors on gas replaces are extremely hot while the replace is on and remain hot even after the replace
has been turned off. Safety screens are available and can reduce the risks of severe burns. Please keep children
away from the replace at all times.
Check local codes and read all instructions prior to installation.
Installer: Leave this manual
with the appliance.
Consumer: Leave this man-
ual for future reference.
L38DF-ST See-thru Gas Fireplace
f i r e f e a t u r e
Table Of Contents Introduction
Introduction .............................................................................. 2
Installation
Installing and Framing the Fireplace ..............................3
Installing the Gasline ...................................................... 4
Vent Installation ..............................................................
Installation Requirements .................................. 4
Installing the Remote Switch ............................. 5
Vent Terminations ..............................................
Top Vent Runs .............................................................6-7
Side Vent Runs .........................................................
Reduced Vertical Installation ....................................... 11
Finishing around the replace
Fireplace Facing .............................................. 11
Mantels and Surrounds ................................... 11
Wiring ......................................................................... 11
Wiring for the Optional Fan Kit .........................12
Removing and Installing the Door ................................12
Operation .........................................................................13 - 16
Maintenance ........................................................................... 17
Troubleshooting ............................................................ 17
Warranty .................................................................................18
Appendix
A. Termination Locations .............................................. 19
B State of Massachusetts / Amendment .....................20
Parts ......................................................................... 21
4
5
8-10
CAUTIONS
Due to its high operating temperatures, the appliance should be located out of trafc & away from furniture
and draperies.
► Children and adults should be alerted to the hazards of the high surface temperature, which could cause burns
or clothing ignition.
► Young children should be carefully supervised when they are in the same room as the appliance.
► Clothing or other ammable materials should not be
placed on or near the appliance.
Thank You for choosing a Montigo Gas Fireplace.
About this Fireplace:
The L38DF-ST (See-thru) are replaces' with a linear-style burner. These replaces can be converted to both a Top Vent or Rear Vent application, and are only available in a L38DF-ST model.
The L38DF-ST (See-thru) is rated for Natural Gas or Propane at 27,000 BTU/H (7.91 Kilowatts) Input.
► L38DF-ST; Top Vent, Millivolt Pilot.
► L38DF-ST-I; Top Vent, Intermittent Pilot (HSI).
► L38DF-ST-A; Top Vent, Electronic Ignition, (American Flame).
► L38DF-ST-F; Top Vent, Electronic Ignition, (HSI).
This manual covers installation, operation and maintenance. Lighting, operation and care of this replace can be easily performed by the homeowner. However, all installation and service work should be performed by a qualied or licensed installer, plumber, or gas tter who is qualied or licensed by the state, province, region, or governing body in which the appliance is being installed.
This manual covers all models and unless otherwise specied, the designation L38DF-ST refers to all variations of the model above. Sections which are specic to a particular variation are marked with a
symbol, plus the appropriate model number.
Warranty and Installation Information:
The Montigo warranty will be voided by, and Montigo disclaims any responsibility for, the following actions:
► Modication of the replace and/or components including Direct-Vent assembly or glass doors.
► Use of any component part not manufactured or approved by Montigo in combination with this Montigo replace system.
► Installation other than as instructed in this manual.
Consult your local Gas Inspection Branch on installation requirements for factory-built gas replaces. Installation & repairs should be done by a qualied contractor.
Installations in Canada must conform to the current CAN/CGA B-
149.1 and .2 Gas Installation Code and local regulations. If the optional
air-circulating fan kit is installed, it must be electrically grounded in accordance with CSA C22.1 Canadian Electrical Code Part 1 and/or Local Codes.
Installations in the USA must conform to local codes, or in the absence of local codes to the National Fuel Gas Code, ANSI Z223.1-1988. If the optional air-circulating fan is installed, it must be grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-1987. Within the State of Massachusetts this replace must comply with NFPA-54 Chapter 10.
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Installation
L38DF-ST See-thru Gas Fireplace
1 1/4” 1 1/4”
29 1/2”
1”
Installing The Fireplace Shell
The L38DF-ST replace may be installed in any location that main­tains proper clearances to air conditioning ducts, electrical wiring and plumbing. Safety, as well as efciency of operation, must be considered when selecting the replace location. Try to select a location that does not interfere with room trafc, has adequate ventilation, and offers an accessible pathway for Direct Vent installation. Refer to page 4 - Vent Installation for more information.
The replace dimensions are shown below:
7”
8”
24”
5”
36 3/8”
37 3/4”
Top View
36 1/2”
37 3/4”
Front View
1 1/4”
5 1/2”
17 1/2”
5 1/4”
26 3/4”
24”
5”
Side View
8”
34”
Framing
41”
34 1/2”
40”
40”
Notes: Install supplied metal header above fireplace after unit is in place. Use supplied hardware to fasten to framing. Both sides Typical. Unit may not be exactly as shown.
Figure 2. Framing dimensions.
When installing a shelf over the top of the replace, the following guidelines must be adhered to: For Rear Vent applications the minimum clearance from the top of the L38DF-ST replace to a shelf is 10". For Top Vent applications, the minimum clearance are shown in the clearance table. (Minimum
2" clearance must still be maintained around the vent pipes.)
PEL Short 90 elbow
supplied shield
shelf
Both walls Typical. May not be exactly as shown.
23 3/4”
Figure 1. Fireplace dimensions.
Clearances
These clearances apply to all dimensions except the framed opening, where the clearance to combustibles is 0". The L38DF-ST clearance to unprotected combustible walls which are perpendicular to the replace opening, must not project beyond the shaded area shown in Fig. 24.
For protection against freezing temperatures, it is recommended that outer walls of the chase be insulated with a vapor barrier. This will reduce the possibility of a cold-air convection current on the replace.
L38DF-ST
Top (Top Vent) Top (Rear Vent)
Sides
Floor
Mantle Back
Vent Ring
* Clearance from top of the Fireplace to a combustible ceiling within the fireplace enclosure. ** Refer to Pages, 10 & 11.
17 1/2"
10"
1"
0"
4"
3”
2"
10
min
RHS101
33 1/2 min
Figure 2a. Framing dimensions. (Top Vent)
supplied shield
shelf
10
min.
RHS101
Figure 2b. Framing dimensions. (Rear Vent)
Part No. XG0810
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Installation
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Backframe Min. 37 3/4”
Figure 2. Back frame dimensions.
WARNING:
When this appliance is installed directly on carpeting, tile or any combustible material other than wood ooring, it must be installed on a metal or wood panel extending the full width and
depth of the appliance.
Installing The Gas Line
The gas line must be installed before completing the installation of the L38DF-ST Fireplace. Natural Gas requires a minimum inlet gas supply pressure of 5.5" W.C. & a manifold pressure of 3.5" W.C. Propane Gas requires a minimum inlet gas supply pressure of 11" W.C. & a manifold pressure of 10" W.C. Provision must also be made for a 1/8" N.P.T. plugged tapping and be accessible for test gauge connection immediately upstream of the gas supply controls to the appliance. The replace gas connection and the main operating gas valve is located behind the removable trim at the bottom of the unit and need only be attached to the gas line with an approved tting, as required by the
applicable installation codes.
To access the replace gas connection the main burner must be removed as shown below in gure 5a.
• Only use gas shut-off valves approved for use by the state, province, region, or governing body, in which the appliance is being installed, or as required by the applicable installation codes.
• Flexible gas connectors must not exceed 3 feet in length, unless it is allowable within applicable installation codes.
1 3/4”
2 3/8”
1 3/4”
7”
Figure 5a. Gas line access.
Note: After gas line is connected, each appliance connection,
valve and valve train must be checked while under normal
operating pressure with either a liquid solution, or leak detection device, to locate any source of leak. Tighten any areas where bubbling appears or leak is detected until bubbling stops completely or leak is no longer detected.
DO NOT use a flame of any kind to test for leaks.
Installing The Remote Switch
The L38DF-ST's gas valve is located behind the lower trim, and may be connected to a wall switch. The valve generates its own power on
a millivolt circuit. Use only low voltage wire, and DO NOT connect
any external power to it.
Note: The switch location must not exceed 30' from the replace.
Vent Installation
This section covers the installation of direct venting and terminations.
Installation Requirements
L38DF-ST model fireplaces are certified for use with Montigo Standard
p
Series (5" / 8") venting components. Minimum clearance to combustible construction around the vent pipe
p
is 1" on all sides, except on horizontal venting where the top of the pipe must have a clearance of at least 2".
Use only certified Montigo vent components. (Use of other parts will void the
p
Montigo warranty, and may impede the operation of the fireplace.)
All joints must be secured with a minimum of two screws per joint
p
Vent terminations must not be recessed in walls or siding
p
Horizontal runs must be supported by a minimum of two supports per horizontal
p
run. A minimum of one screw on each side of support is also required
Flex vent sections may be stretched up to 50% of their total length (eg. a
p
24" section may be stretched to 36")
Maximum horizontal run with no vertical rise is 6 feet.
p
Flex vent sections over 6 feet must fall within the limits set by the venting
p
graph and must have a minimum vertical rise of 3 inches per foot of flex.
Solid vent sections may be cut less than half way from the female end
p
Venting components can be used in any combination of solid/rigid pipe or flex
p
pipe and in any orientation (Male connectors can face in any direction)
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Part No. XG0810
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Installation
12
12
11
11
1212
12
L38DF-ST See-thru Gas Fireplace
Cautions:
Vent terminations can be very hot. If the termination is less
p
than 7 feet above a public walkway, it should be tted with a certied Montigo Heat Guard. (Part no. PTKOG).
Do not obstruct, or attempt to conceal, the vent termination.
p
These actions will affect the operation of the replace, and may be hazardous.
In heavy snow areas, take extra care to prevent snow
p
buildup from obstructing the vent termination.
Use Montigo VSS Vinyl Heat Shield when using on
p
applications with vinyl siding to guard against possible damage.
Installing Terminations with Built-In Frames
PTO-3F (5"/8")
Installing Terminations with MOSR Frames
MOSR
PTO-3F (5"/8")
1. Frame the termination opening to 12" x 12".
2. Fasten the MOSR frame to the interior side of the studs using a minimum of 4 screws.
3. Insert the termination into the MOSR frame as shown here, and attach by screwing through the four pilot holes in the termination.
Installing Heat Guards over Terminations
1. Frame the termination opening to 11" x 11".
2. Fasten the termination to the studs using a minimum of 4 screws.
Installing Terminations with MSR Frames
MSR
PTO-3F (5"/8")
1. Frame the termination opening to 12" x 12".
2. Fasten the termination to the studs using a minimum of 4 screws.
PTKOG (5"/8")
1. Ensure that the two of the termination. (See inset). This will provide more heat protection at the top of the termination, where temperatures are highest.
2. Attach to the faceplate of the termination using four sheet metal screws.
long mounting brackets are facing the bottom
Part No. XG0810
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Installation
Installing the Nailing
Flange Extension
Once the replace is placed into the rough framed opening, and the supplied steel lintel is in place, (see Figure 2), the supplied nailing extension must be placed along the top edge of the replace, and securely fastened in place to the metal lintel, and wood framing.
Supplied metal flange extension, Part No. L38087
Figure 6c. Installing the Nailing Flange Extension.
Top Vent Venting Runs
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 108" and the horizontal run to the wall flange of the vent termination is 180", this would be an acceptable installation.
Example B: (Acceptable Installation)
If the vertical dimension from the hearth is 48" and the horizontal run to the wall flange of the vent termination is 72", this would be an acceptable installation.
Example C: (Unacceptable Installation)
If the vertical dimension from the floor of the fireplace is 60" and the horizontal run to the wall flange of the vent termination is 144", this would
NOT be an acceptable installation.
NOTES:
All dimension lengths for vertical or horizontal runs are measured from centre of the vent pipe.
Venting runs must fall within the limits set by the venting
graph (see Figure 9a).
RHS8
Figure 8. Retracted Installation using a combination of solid and flex
venting. Use the vent graph to determine your allowable run, then select appropriate components.
1 MIN
1 MIN. Both sides Typical
RHS8 Heat Shield
1 MIN
Figure 8a. RHS8 Installation. (Install by sliding over vent pipe where it
passes through the combustible construction.
C
B
42 1/2
Figure 7a. L38DF -ST Top Vent Venting Graph
Page 6
A
RHS101 Heat Shield, Outer Section.
Drywall
RHS101 Heat Shield, Inner Section.
Vent from fireplace
Termination
Framing
Figure 8b. RHS101 Installation. (Install by sliding over vent pipe where
it passes through the combustible construction.
Part No. XG0810
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Installation
RHS8
Figure 9. Horizontal flex installation with MIN vertical rise.
B. Vertical (Through-The-Roof) Installations
Vertical rise >12' can be reduced (on applicable models). Vertical Terminations must be installed:
minimum 2' (two feet) above the highest point where vent passes through the roof.
minimum 6' (six feet) from a mechanical air inlet
minimum 18" (1 1/2 feet) from a parapet wall.
Maximum vent height is: 32 feet above replace.
Note: Flame characteristics will change if the maximum vent height
is used.
Minimum clearances 2" from vent to all combustible materials must
be maintained.
A maximum of two offsets (each offset has two 90° bends) may be
made and shall not exceed total length of 25% of the vertical vent height, when measured center to center of piping.
Example: Typical vent installation. 20' vertical vent 2 - 2' offsets required 25% of 20' = 5' max. offset allowed This venting configuration meets requirements.
L38DF-ST See-thru Gas Fireplace
5" / 8" Venting
A - Termination PVTK-1
B - Flex Sections PFL-1 (12" Section)
C - Rigid Sections PEXT-1 (12" m/f Section)
D - Support Ring & Plate
E - Firestop PS-8
F - Roof Flashing PRF-7 (1/12 - 7/12 pt.)
G - Adaptor / Vent Reducer
* For venting MIN 1" clearance to all vertical combustibles, MIN 2" to all horizontal combustibles.
PFL-2 (24" Section) PFL-3 (36" Section) PFL-4 (48" Section)
PEXT-2 (24" m/f Section) PEXT-3 (36" m/f Section) PEXT-4 (48" m/f Section)
PSPXT-8
PRF-7 (7/12 - 12/12 pt.)
PVA5487 (5"/8" to 4"/7")
PEXT
Part No. XG0810
Figure 10. Straight, vertical venting showing required PXT-10 adaptor
(supplied with the PVTK-1 termination).
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Installation
Side Vent Venting Requirements
If your installation requires more than 12" of horizontal venting, some vertical lift is required. Use the vent graph below to determine an acceptable vent run. Unacceptable venting can affect the replace's performance.
the maximum horizontal vent run is 16 feet
The Venting Graph
Measure the vertical height from the replace hearth to the centre of the termination and the horizontal run from the from the replace ue collar to the wall ange of the termination. Plot on the Venting Graph (Fig. 6) with an 'X'.
If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable.
B
Figure 11. Vertical venting with 1 offset (1 offset= two 90° bends).
A
26 1/2
Figure 13a. L38DF -ST Side Vent Venting Graph
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 82", and the hori­zontal run to the wall ange of the vent termination is 156", this would be an acceptable installation.
Example B: (Acceptable Installation)
If the vertical dimension from the hearth is 72" and the horizontal run to the wall flange of the vent termination is 36", this would be an acceptable installation.
Example C: (Unacceptable Installation)
If the vertical dimension from the floor of the fireplace is 48" and the horizontal run to the wall flange of the vent termination is 108", this would NOT be an acceptable installation.
C
* For venting with four 90° a restrictor may need to be used. (PEXT
5/8 Vent).
Figure 12. Vertical venting with 2 offsets (1 offset= two 90° bends).
Caution:
The Installation shown in Figure 12., only 5/8 (PEXT)
p
Vent to be used.
Page 8
NOTES:
Venting runs must fall within the limits set by the venting
All dimension lengths for vertical or horizontal runs are measured from centre of the vent pipe.
graph (see Figure 9a).
Part No. XG0810
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Installation
L38DF-ST See-thru Gas Fireplace
Horizontal Vent Installation
Vent systems that terminate through a wall may comprise up to seven different components:
A - Termination PTO-3
PTO-3F
B - Stucco Kits MSR (stucco frame)
MOSR (stucco can)
D - Flex sections PFL-1 (12" section)
PFL-2 (24" section)
PFL-3 (36" section)
PFL-4 (48" section)
E - Rigid sections PEXT-1 (12" section)
PEXT-2 (24" section)
PEXT-3 (36" section)
PEXT-4 (48" section)
F - Extensions PXT- 5 (5" section)
PXT-10 (10" section)
G - 90° elbow PEL-90F/F
PEL-90M/M
H - Heat Shield RHS101 ( for 5"/8" venting)
I - Heat Shield RHS 8 (for Top Venting)
Short Congurations:
For installations straight through the wall, use an PTO-3/-3F termina­tion and PXT-5 or PXT-10 to achieve the desired length. The maxi­mum horizontal vent run with no vertical lift is 12". See Figure 7.
To install the heat shield, slide one section over the vent pipe on the inside of the wall opening, with the circular portion inside the wall cavity. Screw the shield in place over the wall opening. Install the second section on the outside of the wall opening sliding the circular portion into the wall opening. Refer to Figure 15.
Figure 15. Heat Shield for short horizontal installation. Install by slid-
ing over the vent pipe where it connects to the termination.
Long Vent Runs:
For longer or more complex vent runs, vertical lift is required. First ensure that the planned run is acceptable using the Vent Graph. Plan out the required components using the chart above. You may be able to use fewer components using the chart on Page 8
Example:
A 10' section of rigid pipe and a 90° elbow may be used in conjunc­tion with a 3 ft. flex section (PFL-3) will, when extended in a chase, allow for a maximum horizontal run of twelve and one-half feet from the centre of the fireplace to outside wall and a minimum of 7'6" when retracted in opposite direction. (See Figure 16.)
"D" flex sections and "E" solid sections may be used in conjunction with one another to obtain different possible horizontal length instal­lations. NOTE: Flex section must not exceed maximum horizontal length of 3 feet, and for this application the top clearance is to the ceiling.
Figure 14. Short horizontal installation.
Heat Shields
Due to high ue temperatures, the heat shield (RHS101) must be used on all installations straight through the wall, at the point where the vent pipe connects to the termination. With the heat shield, vent clearances can be maintained at 1". The heat shield is not included with the replace.
Part No. XG0810
RHS8
Figure 16. Extended horizontal installation using a combination of
rigid and flex venting.
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Installation
Vertical Vent Installations
Vertical Installations with a rise greater than 12' can be reduced
from 5/8 to 4/7 venting.
minimum 2' (two feet) above the highest point where vent passes through the roof.
minimum 6' (six feet) from a mechanical air inlet
minimum 18" (1 1/2 feet) from a parapet wall.
Maximum vent height is 30 feet above replace.
Note: Flame characteristics will change if the maximum vent
height is used.
Minimum clearance to combustible construction around
the vent pipe is 1" on all sides must be maintained, except on
horizontal venting where the top of the pipe must have a clear­ance of at least 2".
1. Straight Vertical Installation
Solid
PEXT
Section
Figure 17a. Vertical venting with 1 offset (1 offset= two 90° bends).
PEXT Solid Sectio
n
Figure 17. Straight, vertical venting.
2. Offset Vertical Installations
A maximum oftwo offsets (each offset has two 90° bends) may
be made if the length of the offsets does not exceed 25% of the vertical vent height, when measured center to center of piping.
Example: Typical vent installation. 30' vertical vent 2 - 2' offsets required 25% of 30' = 7-1/2' max. offset allowed This venting configuration meets requirements.
Page 10
Figure 17b. Vertical venting with 2 offsets (1 offset= two 90° bends).
Part No. XG0810
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Installation
k
L38DF-ST See-thru Gas Fireplace
Finishing Around the Fireplace
Combustible mantels and mouldings may be safely installed over the top and on the front of the replace provided that they do not project beyond shaded area shown in Figure 24. Side wall clearances are 3". Combustible surrounds may be installed with 3" clearance to the side of the replace as shown in Figure 25.
Fireplace Facing
When selecting the nish material for your replace, it is important to remember the following: THE OPENING MUST NOT BE OBSTRUCTED
IN ANY WAY - to do so restricts the air supply for the control compartments and heat exchanger it also prevents access for servicing controls.
The face of the replace may be painted to match the room decor, provided you use a heat-resistant paint. Decorative facing must not extend past the replace opening at all, because it will interfere with the access to retainers for removal of glass door.
Steel Stud construction allowable within this area
Non-Combustible
Facing Material
Top of fireplace
Painting:
Special care is recommended by the Master Painters and Decorators Association, when painting the replace surrounds, to select and apply
a quality Alkyd sealer prior to the applying of latex paints. This is to
prevent leaching of water from evaporation and causing a brownish
staining effect to paint over coats.
Drywall/ Sheetroc
Non-combustible Header (Supplied by Montigo)
on-Combustible
acing Material
6”
6”
3
Figure 25. Combustible surrounds, (Both Sides Typical).
Wiring
Gas Control and Pilot Wiring
Honeywell (Q3450) Pilot Assembly
Pilot Electrical Harness Connector
Honeywell Gas Control (SV9501M)
L38DF-ST-I
Horizontal Run (in)
Figure 24. Combustible mantles and facings.
Mantels & Surrounds
NOTE: National Canadian Gas Association mantel test requirements are for re hazard prevention to combustible materials.
New technology, to meet consumer and government demands for the wise use of energy, has prompted us to manufacture many models of replaces which are hot, fuel and energy efcient.
Please be aware; temperatures over the mantel will rise above normal room temperature and walls above replace may be hot to touch.
Warning:
When covering the upper metal portion of the replace with a non­combustible material Please Note: The decorative facing materials may be subject to temperatures in excess of 250° F. This should be considered when selecting facing materials.
We recommend careful consideration be given to the effects of elevated mantel temperatures which may be in excess of product design, for example: candles, plastic or pictures. This can cause melting, deformation, discoloration or premature failure of T.V. and radio components.
Gas Control Connector
Fan Plug Receptacle
Gnd Screw
Wall Switch
Junction Box
115VAC 24VAC
40 VA Transformer
Black
Green
White
Figure 26. Wiring for the L38DF-ST-I with Honeywell gas control and pilot.
Wiring for the optional Fan Kit
All L38DF-ST replaces may be equipped with optional fan kits for
circulating heat into the living space.
Installations in Canada which employ the fans must be electrically grounded in accordance with CSA C22.1 Canadian Electrical Code Part 1 and/or Local Codes.
Installations in the USA which employ the fans must be grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-1987.
For more information see the Fan Kit Installation Guide included with the fan kit.
Part No. XG0810
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L38DF-ST See-thru Gas Fireplace
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Installation
NOTE: If any of the original wire supplied with the appliance is replaced, it
must be replaced with the same type, or its equivalent.
L2-WH
G
L1-BLK
Quick Connect
p g
lu to motor
Figure 27a. Wiring for optional fans.
5/1/60 Supply
G L1 L2
Figure 28b. Removing and installing the glass doors. (Both Sides
Typical)
Cautions:
Cautions:
DO NOT OPERATE THIS FIREPLACE WITHOUT THE
p
GLASS DOOR OR WITH A BROKEN GLASS DOOR.
Installing the Glass Beads and
Optional Rocks
Beads
The L38DF-ST is supplied with three bags of Designer Glass beads. Place them randomly across the pan, surrounding the burners as shown in Figure 28c.
L38DF-ST
Figure 27b. Wiring schematic for optional fans.
Removing and Installing
the Doors
Removing the doors:
The doors are held in place by a lip on the top of the metal frame and two buckles at the bottom. Release the buckles and lift the door carefully up and away from the front of the replace. See gures 28a and 28b.
Installing the doors:
Hook the top edge of the door frame into place. Lower and rest the door frame in place and fasten the buckles. See gures 28a and 28b.
Optional River Rocks
The L38DF-ST has optional cultured rocks which mimic real stone, yet designed to withstand a high temperature environments. These may be spaced at random, or in a visual patter of your preference.
Ensure the rocks or beads do not cover the Burners.
Figure 28a. Removing and installing the glass doors. (Both Sides
Typical)
Page 12
Figure 28c. Installation with glass beads .
Part No. XG0810
L38DF-ST See-thru Gas Fireplace
f i r e f e a t u r e
L38DF-ST
Operation - Model L38DF-ST
with Continuous Pilot
For Your Safety - READ BEFORE LIGHTING:
WARNING: If you do not follow these instructions exactly, a re or explosion may
result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING
gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
What To Do If You Smell Gas:
Do not try to light any appliance.
p
Do not touch any electrical switch; do not use any phone
p
in your building. Immediately call your gas supplier from a neighbour's
p
phone. Follow the gas supplier's instructions.
smell all around the appliance area for
If you cannot reach your gas supplier, call the Fire
p
Department.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualified service technician. Force or attempt to repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system, and any gas control which has been under water.
Lighting Instructions:
1. STOP! Read the safety information above on this label.
2. Flip down the lower trims.
3. Push in gas control knob and turn clockwise to "OFF."
4. Wait five (5) minutes to clear out any gas. Smell for gas,
including near the floor. If you then smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.
5. Locate pilot burner (See illustration at right.) and follow steps below.
6. Turn knob on gas control counter clockwise to "PILOT."
7. Push in gas control knob completely and hold. Light with Piezo Igniter button. Continue to hold the control knob in for about (1) minute after the pilot is lit. Release the knob and it will pop back up. Pilot should remain lit. If it goes out repeat steps 3 through 8.
If knob does not pop up when released. Stop and
p
immediately call your service technician or gas supplier.
If the pilot will not stay lit after several tries, turn the gas
p
control knob to "OFF" and call your service technician or gas supplier.
8. Push in gas control knob and turn counter­clockwise to "ON."
9. Flip up the lower trim.
10. Turn on remote switch to ignite fire.
NOTE: Gas control knob cannot be turned from
"PILOT" to "OFF" unless knob is pushed
in slightly. Do not force.
To Turn Off Gas To Appliance:
1. Turn off remote switch.
2. Flip down the lower trim.
Part No. XG0810
3. Push in gas control knob slightly and turn clockwise to "Off". Do not force.
4. Flip up the lower trim.
Page 13
L38DF-ST See-thru Gas Fireplace
f i r e f e a t u r e
Gas
Inlet
Gas Control Switch Shown in "On" Pos ition
L38DF-ST-I
Operation - Model L38DF-ST-I
with Honeywell Electronic Ignition
For Your Safety - READ BEFORE LIGHTING:
WARNING: If you do not follow these instructions exactly, a re or explosion may
result causing property damage, personal injury or loss of life.
A. This appliance is equipped with an ignition system that
lights the pilot burner automatically. Do not attempt to
light the pilot by hand.
B. BEFORE LIGHTING
gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
What To Do If You Smell Gas:
Do not try to light any appliance.
p
Do not touch any electrical switch; do not use any phone
p
in your building. Immediately call your gas supplier from a neighbour's
p
phone. Follow the gas supplier's instructions.
smell all around the appliance area for
If you cannot reach your gas supplier, call the Fire
p
Department.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualified service technician. Force or attempt to repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system, and any gas control which has been under water.
Lighting Instructions:
1. STOP! Read the safety information above on this label.
2. Flip down the lower trims.
3. Turn switch on the gas control to OFF".
4. Wait 5 minutes to clear out any gas. If you smell gas,
STOP! Follow "B" in the safety information above on this
label. If you don't smell gas, go to the next step.
5. Turn switch on the gas control to "ON". NOTE: This unit is
equipped with an ignition system that lights the pilot burner
automatically. Do not attempt to light the pilot by hand.
6. Turn on wall switch.
7. Flip up the lower trim.
8. If the fireplace does not operate, follow the instructions "To
Turn Off Gas To Appliance" and call your service technician
or gas supplier.
To Turn Off Gas To Appliance:
1. Turn off remote switch.
Flip down the lower trim.
2.
Page 14
3.
Turn the switch on the gas control to "Off".
Flip up the trim.
4.
Part No. XG0810
L38DF-ST See-thru Gas Fireplace
f i r e f e a t u r e
ADJ.
AUX Learn
Remote/Off
Continuous
Pilot
Off/On
S I
IPIPOWER
Brown
Black
White (Sensor)
Orange (Igniter)
Control Module
B-Series BF-A
L-Series DF-I
Operation - Model L38DF-ST-A
with American Flame Electronic Ignition
For Your Safety - READ BEFORE LIGHTING:
WARNING: If you do not follow these instructions exactly, a re or explosion may
A.
This appliance is equipped with an ignition system that allows for both continuous pilot operation as well as an electronic ignition that lights the pilot burner automatically. Do not attempt
to light the pilot by hand.
B. BEFORE LIGHTING
gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
smell all around the appliance area for
with American Flame Electronic Ignition
result causing property damage, personal injury or loss of life.
Lighting Instructions:
L38DF-ST-A
What To Do If You Smell Gas:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone
in your building.
Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the Fire
Department.
1. STOP! Read the safety information above on this label.
2. Flip down the lower trims.
3. If the switch on the control module is set to "Continuous Pilot
Off" then the pilot will light when the appliance is turned on
by the remote switch. When switched to "Continuous Pilot
On" then the control module will attempt to light the pilot until
it detects that the pilot has been successfully lit.
4. With the control module set to "Continuous Pilot Off" wait 5
minutes to clear out any gas. If you smell gas, STOP! Follow
"B" in the safety information above on this label. If you don't
smell gas, go to the next step.
5. Turn switch on the control module to "Continuous
Pilot On" This will initiate the lighting of the pilot.
NOTE: This unit is equipped with an ignition system that lights
the pilot burner automatically. Do not attempt to light the
pilot by hand.
6. Turn on wall switch.
7. Flip up the lower trim.
8. If the fireplace does not operate, follow the instructions "To
Turn Off Gas To Appliance" and call your service technician
or gas supplier.
9. If you wish to operate the Fireplace without the Continous Pilot
simply turn the switch on the control module to "Continuous
Pilot Off" and follow instructions 6-8.
1. Turn off remote switch.
Flip down the lower trim.
2.
Part No. XG0810
To Turn Off Gas To Appliance:
3.
Turn the switch on the Control Module to "Continuous Pilot Off".
Flip up the trim.
4.
Page 15
L38DF-ST See-thru Gas Fireplace
f i r e f e a t u r e
Operation
Lighting Instructions
See pages 13 to 15.
Burner Adjustment
The L38DF-ST is equipped with an adjustable burner, allowing you to raise or lower the ames. To adjust the ames, locate the black knob marked 'Hi-Lo', in the centre of the gas control valve (See Figure 32). The front burners are not adjustable.
To raise the ame height, turn the black knob (located behind the
p
lower trim) counter-clockwise.
To lower the ame height, turn clockwise.
p
'Hi-Lo' Adjustment Knob
Maintenance
General
p
Have the replace and installation inspected yearly. The inspection
must include, but is not limited to, the following:
A visual check of the entire vent system and termination.
An inspection of the explosion relief appers and the door
gasketing to ensure a proper seal.
An inspection of the burner, venturi, and primary air openings.
An inspection of the gas valve, gas components, and pilot ame.
For your convenience a 1/8" manifold pressure tap is supplied on the gas valve for a test gauge connection. See Figure 32.
Inspection of all optional equipment; fans, thermostats, etc.
p
For Natural Gas this appliance requires a minimum inlet pressure of 5.5" W.C. and a manifold pressure of 3.5" W.C.
p
For Propane Gas this appliance requires a minimum inlet pressure of 11" W.C. and a manifold pressure of 10" W.C.
p
Always keep the replace area clear and free of combustible materials, as well as gasoline and other ammable vapors and liquids.
p
Do not use this appliance if any part has been under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Figure 32. 'Hi-Lo' Adjustment on the L38DF-ST's gas valve.
Note: L38DF-ST-I models (electronic ignition) do not
feature hi/lo adjustment.
CAUTIONS
Fireplace gas control must be in the “OFF” position
p
and pilot and main burners extinguished when cleaning appliance with a vacuum.
Doors and logs can get very hot. Handle only when
p
cool.
Cleaning
When the replace is rst activated, there may be some smoking and a visible lm may be left on the glass. This is a normal condition, and is the result of burning of protective coatings on new metal.
Glass must be cleaned periodically to remove any lm (which is a
p
normal by-product of combustion) which may be visible. Film can easily be removed by removing the door, as shown on page 12. Handle the door carefully, and clean it with non-abrasive glass cleaners. One of the most effective products is Kel Kem.
Silicone seals on inner door during initial ring will "off gas", leaving
p
a visual deposit of a white substance on combustion chamber walls. This can easily be removed using normal household products.
Use a vacuum cleaner or whisk broom to keep the control
p
compartment, burner, and rebox free from dust and lint.
Linear Burners may be cleaned periodically with a vacuum to remove
p
soot or other contaminates.
WARNING:
Do not attempt to clean glass when hot.
Do not clean glass with abrasive materials as any glass etching may cause premature glass failure.
Page 16
Part No. XG0810
f i r e f e a t u r e
Maintenance
Manifold Pressure
Pilot Adjustment Screw
Inlet Pressure
Power Generator
Wall Switch
L38DF-ST See-thru Gas Fireplace
Gas Control Valve Troubleshooting
Figure 33. Sit Nova 820 gas valve.
Pilot Burner Adjustment
1. Locate Pilot Adjustment Screw. (See gure 33.)
2. Adjust pilot screw to provide properly sized ame as shown in
gure 34).
3. After installing or servicing, leak test with a soap solution with main burner on. Coat pipe and tubing joints, gasket etc. with soap solution. Bubbles indicate leaks. Tighten any areas where the bubbles appear until the bubbling stops completely.
L38DF-ST-I
Figure 34. Pilot Burner.
Troubleshooting
The following is a troubleshooting chart of possible problems:
PROBLEM CORRECTIVE ACTION
Noisy Pilot Flame Locate pilot adjustement screw on
gas control valve. Flame is decreased by turning adjustment screw clockwise.
Pilot won’t ignite Disconnect remote wires and try to
light pilot. If pilot now works, remote connections are faulty. Check wiring diagram gure 33.
Main burner will 1. Check wiring (see gure 33).
not light 2. Check wall switch for proper con-
nection.
Part No. XG0810
If your replace still does not operate correctly, consult your dealer or the manufacturer.
All service and repairs should be performed by a qualied agency.
All spare parts, optional fans, and optional trim nishes are available from your local dealer or the manufacturer.
Page 17
L38DF-ST See-thru Gas Fireplace
f i r e f e a t u r e
Warranty
The Warranty
The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture. On the Montigo, there is a ten-year warranty on the firebox and its components, a five-year warranty on the main burner and pilot burner, and a one-year warranty on the gas control valve and fibre logs. Glass, plated/painted finishes, and refractory lining are exempt.
Remedy And Exclusions
The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies.
This Warranty only covers Montigo Gas Appliances installed in the United States or Canada.
If the components of the Gas Appliance covered by this Warranty are found to be defective within the time frame stated (see The Companies right of investigation outlined below). The Companies will, at its option, replace or repair defective components of the Gas Appliance manufactured by The Companies at no charge, and will also pay for reasonable labour costs incurred in replacing or repairing components. If repair or replacement is not commercially practical, The Companies will, at its option, refund the purchase price of the Montigo Gas Appliance.
This Warranty covers only parts and labour as provided above. In no case shall The Companies be responsible for materials, components, or construction which are not manufactured or supplied by The Companies, or for the labour necessary to install, repair or remove such materials, components or construction. All replacement or repair components will be shipped F.O.B. the nearest The Companies factory.
Qualifications To The Warranty
The Gas Appliance Warranty outlined above is further subject to the following qualifications:
(1) The Gas Appliance must be installed in accordance with The Companies installation instructions and local building codes. The Warranty on this Montigo
Gas Appliance covers only the component parts manufactured by The Companies. The use of components manufactured by others with this Montigo Gas Appliance could create serious safety hazards, may result in the denial of certification by recognized national safety agencies, and could be in violation of local building codes. This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies
(2) The Montigo Gas Appliance must be subjected to normal use. The Gas Appliances are designed to burn gas only. Burning conventional fireplace fuels such
as wood, coal or any other solid fuel will cause damage to the Gas Appliance, will produce excessive temperatures and will result in a fire hazard.
Limitations On Liability
It is expressly agreed and understood that The Companies sole obligation, and purchaser's exclusive remedy under this Warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above.
In no event shall The Companies be responsible for any incidental or consequential damages caused by defects in its products, whether such damage occurs or is discovered before or after replacement or repair, and whether or not such damage is caused by The Companies negligence. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above may not apply to you.
Investigation Of Claims Against Warranty
The Companies reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement.
The Companies Are Not Responsible For Work Done Without Written Consent
The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent.
Dealers Have No Authority To Alter This Warranty
The Companies employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent with those stated above.
How To Register A Claim Against Warranty
In order for any claim under this Warranty to be valid, The Companies must be notified of the claimed defect in writing or by telephone, as soon as reasonably possible after the defect is discovered. Claims against this Warranty in writing should include the date of installation, and a description of the defect.
Other Rights
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
NOTE: The Companies as stated above refer to - Canadian Heating Products Inc. and/or Montigo Del Ray Corp.
Canadian Heating Products Inc. and/or Montigo DelRay Corp. reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products.
Page 18
Part No. XG0810
L38DF-ST See-thru Gas Fireplace
f i r e f e a t u r e
Appendix A - Termination Locations
A = clearance to the termination frame above grade, veranda, porch, deck,
or balcony [16 inches (41 cm) minimum]
B = clearance to door, or sides and top of window, that may be opened [16
inches (41 cm) minimum for appliances 100 000 BTU/H (30kW)]
C = clearance to bottom of window that may be opened horizontally [36 inches
(92 cm) minimum for appliances 100 000 BTU/H (30kW)]
D = no clearance to permanently closed window when installed with approved
glass penetration termination
E = clearance to permanently closed window [16 inches 41 cm recommended
to prevent condensation on window]
F = vertical clearance to ventilated soft located above the termination within a
horizontal distance of 2 feet (61 cm) from the centreline of the termination [22 inches (56 cm) minimum]
G = c l e a r a n c e t o u n v e n t i l a t e d s o f f i t [ 1 6 i n c h e s
( 4 1 c m ) m i n i m u m t o n o n - c o m b u s t i b l e s ] [22 inches (56 cm) minimum to combustibles]
H = clearance to outside corner [9 inches (23 cm) minimum]
I = clearance to inside corner [12 inches (31 cm) minimum]
J = * not to be installed above a meter/regulat or assembly within
40" (103 cm) horizontally from the centreline of the regulator
K = clearance to service regulator vent outlet [3 feet minimum in the United
States] [*6 feet (1.8 m) minimum in Canada]
L = clearance to non-mechanical air supply inlet to building or the combustion
air inlet to any other appliance [16 inches (41 cm) minimum for appliances 100 000 BTU/H (30kW)]
M = clearance to mechanical air supply inlet [*6 feet (1.8 m) minimum]
N = † clearance above paved sidewalk or a paved driveway located on public
property [*7 feet (2.1 m) minimum]
P = c l ea r an ce u n de r v e ra n da , po rc h , d e ck , o r ba l co ny
[1 6 i nc he s ( 4 1 c m) m in im um‡ to n on- c om bus t ibl e s] [22 inches (56 cm) minimum‡ to combustibles]
Q = clearance above a roof [24 inches (61 cm) minimum]
R = c lea r a n c e t o a d jac e n t wa l ls a n d n eig h b o r ing b u i l din g s
[18 inches (46 cm) minimum]
S = c l e a r a n c e f r o m c o r n e r i n r e c e s s e d l o c a t i o n
[12 inches (31 cm) minimum]
T = m a x i m u m d e p t h i n r e c e s s e d l o c a t i o n
[48 inches (122 cm) minimum]
U = m in i mu m w i dt h f or b ac k w a ll o f r ec e ss ed l o ca ti on
[24 inches (61 cm) minimum]
V = no horizontal clearance between the frames of two terminations that
are level.
W = horizontal clearance between the frames of two terminations that are
not level. [36 inches (92 cm) minimum]
a vent shall not terminate directly above a sidewalk or paved driveway
which is located between two single family dwellings and serves both dwellings
only permitted if veranda, porch, deck, or balcony has an open side that
is equal to or greater than the depth of the enclosed area
* as specied in CGA B149 Installation Codes. Note: local Codes or
Regulations may require different clearance.
Part No. XG0810
Page 19
L38DF-ST See-thru Gas Fireplace
f i r e f e a t u r e
Appendix B - State of Massachusetts
Amendment
(Gas Fireplace / Equipment sold in the State of Massachusetts)
5.08: Modications to NFPA-54, Chapter 10
(1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows:
Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft.
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equip-
ment, the installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level where the gas equipment is to be installed. In addition, the installing plumber or gas tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. (b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or struc­ture used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system. (d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Prod-
uct Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ue gases, but identies “special venting systems”, the following requirements shall be satised by the manufacturer:
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
(3) After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows:
When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold, a plan of the proposed vent installation shall be submitted to the Inspector and the serving gas supplier for review and approval.
Extraction from: Massachusets Rules and Regulations
5.00: Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54
Page 20
Part No. XG0810
L38DF-ST See-thru Gas Fireplace
f i r e f e a t u r e
Maintenance Notes
Spare Parts - L38DF-ST
L38DF-ST
NG Gas Valve
LP Gas Valve
NG Pilot
LP Pilot
Burner NG
Burner LPG
Door
Burner Base
RGC1006
RGC1005
RPA020
RPA021
RBL38501
RBL38502
ROR1151
ROR1152
RDTL38
N/A
Part No. XG0810
Page 21
XG0810 - 041808
f i r e f e a t u r e
Canadian Heating Products Inc.
Langley, BC V4W 4A1
Montigo Del Ray Corp.
Ferndale, WA 98248
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