This manual must remain with the householder once installation is complete
ENVIRONMENT
INNOVATION
TECHNOLOGY
CONTENTS
FOREWORD
We would like to thank you for purchasing a high efficiency Firebird condensing liquid fuel boiler with an Elco
low NOx burner. This instruction manual is produced for the reference and guidance of qualified installation
engineers, preferably OFTEC (Oil Firing Technical Association) registered. EU legislation governs the manufacture,
operation and efficiency of all domestic central heating oil boilers. Our boilers and burners are supplied as
matched units.
2.3 Flue Systems ..................................................................................................................................................................................................................... 10
3.1 Householder/End User Information ......................................................................................................................................... 12
4.1 Householder/End User Information ......................................................................................................................................... 22
The installer should be aware of his/her responsibilities
under the current, local Health and Safety at Work Act. The
interests of safety are best served if the boiler is installed
and commissioned by a competent, qualified engineer,
preferably OFTEC trained and registered. A Building Notice
may be required in England and Wales and other parts of the
United Kingdom.
Under the Consumer Protection Act 1987 (UK), section 6 of
the Health and Safety Act 1974 (UK) and the Safety, Health
and Welfare at Work Act 2005 (ROI), we are required to
provide information on substances hazardous to health.
INSULATION AND SEALS
Ceramic Fibre, Alumino - Silicone Fibre material are used for
boards, ropes and gaskets. Known hazards are that people
may suffer reddening and itching of the skin. Fibre entering
the eye will cause foreign body irritation. It may also cause
irritation to the respiratory tract.
Precautions should be taken by people with a history of
skin complaints or who may be particularly susceptible to
irritation. High dust levels are only likely to arise following
harsh abrasion. Suitable personal protective equipment
should be worn where appropriate.
Generally, normal handling and use will not give discomfort.
Follow good hygiene practices, wash hands before
consuming food, drink or using the toilet.
First Aid - medical attention should be sought following eye
contact or prolonged reddening of the skin.
The small quantities of adhesives and sealants used in the
product are cured. They present no known hazards when
used in the manner for which they are intended.
Safety - conformity was demonstrated by meeting the
following standards:
BS EN 60335-1: 2012 + A13: 2017: Household and Similar
Electrical Appliances - Safety - Part 1: General Requirements
BS EN 60335-2-102: 2006 + A2: 2016: Household and
Similar Electrical Appliances - Safety - Part 2-102: Particular
Requirements for Gas, Oil and Solid-fuel Burning Appliances
having Electrical Connections
SAFETY
Safe use of Kerosene. These fuels give off a flammable
vapour when heated moderately. Vapour ignites easily, burns
intensely and may cause explosion. The vapour can follow
along at ground level for considerable distances from open
containers and spillages collecting as an explosive mixture in
drains, cellars, etc.
Fuels remove natural oils and fats from the skin and this may
cause irritation and cracking of skin. Barrier cream containing
lanolin is highly recommended together with good personal
hygiene and where necessary appropriate persona protection
equipment (P.P.E.).
Gas oil may also cause irreversible damage to health on
prolonged or repeated skin contact.
Always store fuels in a properly constructed and labelled
tank. Always handle fuel in open air or well ventilated space
away from sources of ignition and refrain from smoking.
Always drain fuel using a proper fuel retriever, funnel or
mechanical siphon. Never apply heat to a fuel tank, container
or pipework. Never siphon fuel through tube by mouth.
Avoid inhaling fuel vapour as this can cause light headedness
and seriously impair judgement.
THIS PRODUCT HAS BEEN DESIGNED TO THE FOLLOWING
STANDARDS:
This equipment complies with the Low Voltage Directive
2014/35/EU and Directive 2014/30/EU.
EMC - conformity was demonstrated by meeting the
following standards:
BS EN 55014-2: 2015: Electromagnetic Compatibility Requirements for Household Appliances, Electric Tools and
Similar Apparatus - Part 1: Emission
BS EN 55014-1: 2017: Electromagnetic Compatibility Requirements for Household Appliances, Electric Tools
and Similar Apparatus - Part 2: Immunity - Product Family
Standard
BS EN 61000-3-2: 2014: Electromagnetic Compatibility (EMC)
Part 3-2: Limits - Limits for Harmonic Current Emissions
(equipment input current <16 A per phase)
BS EN 61000-3-3: 2013: Electromagnetic Compatibility (EMC)
Part 3-3: Limits - Limitation of Voltage Changes, Voltage
Fluctuations and Flicker in Public Low-voltage Supply
Systems (equipment with rated current <16 A per phase and
not subject to conditional connection)
FUEL SPILLAGE
1. Switch off all electrical and other ignition sources.
2. Remove all contaminated clothing to safeguard against
fire risk and skin damage. Wash affected skin thoroughly
with soap and water and remove clothing to a safe well
ventilated area and allow to air before cleaning.
3. Contain and smother the spill using sand or other
suitable oil absorbent media or non-combustible
material.
4. Do not allow fuel to escape into drains or water courses. If
this happens, contact the relevant authorities in your area
(Ireland).
5. Consult local authority about disposal of contaminated
soil.
FIRST AID
If fuel is accidentally swallowed:
* Seek medical attention immediately.
Do NOT induce vomiting.
If fuel is splashed into eyes:
* Wash out with running water for at least ten
minutes and seek medical attention.
2
2
STANDARDS & REGULATIONS
To ensure the highest standards of installation & safety,
it is important that the boiler be installed in compliance
with the following regulations where applicable. It
is the responsibility of the installer and everyone
concerned with any aspect of installation, to ensure
that all applicable standards and regulations are fully
adhered to.
The following is a list of some of the applicable standards
and regulations. Please always check for the most up to
date version.
All relevant building standards and regulations for Ireland,
England, Scotland, Wales and Northern Ireland.
BS 5410-1: 2014 Code of practice for oil firing.
Installations up to 45kW output
capacity for space heating and hot
water supply purposes.
BS 5410-2:2018 Code of practice for liquid fuel firing.
Other than special considerations for condensate
removal and plume dispersal, the installation of liquid
fuel fired condensing boilers is the same as for
non-condensing oil fired boilers.
BS 5410:1: 2014 gives the requirements for domestic
boiler and liquid fuel storage installations.
BS EN 1856-1: 2009
BS 8558: 2015 Guide to the design, installation,
BS 7671: 2018 Requirements for Electrical
BS EN 304: 2017 Heating boilers. Test code for heating
Chimneys. Requirements for metal
chimneys. System chimney products.
testing and maintenance of services
supplying water for domestic use
within buildings and their curtilages.
Complementary guidance to BS EN
806.
Installations. IET Wiring Regulations.
boilers for atomizing oil burners.
If an appliance is to be installed inside a building or
within a restricted area externally, a carbon monoxide
detector alarm conforming to BS EN 50291-1: 2018
should be installed in accordance with the
manufacturer’s instructions.
For condensing boilers, the same requirements apply
for installation with regard to cleaning and flushing
and providing inhibitors, as are followed for any
other boiler. Manufacturer’s instructions must always
be followed together with the requirements of
and the statutory requirements of the Building
Regulations.
3
2
2.1 STANDARDS & REGULATIONS - CONDENSATE DISPOSAL
Firebird condensing boilers, when in condensing mode, extract more heat from the flue products and the resulting
condensate which is mildly acidic, needs to be drained from the boiler via a condensate pipe to the drainage system.
Provision must be made for the removal of condensate from the boiler to an internal soil stack, waste pipe,
external soil stack, gully or soak-away, as per BS 6798: 2014.
The condensate trap is provided with the boiler and situated on the front of the boiler (under the cleaning door). This
should be checked at regular intervals and cleaned during annual service.
CONDENSATE PIPEWORK THAT IS EXTERNAL OR IN AN UNHEATED GARAGE SHOULD NOT EXCEED
3 METERS AND SHOULD BE LAGGED WITH WATER PROOF INSULATION TO PREVENT FREEZING.
SYSTEM NO. 1 CONDENSATE TRAP
Always prime condensate trap with water.
Before switching on your
Firebird condensing liquid fuel
boiler check that:
(1) The condensate drain
baffle is in place.
(2) That the condensate trap
is primed.
(3) The condensate discharge
pipe is a corrosion
resistant pipe.
500mm
Discharge Pipe
Sealed
Figure 1
Free Draining Soil
Soak Away
Condensate baffle and condensate trap
Condensate hose
Boiler
Condensate Drain
Lime Stone
Chippings
75mm
Figure 3
Condensate Drain
Gully
Condensate drain baffle
Condensate trap
Boiler
Trap
Boiler
75mm
Min. 50mm Air Gap
Condensate Drain
Figure 2
Gully
Boiler
Trap
Waste Pipe
Washing
Machine
Discharge Pipe
Figure 4
Condensate drain must have
a minimum diameter of 22mm
and it must be supported with
a 2.5˚ (1:200) fall from boiler.
Stack
Ensure that the boiler combustion chamber cannot be filled through the condensate trap from another
appliance (eg. washing machine) which is drained at a higher level (see Figure 2).
4
Condensate Drain
2
2.1 STANDARDS & REGULATIONS - CONDENSATE DISPOSAL
SYSTEM NO. 2 - CONDENSATE PUMP
Control panel
Burner
plug
Condensate
pump
CONDENSATE PUMP
(kit is available as an optional extra)
Condensate pump
wired in to come
on with burner.
Inlet connected to
condensate trap
at base of boiler.
Condensate trap
Condensate pump can be positioned within
the casing of the boiler, on the base, fixed to
the casing of the boiler or mounted on the
wall alongside the boiler.
The basic requirement with regard to flue positioning is that no hazard or nuisance is caused by the flue gases.
Diagrams 20a and 20b show clearances advised by BS 5410-1: 2014.
Regional requirements where flue clearances differ can be found in the
regional requirements section in OFTEC Book Four.
Diagram 20a
Boundary
Boundary
F
J
H
P
Q
Q
Q
M
C & D
B
A
E
G
O
Q
Q
N
R
K
F
F
Q
Q
L
Minimum distances to terminals in millimeters as measured from the top of the chimney
or the outer edge of where flue gases pass through low level discharge openings
Appliance Burner Type
Pressure JetLocation
Condensing
UK ROI & NI
A Directly below an opening, airbrick, opening window etc. 1000mm 600mm
B Horizontally to an opening, airbrick, opening window etc. 1000mm 600mm
C Below a gutter, eaves or balcony with protection 1000mm 1000mm
D Below a gutter or a balcony without protection 1000mm 1000mm
E From vertical sanitary pipe work 300mm 300mm
F From an internal or external corner or surface or boundary alongside the terminal 300mm 600mm
G Above ground or balcony level 300mm 300mm
H From a surface or a boundary facing the terminal 1200mm 1200mm
J From a terminal facing the terminal 2500mm 2500mm
K Vertically from a terminal on the same wall 1500mm 1500mm
L Horizontally from a terminal on the same wall 750mm 750mm
M Above the highest point of an intersection with the roof 600mm 600mm
N From a vertical structure on the side of the terminal 750mm 750mm
O Above a vertical structure less than 750mm from the side of the terminal 600mm 600mm
P From a ridge terminal to a vertical structure on the roof 1500mm 1500mm
Q Above or to the side of any opening on a flat or sloping roof 600mm 600mm
R Below any opening on a sloping roof 2000mm 2000mm
2
2.2 STANDARDS & REGULATIONS - FLUE REGULATIONS
NOTES: These notes form an integral part of the information shown on the previous page.
1. Terminals should be positioned to avoid products of combustion accumulating in stagnant pockets around the
building, or entering into buildings.
2. Appliances burning Class D oil have additional restrictions (see OFTEC Book Four).
3. Vertical structures in N, O and P include lift rooms, parapets, dormers etc.
4. Terminating positions A to L are only permitted for appliances that have been approved for low level flue and low
level balanced flue discharge when tested to BS EN 303-1.
5. Terminating positions must be at least 1.8m distant from a fuel storage tank unless a wall with at least 30 minutes
fire resistance and extending 300mm higher and wider than the fuel storage tank is provided between the fuel
storage tank and the terminating position.
6. Where a flue is terminated less than 1m away from a projection above it and
the projection consists of plastic or has a combustible or painted surface,
then a heat shield of at least 750mm wide should be fitted to protect these
surfaces.
Diagram 20b
Separation Between a Boundary
and Terminal at Right Angles
300mm
minimum
7. If the lowest part of the terminal is less than 2m above the ground, balcony,
flat roof or other place to which any person has access, the terminal must
be protected by a guard.
8. Notwithstanding the dimensions given in the diagram and table, a
terminal should not be sited closer then 300mm to combustible material.
9. It is essential that a flue or chimney does not pass through the roof
within the shaded area shown by dimensions Q and R.
Pressure
Jet
Appliance
Boundary as
Party wall
10. Where protection is provided for plastic components, such as guttering, it
is essential that this is to the standard specified by the manufacturer of the
Plan at party wall
plastic components.
BALANCED FLUE BOILERS
The Firebird boiler may be set for room-sealed flue operation using a Firebird condensing balanced flue kit. This kit does not
draw combustion air from inside the room. It is drawn from outside, direct to the burner by an air pipe supplied with the
boiler. Flue gases are expelled through the same kit. However, if the boiler is installed in a compartment or small room, some
ventilation air is necessary to maintain an acceptable temperature in the boiler area.
Balanced flue boiler in room does not require individual ventilation.
BALANCED - FLUE BOILERS IN COMPARTMENTS
2
550mm
/kW
550mm2/kW
1100mm
of boiler output
1100mm
2
/kW
2
/kW
8
2
2.2 STANDARDS & REGULATIONS - FLUE REGULATIONS
Condensate Plume disPersal
When choosing the location for a condensing boiler, special consideration must be given to the positioning of the flue
terminal. Care should be taken to locate it so as to prevent either the end user or their neighbours perceiving the plume to be
a nuisance.
It should be noted that the normal statutory clearances required around low level flue terminals may not be sufficient to cope
with plume dispersal from a condensing boiler. The following points should be considered:
1. Plumes can extend out horizontally and can also drift out to the sides and above the terminal. Care needs to be taken,
therefore, to avoid the plume reaching adjacent surfaces, particularly windows and neighbours dwellings.
2. Flue terminals need to be located where air can pass freely across them to disperse vapours.
3. The effect of the moisture generated must be considered in relation to the possible corrosion of metal parts it might reach
and to the possible formation of ice on pathways in freezing conditions.
4. Keep flue terminals a minimum of 1m (horizontally) from openings in the building.
5. Do not install flue terminals directly below a window.
6. Do not install flue terminals next to a door.
7. Do not install flue terminals within 1m of ventilated soffits or eaves.
8. Keep flue terminals at least 2.5m away from a surface or boundary facing the terminal.
9. In certain circumstances the installation of a plume dispersal extension to the flue may be unavoidable. This takes the
plume exhaust from the boiler up and away from any obstruction, door or window opening and will also prevent the risk
of re circulation of the plume gasses into the air intake of the burner.
Please note that only Firebird flue kits should be used for flue installations.
9
2102.3 STANDARDS & REGULATIONS - FLUE SYSTEMS
CONDENSING BOILER CHIMNEY INSTALLATION
System 35
clamp plate
System 35 flexible liner
suitable for condensing
applications
System 35
adaptor
45˚ bend
500mm
adjustable length
Condensing
birdguard
System 35
clamp plate
System 35 flexible liner
suitable for condensing
applications
Condensing
birdguard
PLUME KIT
80 mm 45˚ bend
Wall bracket
Extensions
X=250mm / 500mm / 1000mm
80 mm 90˚ bend
45˚ bend
500mm
length
Boiler adaptor
Condensing
boiler
System 35
adaptor
500mm
Adjustable length
Boiler adaptor
Condensing
boiler
FLUE SIZE
Boiler
12-20kW
20-26kW
26-35kW
NOTE:
All brick chimney constructions must comply with current building
regulations and BS 5410-1: 2014. Insulated factory made chimneys
should comply with BS EN 1856-1: 2009.
It is unlikely that a fire will start at a fuel tank. However,
the stored fuel must be protected from a fire or heat
source that originates nearby. For this reason fuel tanks
of up to 3,500 litres should be separated from openings,
other than airbricks, in the building by a minimum of 1.8m
and a non-fire rated boundary by a minimum of 760mm.
Where this cannot be achieved, a 30 minute fire rated
barrier should be constructed between the hazard and
the tank, which extends a minimum of 300mm higher and
300mm past each end of the tank. Note that a minimum
separation distance should be maintained between a flue
exit and fire barrier (see page 7 (flue regulations)).
Steel tanks must be mounted on brick or block piers with
a waterproof membrane between the piers of the tank.
Fuel storage tanks should not be sited within 1.8m of
boiler flue outlets.
Do not allow household waste or hot ashes container in
vicinity of oil storage tank or boiler flue outlet.
REGULATIONS & STANDARDS
Please consult all local and regional regulations, relevant
to water resources (control of pollution and oil storage) as
well as OFTEC Book Three.
FLEXIBLE OIL PIPE(S)
A flexible burner oil hose is supplied with the boiler which
must be wholly contained within the appliance case.
Please note: A filter must not be fitted inside the boiler
and all joints in the oil line must be oil tight. Soldered
joints are not permissible. Before connecting to the
boiler, always flush the complete oil supply line and
ensure that the liquid fuel supply is completely clean
and free of any dirt or foreign matter.
OIL LINE CONFIGURATION
Refer to burner manual section on Hydraulic Systems for:
•Twopipesystems.
•Pipesizing&distance.
•Tankheights.
•Pumppriming.
3
3
3.1 COMBI HE & COMBIPAC HE - HOUSEHOLDER/END USER INFORMATION
Please consult with your installer regarding the operation of your boiler. This should include
timer operation/room thermostat operation and any other additional operational features.
The basic features of the control panel are outlined below.
COMBIPAC HECOMBI HE
Maximum
Medium
Minimum
BOILER THERMOSTAT/THERMISTOR FUNCTION
The control thermostat on the boiler allows the householder
to vary temperature to central heating from a low of 60˚C
to 80˚C, depending on the model. Thermostats have a
tolerance of ± 4˚C.
In accordance with EU boiler standards, your boiler is also
fitted with a safety high limit thermostat, fixed at 110˚C.
This system protects the boiler in the event of the control
thermostat failing and keeps the boiler safe.
The safety high limit thermostat will shut the boiler off
and will require the limit button to be pushed to restart
the boiler. It is recommended to call a service engineer to
establish the cause.
BURNER LOCKOUT
The boiler is factory fitted with a burner control box
lockout safety feature which operates automatically if a fault
occurs in the burner operation. Should this occur, the light
on the front of the burner will illuminate.
Press the reset button a maximum of two times. If the boiler
fails to light, call a service engineer who should check the
following:
A. An interruption in the fuel supply
(eg. empty fuel supply tank).
B. An electrical supply fault.
C. A fault with the burner or its safety control system.
D. The failure of a burner component.
E. Worn or dirty fuel nozzle.
F. Incorrect flue installation.
12
3133.2 COMBI HE & COMBIPAC HE - INSTALLER GUIDELINES
Please note the following important points before
commencing installation.
Installation should only be carried out by a competent,
qualified engineer, preferably OFTEC registered and
familiar with the installation of the Firebird boilers
referred to in this manual.
WARNING
The manufacturer cannot accept responsibility for any
damage to persons, animals or property due to error in
installation or in the burner adjustment or due to improper
or unreasonable use or non-observance of the technical
instruction enclosed with the burner, or due to the
intervention of unqualified personnel.
POSITIONING THE BOILER
Compliance guide to part L now states that when installing
a boiler on a new or existing system, the system should
be cleaned, flushed and then protected with a suitable
protection inhibitor.
Ensure that adequate clearance is available for making the
water and flue connections.
The boiler is serviced from the front and a clearance of
750mm must be available at the front of the boiler.
No special hearth is required as the boiler is fully insulated,
but the floor must be level and capable of supporting the
weight of the boiler and its water content.
PRESSURISED HEATING SYSTEM
The maximum operating working pressure is 2 bar when the
system is at full operating temperature.
MAGNETIC FILTRATION
It is recommended at the time of installation of this boiler,
to install a permanent effective magnetic filter on the return
pipework after the last radiator on the central heating
system. This will maintain maximum operational efficiency
and protect the boiler from the damaging, long-term effects
of “magnetite” (black iron sludge). It is essential that the filter
is sized similar to the return pipework. The magnetic filter
must be installed in accordance with the manufacturer’s
instructions and serviced annually.
HARD WATER - LIMESCALE
On initial fill, where it is suspected that there is a high
concentration of scale products, a suitable inhibitor must
be used to protect the boiler and system. Check with local
water authorities if in doubt (max. 200 ppm).
PIPEWORK
Do not obstruct flue fitting with Pipework.
Connect pipework as shown below.
3
Sound levels must also be a consideration. Whilst Firebird
condensing liquid fuel boilers are one of the quietest boilers
on the market, some householders are particularly sensitive.
A suitable corrosion inhibitor must be added to the
heating system.
UNDERFLOOR HEATING
The boiler should not be directly connected to underfloor
heating, as a minimum return temperature of 40˚C is
required (it can be used with underfloor heating with
adequate temperature controls to ensure return values are
as stated above).
PLASTIC PIPING
The boiler thermostat control and safety system is not
designed, and must not be relied on, to protect plastic pipe
from overheating. Plastic pipe must never be connected
directly to the boiler and there must be at least 1 meter
of copper pipe between the boiler and the first plastic
connection. If you choose to use plastic pipe anywhere
on your heating circuits, please consult the plastic pipe
manufacturer for their instruction on how to ensure their
product never overheats. Our boiler control and safety high
limit thermostats are not designed to fulfil this function.
Firebird accepts no responsibility for failure of plastic
piping and fittings for whatever reason.
Pressure relief valve
CH flow
CH return
DHW flow
Mains inlet
DHW adjustable
mixing valve
Filling loop
valves
33.2 COMBI HE & COMBIPAC HE - INSTALLER GUIDELINES
FILLING THE SYSTEM
The unit comes with a factory fitted expansion vessel.
Should the total water volume of the system exceed the
expansion provided, a second vessel should be added (see
below table).
Expansion Vessel and System Requirements
Safety Valve Setting3 bar
Initial System Pressure
3
Total Water Content
of System
LitresLitresLitresLitres
252.12.73.9
504.25.47.8
756.38.211.7
1008.310.915.6
12510.413.619.5
0.5 bar1.0 bar1.5 bar
Total Vessel Volume **
THERMOSTAT TEMPERATURE CONTROL
Boiler Central Heating Control: 60˚C - 80˚C
Boiler Safety Limit: 110˚C
Tank (DHW) - Fixed: 78˚C
Early Alert - Fixed 87˚C
Over-run - Fixed: 93˚C
The Combipac HE has a build in frost protection (unit only).
WIRING
Electrical Supply
The boiler and controls require a 230V 50Hz mains
electric supply protected with a 5A fuse.
This appliance must be earthed.
A qualified electrician must carry out all electric wiring in
accordance with current ETCI / IET Regulations and any local
regulations which may apply.
The boiler must have a permanent power supply to enable
overrun and frost protection. The hot water and central
heating should be timed separately.
15012.516.323.4
17514.719.127.2
20016.721.831.2
22518.724.535.1
25020.827.239.0
FOR FURTHER INFORMATION, CONSULT APPROPRIATE TRAINING
MANUALS, BS 7074-1: 1989, EN 12828: 2012 + A1: 2014 AND ANY OTHER
* * When calculating the size of any additional expansion
vessel, remember to deduct the boiler expansion vessel volume
of 12 litres from the calculated total system vessel volume
RELEVANTSTANDARDS®ULATIONS.
required, as given in the above table.
FILLING LOOP
The diverter valve is factory set to “control heating mode” to
facilitate system filling.
Connect the filling loop. Open both valves. Do not allow the
unit to exceed 1 bar while filling and a maximum of 2 bar
when the radiators are at full operating temperature. The
automatic air vent will allow air to dispel from the boiler. To
remove air from the storage tank, the manual air vent must
be operated. When the system is full, turn off both valves
and disconnect the filling loop.
CONNECTING LIQUID FUEL SUPPLY
Using the flexible hose provided, connect the burner to
the incoming oil line which must have a remote acting fire
valve. The flexible hose must be contained within the
appliance casing.
14
33.2 COMBI HE & COMBIPAC HE - INSTALLER GUIDELINES
Permanent live
Earth
Please note that a permanent live connection
is required to enable the pump over run and frost
protection. It is also required to operate the post-purge
function on the burner, when applicable.
If a permanent live supply is not provided
the burner will not operate.
Neutral
Heating timer switch
live
Hot water timer switch
live
Room stat
Power to burner
L1 = switch live
L3 = permanent live
High limit thermostat probe A
Boiler thermistor probe B
3
thermostat
IMIT 110°C
Green D.H.W
Green C.H
Boiler
Tank
Flow
Lock out
Limit
Pressure switch
Flow switch thermistor probe D
Tank thermistor probe C
pump
15
Circulating
Motorized
valve
33.2 COMBI HE & COMBIPAC HE - INSTALLER GUIDELINES
COMBI HE FLAP VALVE INSTALLATION
3
Balanced flue
"TOP" mark
Snorkel
Jubilee clip
Flap valve
"TOP" mark
Jubilee clip
1. Push the flap valve into the balanced
flue air intake.
2. Ensure that the flap valve is in the
correct position.
3. Push the snorkel hose over the flap
valve and air intake and secure with a
jubilee clip.
4. Attach the other end of the snorkel
hose to the burner with jubilee clip.
Correct position of flap valve
16
3
2F
3.2 COMBI HE & COMBIPAC HE - INSTALLER GUIDELINES
COMBIPAC HE FLUE INSTALLATION
Condensate Plume disPersal
When choosing the location for a condensing boiler, special consideration must be given to the positioning of the flue terminal.
Care should be taken to locate it so as to prevent either the end user or their neighbours perceiving the plume to be a nuisance.
It should be noted that the normal statutory clearances required around low level flue terminals may not be sufficient to cope
with plume dispersal from a condensing boiler.
installation instruCtions are suPPlied WitH all Flue Kits
3
90˚ terminal should be tilted up
to prevent condensate droping
from end of flue
151Casing fixed right sideACP002CCPACP002CCPACP002CCP
161Casing fixed left sideACP003CCPACP003CCPACP003CCP
171Casing removable left sideACP103CCPACP103CCPACP103CCP
181Casing removable right sideACP102CCPACP102CCPACP102CCP
191Casing frontACP004CCPACP004CCPACP004CCP
201Casing backACP006CCPACP006CCPACP006CCP
211Casing topACP005CCPACP005CCPACP005CCP
221Terminal guardACC000CTGACC000CTGACC000CTG
231Pressure vesselACC012PVLACC012PVLACC012PVL
23
1213
54
32
1
12-20kW20-26kW26-35kW
ACC000DDSACC000DDSACC000DDS
9810
15
18 22
20
33.3 COMBI HE & COMBIPAC HE - TECHNICAL DETAILS
TECHNICAL SPECIFICATION
HEAT OUTPUT kW12-2020-2626-35
CONNECTIONS---
Heating Flow 22 mm dia.22 mm dia.28 mm dia.
Heating Return22 mm dia.22 mm dia.28 mm dia.
Mains Cold Feed (Copper)15 mm dia.15 mm dia.15 mm dia.
Hot Water Delivery (Copper)15 mm dia.15 mm dia.15 mm dia.
Drain Off Valve½” BSP½” BSP½” BSP
Safety Pressure Valve Outlet (Copper)15 mm dia.15 mm dia.15 mm dia.
Condensate Trap22 mm dia. plastic pipe22 mm dia. plastic pipe22 mm dia. plastic pipe
CIRCULATING PUMPUPM 3UPM 3UPM 3
Domestic Hot Water Plate Heat Exchanger25 plate25 plate25 plate
Integral Expansion Vessel Normal Capacity 12 litres12 litres12 litres
Expansion Vessel Pre-charge Pressure1 bar1 bar1 bar
Low Pressure Water Switch?
Filling Loop Included?
WATER CONTENT---
Boiler24 litres24 litres24 litres
Primary Tank20 litres20 litres20 litres
D.H.W. GUIDE PERFORMANCE*---
in litres/min (120 litre draw-off at 40˚C ∆t.) 161620
FLUE (INDOOR BOILERS)---
Balanced Flue Assembly125 (5”) mm dia.125 (5”) mm dia.125 (5”) mm dia.
Max. Low Level Flue Length1.5m1.5m1.5m
✔✔✔
✔✔✔
3
Max. High Level Balanced Flue Length6m6m6m
HEATING SYSTEM (SEALED) Fit in accordance with BS 7074 Part 1, BS 5449, OFTEC standards and all other relevant legislation.
Max. Operating Pressure2 bar2 bar2 bar
Max. System Pressure Cold1.5 bar1.5 bar1.5 bar
Min. System Pressure Cold0.5 bar0.5 bar0.5 bar
Preset Pressure Relief Valve3 bar3 bar3 bar
MAINS WATER SUPPLY PRESSUREMin. 3 bar - Max. 5 bar (for user comfort, we recommend pressure at tap to be between 2 and 3 bar).
Limescale excess: When over 150/200 ppm, t appropriate scale reducer/water softener.
WATER SIDE RESISTANCEFlow Rate To Give A Nominal Output At 10K Differential12-20kW20-26kW26-35kW
Flow Rate Measured1642 kg/h 2135 kg/h 2874 kg/h
Waterside Resistance0.18 mbar 0.18 mbar 0.18 mbar
Flow Rate To Give A Nominal Output At 20K Differential
Flow Rate Measured870 kg/h1131 kg/h 1523 kg/h
Waterside Resistance0.19 mbar 0.19 mbar 0.19 mbar
* where water demand exceeds this, a ow restrictor is recommended. This will ensure a water supply at an adequate temperature.
21
4
4
4.1 SLIMLINE COMBI - HOUSEHOLDER/END USER INFORMATION
Please consult with your installer regarding the operation of your boiler. This should include
timer operation/room thermostat operation and any other additional operational features.
The basic features of the control panel are outlined below.
BOILER THERMOSTAT/THERMISTOR FUNCTION
The control thermostat on the boiler allows the householder
to vary temperature to central heating from a low of 60˚C
to 80˚C, depending on the model. Thermostats have a
tolerance of ± 4˚C.
In accordance with EU boiler standards, your boiler is also
fitted with a safety high limit thermostat, fixed at 110˚C.
This system protects the boiler in the event of the control
thermostat failing and keeps the boiler safe.
The safety high limit thermostat will shut the boiler off
and will require the limit button to be pushed to restart
the boiler. It is recommended to call a service engineer to
establish the cause.
BURNER LOCKOUT
The boiler is factory fitted with a burner control box
lockout safety feature which operates automatically if a fault
occurs in the burner operation. Should this occur, the light
on the front of the burner will illuminate.
MinimumMaximumMedium
Press the reset button a maximum of two times. If the boiler
fails to light, call a service engineer who should check the
following:
A. An interruption in the fuel supply
(eg. empty fuel supply tank).
B. An electrical supply fault.
C. A fault with the burner or its safety control system.
D. The failure of a burner component.
E. Worn or dirty fuel nozzle.
F. Incorrect flue installation.
Before attempting to restart the boiler, the front panel and
the burner cover should be removed and a visual check
made for any obvious problems such as oil leaks, loose
connections etc. This should be done by a service engineer.
22
4234.2 SLIMLINE COMBI - INSTALLER GUIDELINES
Please note the following important points before
commencing installation.
Installation should only be carried out by a competent,
qualified engineer, preferably OFTEC registered and
familiar with the installation of the Firebird boilers
referred to in this manual.
WARNING
The manufacturer cannot accept responsibility for any
damage to persons, animals or property due to error in
installation or in the burner adjustment or due to improper
or unreasonable use or non-observance of the technical
instruction enclosed with the burner, or due to the
intervention of unqualified personnel.
POSITIONING THE BOILER
Compliance guide to part L now states that when installing
a boiler on a new or existing system, the system should
be cleaned, flushed and then protected with a suitable
protection inhibitor.
Ensure that adequate clearance is available for making the
water and flue connections.
The boiler is serviced from the front and a clearance of
750mm must be available at the front of the boiler.
No special hearth is required as the boiler is fully insulated,
but the floor must be level and capable of supporting the
weight of the boiler and its water content.
Sound levels must also be a consideration. Whilst Firebird
condensing liquid fuel boilers are one of the quietest boilers
on the market, some householders are particularly sensitive.
A suitable corrosion inhibitor must be added to the
heating system.
UNDERFLOOR HEATING
The boiler should not be directly connected to underfloor
heating, as a minimum return temperature of 40˚C is
required (it can be used with underfloor heating with
adequate temperature controls to ensure return values are
as stated above).
PLASTIC PIPING
The boiler thermostat control and safety system is not
designed, and must not be relied on, to protect plastic pipe
from overheating. Plastic pipe must never be connected
directly to the boiler and there must be at least 1 meter
of copper pipe between the boiler and the first plastic
connection. If you choose to use plastic pipe anywhere
on your heating circuits, please consult the plastic pipe
manufacturer for their instruction on how to ensure their
product never overheats. Our boiler control and safety high
limit thermostats are not designed to fulfil this function.
Firebird accepts no responsibility for failure of plastic
piping and fittings for whatever reason.
PRESSURISED HEATING SYSTEM
The maximum operating working pressure is 2 bar when the
system is at full operating temperature.
MAGNETIC FILTRATION
It is recommended at the time of installation of this boiler,
to install a permanent effective magnetic filter on the return
pipework after the last radiator on the central heating
system. This will maintain maximum operational efficiency
and protect the boiler from the damaging, long-term effects
of “magnetite” (black iron sludge). It is essential that the filter
is sized similar to the return pipework. The magnetic filter
must be installed in accordance with the manufacturer’s
instructions and serviced annually.
HARD WATER - LIMESCALE
On initial fill, where it is suspected that there is a high
concentration of scale products, a suitable inhibitor must
be used to protect the boiler and system. Check with local
water authorities if in doubt (max. 200 ppm).
PIPEWORK
Do not obstruct flue fitting with Pipework.
Connect pipework as shown below.
CH return
Mains inlet
DHW flow
CH flow
Automatic air vent
Manual air vent
DHW adjustable
mixing valve
Pressure relief
valve
Filling loop
valves
FILLING THE SYSTEM
The unit comes with a factory fitted expansion vessel.
Should the total water volume of the system exceed the
expansion provided, a second vessel should be added (see
below table).
FOR FURTHER INFORMATION, CONSULT APPROPRIATE TRAINING
MANUALS, BS 7074-1: 1989, EN 12828: 2012 + A1: 2014 AND ANY OTHER
RELEVANTSTANDARDS®ULATIONS.
* * When calculating the size of any additional expansion
vessel, remember to deduct the boiler expansion vessel volume
of 12 litres from the calculated total system vessel volume
required, as given in the above table.
0.5 bar1.0 bar1.5 bar
Total Vessel Volume **
4
44.2 SLIMLINE COMBI - INSTALLER GUIDELINES
FILLING LOOP
Connect the filling loop. Open both valves. Do not allow the
unit to exceed 1 bar while filling and a maximum of 2 bar
when the radiators are at full operating temperature. The
automatic air vent will allow air to dispel from the boiler. To
remove air from the storage tank, the manual air vent must
be operated. When the system is full, turn off both valves
and disconnect the filling loop.
CONNECTING LIQUID FUEL SUPPLY
Using the flexible hose provided, connect the burner to
the incoming oil line which must have a remote acting fire
valve. The flexible hose must be contained within the
appliance casing.
4
THERMOSTAT TEMPERATURE CONTROL
Boiler Central Heating Control: 60˚C - 80˚C
Boiler Safety Limit: 110˚C
Tank (DHW) - Fixed: 78˚C
Early Alert - Fixed 87˚C
Over-run - Fixed: 93˚C”
WIRING
Electrical Supply
The boiler and controls require a 230V 50Hz mains
electric supply protected with a 5A fuse.
This appliance must be earthed.
A qualified electrician must carry out all electric wiring in
accordance with current ETCI / IET Regulations and any local
regulations which may apply.
The boiler must have a permanent power supply to enable
overrun and frost protection. The hot water and central
heating should be timed separately.
Permanent live
Power to burner
L1 = Switch live
L3 = Permanent live
Tank thermistor
probe C
Boiler thermistor
probe B
thermistor probe D
D.H.W. Circulating pump
White heat resistant cable
C.H. Circulating pump
Black heat resistant cable
Flow switch
From condensing pump
Green D.H.W
Please note that a permanent live connection is required to enable the pump over run and frost protection.
It is also required to operate the post-purge function on the burner, when applicable.
If a permanent live supply is not provided the burner will not operate.
Limit thermostat 110
Tank
Boiler
Flow
Green C.H
Lock out
Limit
From pressure switch
High limit thermostat sensor A
°C
To connecting Firebird twin timer kit
Earth
Neutral
Hot water timer
switch live
Heating timer
switch live
Room stat
24
44.2 SLIMLINE COMBI - INSTALLER GUIDELINES
FLAP VALVE INSTALLATION
Balanced flue
"TOP" mark
Snorkel
Jubilee clip
Flap valve
4
"TOP" mark
Jubilee clip
1. Push the flap valve into the balanced
flue air intake.
2. Ensure that the flap valve is in the
correct position.
3. Push the snorkel hose over the flap
valve and air intake and secure with a
jubilee clip.
4. Attach the other end of the snorkel
hose to the burner with jubilee clip.
Safety Pressure Valve Outlet (Copper)15 mm dia.15 mm dia.
Condensate Trap22 mm dia. plastic pipe22 mm dia. plastic pipe
CIRCULATING PUMP25/6025/60
Domestic Hot Water Plate Heat Exchanger25 plate25 plate
4
Integral Expansion Vessel Normal Capacity 12 litres12 litres
Expansion Vessel Pre-charge Pressure1 bar1 bar
Low Pressure Water Switch?
Filling Loop Included?
WATER CONTENT--
Boiler24 litres24 litres
Primary Tank11 litres11 litres
D.H.W. GUIDE PERFORMANCE*--
in litres/min (120 litre draw-off at 35˚C ∆t.) 1416
FLUE (INDOOR BOILERS)--
Balanced Flue Assembly125 (5”) mm dia.125 (5”) mm dia.
Max. Low Level Flue Length1.5m1.5m
Max. High Level Balanced Flue Length6m6m
HEATING SYSTEM (SEALED) Fit in accordance with BS 7074 Part 1, BS 5449, OFTEC standards and all other relevant legislation.
Max. Operating Pressure2 bar2 bar
Max. System Pressure Cold1.5 bar1.5 bar
Min. System Pressure Cold0.5 bar0.5 bar
Preset Pressure Relief Valve3 bar3 bar
✔✔
✔✔
MAINS WATER SUPPLY PRESSUREMin. 3 bar - Max. 5 bar (for user comfort, we recommend pressure at tap to be between 2 and 3 bar).
Limescale excess: When over 150/200 ppm, t appropriate scale reducer/water softener.
WATER SIDE RESISTANCEFlow Rate To Give A Nominal Output At 10K Differential12-20kW20-26kW
Flow Rate Measured1642 kg/h2135 kg/h
Waterside Resistance0.18 mbar0.18 mbar
Flow Rate To Give A Nominal Output At 20K Differential
Flow Rate Measured870 kg/h1131 kg/h
Waterside Resistance0.19 mbar0.19 mbar
* where water demand exceeds this, a ow restrictor is recommended. This will ensure a water supply at an adequate temperature.
28
5
COMMISSIONING
COMMISSIONING
u It is the responsibility of the installer to ensure
that the boiler is properly commissioned when first
used.
u The boiler should be commissioned by a
competent, qualified engineer, preferably OFTEC
registered and familiar with Firebird products.
u The installation certificate and the commissioning
certificate within the Boiler Passport should be
completed and posted to Firebird within 28 days
of installation (this can also be done online on the
Firebird website). A copy should be retained by the
commissioning engineer.
u The system should be checked thoroughly.
CHECKLIST FOR INSTALLING AND
COMMISSIONING A FIREBIRD BOILER
Pre-installation check:
u Is the following documentation included with the
u Is the base on which the boiler is to be installed solid?
u Allow sufficient room for future servicing of the boiler.
Boiler check:
u Baffles should be checked as they may have been
disturbed during transport.
u Check that the condensate trap is fitted securely,
primed with water and piped out into a suitable drain.
It is easier to check the trap when the boiler door is
removed.
u The boiler door should be refitted, complete with
graphite seal and then tightened.
Flue check:
u The flue must be fitted correctly, with a fall back to the
boiler. Note: internal fall of 2.5˚ within the flue.
u For concentric balanced flue:
- the cone supplied should be inserted in to the end
oftheflue;
- the wall plate should be fitted with an opening
forairundertheflue;
- check that the flue guard is fitted.
u When installing a Combipac HE the 90˚ bend should
be fitted pointing up.
Please refer to burner manual for the following sections:
u Boiler set-up.
u Burner settings.
u Flue gas analysis and fine tuning of burner.
Where does the flue terminate:
u Make sure there is no window, door or fence within 1
metre of the flue-terminal.
u If the flue terminates in a corner or into an allyway,
re-circulation of the combustion gases in the air intake
could occur. A plume dispersal may be required or
an alternative flue arrangement might be available.
Contact the Firebird technical department for advise.
u The appropriate class 1 flue must be used with a
conventional flue installation. Contact Firebird if
unsure.
Power supply:
u Is a timed, permanent, power supply available, via a
fused spur with a 230V 50Hz mains electrical supply
and a 5A fuse?
Liquid fuel supply:
u The burner is set for 28 Second Class C2 fuel.
u A 15 micron oil filter should be placed in line with an
isolating valve prior to entry to the burner.
u There must be a remote sensing fire valve.
u Verify that the fuel tank has been installed correctly as
service records in the Boiler Passport are completed.
• Readthetermsandconditionsofwarranty.
• Keepallboilerdocumentationinasafeplace.
A commissioning record should be completed
and a copy retained by the Engineer.
This can be found in the Boiler Passport.
29
6
SERVICING
Annual servicing must be carried out by a competent,
qualified engineer, preferably OFTEC registered
and familiar with Firebird products.
Do not commence service until both the electrical and
fuel supply to the boiler have been safely isolated.
THE FUEL TANK
Check for oil leaks. Draw off any accumulated water
and sludge from the tank by opening the drain valve.
Turn off the liquid fuel supply, remove the filter bowl
and wash the element clean with Kerosene. Fit a new
element if required.
THE BOILER
Remove combustion access door for access to baffles
and to clean heat exchanger.
Cleaning a Firebird condensing boiler:
THE BURNER
Please refer to the burner manual for specification
and combustion check information.
Ensure service is recorded in the Boiler Passport.
1. Remove all baffles, including the tubular baffles in
the condensing section and clean them.
2. Remove the condensate trap and clean it, place a
tray under the connection for the trap. Vacuum out
any loose debris from the chamber.
3. Clean the inside of the boiler with a vacuum cleaner.
4. Refit all the baffles and the condensate trap
securely.
5. System pressure should not exceed 2 bar at full
operating temperature. The expansion vessel
should be checked during the annual service to
ensure that it is operating correctly.
Check insulation sealing and the silver foil lining in
combustion access door - replace if necessary. Check
graphite seal and replace if necessary. When refitting
this door be careful not to damage the foil and
insulation by over tightening.
Check that the condensate trap is secure in position,
clean and free of combustion debris. Ensure that the
condensate drain is free and not blocked.
Expansion vessel pre -charge pressure should be
checked annually and set according to the system
design.
30
7
TERMS & CONDITIONS OF WARRANTY
Firebird products are designed and manufactured to give
many years of trouble free service.
The terms laid down in the warranty must be adhered to
u Firebird provides a comprehensive, conditional
warranty of 5 years on the boiler shell and 2 years
on all other parts from date of installation, provided
installation has occurred within 12 months from date
of purchase.
u The 5 year boiler shell warranty consists of parts and
labour for the first 3 years and parts only for years 4 and
5.
u The warranty will only apply if the boiler is
commissioned by a competent, qualified engineer,
preferably OFTEC registered and is serviced annually
thereafter.
u Please ensure that the commissioning certificate within
the Boiler Passport is fully completed by a competent,
qualified engineer, preferably OFTEC registered and
is returned to Firebird within 28 days of complete
installation and commissioning. The Boiler Passport is
included with every boiler and can also be completed
online at the following link:
u Correct commissioning will ensure that your boiler is
set to operate at its maximum fuel efficiency.
TERMS & CONDITIONS OF WARRANTY
1. Warranty implies that the product shall be free from
defective parts or workmanship for a period of warranty
cover, which begins from the date of installation.
2. All claims under the warranty programme must be
within the time limits stated on the left.
3. Installation and commissioning of the product must be
in accordance with (a) instruction/technical manuals
(b) all relevant standards and codes of practice.
4. A competent, qualified engineer, preferably OFTEC
registered, using the correct installation and
test equipment must carry out installation and
commissioning.
5. This warranty does not cover special, incidental or
consequential damages, injury to persons or property,
or any other consequential loss.
6. Servicing of the boiler is to be carried out annually to
maintain the manufacturer’s warranty.
7. Firebird accepts no liability in respect of any defect
arising from incorrect installation, negligence, fair wear
and tear, misuse, alteration or repair by unqualified
persons.
8. Firebird will not accept any liability in respect of any
defect occurring to the product due to limescale
build-up and or low return water temperature.
u Consumable components, the nozzles and the oil hose
are excluded.
9. The warranty programme extends to reasonable labour
costs EXCEPT in the case of a 5 year warranty period
whereby any valid claim made after 3 years will not
include labour costs.
10. Firebird’s prior authorisation must be obtained before
examination or repair of the product takes place.
11. Firebird will examine all claims made under the
warranty programme and for any claims that are
deemed invalid, the costs incurred will be borne by the
owner.
12. The warranty programme only applies where the
product was used for normal domestic heating
purposes.
13. Any defective part removed under any or all of the
warranty programmes MUST be returned to Firebird.
14. If this appliance is installed in a pressurised system,
failure to correctly size the expansion vessel may
damage the boiler and invalidate the warranty
15. A full set of warranty conditions and terms can be
found on the Firebird website.
31
STATUTORY RIGHTS OF THE OWNER ARE NOT
AFFECTED BY THIS WARRANTY
8
PRODUCT FICHE
ErP A Rated
Rated
Model
Identier
Envirogreen
12-20kWAB2093756221460.1550.0510.002
20-26kWAB2693748021470.1430.0460.002
26-35kWAB35937010923520.1380.0450.002
Energy
efciency
class
Space
Heating
Water
Heating
heat
output
kW%GJdB
-
Seasonal
Efciency
Base Model
Space
Heating
ENVIROGREEN COmbIPAC HE
Water
Heating
ENVIROGREEN COmbI HE
Annual energy
consumption
Space
Heating
Water
Heating
Sound
power
level
Auxiliary Electrical Consumption
Full
Load
elmax
(kW)
Part
Load
elmin
(kW)
Stand by
Mode
PSB
(kW)
12-20kWAB2093756221N/A0.1550.0510.002
20-26kWAB2693748021N/A0.1430.0460.002
26-35kWAB35937010923N/A0.1380.0450.002
ENVIROGREEN SlImlINE COmbI
12-20kWAB2093755019460.1550.0510.002
20-26kWAB2693767119470.1430.0460.002
32
HEATING SOLUTIONS
For further information on Firebird products please contact: